EP2522824A1 - Composants d'installations de gaz d'échappement - Google Patents

Composants d'installations de gaz d'échappement Download PDF

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Publication number
EP2522824A1
EP2522824A1 EP20120164965 EP12164965A EP2522824A1 EP 2522824 A1 EP2522824 A1 EP 2522824A1 EP 20120164965 EP20120164965 EP 20120164965 EP 12164965 A EP12164965 A EP 12164965A EP 2522824 A1 EP2522824 A1 EP 2522824A1
Authority
EP
European Patent Office
Prior art keywords
exhaust system
outer tube
inner tube
housing
component according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20120164965
Other languages
German (de)
English (en)
Other versions
EP2522824B1 (fr
Inventor
Georg Wirth
Jan Krüger
Rolf Jebasinski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eberspaecher Exhaust Technology GmbH and Co KG
Original Assignee
J Eberspaecher GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by J Eberspaecher GmbH and Co KG filed Critical J Eberspaecher GmbH and Co KG
Publication of EP2522824A1 publication Critical patent/EP2522824A1/fr
Application granted granted Critical
Publication of EP2522824B1 publication Critical patent/EP2522824B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/14Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/16Selection of particular materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/02Silencing apparatus characterised by method of silencing by using resonance
    • F01N1/023Helmholtz resonators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/06Silencing apparatus characterised by method of silencing by using interference effect
    • F01N1/065Silencing apparatus characterised by method of silencing by using interference effect by using an active noise source, e.g. speakers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2470/00Structure or shape of gas passages, pipes or tubes
    • F01N2470/02Tubes being perforated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2470/00Structure or shape of gas passages, pipes or tubes
    • F01N2470/28Tubes being formed by moulding or casting x
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2530/00Selection of materials for tubes, chambers or housings
    • F01N2530/18Plastics material, e.g. polyester resin

Definitions

  • the present invention relates to an exhaust system component of an exhaust system for an internal combustion engine, in particular of a motor vehicle.
  • Exhaust system components include, for example, mufflers, catalytic converters, particulate filters, SCR systems, NOX storage systems and any combinations thereof.
  • To reduce the fuel consumption of motor vehicles is trying to reduce the weight of the motor vehicle. This can be done, for example, by using light metals instead of ferrous metals and / or by using plastics instead of metals in order to produce components of the vehicle which are characterized by their low weight. Since plastics have a low temperature resistance to metals, the use of plastics in the area of an exhaust system is associated with great difficulties.
  • the present invention addresses the problem of finding a way for an exhaust system component to be able to at least partially produce it from plastic.
  • the invention is based on the general idea, in an exhaust system component, a component which is not acted upon directly by hot exhaust gases to produce from plastic and a metallic component, which is also not directly acted upon by the exhaust gas, to a metallic Component to fix, which can now be acted upon directly by the exhaust gas.
  • a component which is not acted upon directly by hot exhaust gases to produce from plastic and a metallic component, which is also not directly acted upon by the exhaust gas, to a metallic Component to fix, which can now be acted upon directly by the exhaust gas.
  • the heat transfer can be significantly reduced in the plastic component.
  • the thermal load of the plastic component remains within the thermal load limits of the plastic component, whereby the desired fatigue strength for the exhaust system component in hybrid construction can be achieved.
  • the exhaust system component with at least one inner tube made of metal, with a housing made of plastic and with at least one outer tube made of metal.
  • the inner tube is exposed to exhaust gas during operation of the exhaust system. In particular, it serves for exhaust gas routing.
  • the housing encloses a working space.
  • the outer tube is fastened to the inner tube in a first end region and fixedly connected to the housing in a second end region. Further, between the end portions of the outer tube, a radial between the inner space and the outer tube formed annular space is provided. This design avoids direct contact between the housing and the inner tube, which reduces the thermal load on the housing.
  • the housing may be molded onto the outer tube.
  • the second end region of the connection tube can be embedded in the plastic of the housing, whereby in particular an intensive positive connection can be realized is.
  • Injection of the plastic component to the metal component also inevitably leads to an effective seal without additional sealing elements must be used.
  • Anspritzkonturen are integrally formed at the second end portion of the outer tube, which form a positive connection with the molded housing.
  • These Anspritzkonturen may have openings and / or undercuts that allow intensive anchoring of the second end portion in the plastic of the housing.
  • the Anspritzkonturen can be configured, for example, like an umbrella or lugs and in particular Rougliedrig.
  • several Anspritzkonturen be arranged distributed in the circumferential direction of the outer tube.
  • the outer tube can according to an advantageous embodiment in the circumferential direction or in the longitudinal direction have a corrugated profile, which provides a larger surface of the outer tube and thus allows better heat radiation into the environment of the outer tube. In this way, the heat transfer from the inner tube via the outer tube can be reduced to the housing.
  • the outer tube may have on its outer side a passive cooling structure, which also provides for an enlarged surface of the outer tube and accordingly supports the heat dissipation to the environment.
  • the cooling structure may have a plurality of annular disk-shaped cooling ribs.
  • Such cooling fins can be individually welded or soldered to the outer tube.
  • a radiator block which has a plurality of such annular disc-shaped cooling fins, from the outside be attached to the outer tube and connected to it.
  • a thermally insulating insulating material can be arranged in the annular gap in order to further reduce the thermal stress on the outer tube.
  • Another embodiment proposes to form a sliding fit between the housing and the inner tube, so that although a support between the housing and inner tube can take place, but relative movements between the housing and inner tube continue to be possible, for example.
  • the housing carries a sliding bearing, via which the support between the housing and inner tube, so there is no direct contact between the housing and the inner tube.
  • a sliding bearing can be realized, for example, by means of Teflon or by means of PEEK or by means of polyimide or by means of a wire mesh.
  • combinations of the above materials are conceivable.
  • the exhaust system component may be designed so that the housing is held on the inner tube exclusively via a single such outer tube.
  • the inner tube does not flow through the exhaust gas during operation of the exhaust system, but serves to connect the exhaust system component to an exhaust pipe of the exhaust system component, which is traversed by the exhaust gas during operation of the exhaust system.
  • the working space of the housing is therefore also not flowed through by the exhaust gas, but is in shunt with the exhaust stream.
  • the connector may be designed in particular as a Y-tube and / or clamshell.
  • the exhaust system component may be an active silencer, which is acoustically connected to the exhaust system via the inner tube.
  • a loudspeaker of the active silencer is arranged, wherein the working space can also form an anteroom and a rear space for the speaker.
  • the inner tube is used for acoustic coupling and is not flowed through by the exhaust gas of the exhaust system, since the active muffler is connected in shunt to the exhaust gas flowed through the exhaust pipe of the exhaust system.
  • the exhaust system component may be a Helmholtz resonator, which is acoustically connected to the exhaust system via the inner tube.
  • the working space forms the resonance space of the Helmholtz resonator
  • the inner tube forms the resonator neck of the Helmholtz resonator.
  • such a Helmholtz resonator is usually connected in shunt to the exhaust gas flowed through by the exhaust pipe.
  • the housing may be held on the inner tube via two such outer tubes.
  • the inner tube flows through the exhaust gas during operation of the exhaust system.
  • the exhaust system component can then be a passive silencer, in which case the inner pipe can be perforated and / or interrupted.
  • the working space can serve as an absorption space and / or as a reflection space and / or as an expansion space and / or as a resonance chamber, depending on the type and embodiment of the muffler. If the working space serves as the absorption space, it can in particular also be filled with an absorption material.
  • attachment points with the aid of which the exhaust system component can be attached to a support structure, in particular to a body of the vehicle, can be arranged on the outer tube.
  • fastening points are formed on the housing.
  • the arrangement of such attachment points on the metallic outer tube is preferred in order to reduce the mechanical load on the housing.
  • this can be arranged on the respective outer tube at least one fastening element of a fastening device, by means of which the exhaust system component can be fastened to a support structure.
  • the respective fastening element can be welded or soldered to the outer tube.
  • the fastener may be a tab, a bracket or an angle.
  • the support structure is expediently a vehicle body or an underbody of the vehicle. In particular, the fastening of the exhaust gas system component to the support structure takes place exclusively via the outer tube, as a result of which the housing is mechanically relieved.
  • FIGS. 1 to 12 comprises an exhaust system component 1, which is for installation in one only in the Figures 11 and 12 partially shown exhaust system 2 an internal combustion engine, preferably a motor vehicle, is provided, at least one inner tube 3, at least one housing 4 and at least one outer tube 5.
  • the inner tube 3 is made of metal and is exposed during operation of the exhaust system 2 exhaust gas of the internal combustion engine. In this case, the inner tube 3 does not necessarily have to be flowed through by the exhaust gas.
  • the housing 4 is made of a plastic and encloses a working space 6.
  • the outer tube 5 is again made of metal and is fixed in a first end portion 7 on the inner tube 3, z. B. by means of a welded joint 8.
  • the outer tube 5 is fixedly connected to the housing 4 in a second end region 9 remote from the first end region 7. Furthermore, the outer tube 5 is arranged or dimensioned with respect to the inner tube 3 such that it encloses, between its end regions 7, 9, an annular space 10 formed radially between inner tube 3 and outer tube 5 in the circumferential direction. This annular space 10 creates an air gap insulation between inner tube 3 and outer tube. 5
  • the relative directions such as “circumferential direction” and “radial” or “axial”, in this context relate to a longitudinal central axis 15 of the inner tube 3.
  • the housing 4 is arranged contactless with respect to the inner tube 3, so that the housing 4 is connected exclusively to the inner tube 3 via the outer tube 5.
  • the housing 4 is molded onto the outer tube 5, whereby the second end portion 9 is embedded in the plastic of the housing 4.
  • the plastic of the housing 4 can thus comprise the second end region 9 of the outer tube 5 on both sides, ie radially inward and outward.
  • injection-molded contours 11 are advantageously integrally formed, which are designed so that they form a positive connection with the molded-on housing 4.
  • the Anspritzkonturen 11 may, for example, be several distributed in the circumferential direction arranged tabs 12, according to Fig. 2 single-membered or according to Fig. 4 can be multi-membered.
  • breakthroughs 13 may be formed, which are penetrated by the molded plastic.
  • the Anspritzkonturen 11 can according to Fig. 3 be stepped to form undercuts 14 which are positively enclosed by the plastic.
  • the outer tube 5 has a corrugated profile in the longitudinal direction, whereby the outer tube 5 is designed like a bellows.
  • the outer tube 5 has a corrugated profile in the circumferential direction. The respective corrugated profile of the outer tube 5 increases the surface of the outer tube 5, which favors the heat transfer from the outer tube 5 to the environment.
  • the outer tube 5 is provided on its outside with a passive cooling structure 16 in order to improve the heat dissipation to the environment.
  • the cooling structure 16 may have a plurality of annular disk-shaped cooling ribs 17, which in particular may be individually welded or soldered to the outer pipe 5.
  • the cooling structure 16 comprises at least one cooling coil 18, which spirally winds the outer tube 5. Also the cooling coil 18 is suitably welded to the outer tube 5 or soldered thereto.
  • a thermally insulating insulating material 19 is introduced into the annular gap 10 in order to reduce the heat transfer from the inner tube 3 to the outer tube 5.
  • a sliding seat 20 is formed between the housing 4 and the inner tube 3, so that a direct or indirect support between the housing 4 and inner tube 3 can take place.
  • a sliding bearing 21 is provided for the realization of the sliding seat 20, which is particularly supported by the housing 4.
  • the sliding bearing 21 can be realized, for example, during injection molding of the housing 4 in the form of an insert inserted into the injection mold, which is integrally molded into the housing 4 during injection molding of the housing 4.
  • the slide bearing 21 may be formed, for example, from Teflon, PEEK, polyimide, wire mesh. Additionally or alternatively, according to Fig. 12 In addition, a radial bearing 22 may be provided which allows radial support between the inner tube 3 and outer tube 5. Also, this radial bearing 22 may be made of Teflon or PEEK or polyimide or wire mesh. Again, it is possible to consider the radial bearing 22 during injection molding of the housing 4 already in the form of an insert in the mold.
  • the housing 4 is held exclusively on a single outer tube 5 on the inner tube 3.
  • the inner tube 3 is not traversed by the exhaust gas in these embodiments during operation of the exhaust system 2.
  • An exhaust gas flow is in the Figures 11 and 12 indicated by an arrow 23.
  • the inner tube 3 is connected to an exhaust pipe 24 of the exhaust system 2, which is traversed by the exhaust gas during operation of the exhaust system 2.
  • the connection of the inner tube 3 to the exhaust pipe 24 takes place directly.
  • a connection piece 25 is provided, via which the inner tube 3 is connected to the exhaust pipe 24.
  • the connector 25 is in the example of Fig. 12 designed as Y-tube and double-shelled.
  • the exhaust system component 1 can be, for example, an active silencer, which can also be referred to below as 1 and which is acoustically connected via the inner pipe 3 to the exhaust system 2.
  • the active muffler 1 in the working space 6 of the housing 4 include a speaker 26, wherein in the working space 6 also an antechamber 27 and a rear space 28 of the speaker 26 are included.
  • the inner tube 3 is not flowed through, but allows the acoustic coupling between the muffler 26 and the exhaust pipe 24th
  • the exhaust system component 1 may also be a Helmholtz resonator, which may also be referred to below as 1 and which is acoustically connected to the exhaust system 2 via the inner tube 3.
  • the inner tube 3 then forms a resonator neck of the Helmholtz resonator 1. Again, the inner tube 3 is not flowed through by the exhaust gas, but allows the vibration coupling between the resonance chamber 6 and the exhaust pipe 24th ,
  • the housing 4 is held on the inner tube 3 via two outer tubes 5.
  • the inner tube 3 may be traversed by the exhaust gas during operation of the exhaust system 2.
  • a corresponding exhaust gas flow is also in Fig. 10 indicated by an arrow 23.
  • the exhaust system component 1 may be configured in such a case as a passive muffler.
  • the inner tube 3 is provided within the housing 4, for example, with an interruption 29 and / or with a perforation 30, whereby an acoustic coupling between the interior of the inner tube 3 and the working space 6 of the housing 4 is made possible.
  • the working space 6 can serve as an absorption space and / or as a reflection space and / or as an expansion space and / or as a resonance space.
  • the working space 6 can be filled with an absorption material.
  • At least one fastening element 31 of a fastening device 32 can be fastened to the respective outer tube 5, with the aid of which the exhaust system component 1 can be fastened to a supporting structure, not shown here.
  • the fastening element 31 is designed here in the form of a tab, which can be fixed by means of a welded joint 33 on the outer tube 5.
  • a screw connection of the exhaust system component 1 to the support structure can be realized via the tab 31.
  • the support structure can be, for example, a vehicle body, in particular an underbody, of the vehicle.
  • the exhaust system component 1 is fixed exclusively on such fastening elements 31 on the respective support structure, which are attached to the outer tube 5, so that in particular an additional mechanical load of the housing 4 can be avoided.
EP12164965.1A 2011-05-11 2012-04-20 Composant d'installations de gaz d'échappement Active EP2522824B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102011075643A DE102011075643A1 (de) 2011-05-11 2011-05-11 Abgasanlagenkomponente

Publications (2)

Publication Number Publication Date
EP2522824A1 true EP2522824A1 (fr) 2012-11-14
EP2522824B1 EP2522824B1 (fr) 2015-07-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP12164965.1A Active EP2522824B1 (fr) 2011-05-11 2012-04-20 Composant d'installations de gaz d'échappement

Country Status (5)

Country Link
US (1) US8490745B2 (fr)
EP (1) EP2522824B1 (fr)
JP (1) JP5449449B2 (fr)
CN (1) CN102777241B (fr)
DE (1) DE102011075643A1 (fr)

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WO2016168946A1 (fr) 2015-04-20 2016-10-27 Brugg Rohr Ag Holding Dispositif de raccordement comprenant une pièce de jonction et un conduit isolé thermiquement

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JP5609836B2 (ja) * 2011-09-27 2014-10-22 トヨタ自動車株式会社 マフラー
WO2014109950A1 (fr) * 2013-01-10 2014-07-17 Faurecia Emissions Control Technologies Usa, Llc Disque d'isolation thermique pour un silencieux
US9090128B2 (en) * 2013-08-16 2015-07-28 GM Global Technology Operations LLC Wheel assembly for a vehicle and a method of manufacturing the wheel assembly
CN103850756A (zh) * 2013-12-23 2014-06-11 柳州正菱集团有限公司 一种汽车尾气防尘净化装置
JP6114244B2 (ja) * 2014-09-12 2017-04-12 本田技研工業株式会社 車両の排気装置
US20160305301A1 (en) * 2015-04-15 2016-10-20 Tenneco Automotive Operating Company Inc. Reservoir for gas treatment device having loose fill insulation and an associated method of use
CN109072757B (zh) * 2016-03-24 2021-01-19 佛吉亚排放控制技术美国有限公司 包括具有封装的腔的隔热屏蔽件组件的车辆排气系统部件
KR102598538B1 (ko) 2018-10-22 2023-11-03 현대자동차주식회사 차량용 배기 테일 트림
CN113906199B (zh) * 2019-05-22 2023-11-28 日产自动车株式会社 催化转化器
CN113404579A (zh) * 2020-11-18 2021-09-17 哈尔滨工业大学(威海) 机动车复合排气消声器

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DE4033858A1 (de) * 1989-10-24 1991-04-25 Honda Motor Co Ltd Tragkonstruktion fuer motorschalldaempfer
US5340952A (en) * 1991-10-30 1994-08-23 Honda Giken Kogyo Kabushiki Kaishi Exhaust muffler combining components made of different materials
WO2004099576A1 (fr) * 2003-05-02 2004-11-18 Owens Corning Pots d'echappement a performance acoustique amelioree a basses et moyennes frequences
WO2005066467A1 (fr) * 2003-12-31 2005-07-21 Owens Corning Ensemble silencieux
EP1559877A1 (fr) * 2004-01-30 2005-08-03 Hutchinson Silencieux pour ligne d'échappement d'un moteur de véhicule et son procédé de montage
DE112006000693T5 (de) * 2005-03-24 2008-02-07 Toyota Jidosha Kabushiki Kaisha, Toyota Schalldämpfer für Brennstoffzelle
WO2010025927A2 (fr) * 2008-09-04 2010-03-11 Woco Industrietechnik Gmbh Dispositif de guidage de fluides et silencieux, et système d'échappement comprenant un tel dispositif de guidage de fluides
DE102009031848A1 (de) * 2009-07-03 2011-01-05 J. Eberspächer GmbH & Co. KG Abgasanlage mit aktivem Schalldämpfer
WO2011047852A1 (fr) * 2009-10-20 2011-04-28 Faurecia Emissions Control Technologies, Germany Gmbh Amortisseur de bruit pour pot d'échappement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016168946A1 (fr) 2015-04-20 2016-10-27 Brugg Rohr Ag Holding Dispositif de raccordement comprenant une pièce de jonction et un conduit isolé thermiquement
CH710986A1 (de) * 2015-04-20 2016-10-31 Brugg Rohr Ag Holding Verbindungsanordnung mit einem Anschlussstück und einem thermisch gedämmten Leitungsrohr.

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Publication number Publication date
EP2522824B1 (fr) 2015-07-08
JP2012237314A (ja) 2012-12-06
CN102777241A (zh) 2012-11-14
JP5449449B2 (ja) 2014-03-19
US20120285766A1 (en) 2012-11-15
CN102777241B (zh) 2014-11-05
US8490745B2 (en) 2013-07-23
DE102011075643A1 (de) 2012-11-15

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