EP2516176B1 - Procédé pour réaliser un groupe de panneaux destinés à imiter une latte - Google Patents

Procédé pour réaliser un groupe de panneaux destinés à imiter une latte Download PDF

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Publication number
EP2516176B1
EP2516176B1 EP10796373.8A EP10796373A EP2516176B1 EP 2516176 B1 EP2516176 B1 EP 2516176B1 EP 10796373 A EP10796373 A EP 10796373A EP 2516176 B1 EP2516176 B1 EP 2516176B1
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EP
European Patent Office
Prior art keywords
panel
decor
decors
group
panels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10796373.8A
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German (de)
English (en)
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EP2516176A2 (fr
Inventor
Michael Gerbl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fritz Egger GmbH and Co OG
Original Assignee
Fritz Egger GmbH and Co OG
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Publication date
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Priority to PL10796373T priority Critical patent/PL2516176T3/pl
Publication of EP2516176A2 publication Critical patent/EP2516176A2/fr
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Publication of EP2516176B1 publication Critical patent/EP2516176B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips
    • E04F15/02033—Joints with beveled or recessed upper edges
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49616—Structural member making
    • Y10T29/49623—Static structure, e.g., a building component
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49616—Structural member making
    • Y10T29/49623—Static structure, e.g., a building component
    • Y10T29/49629—Panel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24438—Artificial wood or leather grain surface

Definitions

  • the invention relates to a method for producing at least one group of elongate panels for imitation of a long plank, which group comprises at least two Dielenendpaneele, each having a first short transverse edge and a second short transverse edge and two longitudinal edges and abutting with their respective first short transverse edges or form with their respective first short transverse edges at short transverse edges of at least one elongated intermediate panel adjoining a long plank with continuous edge continuous flow decor, especially wood decor, the panels have on their decorative side bevelled longitudinal edges, and wherein the second short transverse edge of each Dielenendpaneels on the decorative side is designed as a chamfered transverse edge.
  • the group of panels according to the invention is intended for the production of wall, ceiling and floor coverings, preferably laminate floorings.
  • a large-sized support plate with a decor in particular wood decor
  • the indirect gravure printing is applied.
  • the execution of the achievable decorations is limited by the pressure cylinder used within certain limits.
  • the circumference of a printing cylinder is usually about 1300 mm, its length about 2000 mm. With such a pressure cylinder can be per revolution
  • print 10 panels or panel decors with a width of about 200 mm and a length of about 1300 mm.
  • a so-called half format is usually with machining allowance about 2800 mm long and 2070 mm wide.
  • a decorative paper sheet can be applied to it, which is printed by two turns of the printing cylinder. From a half format, 20 panels are displayed in this choice of size.
  • One standard plate size known from the manufacture of wood-based panels is the 2070 mm x 5610 mm format. As a half-format is called such a halved in length plate.
  • the decors are usually applied by means of pressure rollers either first on a decor paper or directly on the carrier plate. This repeats a decoration depending on the circumference of the printing cylinder.
  • the lengths of the panels are tuned to this length.
  • so-called overlapping decors are used. These are decors that are designed so that the decor at the end of each hallway connects to the decor of the beginning of each hallway. If such boards at their ends, ie the short transverse edges essentially lined up seamlessly, there is no discontinuity in the decor, which is why the appearance of seemingly over the entire length of the series reaching plank is created.
  • the present invention is therefore based on the object of providing panels or a method for producing a group of panels with which the appearance of a long floorboard can be better imitated.
  • the method according to the invention produces a group of panels which better simulate the appearance of a long plank due to the bevelled transverse edges opposite the transverse edge impact.
  • a preferred embodiment of the invention is that the respective group of panel decors in the first edge region, which runs transversely to the decor direction of the panel decors, has a third panel decor section, which does not extend to a fourth panel decor section lying opposite the edge region of this group of panel decors third Paneeldekorabites transversely to the decor direction offset panel decor fits, being made at these mismatched Paneeldekorabitesen each have a beveled transverse edge on the decorative side.
  • the respective group of panel decors may be spaced apart from the panel edges by trimming and / or machining allowances.
  • the inclined surfaces are introduced before the division of the large-sized plate in the same, in particular embossed. Manufacturing technology, it is particularly advantageous if the inclined surfaces are impressed in the course of the pressing of impregnated decorative paper with the plate in the same.
  • the inclined surfaces are produced only after the division of the large-sized plate.
  • the inclined surfaces are produced in the course of profiling the longitudinal and transverse edges of the respective panel.
  • at least the longitudinal edges of the panel are provided with a mechanically locking profile.
  • the inclined surfaces are provided with a decor that continues the top panel decor match.
  • the impression of a long floorboard can also be better imitated by providing the inclined surfaces with a colored coating which forms a colored contrast to the top panel decoration.
  • a further advantageous embodiment of the invention is that the second transverse edge of the panel, which is not intended to form a continuous contiguous decoration is characterized by applying a mark on the plate, the mark is determined by means of an optical scanning device and the production of the inclined surface is controlled automatically at the second transverse edge in response to a detection of the marking by the scanning device.
  • the marking is preferably applied outside of the decoration, in particular on the opposite side of the decor panel or panel back.
  • Another advantageous embodiment of the invention is characterized in that the second transverse edge of the panel, which is not intended to form a continuous contiguous decoration, by detecting the Paneeldekors means of an optical scanning device, for example a camera with respect to the production of the inclined surfaces , and a comparison of the detected panel decoration is determined with at least one reference panel decor, depending on this comparison, the production of the inclined surface is performed automatically at the second transverse edge.
  • the panels 1, 2, 3, 4 shown in the drawing or the panels 1.1, 1.2, 1.3 and 1.4 or 2.1, 2.2, 2.3, 2.4, 2.5 and 2.6 or 3.1, 3.2, obtained therefrom by dividing (dividing), 3.3, 3.4, 3.5 and 3.6 or 4.1, 4.2, 4.3, 4.4, 4.5 and 4.6 consist of a carrier plate, which is preferably a wood-based board, compact board, wood-plastic composite board or combinations of such materials or plates ,
  • the large-format support plate 1, 2, 3 or 4 is on its upper side with a plurality of panel decors D1.1, D1.2, D1.3 and D1.4 or D2.1, D2.2, D2.3, D2.4 , D2.5 and D2.6 or D3.1, D3.2, D3.3, D3.4, D3.5 and D3.6 or D4.1, D4.2, D4.3, D4.4 , D4.5 and D4.6, which have a common decor direction and parallel to one of the plate edges.
  • the plate 1, 2, 3 or 4 is preferably on its upper side with at least two equal groups of elongated Panel decors D1.1, D1.2, D1.3 and D1.4 or D2.1, D2.2, D2.3, D2.4, D2.5 and D2.6 or D3.1, D3.2 , D3.3, D3.4, D3.5 and D3.6 or D4.1, D4.2, D4.3, D4.4, D4.5 and D4.6, but this is not for the sake of simplicity is shown.
  • D1.1, D1.2, D1.3 and D1.4 or D2.1, D2.2, D2.3, D2.4, D2.5 and D2.6 or D3.1, D3 .2, D3.3, D3.4, D3.5 and D3.6 or D4.1, D4.2, D4.3, D4.4, D4.5 and D4.6 are, for example, wood decors ( wood flooring decors).
  • D3.3, D3.4, D3.5 and D3.6 or D4.1, D4.2, D4.3, D4.4, D4.5 and D4.6 are by coating on the support plate 1, 2, 3 and 4 applied.
  • the coating can be realized as a film, laminate or paint.
  • the laminate can be pressed continuously or in the so-called short-cycle process directly to the carrier plate 1, 2, 3 or 4, or consist of a laminate which is applied to the carrier plate 1, 2, 3 or 4 in a separate pressing step ,
  • the decor formed from lacquer is printed directly on the support plate 1, 2, 3 or 4 and subsequently sealed - the latter by a transparent lacquer layer or a layer of a synthetic resin, preferably melamine resin, which is pressed with the decorated plate.
  • the back of the support plate 1, 2, 3 or 4 - if necessary - provided with a counter-pull.
  • the large-format plate 1, 2, 3 and 4 is in individual, each one of the panel decors D1.1, D1.2, D1.3 and D1.4 or D2.1, D2.2, D2.3, D2. 4, D2.5 and D2.6 or D3.1, D3.2, D3.3, D3.4, D3.5 and D3.6 or D4.1, D4.2, D4.3, D4. 4, D4.5 and D4.6 having panels 1.1, 1.2, 1.3 and 1.4 or 2.1, 2.2, 2.3, 2.4, 2.5 and 2.6 or 3.1, 3.2, 3.3, 3.4, 3.5 and 3.6 or 4.1, 4.2, 4.3, 4.4, 4.5 and 4.6 divided by a cutting device, such as a saw or a laser beam.
  • a cutting device such as a saw or a laser beam.
  • two, three or four panels 1.1, 1.2, 1.3 and 1.4 or 2.1, 2.2, 2.3, 2.4, 2.5 and 2.6 or 3.1, 3.2 , 3.3, 3.4, 3.5, and 3.6, or 4.1, 4.2, 4.3, 4.4, 4.5, and 4.6, with an overall decor joined to their (first) short edges (cross edges).
  • the "beginning" of the first panel and the "end” of the last, so the second, third or fourth panel is provided with a beveled edge, as well as the respective adjacent panel of the next group, so that decoratively between the groups in the Cross-section V-shaped joint F yields.
  • the chamfering of the edges is preferably carried out in the course of milling the edge profiles.
  • the carrier plate 1, 2, 3 and 4 is exposed to the resulting inclined surfaces.
  • the exposed inclined surface is protected by an appropriate treatment, for example by coating, printing (in particular by transfer printing), chipless smoothing, thermal annealing (using laser or thermal quenching).
  • the chamfers are preferably already embossed in the latter during the course of the pressing of impregnated decor paper with the carrier plate.
  • a group of two panels consists of two end boards (edge panels), namely a left and a right floorboard - see FIGS. 4a and 4b ,
  • the left Dielenendpaneel 2.3 or 1.2 has at its left edge on a bevel and no overarching decor.
  • the right Dielenendpaneel 2.5 and 1.3 is the bevel and a non-overlapping decor, ie a decor that does not match the decor of the next panel 2.4 or 1.4, in the sense of a steady decor course, inversely situated.
  • a group of more than two panels consists of two plank end panels 2.3, 2.4, 2.5, 2.6 and 3.1, 3.2, 3.3, 3.4 and one, two or three intermediate panels 2.1, 2.2 and 3.5, 3.6, respectively as an intermediate panel in the context of the present invention, a panel is called, which is provided at its two short edges (transverse edges) with a cross-decor, but has no bevels - see Fig. 5 ,
  • the real end of the later panel 1.1, 1.2, 1.3 and 1.4 or 2.1, 2.2, 2.3, 2.4, 2.5 and 2.6 or 3.1, 3.2, 3.3, 3.4, 3.5 and 3.6 or on the opposite edge of the half-format is not 4.1, 4.2, 4.3, 4.4, 4.5 and 4.6 are present, but essentially in the middle of the half-format, but ultimately after dividing the large-sized plate 1, 2, 3 and 4 in the individual panels in turn leads to the same result. For the sake of simplicity, this fact will not be considered further below.
  • a half-size format or a carrier plate 1 which, on its upper side, has an even number or at least one group of elongated panel decors D1.1, D1.2, D1.3 and D1. 4 is provided, which have a common main direction, wherein the main direction is substantially parallel to one of the plate edges.
  • the plate 1 or the (respective) group of panel decors D1.1, D1.2, D1.3 and D1.4 has several in a first edge region extending along one of the plate edges, which extends transversely to the decor direction of the panel decors (First) Paneeldekorabitese A1.11, A1.31, each for forming a continuous contiguous decoration to a corresponding number of lying in the opposite edge region of this group of panel decors (or in the middle of the half format) lying (second) Paneeldekorabroughen A1.22 , Al.42 of opposite the (first) Paneeldekorabites offset transversely to the decor direction panel decors D1.2, D1.4 fit.
  • the plate 1 or the (respective) group of panel decors D1.1, D1.2, D1.3 and D1.4 in the first edge region, which is transverse to the decor direction of the panel decors extends, a plurality of panel decorative sections A1.21, A1.41, which are not to a corresponding number of lying in the opposite edge region of this group of Paneeldekoren (or in the middle of the half format) decor sections A1.12, A1.32 of opposite the panel decorative sections A1 .21, A1.41 transverse to the decor direction panel decors D1.1, D1.3 fit.
  • Fig. 1 It can be seen that the number of mutually matching panel decorative sections A1.11, A1.22, A1.31, A1.42 is equal to the number of non-matching panel decorative sections A1.21, A1.12, A1.41, A1.32 (see also Fig. 4b ).
  • a half-size format or a support plate 3 which also has an even number of panel decors D3.1, D3.2, D3.3, D3 on its upper side .4, D3.5 and D3.6, which have a common main direction, the main direction being substantially parallel to one of the plate edges.
  • the respective group of panels for imitation of a defined long plank comprises in this case two floorboard panels 3.1, 3.2, 3.3 or 3.4 and an intermediate panel 3.5 or 3.6, the plank end panels abutting with their (first) short transverse edges at the short transverse edges of the intermediate panel 3.5 or 3.6 form a long floorboard with continuous wood trim at the cross edge impact.
  • FIG. 2 A suitable for the production of groups of three panels for imitation of long planks plate 2 is also in Fig. 2 illustrated.
  • the plate 2 has at its left end or in the left edge region four panel decorative sections A2.11, A2.21, A2.51 and A2.61, each for forming a continuous continuous decoration to a corresponding number of lying in the opposite edge region of the plate decor sections A2.12, A2.22, A2.32 and A2 .42 of panel decors D2.1, D2.2, D2.3 or D2.4.
  • the plate 2 has in its left edge region two panel decor sections A2.31 and A2.41 which do not correspond to a corresponding number of panel decor sections A2.52 and A2.62 lying in the opposite edge region of the panel 2 from the panel decor sections A2.31 and A2.41 panel decors D2.5 or D2.6 offset transversely to the decor direction.
  • the number of matching panel decor sections A2.11, A2.21, A2.51, A2.61, A2.12, A2.22, A2.32 and A2.42 in this case is greater than, and twice as high as the number of mismatched panel decorative sections A2.31, A2.41, A2.52 and A2.62.
  • One half of the left edge region with overarching decoration, namely the upper third lies opposite an edge region (edge section), which likewise has an overall decoration
  • the other half of the left edge region with overarching decoration namely the lower third, opposite an edge region (edge section) without overlapping decor.
  • a group of four panels is to be made to imitate a defined long floorboard, proceed accordingly.
  • a group consists of two end boards and two intermediate panels.
  • one half of the panels per half format or support plate is to be produced as right edge panels, one quarter as left edge panels and half of the panel as intermediate panels.
  • Such a half-size could, for example, each have three left and right Dielenendpaneele and four intermediate panels. From this two groups of three panels and a group of four panels can be formed. In any case, when laying such panels over a larger area necessarily results in the need to produce different long, defined long planks.
  • Another possibility for the production of right and left Dielenendpaneelen is to provide on a transverse to the main direction of the decor edge of a half-format panel decorative sections A3.11, A3.21 A3.31, A3.41, which no panel decor section A3.12, A3 .22 A3.32, A3.42, A3.52, A3.62 of the opposite edge of the half format, while all the opposite panel trim sections A3.12, A3.22 A3.32, A3.42, A3.52, A3.62 the edge of the half-format each match.
  • the panels 3.1, 3.2, 3.3, 3.4 obtained from a half-format designed in this way, which have decoration sections A3.11, A3.21 A3.31, A3.41 which do not correspond to a decoration section A3.12, A3.22 A3.32, A3 .42, A3.52, A3.62 of the opposite edge of the half-size format are then rotated by 180 ° before their edge processing, which then right and left Dielenendpaneele (edge panels) are obtained.
  • the prerequisite for this, however, is that the decorative sections, which are to match one another, do so even when they are rotated by 180 °. See Fig. 3a and Fig. 5 ,
  • the panels shown here each have on the right edge - with respect to their longitudinal central axis - symmetrical edge decor.
  • a panel plate 4 or a half format is shown, from which groups of two panels (eg 4.1, 4.2 and 4.3, 4.4 and 4.5, 4.6) can be made to form a defined long plank therefrom.
  • the decor margin shown on the left is provided to form those panel edges to be chamfered. From the opposite edge of the short edges of the panels are made, the decor should respectively match each other. It is provided that half of the panels around Turned 180 ° with its edge panel decor sections to the edge panel decor sections of the other half of the panels fits. Before the profiling of these panels 4.1, 4.2, 4.3, 4.4, 4.5 and 4.6 every other (or the respective corresponding) panels is rotated by 180 °.
  • FIG. 3b illustrated embodiment are all matching panel decorative sections A4.12, A4.22, A4.32, A4.42, A4.52, A4.62 the respective group of panel decors D4.1, D4.2, D4.3, D4.4 , D4.5, D4.6 in the same first edge area of this group.
  • the matching panel decorative sections A4.12, A4.22, A4.32, A4.42, A4.52, A4.62 are in relation to the longitudinal center axis of the respective panel decor D4.1, D4.2, D4.3, D4 .4, D4.5 and D4.6, respectively, are asymmetrical.
  • the desired optical effect of a defined long plank can also be achieved by panels are made in which all decorative sections of the short edges match, the long planks formed therefrom only by the chamfer at the transverse edges, the not intended to form a continuous decoration, from each other be differentiated. It semi-formats are used, which are provided with a decoration that corresponds to that for the production of conventional long planks, namely where each section of the transverse to the decor direction edges fits all other of these decorative sections.
  • the chamfers are produced in a separate production step. This is typically done by machining using milling or broaching tools. Alternatively, it can also be used for non-cutting methods, such as laser beam processing methods. It is advantageous to provide the machining step for shaping the chamfer in the course of the production of the edge profiles. But also a temporally and / or locally separate manufacturing step can be provided for this purpose.
  • the coating of the inclined surfaces can connect directly to its production.
  • the inclined surfaces are provided with a decor.
  • This applied on the inclined surfaces decor can also be designed as a continuation of the top panel decor.
  • the coating of the inclined surfaces is designed with a color that forms a contrast in color to the surface of the panels.
  • the boundaries of the panels, where desired, are emphasized even more.
  • the optical effect of a defined long plank can be advantageously enhanced.
  • the dedicated machining tool can be brought to its edge or it is brought the corresponding panel to the machining tool. A combination of these procedures is possible.
  • An automated determination of those short panel edges that must be provided with a beveled edge is advantageous.
  • This is preferably realized with the aid of at least one optical scanning device, which detects whether a chamfer is to be attached to a short edge of a panel is or not. This can be done, for example, by already providing the decor with respect to the respective edge with a certain mark. If this mark is then recognized by the optical scanning device, there is a (or no) edge processing. If necessary, the chamfering tool is brought into an active position. The corresponding marking does not have to be applied with the decor. It could also be recognized by an optical detection unit, whether or not an edge has an overall decor and then control the edge processing.
  • edge bevel For larger quantities of identical semi-formats to be processed, it will also be possible to control the tools for producing the edge bevel according to the sequence of the panels. For example, in a sequence of half formats according to Fig. 1 always with every second panel, the production of a bevelled edge, wherein the opposite side is also processed on every other panel, but always when the other edge is not processed. Be half formats according to Fig. 2 edited, followed by four edges to edit two that can not be edited. The other side works offset by two bars.
  • the embodiment of the invention is not limited to decors made by roller printing. To be good at the being able to maintain manageable panel lengths of typically about 1200 mm, it will also be advantageous to use other printing techniques, such as digital printing, where decors of more or less any length could be made, groups of panels consisting of left and right edge panels 1.1, 1.2, 1.3 and 1.4 or 2.3, 2.4, 2.5 and 2.6 or 3.1, 3.2, 3.3 and 3.4 or 4.1, 4.2, 4.3, 4.4, 4.5 and 4.6 and possibly at least one intermediate panels (middle panels) 2.1, 2.2 or 3.5, 3.6 exist.
  • other printing techniques such as digital printing, where decors of more or less any length could be made, groups of panels consisting of left and right edge panels 1.1, 1.2, 1.3 and 1.4 or 2.3, 2.4, 2.5 and 2.6 or 3.1, 3.2, 3.3 and 3.4 or 4.1, 4.2, 4.3, 4.4, 4.5 and 4.6 and possibly at least one intermediate panels (middle

Claims (16)

  1. Procédé de fabrication d'au moins un groupe de panneaux de lambris longitudinaux pour l'imitation d'un plancher longitudinal, lequel groupe comprend au moins deux panneaux de lambris d'extrémité de plancher (1.1, 1.2, 1.3, 1.4 ; 2.3, 2.4, 2.5, 2.6 ; 3.1, 3.2, 3.3, 3.4 ; 4.1, 4.2, 4.3, 4.4, 4.5, 4.6) qui présentent chacun un premier bord transversal court et un second bord transversal court ainsi que deux bords longitudinaux et qui forment avec leurs premiers bords transversaux courts respectifs en se touchant ou avec leurs premiers bords transversaux courts respectifs contigus à des bords transversaux courts d'au moins un panneau de lambris intermédiaire longitudinal (2.1, 2.2 ; 3.5, 3.6) un plancher longitudinal avec du décor continu au niveau du joint des bords transversaux, notamment du décor de bois, dans lequel les panneaux de lambris présentent des bords longitudinaux en biseau sur leur côté de décor et dans lequel le second bord transversal court du panneau de lambris d'extrémité de plancher respectif est réalisé en tant que bord transversal en biseau sur son côté de décor, comprenant les étapes suivantes :
    - préparation d'une plaque de grand format essentiellement rectangulaire (1, 2, 3, 4) qui est pourvue sur son côté supérieur d'au moins un groupe de décors de panneau de lambris longitudinaux (D1.1, D1.2, D1.3, D1.4 ; D2.1, D2.2, D2.3, D2.4, D2.5, D2.6 ; D3.1, D3.2, D3.3, D3.4, D3.5, D3.6 ; D4.1, D4.2, D4.3, D4.4, D4.5, D4.6), dans lequel le décor de panneau de lambris respectif présente un sens de décor et s'étend parallèlement à un des bords de plaque, et dans lequel le groupe respectif de décors de panneau de lambris présente dans une première région de bord s'étendant le long d'un des bords de plaque qui s'étend de manière transversale au sens de décor des décors de panneau de lambris une première section de décor de panneau de lambris (A1.11, A1.31 ; A2.32, A2.42 ; A3.12, A3.22 ; A4.12, A4.32, A4.52) qui s'ajuste à une deuxième section de décor de panneau de lambris (A1.22, A1.42 ; A2.51, A2.61 ; A3.32, A3.42, A3.52, A3.62, A3.51, A3.61 ; A4.22, A4.42, A4.62) située dans la même première région de bord et/ou une région de bord opposée de ce groupe de décors de panneau de lambris d'un décor de panneau de lambris (D1.2, D1.4 ; D2.5, D2.6 ; D3.3, D3.4, D3.5, D3.6 ; D4.2, D4.4, D4.6) décalé par rapport à la première section de décor de panneau de lambris de manière transversale au sens de décor pour la formation d'un décor continu, notamment décor de bois,
    - division de la plaque de grand format (1, 2, 3, 4) en panneaux de lambris individuels (1.1, 1.2, 1.3, 1.4 ; 2.1, 2.2, 2.3, 2.4, 2.5, 2.6 ; 3.1, 3.2, 3.3, 3.4, 3.5, 3.6 ; 4.1, 4.2, 4.3, 4.4, 4.5, 4.6) présentant chacun un des décors de panneau de lambris,
    - profilage des bords longitudinaux et transversaux du panneau de lambris individuel, et
    - fabrication de surfaces biseautées de sorte que les bords longitudinaux sur le côté de décor du panneau de lambris fini ainsi que le second bord transversal qui n'est pas destiné à la formation d'un décor continu sont en biseau.
  2. Procédé selon la revendication 1, caractérisé en ce que le groupe respectif de décors de panneau de lambris présente dans la première région de bord qui s'étend de manière transversale au sens de décor des décors de panneau de lambris une troisième section de décor de panneau de lambris (A1.21, A1.12, A1.32, A1.41 ; A2.31, A2.41, A2.52, A2.62 ; A3.11, A3.21, A3.31, A3.41; A4.11, A4.21, A4.31, A4.41, A4.51, A4.61) qui ne s'ajuste pas à une quatrième section de décor de panneau de lambris située dans la région de bord opposée de ce groupe de décors de panneau de lambris d'un décor de panneau de lambris décalé par rapport à la troisième section de décor de panneau de lambris de manière transversale au sens de décor, dans lequel un bord transversal en biseau (5, 6) est à chaque fois fabriqué sur le côté de décor au niveau de ces sections de décor de panneau de lambris (A1.21, A1.12, A1.32, A1.41 ; A2.31, A2.41, A2.52, A2.62 ; A3.11, A3.21, A3.31, A3.41 ; A4.11, A4.21, A4.31, A4.41, A4.51, A4.61) ne s'ajustant pas les unes aux autres.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que la plaque rectangulaire de grand format (1, 2, 3, 4) est pourvue sur son côté supérieur d'au moins deux groupes identiques de décors de panneau de lambris longitudinaux (D1.1, D1.2, D1.3, D1.4 ; D2.1, D2.2, D2.3, D2.4, D2.5, D2.6 ; D3.1, D3.2, D3.3, D3.4, D3.5, D3.6 ; D4.1, D4.2, D4.3, D4.4, D4.5, D4.6).
  4. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le groupe respectif de décors de panneau de lambris est écarté par rapport aux bords de plaque par des ajouts de taillage et/ou d'usinage.
  5. Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'ensemble des sections de décor de panneau de lambris (A4.12, A4.22, A4.32, A4.42, A4.52, A4.62) s'ajustant les unes aux autres du groupe respectif de décors de panneau de lambris (D4.1, D4.2, D4.3, D4.4, D4.5, D4.6) se situe dans la même première région de bord de ce groupe.
  6. Procédé selon la revendication 5, caractérisé en ce que les sections de décor de panneau de lambris (A4.12, A4.22, A4.32, A4.42, A4.52, A4.62) s'ajustant les unes aux autres du groupe respectif de décors de panneau de lambris (D4.1, D4.2, D4.3, D4.4, D4.5, D4.6) sont réalisées de manière asymétrique par rapport à l'axe médian longitudinal du décor de panneau de lambris respectif.
  7. Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que les surfaces biseautées (5, 6) sont introduites dans la plaque de grand format (1, 2, 3, 4), notamment imprimées, avant la division de celle-ci.
  8. Procédé selon la revendication 7, caractérisé en ce que les surfaces biseautées (5, 6) sont imprimées au cours du pressage de papier décoratif imprégné avec la plaque (1, 2, 3,4).
  9. Procédé selon l'une quelconque des revendications 1 à 8, caractérisé en ce que les surfaces biseautées (5, 6) sont pourvues d'un revêtement coloré qui forme un contraste coloré par rapport au décor de panneau de lambris côté supérieur (D1.1, D1.2, D1.3, D1.4 ; D2.1, D2.2, D2.3, D2.4, D2.5, D2.6 ; D3.1, D3.2, D3.3, D3.4, D3.5, D3.6 ; D4.1, D4.2, D4.3, D4.4, D4.5, D4.6).
  10. Procédé selon l'une quelconque des revendications 1 à 9, caractérisé en ce que les surfaces biseautées (5, 6) sont lissées sans enlèvement de copeaux et/ou traitées thermiquement.
  11. Procédé selon l'une quelconque des revendications 1 à 10, caractérisé en ce que le second bord transversal du panneau de lambris qui n'est pas destiné à la formation d'un décor continu est caractérisé par l'application d'un marquage sur la plaque, le marquage est déterminé au moyen d'un dispositif de balayage optique et la fabrication de la surface biseautée (5, 6) sur le second bord transversal est commandée automatiquement en fonction d'une détection du marquage par le dispositif de balayage.
  12. Procédé selon l'une quelconque des revendications 1 à 10, caractérisé en ce que le second bord transversal du panneau de lambris (1.1, 1.2, 1.3, 1.4 ; 2.3, 2.4, 2.5, 2.6 ; 3.1, 3.2, 3.3, 3.4 ; 4.1, 4.2, 4.3, 4.4, 4.5, 4.6) qui n'est pas destiné à la formation d'un décor continu est déterminé par la détection du décor de panneau de lambris (D1.1, D1.2, D1.3, D1.4 ; D2.1, D2.2, D2.3, D2.4, D2.5, D2.6 ; D3.1, D3.2, D3.3, D3.4, D3.5, D3.6 ; D4.1, D4.2, D4.3, D4.4, D4.5, D4.6) au moyen d'un dispositif de balayage optique et d'une comparaison du décor de panneau de lambris détecté à au moins un décor de panneau de lambris de référence, dans lequel la fabrication de la surface biseautée (5, 6) sur le second bord transversal est réalisée automatiquement en fonction de cette comparaison.
  13. Procédé selon l'une quelconque des revendications 1 à 12, caractérisé en ce que le groupe respectif de panneaux de lambris longitudinaux (1.1, 1.2, 1.3, 1.4) pour l'imitation d'un plancher longitudinal comprend deux panneaux de lambris d'extrémité de plancher (1.1, 1.2 et 1.3, 1.4) qui forment avec leurs premiers bords transversaux courts en se touchant un plancher longitudinal avec du décor continu au niveau du joint des bords transversaux, notamment du décor de bois, dans lequel le groupe respectif de décors de panneau de lambris présente dans la première région de bord qui s'étend de manière transversale au sens de décor des décors de panneau de lambris plusieurs sections de décor de panneau de lambris (A1.11, A1.31) qui s'ajustent chacune à un nombre correspondant de sections de décor de panneau de lambris (A1.22, A1.42) situées dans la région de bord opposée de ce groupe de décors de panneau de lambris de décors de panneau de lambris (D1.2, D1.4) décalés par rapport à celles-ci de manière transversale au sens de décor pour la formation d'un décor continu, et dans lequel le groupe respectif de décors de panneau de lambris présente dans la première région de bord qui s'étend de manière transversale au sens de décor des décors de panneau de lambris plusieurs sections de décor de panneau de lambris (A1.21, A1.41) qui ne s'ajustent pas à un nombre correspondant de sections de décor de panneau de lambris (A1.12, A1.32) situées dans la région de bord opposée de ce groupe de décors de panneau de lambris de décors de panneau de lambris (D1.1, D1.3) décalés par rapport à celles-ci de manière transversale au sens de décor.
  14. Procédé selon l'une quelconque des revendications 1 à 12, caractérisé en ce que le groupe de panneaux de lambris longitudinaux pour l'imitation d'un plancher longitudinal comprend deux panneaux de lambris d'extrémité de plancher (2.3, 2.4, 2.5, 2.6) et un panneau de lambris intermédiaire (2.1, 2.2), dans lequel les panneaux de lambris d'extrémité de plancher (2.3, 2.4, 2.5, 2.6) forment avec leurs premiers bords transversaux courts contigus aux bords transversaux courts du panneau de lambris intermédiaire (2.1, 2.2) un plancher longitudinal avec du décor continu au niveau du joint des bords transversaux, notamment du décor de bois, dans lequel le groupe respectif de décors de panneau de lambris présente dans la première région de bord qui s'étend de manière transversale au sens de décor des décors de panneau de lambris plusieurs sections de décor de panneau de lambris (A2.11, A2.21, A2.51, A2.61) qui s'ajustent chacune à un nombre correspondant de sections de décor de panneau de lambris (A2.12, A2.22, A2.32, A2.42) situées dans la région de bord opposée de ce groupe de décors de panneau de lambris de décors de panneau de lambris décalés par rapport à celles-ci de manière transversale au sens de décor pour la formation d'un décor continu, dans lequel le groupe respectif de décors de panneau de lambris présente dans la première région de bord qui s'étend de manière transversale au sens de décor des décors de panneau de lambris plusieurs sections de décor de panneau de lambris qui ne s'ajustent pas à un nombre correspondant de sections de décor de panneau de lambris situées dans la région de bord opposée de ce groupe de décors de panneau de lambris de décors de panneau de lambris décalés par rapport à celles-ci de manière transversale au sens de décor, et dans lequel le nombre de sections de décor de panneau de lambris (A2.11, A2.21, A2.51, A2.61, A2.12, A2.22, A2.32, A2.42) s'ajustant les unes aux autres est supérieur au, notamment le double du, nombre de sections de décor de panneau de lambris (A2.31, A2.41, A2.52, A2.62) ne s'ajustant pas les unes aux autres.
  15. Groupe de panneaux de lambris longitudinaux pour l'imitation d'un plancher longitudinal, pouvant être fabriqué par le procédé selon l'une quelconque des revendications 1 à 14, lequel groupe comprend au moins deux panneaux de lambris d'extrémité de plancher (1.1, 1.2, 1.3, 1.4 ; 2.3, 2.4, 2.5, 2.6 ; 3.1, 3.2, 3.3, 3.4 ; 4.1, 4.2, 4.3, 4.4, 4.5, 4.6) qui forment avec leurs premiers bords transversaux courts en se touchant ou avec leurs premiers bords transversaux courts contigus à des bords transversaux courts d'au moins un panneau de lambris intermédiaire longitudinal (2.1, 2.2 ; 3.5, 3.6) un plancher longitudinal avec du décor continu au niveau du joint des bords transversaux, notamment du décor de bois, dans lequel le panneau de lambris d'extrémité de plancher respectif présente des bords longitudinaux en biseau et un bord transversal en biseau opposé au joint des bords transversaux sur son côté de décor.
  16. Groupe de panneaux de lambris longitudinaux selon la revendication 15, dans lequel ce groupe de panneaux de lambris longitudinaux pour l'imitation d'un plancher longitudinal peut être fabriqué par le procédé selon la revendication 11, selon lequel le second bord transversal du panneau de lambris qui n'est pas destiné à la formation d'un décor continu est caractérisé par l'application d'un marquage sur la plaque, le marquage est déterminé au moyen d'un dispositif de balayage optique et la fabrication de la surface biseautée (5, 6) sur le second bord transversal est commandée automatiquement en fonction d'une détection du marquage par le dispositif de balayage, caractérisé en ce que le marquage est appliqué au sein du décor de panneau de lambris.
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CA2759412C (fr) 2014-08-12
US8991056B2 (en) 2015-03-31
WO2011085898A2 (fr) 2011-07-21
CA2759412A1 (fr) 2011-07-21
PL2516176T3 (pl) 2014-03-31
US20120156432A1 (en) 2012-06-21
EP2516176A2 (fr) 2012-10-31
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WO2011085898A3 (fr) 2011-10-13
DE102009060103A1 (de) 2011-06-22

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