EP2491177A1 - Procédé de production de papier, carton et carton blanchi de grande résistance à la traction à l'état sec - Google Patents

Procédé de production de papier, carton et carton blanchi de grande résistance à la traction à l'état sec

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Publication number
EP2491177A1
EP2491177A1 EP10765625A EP10765625A EP2491177A1 EP 2491177 A1 EP2491177 A1 EP 2491177A1 EP 10765625 A EP10765625 A EP 10765625A EP 10765625 A EP10765625 A EP 10765625A EP 2491177 A1 EP2491177 A1 EP 2491177A1
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EP
European Patent Office
Prior art keywords
nanocellulose
polymers
anionic
group
polymer
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EP10765625A
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German (de)
English (en)
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EP2491177B1 (fr
Inventor
Anton Esser
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Solenis Technologies Cayman LP
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BASF SE
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Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20—Macromolecular organic compounds
    • D21H17/33—Synthetic macromolecular compounds
    • D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20—Macromolecular organic compounds
    • D21H17/33—Synthetic macromolecular compounds
    • D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
    • D21H17/42—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups anionic
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20—Macromolecular organic compounds
    • D21H17/33—Synthetic macromolecular compounds
    • D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
    • D21H17/44—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18—Reinforcing agents

Definitions

  • the invention relates to a process for the production of paper, paperboard and cardboard with high dry strength by adding an aqueous composition of a nanocellulose and at least one polymer selected from the group of anionic polymers and water-soluble cationic polymers, dewatering the paper stock and drying the paper products.
  • a dry strength agent may either be applied to the surface of already dried paper or added to a stock prior to sheet formation.
  • the dry strength agents are usually used in the form of a 1 to 10% aqueous solution. If such a solution of a dry strength agent is applied to the surface of a paper, considerable amounts of water must be evaporated during the subsequent drying process. Since the drying step is very energy consuming and since the capacity of the usual drying equipment on paper machines is usually not so large that you can drive at the maximum possible production speed of the paper machine, the production speed of the paper machine must be lowered so that dried dry-treated paper dried sufficiently becomes.
  • the finished paper only has to be dried once.
  • DE 35 06 832 A1 discloses a process for the production of paper having high dry strength, in which first a water-soluble cationic polymer and then a water-soluble anionic polymer are added to the paper stock.
  • Polyethyleneimine, polyvinylamine, polydiallyldimethylammonium chloride and epichlorohydrin-crosslinked condensation products of adipic acid and diethylenetriamine are described in the examples as water-soluble cationic polymers.
  • Suitable water-soluble anionic polymers are, for example, homopolymers or copolymers of ethylenically unsaturated C3- to Cs-carboxylic acids.
  • the copolymers contain, for example, from 35 to 99% by weight of an ethylenically unsaturated C 3 - to C 6 -carboxylic acid, for example acrylic acid.
  • WO 04/061235 A1 a process for the production of paper, in particular tis sue, with particularly high wet and / or dry strengths is known, in which first a water-soluble cationic polymer is added to the paper stock which is at least 1.5 meq / g Polymer contains primary amino functionalities and has a molecular weight of at least 10,000 daltons. Particularly noteworthy here are partially and completely hydrolyzed homopolymers of N-Vinylfor- mamids. Subsequently, a water-soluble anionic polymer is added, which contains anionic and / or aldehydic groups.
  • the advantage of this method is mainly the variability of the two-component systems described in terms of various paper properties, including wet and dry strength, exposed.
  • the invention has for its object to provide a further process for the production of paper with high dry strength and lowest possible wet strength available, the dry strength of the paper products over the prior art is further improved as possible.
  • the object is achieved according to the invention by a process for the production of paper, paperboard and cardboard with high dry strength by adding an aqueous composition of a nanocellulose and at least one polymer selected from the group of anionic polymers and water-soluble cationic polymers, draining the paper stock and drying the paper paper products.
  • Nanocellulose is understood in this document to be cellulose molds which are converted into a form by a process step from the state of the natural fiber with the usual dimensions (length approx. 2000-3000 ⁇ m, thickness approx. 60 ⁇ m), in which the thickness dimension in particular is strong is reduced.
  • the production of nanocellulose is known in the literature.
  • WO 2007/091942 A1 discloses a milling process which can be carried out with enzymatic use.
  • processes are known in which the cellulose is first dissolved in suitable solvents and then precipitated as nanocellulose in an aqueous medium (for example described in US Pat
  • nanocelluloses are commercially available, for example, the products sold by J. Rettenmeier & Söhne GmbH & Co. KG under the trade name commercial product Arbocel ® .
  • nanocelluloses used in the process according to the invention can be dissolved and used in any suitable solvent, for example in water, organic solvents or in any mixtures thereof.
  • suitable solvents for example in water, organic solvents or in any mixtures thereof.
  • solvents may also contain other ingredients such as ionic liquids in any amount.
  • Nanocelluloses containing ionic liquids are prepared, for example, by micronizing celluloses present in ionic liquids in the form of natural fibers in one of the processes described above.
  • Celluloses in the form of natural fibers which are present in ionic liquids are known, inter alia, from US Pat. No. 6,824,599 B2. The content of this US patent is hereby incorporated by reference.
  • nanocellulose should be understood in this document to mean those celluloses whose length is below 1000 ⁇ m, preferably below 500 ⁇ m, but above 100 nm.
  • the length expansion is therefore preferably between 100 nm and 500 ⁇ m, in particular between 100 nm and 100 ⁇ m, particularly preferably between 100 nm and 50 ⁇ m, and in particular between 100 nm and 10 ⁇ m.
  • the thickness of the cellulose is, for example, in the range between 50 ⁇ m and 3 nm.
  • the thickness is preferably between 1 ⁇ m and 5 nm.
  • the values given here for thickness and elongation are of course average values, for example at least 50% of the cellulose fibers are in the stated rich and preferably are at least 80% of the cellulose fibers in the specified ranges.
  • a nanocellulose is preferred whose fiber thickness of at least 80% of the cellulose fibers between 50 ⁇ and 3 nm, preferably between 1 ⁇ and 5 nm, and between 5 ppm and 2 wt .-%, preferably contains between 10 ppm and 1 wt .-% ionic liquids.
  • the present invention therefore also relates to such a nanocellulose whose fiber thickness of at least 80% of the cellulose fibers is between 50 ⁇ m and 3 nm, preferably between 1 ⁇ m and 5 nm, and which is between 5 ppm and 2% by weight, preferably between 10 ppm and 1 wt .-% ionic liquids.
  • the linear expansion and the thickness of the cellulose fibers can be determined, for example, by means of cryo-TEM images.
  • a nanocellulose which can be used in the process according to the invention has fiber thicknesses of up to 5 nm and elongations of up to 10 mm.
  • These nanocellulose fibers can also be referred to as fibrils, the smallest superstructure in cellulose-based materials (5-30 nm wide depending on the plant variety, degrees of polymerization up to 10,000 anhydroglycose units). They typically have high moduli of elasticity of up to several hundred GPa, and the strengths of such fibrils are in the GPa range.
  • the high stiffness is a result of the crystal structure in which the long parallel polysaccharide chains are held together by hydrogen bonds.
  • cryo-TEM in this context means that the aqueous dipserions of the cellulose are frozen and measured by means of an electron transmission.
  • the nanocellulose fibers are typically present in the aqueous medium in intertwined networks of multiple fibers. This leads to a gel at the macroscopic level. This gel can be measured rheologically, showing that the storage modulus is greater in magnitude than the loss modulus. Typically, this gel behavior is already present at concentrations of 0.1% by mass nanocellulose in water.
  • aqueous slurries of nanocelluloses which contain from 0.1 to 25% by weight of nanocellulose, based on the total weight of the aqueous slurry.
  • the aqueous slurries preferably contain 1 to 20% by weight, more preferably 1 to 10% by weight and in particular 1 to 5% by weight, of the nanocellulose.
  • aqueous compositions which can be used in the process according to the invention contain, in addition to the nanocellulose, at least one polymer which is selected from the group of anionic and water-soluble cationic polymers.
  • the aqueous composition contains, in addition to the nanocellulose, at least one anionic polymer. It is likewise possible for the aqueous composition to contain, in addition to the nanocellulose and the anionic polymer, at least one water-soluble cationic polymer.
  • the aqueous composition contains, in addition to the nanocellulose, a water-soluble cationic polymer.
  • the anionic polymers according to this invention are practically insoluble in water.
  • the dispersions are anionic due to the content of acid groups in the polymer.
  • the water-insoluble polymer has, for example, a content of acid groups of 0.1 to 10 mol%, usually 0.5 to 9 mol% and preferably 0.5 to 6 mol%, in particular 2 to 6 mol%.
  • the content of acid groups in the anionic polymer is usually 2 to 4 mol%.
  • the acid groups of the anionic polymer are, for example, selected from carboxyl, sulfonic acid and phosphonic acid groups. Particularly preferred are carboxyl groups.
  • the anionic polymers contain, for example
  • (C) optionally at least one monomer from the group of C to Cio-hydroxyalkylacyrylates, C to Cio-Hydroxyalkylmethacyrylate, acrylamide, methacrylamide, N-Ci to C2o-alkylacrylamides and N-Ci to C2o-alkylmethacrylamides, and
  • the anionic polymers contain z. B. at least 40 mol%, preferably at least 60 mol% and in particular at least 80 mol% of at least one monomer of group (a) copolymerized. These monomers are virtually water-insoluble or, when homopolymerization is carried out, give water-insoluble polymers.
  • the anionic polymers preferably comprise, as monomer of group (a), mixtures of (i) a C 1 to C 20 -alkyl acrylate and / or a C 1 to C 20 -alkyl methacrylate and (ii) styrene, ⁇ -methylstyrene, p-methylstyrene, Butylstyrene, 4-n-butylstyrene, butadiene and / or isoprene in a weight ratio of 10: 90 to 90: 10 copolymerized.
  • Examples of individual monomers of group (a) of the anionic polymers are acrylic acid and methacrylic acid esters of saturated monohydric C 1 - C 20 alcohols such as methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, n-propyl acrylate, n-propyl methacrylate, isopropyl acrylate, n Butyl acrylate, sec-butyl acrylate, tert-butyl acrylate, n-butyl methacrylate, sec-butyl methacrylate, tert-butyl methacrylate, n-pentyl acrylate, n-pentyl methacrylate, n-hexyl acrylate, n-hexyl methacrylate, cyclohexyl acrylate, cyclohexyl methacrylate, 2- Ethylhexyl acrylate, 2-ethylhe
  • anionic polymers eg. B. mixtures of n-butyl acrylate and ethyl acrylate or mixtures of n-butyl acrylate and at least one propyl acrylate.
  • Further monomers of group (a) of the anionic polymers are:
  • Vinyl esters of saturated carboxylic acids having 1 to 20 carbon atoms z Vinyl laurate, vinyl propionate, vinyl versatate and vinyl acetate, vinyl aromatic compounds such as styrene, ⁇ -methylstyrene, p-methylstyrene, a-butylstyrene, 4-n-butylstyrene and 4-n-decylstyrene, ethylenically unsaturated nitriles such as acrylonitrile and methacrylonitrile .
  • Vinyl ethers of saturated alcohols containing 1 to 10 C atoms preferably vinyl ethers of saturated alcohols containing 1 to 4 C atoms, such as vinyl methyl ether, vinyl ethyl ether, vinyl n-propyl ether, vinyl isopropyl ether, vinyl n-butyl ether or vinyl isobutyl ether,
  • Vinyl halides such as substituted with chlorine, fluorine or bromine ethylenically unsaturated compounds, preferably vinyl chloride and vinylidene chloride, and one or two olefinic double bonds containing aliphatic hydrocarbons having 2 to 8 carbon atoms such as ethylene, propylene, butadiene, isoprene and chloroprene.
  • Preferred monomers of group (a) are C 1 -C 20 -alkyl (meth) acrylates and mixtures of alkyl (meth) acrylates with vinylaromatics, in particular styrene and / or hydrocarbons having two double bonds, in particular butadiene, or mixtures of such hydrocarbons with vinylaromatics, in particular styrene.
  • Particularly preferred monomers of group (a) of the anionic polymers are n-butyl acrylate, styrene and acrylonitrile, which can each be used alone or in a mixture.
  • the weight ratio of alkyl acrylates or alkyl methacrylates to vinyl aromatics and / or to double-bond hydrocarbons such as butadiene may be, for example, 10:90 to 90:10, preferably 20:80 to 80:20.
  • anionic monomers of group (b) of the anionic polymers are ethylenically unsaturated C3- to Cs-carboxylic acids such as acrylic acid, methacrylic acid, dimethacrylic acid, ethacrylic acid, maleic acid, fumaric acid, itaconic acid, mesaconic acid, citraconic acid, methylenemalonic acid, allylacetic acid, vinylacetic acid and crotonic acid .
  • monomers containing sulfonic groups such as vinylsulfonic acid, acrylamido-2-methylpropanesulfonic acid and styrenesulfonic acid and vinylphosphonic acid.
  • the monomers of this group can be used alone or in admixture with each other, in partially or completely neutralized form in the copolymerization.
  • neutralization for example, alkali metal or alkaline earth metal bases, ammonia, amines and / or Alkanolamines.
  • alkali metal or alkaline earth metal bases ammonia, amines and / or Alkanolamines.
  • alkali metal or alkaline earth metal bases ammonia, amines and / or Alkanolamines.
  • sodium hydroxide solution potassium hydroxide solution, soda, potash, sodium bicarbonate, magnesium oxide, calcium hydroxide, calcium oxide, triethanolamine, ethanolamine, morpholine, diethylenetriamine or tetraethylenepentamine.
  • the water-insoluble anionic polymers may optionally contain as further monomers (c) at least one monomer from the group of C 1 -C 10 -hydroxyalkyl acrylates, C 1 -C 10 -hydroxyalkyl methacyrylates, acrylamide, methacrylamide, N-C 1 -C 20 -alkylacrylamides and N- Ci to contain C2o-alkylmethacrylamides. If these monomers are used to modify the anionic polymers, it is preferable to use acrylamide or methacrylamide.
  • the amounts of polymerized monomers (c) in the anionic polymer are up to, for example, 20 mol%, preferably up to 10 mol% and, if these monomers are used in the polymerization, in the range of 1 to 5 mol%.
  • the anionic polymers may optionally contain monomers of group (d). Suitable monomers of group (d) are compounds having at least two ethylenically unsaturated double bonds in the molecule. Such compounds are also referred to as crosslinkers. They contain, for example, 2 to 6, preferably 2 to 4 and usually 2 or 3 free-radically polymerizable double bonds in the molecule.
  • the double bonds may be, for example, the following groups: acrylic, methacrylic, vinyl ether, vinyl ester, allyl ether and allyl ester groups.
  • crosslinkers are 1,2-ethanediol di (meth) acrylate (the notation (meth) acrylate or "(meth) acrylic acid" here and in the following text means both acrylate and methacrylate or acrylic acid and also methacrylic acid), 1,3-Propanediol di (meth) acrylate, 1,2-propanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane trioldi (meth) acrylate, pentaerythritol tetra (meth) acrylate, 1,4-butanediol
  • the copolymerized amounts are up to 2 mol%. They are, for example, in the range of 0.001 to 2, preferably 0.01 to 1 mol%.
  • the water-insoluble anionic polymers preferably contain as monomers (a) mixtures of 20-50 mol% of styrene and 30-80 mol% of at least one Al copolymerized kylmethacrylats and / or at least one alkyl acrylate. If appropriate, they may additionally contain up to 30 mol% of methacrylonitrile or acrylonitrile in copolymerized form. If appropriate, such polymers may also be modified with the amounts of methacrylamide and / or acrylamide stated above under monomers of group (c).
  • anionic polymers Preferably included anionic polymers
  • (B) from 0.5 to 9 mol% of at least one anionic monomer from the group of ethylenically unsaturated C3 to Cs carboxylic acids copolymerized.
  • anionic polymers which contain at least 80 mol% of at least one monomer of group (a) in copolymerized form. They contain, as monomer of group (a), mixtures of (i) a C 1 to C 20 -alkyl acrylate and / or a C 1 to C 20 -alkyl methacrylate and (ii) styrene, ⁇ -methylstyrene, p-methylstyrene, ⁇ -butylstyrene, n-Butylstyrol, butadiene and / or isoprene in a weight ratio of 10: 90 to 90: 10 copolymerized.
  • the preparation of the anionic polymers is usually carried out by emulsion polymerization. It is therefore in the anionic polymers are emulsion polymers.
  • the preparation of aqueous polymer dispersions by the process of free-radical emulsion polymerization is known per se (compare Houben-Weyl, Methods of Organic Chemistry, Volume XIV, Makromolekulare Stoffe, Georg Thieme Verlag, Stuttgart 1961, pages 133ff).
  • ionic and / or nonionic emulsifiers and / or protective colloids or stabilizers are used as surface-active compounds.
  • the surface-active substance is usually used in amounts of from 0.1 to 10% by weight, in particular from 0.2 to 3% by weight, based on the monomers to be polymerized.
  • emulsifiers are z.
  • B. ammonium or alkali metal salts of higher fatty alcohol sulfates, such as Na-n-lauryl sulfate, fatty alcohol phosphates, ethoxylated Cs to Cio-alkylphenols having a degree of ethoxylation of 3 to 30 and ethoxylated Cs to C25 fatty alcohols having a degree of ethoxylation of 5 to 50 are conceivable also see nonionic and ionic emulsifiers.
  • phosphate- or sulfate-containing, ethoxylated and / or propoxylated alkylhenols and / or fatty alcohols are listed in Houben-Weyl, Methods of Organic Chemistry, Volume XIV, Macromolecular Materials, Georg Thieme Verlag, Stuttgart, 1961, pages 192 to 209.
  • Water-soluble initiators for the emulsion polymerization for the preparation of anionic polymers are, for.
  • ammonium and alkali metal salts of peroxydisulfuric acid e.g.
  • sodium peroxodisulfate, hydrogen peroxide or organic peroxides e.g., sodium peroxodisulfate, hydrogen peroxide or organic peroxides, z. B. tert-butyl hydroperoxide.
  • red-ox reduction-oxidation
  • hydroperoxides for example combinations of peroxides, hydroperoxides or hydrogen peroxide with reducing agents such as ascorbic acid or sodium bisulfite.
  • reducing agents such as ascorbic acid or sodium bisulfite.
  • These initiator systems may additionally contain metal ions such as iron (II) ions.
  • the amount of initiators is generally 0.1 to 10 wt .-%, preferably 0.5 to 5 wt .-%, based on the monomers to be polymerized. Several different initiators can also be used in the emulsion polymerization.
  • regulators may be used in the emulsion polymerization, eg. B. in amounts of 0 to 3 parts by weight, based on 100 parts by weight of the monomers to be polymerized. This reduces the molecular weight of the resulting polymers. Suitable regulators are z.
  • the emulsion polymerization for the preparation of the anionic polymers is generally carried out at 30 to 130 ° C, preferably at 50 to 100 ° C.
  • the polymerization medium may consist of water only, as well as of mixtures of water and thus miscible liquids such as methanol. Preferably, only water is used.
  • the emulsion polymerization can be carried out both as a batch process and in the form of a feed process, including a stepwise or gradient procedure.
  • the feed process in which one submits a portion of the polymerization, heated to the polymerization, polymerized and then the rest of the polymerization, usually over several spatially separate feeds, one or more of which monomers in pure or in emulsified form, continuously , gradually or with the addition of a concentration gradient while maintaining the polymerization of the polymerization zone supplies.
  • the polymerization can also z. B. be presented for better adjustment of the particle size of a polymer seed.
  • the manner in which the initiator is added to the polymerization vessel in the course of the free radical aqueous emulsion polymerization is known to one of ordinary skill in the art.
  • the polymerization vessel can be introduced both completely into the polymerization vessel, or used continuously or in stages according to its consumption in the course of the free radical aqueous emulsion polymerization. In detail, this depends on the chemical nature of the initiator system as well as on the polymerization temperature. Preferably, a part is initially charged and the remainder supplied according to the consumption of the polymerization. To remove the residual monomers is usually after the end of the actual emulsion, ie, after a conversion of the monomers of at least 95%, at least one initiator added and heated the reaction mixture for a certain time to the polymerization or an overlying temperature.
  • the individual components can be added to the reactor in the feed process from above, in the side or from below through the reactor bottom.
  • the acid groups contained in the anionic polymer can still be at least partially or completely neutralized.
  • This can be done, for example, with oxides, hydroxides, carbonates or hydrogen carbonates of alkali metals or alkaline earth metals, preferably with hydroxides to which any counterion or more may be associated, e.g. Li + , Na + , K + , Cs + , Mg 2+ , Ca 2+ or Ba 2+ .
  • Also suitable for neutralization are ammonia or amines. Preference is given to aqueous ammonium hydroxide, sodium hydroxide or potassium hydroxide solutions.
  • aqueous dispersions of the anionic polymer are generally obtained with solids contents of 15 to 75 wt .-%, preferably from 40 to 75 wt .-%.
  • the molecular weight M w of the anionic polymers is, for example, in the range of 100,000 to 1 million daltons. If the polymers have a gel phase, a molecular weight determination is not readily possible. The molar masses are then above the above-mentioned range.
  • the glass transition temperature Tg of the anionic polymers is for example in the range of -30 to 100 ° C, preferably in the range of -5 to 70 ° C and particularly preferably in the range of 0 to 40 ° C (measured by the DSC method according to
  • the particle size of the dispersed anionic polymers is preferably in the range of 10 to 1000 nm, more preferably in the range of 50 to 300 nm (measured using a Malvern ® Autosizer 2 C).
  • the anionic polymers may optionally contain polymerized small amounts of cationic monomer units, so that there are amphoteric polymers, but the total charge of the polymers must be anionic.
  • polymer dispersions of nonionic monomers which are emulsified with the aid of anionic surfactants or emulsifiers are also suitable as anionic polymers.
  • the surfactants or emulsifiers are used for this application, for example, in amounts of 1 to 15 wt .-%, based on the total dispersion.
  • the aqueous composition may also contain, in addition to the nanocellulose, a water-soluble cationic polymer.
  • Suitable cationic polymers are all water-soluble cationic polymers mentioned in the cited prior art. It is z. B. to amino or ammonium compounds carrying compounds. The amino groups may be primary, secondary, tertiary or quaternary groups.
  • the polymers are essentially polymers, polyaddition compounds or polycondensates into consideration, wherein the polymers may have a linear or branched structure up to hyperbranched or dendritic structures. Furthermore, graft polymers are also applicable.
  • the cationic polymers are referred to in the present context as water-soluble, if their solubility in water under normal conditions (20 ° C, 1013 mbar) and pH 7.0, for example, at least 10% by weight.
  • the molecular weights M w of the cationic polymers are z. At least
  • the charge densities of the cationic polymers are, for example, 0.5 to 23 meq / g of polymer, preferably 3 to 22 meq / g of polymer and most often 6 to 20 meq / g of polymer.
  • Suitable monomers for the preparation of cationic polymers are, for example:
  • Esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids with amino alcohols preferably C 2 -C 12 -aminoalcohols. These may be d-Cs-monoalkylated or dialkylated on the amine nitrogen.
  • the acid component of these esters are z.
  • N-methylaminomethyl (meth) acrylate N-methylaminoethyl (meth) acrylate, N, N-dimethyl aminomethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, N, N-diethylaminopropyl (meth) acrylate and N , N-dimethylaminocyclohexyl (meth) acrylate.
  • Suitable monomers are furthermore N-vinylimidazoles, alkylvinylimidazoles, in particular methylvinylimidazoles such as 1-vinyl-2-methylimidazole, 3-vinylimidazole N-oxide, 2- and 4-vinylpyridines, 2- and 4-vinylpyridine N-oxides and betainic derivatives and Quaternization products of these monomers.
  • Suitable monomers are allylamine, dialkyldiallylammonium chlorides, in particular dimethyldiallylammonium chloride and diethyldiallylammonium chloride, and the monomers of the formula (II) which are known from WO 01/36500 A1 and are known for alkyleneimine units.
  • m in the oligoalkyleneimine chains is at least 1.5
  • Monomers or monomer mixtures in which in the above formula (II) the number average of m is at least 2.1, usually 2.1 to 8, are preferred.
  • she are obtainable by reacting an ethylenically unsaturated carboxylic acid with an oligoalkyleneimine, preferably in the form of an oligomer mixture.
  • the resulting product may optionally be converted with a mineral acid HY in the acid addition salt.
  • Such monomers can be polymerized in an aqueous medium in the presence of an initiator which initiates a free radical polymerization to cationic homo- and copolymers.
  • H 2 C CH OX NH [Al-] n H (III), where
  • n is a linear or branched oligoalkyleneimine chain having n alkyleneimine units
  • n is a number of at least 1 and
  • X represents a straight-chain or branched C 2 - to C 6 -alkylene group
  • the abovementioned monomers can form water-soluble cationic homopolymers alone or together with at least one other neutral monomer to form water-soluble cationic copolymers or with at least one acid group-containing monomer to give amphoteric copolymers which, given a molar excess of copolymerized cationic monomers, carry a total cationic charge to be polymerized.
  • Suitable neutral monomers which are copolymerized with the abovementioned cationic monomers for the preparation of cationic polymers are, for example, esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids
  • C 1 -C 30 -alkanols C 2 -C 30 -alkanediols, amides of ⁇ , ⁇ -ethylenically unsaturated monocarboxylic acids and their N-alkyl and ⁇ , ⁇ -dialkyl derivatives, esters of vinyl alcohol and allyl alcohol with saturated C 1 -C 8 -monocarboxylic acids, Vinyl aromatics, vinyl halides, vinylidene halides, C 2 -C 8 monoolefins, and mixtures thereof.
  • acrylamide, substituted acrylamides, methacrylamide, substituted methacrylamides such as acrylamide, methacrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-propyl (meth) acrylamide, N- (n Butyl) - (meth) acrylamide, tert-butyl (meth) acrylamide, n-octyl (meth) acrylamide, 1, 1, 3,3-tetramethylbutyl (meth) acrylamide and ethylhexyl (meth) acrylamide and acrylonitrile and Methacrylonitrile and mixtures of the monomers mentioned.
  • Further monomers for modifying the cationic polymers are 2-hydroxyethyl (meth) acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4- Hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, etc. and mixtures thereof.
  • N-vinyllactams and derivatives thereof which, for.
  • one or more Ci-C6-alkyl substituents such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, etc. may have. These include z.
  • N-vinylpyrrolidone N-vinylpiperidone, N-vinylcaprolactam
  • N-vinyl-5-methyl-2-pyrrolidone N-vinyl-5-ethyl-2-pyrrolidone
  • N-vinyl-6-methyl- 2-piperidone N-vinyl-6-ethyl-2-piperidone
  • N-vinyl-7-methyl-2-caprolactam N-vinyl-7-ethyl-2-caprolactam, etc.
  • Suitable comonomers for the copolymerization with the abovementioned cationic monomers are furthermore ethylene, propylene, isobutylene, butadiene, styrene, o-methylstyrene, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride and mixtures thereof.
  • Another group of comonomers are ethylenically unsaturated compounds which carry a group from which an amino group can be formed in a polymer-analogous reaction.
  • These include, for example, N-vinylformamide, N-vinyl-N-methylformamide, N-vinylacetamide, N-vinyl-N-methylacetamide, N-vinyl-N-ethylacetamide, N-vinylpropionamide, N-vinyl-N-methylpropionamide and N Vinyl butyramide and mixtures thereof.
  • the polymers formed therefrom can, as in
  • EP 0 438 744 A1 by acidic or basic hydrolysis in vinylamine and amidine units (formulas IV - VII) containing polymers are transferred.
  • the substituents R 1, R 2 are H, C 1 to C 6 alkyl and X is an anion equivalent of an acid, preferably a mineral acid.
  • X is an anion equivalent of an acid, preferably a mineral acid.
  • polyvinylamines, polyvinylmethylamines or polyvinylethylamines are formed during the hydrolysis.
  • the monomers of this group can be polymerized in any desired manner with the cationic monomers and / or the abovementioned comonomers.
  • Cationic polymers in the context of the present invention are also to be understood as meaning amphoteric polymers which carry a total cationic charge.
  • the content of cationic groups is, for example, at least 5 mol% higher than the content of anionic groups in the polymer.
  • Such polymers are z. B. accessible by copolymerizing a cationic monomer such as ⁇ , ⁇ -dimethylaminoethylacrylamide in the form of the free base, in partially neutralized with an acid or in quaternized form with at least one acid group-containing monomer, wherein the cationic monomer in a molar excess is used so that the resulting polymers carry a total cationic charge.
  • Amphoteric polymers are also obtainable by copolymerizing
  • amphoteric compounds thus obtained contain, for example
  • the hydrolysis of the copolymers can be carried out in the presence of acids or bases or else enzymatically.
  • the vinylamine groups formed from the vinylcarboxamide units are present in salt form.
  • the hydrolysis of vinylcarboxamide copolymers is described in detail in EP 0 438 744 A1, page 8, line 20 to page 10, line 3.
  • the statements made there apply correspondingly to the preparation of the amphoteric polymers to be used according to the invention having a total cationic charge.
  • These polymers have, for example, K values (determined according to H. Fikentscher in 5% strength aqueous sodium chloride solution at pH 7, a polymer concentration of
  • the cationic homopolymers and copolymers can be prepared by solution, precipitation, suspension or emulsion polymerization. Preference is given to solution polymerization in aqueous media.
  • Suitable aqueous media are water and mixtures of water and at least one water-miscible solvent, e.g. As an alcohol such as methanol, ethanol, n-propanol, etc ..
  • the polymerization temperatures are preferably in a range of about 30 to 200 ° C, more preferably 40 to 1 10 ° C.
  • the polymerization is usually carried out under atmospheric pressure, but it can also proceed under reduced or elevated pressure.
  • a suitable pressure range is between 0.1 and 5 bar.
  • the monomers can be polymerized by means of free-radical initiators.
  • the customary peroxo and / or azo compounds can be used, for example alkali metal or ammonium peroxidisulfates, diacetyl peroxide, dibenzoyl peroxide, succinyl peroxide, di-tert-butyl peroxide, tert-butyl perbenzoate, tert Butyl perpivalate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl permalate, cumene hydroperoxide, diisopropyl peroxydicarbamate, bis (o-toluoyl) peroxide, didecanoyl peroxide, dioctanoyl peroxide, dilauroyl peroxide, tert-butyl perisobutyrate, tert.
  • alkali metal or ammonium peroxidisulfates diacetyl peroxide, dibenzoyl peroxide, succinyl peroxide,
  • initiator mixtures or redox initiator systems such as.
  • the polymerization can be carried out in the presence of at least one regulator.
  • a regulator the usual compounds known in the art, such.
  • sulfur compounds for.
  • Cationic polymers such as polyvinylamines and their copolymers can also be prepared by Hofmann degradation of polyacrylamide or polymethacrylamide and their copolymers, cf. H. Tanaka, Journal of Polymer Science: Polymer Chemistry Edition 17: 1, 2339-1245 (1979) and El Achari, X. Coqueret, A. Lablache-Combier, C. Loucheux, Makromol. Chem., Vol. 194, 1879-1891 (1993).
  • All of the aforementioned cationic polymers can be modified by carrying out the polymerization of the cationic monomers and optionally of the mixtures of cationic monomers and the comonomers in the presence of at least one crosslinker.
  • a crosslinker is understood as meaning those monomers which contain at least two double bonds in the molecule, eg. Eg methyl lenbisacrylamide, glycol diacrylate, glycol dimethacrylate, glycerol triacrylate, pentaerythritol triallyl ether, at least two times with acrylic acid and / or methacrylic acid esterified polyalkylene glycols or polyols such as pentaerythritol, Sobit or glucose. If at least one crosslinker is used in the copolymerization, the amounts used, for example, up to 2 mol%, z. B. 0.001 to 1 mol%.
  • the cationic polymers can be modified by the subsequent addition of crosslinkers, i. by the addition of compounds having at least two amino groups reactive groups, such as. B.
  • Suitable cationic compounds are polymers which can be produced by polyaddition reactions, in particular polymers based on aziridines. Both homopolymers can be formed but also graft polymers which are produced by grafting aziridines to other polymers. Again, it may be advantageous to add during or after the polyaddition having at least two groups which can react with the aziridines or the amino groups formed, such as. For example, epichlorohydrin or dihaloalkanes. Crosslinker (see Ullmann 's Encyclopedia of Industrial Chemistry, VCH, Weinheim, 1992, chapter on aziridines). Preferred polymers of this type are based on ethyleneimine, e.g. B. produced by polymerization of ethyleneimine homopolymers of ethyleneimine or grafted with ethyleneimine polymers such as polyamidoamines.
  • Suitable cationic polymers are reaction products of dialkylamines with epichlorohydrin or with di- or multifunctional epoxides such.
  • cationic polymers are also polycondensates, eg. B. Homo- or copolymers of lysine, arginine and histidine. They can be used as homopolymers or as copolymers with other natural or synthetic amino acids or lactams. For example, glycine, alanine, valine, Leucine, phenylalanine, tryptophan, proline, asparagine, glutamine, serine, threonine or caprolactam.
  • cationic polymers it is also possible to use condensates of difunctional carboxylic acids with polyfunctional amines, the polyfunctional amines having at least two primary amino groups and at least one further less reactive, ie. secondary, tertiary or quaternary amino group wear.
  • examples are the polycondensation products of diethylenetriamine or triethylenetetramine with adipin, malonic, glutaric, oxalic or succinic acid.
  • amino groups carrying polysaccharides such as B. Chitosan are suitable as cationic polymers.
  • graft polymers which carry primary or secondary amino groups, can be modified by means of reactive oligoethyleneimines as described in WO 2009/080613 A1.
  • graft polymers are described whose graft base is selected from the group of polymers containing vinylamines, polyamines, polyamidoamines and polymers of ethylenically unsaturated acids, and which contain exclusively oligoalkylenimine side chains as side chains.
  • the preparation of graft polymers with oligoalkyleni- minnetketten done by grafting on one of said grafting at least one Oligoalkylenimin containing a terminal Aziridinruppe.
  • the water-soluble cationic polymer used is a polymer containing vinylamine units.
  • the present invention likewise provides an aqueous composition of a nanocellulose and at least one polymer selected from the group of anionic polymers and water-soluble cationic polymer, as can be used in the method according to the invention described above.
  • Suitable pulps for the production of the pulps are all qualities customary for this purpose, for example wood pulp, bleached and unbleached pulp and paper pulp from all annual plants.
  • Wood pulp includes, for example, groundwood, thermomechanical pulp (TMP), chemo-thermo-mechanical pulp (CTMP), pressure groundwood, semi-pulp, high yield pulp, and refiner mechanical pulp (RMP).
  • TMP thermomechanical pulp
  • CMP chemo-thermo-mechanical pulp
  • RMP refiner mechanical pulp
  • pulp for example, sulphate, sulphite and soda pulps come into consideration.
  • unbleached pulp also referred to as unbleached kraft pulp
  • Suitable annual plants for the production of pulps are, for example, rice, wheat, sugar cane and kenaf.
  • waste paper is usually used, which can be used either alone or mixed with other pulps. their fibrous materials is used or one starts from fiber blends of a primary material and recycled coated broke, eg bleached pine sulfate in admixture with recycled coated broke.
  • the process according to the invention is of particular industrial interest for the production of paper and paperboard because it significantly increases the strength properties of the recycled fibers and has particular importance for improving the strength properties of graphic papers and packaging papers.
  • the papers obtainable by the process according to the invention surprisingly have a higher dry strength than the papers which can be produced by the process of WO 2006/056381 A1.
  • the pH of the stock suspension is, for example, in the range of 4.5 to 8, usually 6 to 7.5.
  • an acid such as sulfuric acid or aluminum sulphate.
  • the aqueous composition is first prepared from a nanocellulose and at least one polymer. It is irrelevant whether the nanocellulose is initially introduced and the at least one polymer is added to the nanocellulose or vice versa. If both an anionic polymer and a water-soluble cationic polymer are added, the order is also irrelevant.
  • the aqueous slurry of the nanocellulose is heated, for example up to 60 ° C., preferably up to 50 ° C. and more preferably to a range between 30 and 50 ° C. Subsequently, an aqueous dispersion of at least one anionic polymer is added. It is also possible, if appropriate, to add at least one cationic polymer to this aqueous composition.
  • At least one cationic polymer is added to the aqueous composition, and this at least one cationic polymer is preferably added to a heated aqueous slurry of a nanocellulose as described above. Subsequently, if necessary, the anionic polymer is added.
  • the addition of the aqueous composition in the process according to the invention to the thick stock (fiber concentration> 15 g / l, for example in the range of 25 to 40 g / l up to 60 g / l) or preferably to a Thin material (fiber concentration ⁇ 15 g / l, eg in the range of 5 to 12 g / l).
  • the point of addition is preferably in front of the screens, but may also be between a shearing stage and a screen or afterwards.
  • the water-insoluble anionic polymer is z. B. in an amount of 0.1 to 10 wt .-%, preferably 0.3 to 6 wt .-%, in particular from 0.5 to 5.5 wt .-%, based on dry pulp, is used.
  • the optionally used cationic polymer is used, for example, in an amount of 0.03 to 2.0 wt .-%, preferably 0.1 to 0.5 wt .-%, based on dry pulp.
  • the weight ratio of optionally used water-soluble cationic polymer to water-insoluble anionic polymer is, based on the solids content, for example 1: 5 to 1:20 and is preferably in the range from 1:10 to 1:15 and particularly preferably in the range from 1: 10 to 1: 12.
  • the process chemicals commonly used in papermaking can be used in the usual amounts, eg Retention aids, dehydrating agents, other dry strength agents such as starch, pigments, fillers, optical brighteners, defoamers, biocides and paper dyes.
  • the K value of the polymers was determined according to Fikentscher, Cellulosic Chemistry, Volume 13, 58-64 and 71-74 (1932) at a temperature of 20 ° C. in 5% strength by weight aqueous sodium chloride solutions at a pH of 7 and a polymer concentration of 0.5%.
  • K k ⁇ 1000.
  • the average particle sizes were determined by 13321 by quasielasti- see light scattering using a Malvern Autosizer 2 C ® to 0.01 wt .-% strength specimens according to ISO.
  • This polymer was prepared by hydrolysis of a poly-N-vinylformamide with hydrochloric acid.
  • the degree of hydrolysis of the polymer was 50 mol%, ie the polymer was held 50 mole% of N-vinylformamide units and 50 mole% of vinylamine units in salt form.
  • the K value of the water-soluble cationic polymer was 90.
  • the anionic polymer B was present as an anionic acrylate resin having a solids content of 50% and was obtained by the suspension polymerization of 68 mol% of n-butyl acrylate, 14 mol% of styrene, 14 mol% of acrylonitrile and 4 mol% of acrylic acid.
  • the mean particle size of the dispersed polymer particles was 192 nm.
  • the anionic polymer C was present as an anionic acrylate resin having a solids content of 50% and was obtained by the suspension polymerization of 87 mol% of n-butyl acrylate, 5 mol% of styrene, 5 mol% of acrylonitrile and 3 mol% of acrylic acid.
  • the mean particle size of the dispersed polymer particles was 184 nm.
  • a spinnery disk reactor equipped with a cellulosic feed and four feeds of water was used.
  • the feed to the cellulose solution was positioned centrally above the axis of the disk 1 mm from the disk surface.
  • the water inlets were positioned equidistant from each other 5 cm from the axis and 1 mm from the disk surface.
  • the disk surface and the jacket of the spinning disc reactor were heated to 95.degree.
  • the reactor was filled with nitrogen. At a disk rotation speed of 2500 revolutions per minute, 80 ° C.
  • a 0.5 wt .-% aqueous pulp suspension was prepared.
  • the pH of the suspension was 7.1, the freeness of the material was 50 ° Schopper-Riegler (° SR).
  • the treated nanocellulose suspension was added to the waste paper stock with stirring.
  • the dosage of treated nanocellulose (solid) based on used paper (solid) was 5%.
  • sheets having a weight per unit area of 120 g / m 2 were produced from the treated paper pulp on a Rapid-Köthen sheet former according to ISO 5269/2.
  • the leaves were dried by one-sided contact with a steam-heated metal cylinder for 7 minutes at 90 ° C.
  • a 0.5 wt .-% aqueous pulp suspension was prepared.
  • the pH of the suspension was 7.1, the freeness of the material was 50 ° Schopper-Riegler (° SR).
  • the treated nanocellulose suspension is added to the waste paper stock with stirring.
  • the dosage of treated nanocellulose (solid) based on recovered paper pulp (solid) was 5%.
  • sheets having a weight per unit area of 120 g / m 2 were produced from the treated paper pulp on a Rapid-Köthen sheet former according to ISO 5269/2.
  • the leaves were dried by one-sided contact with a steam-heated metal cylinder for 7 minutes at 90 ° C.
  • Comparative Example 1 A 0.5% by weight aqueous pulp suspension was prepared from 100% mixed waste paper. The pH of the suspension was 7.1, the freeness of the material was 50 ° Schopper-Riegler (° SR). From the untreated recovered paper stock, sheets having a basis weight of 120 g / m 2 were produced on a Rapid-Köthen sheet former according to ISO 5269/2. The leaves were dried by one-sided contact with a steam-heated metal cylinder for 7 minutes at 90 ° C.
  • Comparative Example 2 corresponding to the earlier European application with the file reference EP 09 150 237.7 A 0.5% by weight aqueous pulp suspension was prepared from 100% mixed waste paper. The pH of the suspension was 7.1, the freeness of the material was 50 ° Schopper-Riegler (° SR).
  • the cationic polymer A was added undiluted to this pulp suspension.
  • the amount of polymer used based on the pulp content was 0.3 wt .-% (polymer, solid).
  • the fabric pretreated with the cationic polymer was gently stirred for about 30 seconds.
  • the dispersion of the anionic polymer B was diluted by a factor of 10 with water. Subsequently, the diluted dispersion was added to the pulp suspension with gentle stirring.
  • the amount of acrylate used was 5% by weight (polymer, solid, based on the pulp content).

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Abstract

L'invention concerne un procédé de production de papier, carton et carton blanchi de grande résistance à la traction à l'état sec, par apport d'une composition aqueuse contenant de la nanocellulose et au moins un polymère sélectionné dans le groupe des polymères anioniques et des polymères cationiques hydrosolubles, par égouttage de la pâte à papier puis par séchage des produits papier.
EP10765625.8A 2009-10-20 2010-10-14 Procédé de fabrication de papier, carton souple et carton avec une grande résistance à sec Active EP2491177B1 (fr)

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PCT/EP2010/065375 WO2011048000A1 (fr) 2009-10-20 2010-10-14 Procédé de production de papier, carton et carton blanchi de grande résistance à la traction à l'état sec
EP10765625.8A EP2491177B1 (fr) 2009-10-20 2010-10-14 Procédé de fabrication de papier, carton souple et carton avec une grande résistance à sec

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CN102666984A (zh) 2012-09-12
JP2013508568A (ja) 2013-03-07
EP2491177B1 (fr) 2020-02-19
BR112012009141A2 (pt) 2016-08-30
US20140102649A1 (en) 2014-04-17
WO2011048000A1 (fr) 2011-04-28
CA2777115C (fr) 2018-06-12
US20120205065A1 (en) 2012-08-16
CA2777115A1 (fr) 2011-04-28
US9206551B2 (en) 2015-12-08
US8647470B2 (en) 2014-02-11
BR112012009141B1 (pt) 2020-10-13

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