EP2488313B1 - Dispositif d'enroulement, installation de laminage avec un dispositif d'enroulement et procédé spécifique - Google Patents

Dispositif d'enroulement, installation de laminage avec un dispositif d'enroulement et procédé spécifique Download PDF

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Publication number
EP2488313B1
EP2488313B1 EP10759864.1A EP10759864A EP2488313B1 EP 2488313 B1 EP2488313 B1 EP 2488313B1 EP 10759864 A EP10759864 A EP 10759864A EP 2488313 B1 EP2488313 B1 EP 2488313B1
Authority
EP
European Patent Office
Prior art keywords
tube
axis
bending device
rolling
rollers
Prior art date
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Active
Application number
EP10759864.1A
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German (de)
English (en)
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EP2488313A1 (fr
Inventor
Thomas FROBÖSE
Udo RAUFFMANN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alleima GmbH
Original Assignee
Sandvik Materials Technology Deutschland GmbH
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Publication date
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Publication of EP2488313A1 publication Critical patent/EP2488313A1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • B21C47/04Winding-up or coiling on or in reels or drums, without using a moving guide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B2015/0057Coiling the rolled product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B23/00Tube-rolling not restricted to methods provided for in only one of groups B21B17/00, B21B19/00, B21B21/00, e.g. combined processes planetary tube rolling, auxiliary arrangements, e.g. lubricating, special tube blanks, continuous casting combined with tube rolling

Definitions

  • the present invention relates to a take-up device for a pipe produced in a rolling mill and to a rolling mill with such a take-up device and to a method for winding a finished pipe.
  • an extended hollow cylindrical blank is usually cold reduced in the fully cooled state by compressive stresses.
  • the blank is formed into a tube with a defined reduced external diameter and a defined wall thickness.
  • the most common pipe reduction method is known as cold pilgering, the blank being called billet.
  • the billet is rolled over a calibrated, i. the inner diameter of the finished tube, rolling mandrel pushed while calibrated from the outside of two calibrated, i. comprising the outer diameter of the finished tube defining rollers and rolled in the longitudinal direction over the rolling mandrel.
  • the billet undergoes incremental advance toward or beyond the mandrel, while the rolls are reciprocated horizontally over the mandrel and thus over the billet.
  • the horizontal movement of the rollers is predetermined by a rolling stand on which the rollers are rotatably mounted.
  • the roll stand is reciprocated in known Rollpilgeranlagen by means of a crank drive in a direction parallel to the rolling mandrel, while the rollers themselves receive a rotational movement through a fixed relative to the rolling rack, engage fixedly connected to the roller axes gears.
  • the feed of the billet over the mandrel is carried out by means of a feed tension slide, which allows a translational movement in a direction parallel to the axis of the rolling mandrel.
  • the superimposed conically calibrated rollers in the rolling stand rotate counter to the feed direction of the feed tension slide.
  • the so-called vocational mouth formed by the rollers captures the billet and the rollers press from the outside a small material shaft from the smoothing caliber of the rollers and the rolling mandrel to the intended wall thickness is stretched until the idling caliber of the rollers releases the finished tube.
  • the roll stand moves with the rolls attached thereto against the feed direction of the billet.
  • the billet is advanced by a further step onto the rolling mandrel, while the rolls with the rolling stand return to their horizontal starting position.
  • the billet undergoes a rotation about its axis to achieve a uniform shape of the finished tube.
  • the finished tubes in the prior art Due to the complex movements that run the billet or the finished tube, which consist of a superposition of rotational and translational movements, the finished tubes in the prior art have only completely left the rolling mill, before, for example by winding, in a transportable state can be brought.
  • the DD 128 573 A1 discloses a winding apparatus in a cold pilger mill which winds the exiting tube into a tube ring in unison with the rolling process.
  • a winding device for a tube made in a rolling mill with a bending device for bending the tube so that it can be spirally wound around a first axis and placed in a holding position, wherein the bending device is perpendicular to the first axis substantially the second axis is pivotally received on the holding frame, wherein the second axis coincides with the axis of symmetry of the finished outgoing from a rolling mill tube, and wherein the holding frame is configured so that it is movable in a direction substantially parallel to the second axis.
  • Such a device makes it possible to pick up the finished tube from the rolling mill and to bend it so that it can be wound up on a helical path.
  • This arrangement allows a considerable time savings in the production of steel tubes, which are dimensioned so that they can be wound up, since the expiring from the rolling mill tube can already be wound while in the same strand still in the pilgrim's mouth is introduced and transformed there.
  • the efindungssiee device allows a considerable space savings for the rolling mill as such, since in the manufacture of the tube not the entire strand must first run out of the rolling stand on its full length before it can be wound or shot.
  • the core of the winding device according to the invention is that the bending device is mounted pivotably about an axis. In this way, the bending device, the pivoting movement, which run the tube or the billet during rolling driven by the feed clamping slide, follow and the tube can be wound without twisting. Without a corresponding pivotable mounting of the bending device, there would be a twisting of the tube during winding and an associated significant loss of quality in the finished tube.
  • the bending device is driven by a motor to pivot about the second axis.
  • a motor drive largely prevents the tube from undergoing torsional stresses when it is wound up.
  • the bending device has at least three rollers rotatable about a respective axis of rotation, wherein the axes of rotation are arranged substantially parallel to the first axis and wherein at least two of the axes of rotation have a distance from the first axis different from each other, so that during operation the device is passed the tube between two rollers on a first side and a roller on another side.
  • rollers of the bending device allows a continuous bending of the tube and thus a winding about the first axis.
  • two rollers have a greater distance from the first axis than the third roller arranged between them.
  • the radius of curvature which the bending device imposes on the finished tube then depends on the difference between the distances between the first and the second roller and the third roller from the first axis.
  • the difference of the distances from the first axis can be set such that the pipe can run freely between the rolls, whereas only then is the difference between the distances of the rolls is adjusted by the first axis so that the roller, which is closer to the first axis, causes a curvature of the tube.
  • At least one of the rollers of the bending device is rotatably driven by a motor. While it is in principle also conceivable that the bending and the subsequent winding of the tube is driven by the movement of the feed tension slide of the rolling mill, a motor drive prevents at least one of the rollers of the bending device, that the tube during the winding compressive or tensile stresses in the longitudinal direction experiences.
  • the holding frame is designed so that it is movable in a direction substantially parallel to the second axis.
  • the winding device or its bending device can understand the translational movement of the tube in its longitudinal direction during rolling and the winding takes place substantially free of the influences of the forces of the feed during rolling.
  • the holding frame is driven by a motor movable.
  • the rolling mill is a cold pilger rolling mill with two rolls, wherein the take-up device is arranged in the feed direction of the pipe behind the rolls or the roll stand, on which the rolls are accommodated.
  • the rolling mill on two rollers and at least one feed chuck the feed chuck during operation of the rolling mill accommodates a billet and pushes between the rollers, wherein the feed chuck is designed to pivot and the doll receives about its longitudinal axis pivotally and wherein the rolling means a Control, which is arranged so that it synchronously pivots the feed chuck and the bending device during operation of the device.
  • the bending device is received by the second axis of the motor pivotally mounted on the holding frame. This "electronic wave" between the feed tension slide and the take-up device allows a longitudinally almost torsion-free winding of the finished tube.
  • the rolling mill has a controller which is set up so that during operation of the device in a first phase it drives at least one of the rollers of the bending device so that they pull the holding frame with the bending device on the pipe counter to the feed direction of the pipe and which fixes in a second phase at least one roller of the bending device so that the holding frame is movable with the bending device of the tube in the feed direction of the tube.
  • a controller which is set up so that during operation of the device in a first phase it drives at least one of the rollers of the bending device so that they pull the holding frame with the bending device on the pipe counter to the feed direction of the pipe and which fixes in a second phase at least one roller of the bending device so that the holding frame is movable with the bending device of the tube in the feed direction of the tube.
  • the winding process is interrupted and at least one of the rollers fixes the bending device to the wound pipe.
  • the holding frame is then moved in the direction of advance to the other end point of its translational movement, and the reeling operation of the winding device begins again.
  • Such a method is used in one embodiment for producing a coiled tube, which additionally comprises the steps of feeding a billet into a rolling mill and forming the billet into a finished tube.
  • the billet is formed by rolling, wherein the billet is pivoted during forming about its longitudinal axis, wherein the pivoting of the billet and the gift of the bending device takes place synchronously.
  • the bending device has rollers which engage with the tube, wherein in a first phase at least one of the rollers is driven so that they pull the bending device on the pipe against the feed direction of the pipe and wherein in a second phase at least one roller is fixed so that the bending device is moved by the tube in the feed direction of the tube.
  • FIG. 1 shows a side view of the schematic structure of a cold pilger rolling mill with a winding device according to an embodiment of the present invention.
  • FIG. 2 shows a detailed side view of the winding device according to the invention FIG. 1 ,
  • FIG. 1 schematically the construction of a cold pilger rolling mill according to the invention is shown in a side view.
  • the rolling mill consists of a rolling stand 1 with rollers 2, 3 a calibrated rolling mandrel 4 and a feed tensioning slide 5.
  • the cold pilger rolling mill on a linear motor 6 as a direct drive for the feed clamping slide 5.
  • the linear motor 6 is constructed from a rotor 16 and a stator 17.
  • the rolling mill 11 undergoes a gradual feed in the direction of the rolling mandrel 4 to or beyond this, while the rollers 2, 3 are rotationally reciprocated over the mandrel 4 and thus over the billet 11 horizontally.
  • the horizontal movement of the rollers 2, 3 is predetermined by a roll stand 1, on which the rollers 2, 3 are rotatably mounted.
  • the rolling stand 1 is reciprocated by means of a crank drive 21 in a direction parallel to the rolling mandrel 4, while the rollers 2, 3 themselves receive their rotational movement by a relative to the rolling stand 1 fixed rack (not shown), in the fixed to the roll axes engaged gears intervene.
  • the feed of the billet 11 via the mandrel 4 is effected by means of the feed tension slide 5 which allows a translational movement in a direction parallel to the axis of the rolling mandrel.
  • the superimposed in the roll stand 1 conically calibrated rollers 2, 3 rotate counter to the feed direction of the feed tension slide 5.
  • the so-called vocational mouth formed by the rollers detects the billet 11 and the rollers 2, 3 press from the outside a small material wave from a Glättkaliber the rollers 2, 3 and the rolling mandrel 4 is stretched to the intended wall thickness until an idling caliber of the rollers 2, 3 releases the finished tube.
  • the roll stand 1 with the rollers 2, 3 attached thereto moves counter to the feed direction of the billet 11.
  • the billet 11 is after the idling caliber of the rollers 2, 3 by a further step on the rolling mandrel 4th advanced, while the rollers 2, 3 return to the rolling stand 1 in its horizontal starting position. At the same time, the billet 11 undergoes a rotation about its axis 22 to achieve a uniform shape of the finished pipe. By repeatedly rolling over each pipe section, a uniform wall thickness and roundness of the pipe as well as uniform inside and outside diameters are achieved.
  • the winding device 24 which in FIG. 1 is shown schematically, consists of a holding frame 25 and a bending device 26th
  • the bending device 26 has three rollers 27, 28, 29, which are all motor-driven in the illustrated embodiment and frictionally engage the finished tube 23 into engagement.
  • the three rollers 27, 28, 29 bend the finished tube 23 around an imaginary axis 30 around.
  • the axis 30 is substantially perpendicular to the axis of symmetry 22 of the finished tube 23, as it leaves the rollers 2, 3. While the roller pair 27, 28 is disposed over the finished tube 23, the third roller 29 is disposed below the finished tube 23 and ensures that the finished tube 23 in the bending device 26 is curved.
  • the bending radius of the tube 23 depends on the difference between the distances of the roller 29 from the axis 30 and the roller pair 27, 28 from the axis 30.
  • the bending device 26 and the three rollers 27, 28, 29 are pivotally mounted about the axis 22 on the holding frame 25.
  • the pivoting movement of the rollers 27, 28, 29 about the axis 22 by means of a motor drive.
  • the finished tube 23 can be wound up without torsional stresses during rolling.
  • the holding frame 25 is mounted on a rail 31 so that it can perform a translational movement in and against the feed direction of the billet 11 and the tube 23.
  • the translational movement of the holding frame 25 does not take place via a separate motor drive but is effected in one direction by advancing the billet 11 and the finished tube 23 and in the other direction by a motor-driven rotary movement of the rollers 27, 28, 29th
  • the winding process begins while the billet 11 or the finished tube 23 continues to feed.
  • the rollers 27, 28, 29 are driven so that they pull the holding frame 25 on the finished tube 23 in the direction of the roll stand 1 and thereby curving the finished tube 23 and wind up.
  • the rotational movement of the rollers 27, 28, 29 stopped and these fix the finished tube 23 relative to the holding frame 25.
  • the holding frame 25 now begins in the feed direction, driven by the feed of the finished Tube 23, again in the direction of the first stop 32 to move.
  • the stop 32 again begins a phase of winding.
  • FIG. 2 the take-up device 24 is off FIG. 1 shown in detail.
  • identical elements are denoted by identical reference numerals.
  • the holding frame 25 has two bearings 34, 35 for receiving a pivot axis for the bending device 26.
  • the three bending rollers 27, 28, 29 can be seen, which form the bending device 26 driven by a motor.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Claims (13)

  1. Dispositif d'enroulement (24) d'un tube (23) fabriqué sur une installation de laminage, comprenant
    un dispositif de cintrage (26) pour la courbure du tube de sorte que celui-ci peut être enroulé en spirale autour d'un premier axe (30), et
    un châssis de retenue (25),
    le dispositif de cintrage (26) étant reçu sur le châssis de retenue (25) de façon à pouvoir pivoter autour d'un second axe (22) sensiblement perpendiculaire au premier axe (30) et le second axe (22) coïncidant avec l'axe de symétrie d'un tube fini sortant d'une cage de laminage de l'installation de laminage,
    caractérisé en ce que
    le châssis de retenue (25) est configuré de façon à pouvoir être déplacé dans une direction sensiblement parallèle au second axe (22).
  2. Dispositif d'enroulement selon la revendication 1, caractérisé en ce que le dispositif de cintrage (26) entraîné par moteur est apte à pivoter autour du second axe (22).
  3. Dispositif d'enroulement selon la revendication 1 ou 2, caractérisé en ce que le dispositif de cintrage (26) présente au moins trois rouleaux (27, 28, 29) montés à rotation chacun autour d'un axe de rotation, les axes de rotation étant disposés de manière sensiblement parallèle au premier axe (30) et au moins deux des axes de rotation (27, 28, 29) étant situés à une distance mutuellement différente par rapport au premier axe (30) de sorte que, lors du fonctionnement du dispositif, le tube (23) est guidé entre deux rouleaux sur un premier côté et un rouleau sur un second côté.
  4. Dispositif d'enroulement selon la revendication 3, caractérisé en ce qu'au moins l'un des rouleaux (27, 28, 29) peut être entraîné en rotation de façon motorisée.
  5. Dispositif d'enroulement selon la revendication 1, caractérisé en ce que le châssis de retenue (25) est déplaçable par un entraînement motorisé.
  6. Installation de laminage équipée d'un dispositif d'enroulement (24) selon l'une des revendications 1 à 5.
  7. Installation de laminage selon la revendication 6, caractérisé en ce qu'il s'agit d'une installation de laminage à froid à pas de pèlerin équipée de deux cylindres (2, 3), le dispositif d'enroulement (24) étant disposé dans la direction d'avance du tube (23) en aval des cylindres (2, 3).
  8. Installation de laminage selon la revendication 6 ou 7, caractérisée
    en ce qu'elle comprend deux cylindres (2, 3) et au moins un mandrin d'avance, le mandrin d'avance étant apte, au cours du fonctionnement de l'installation de laminage, à recevoir une billette (11) et à pousser celle-ci entre les cylindres (2, 3),
    le mandrin d'avance étant monté à pivotement et pouvant recevoir la billette (11) apte à pivoter autour de son axe longitudinal, et
    en ce qu'elle est pourvue d'une commande conçue pour faire pivoter de manière synchrone, au cours du fonctionnement du dispositif, le mandrin d'avance et le dispositif de cintrage (26).
  9. Installation de laminage selon l'une des revendications 6 à 8, caractérisée en ce qu'elle est pourvue d'une commande conçue de manière à entraîner, en cours de fonctionnement du dispositif, dans une première phase au moins l'un des rouleaux (27, 28, 29) du dispositif de cintrage (26) de sorte que celui-ci tire le châssis de retenue (25) avec le dispositif de cintrage (26) sur le tube (23) à l'opposé de la direction d'avance du tube (23), et de manière à immobiliser, dans une seconde phase, au moins un rouleau (27, 28, 29) du dispositif de cintrage (26) de sorte que le châssis de retenue (25) avec le dispositif de cintrage (26) peut être déplacé par le tube (23) dans la direction d'avance du tube (23).
  10. Procédé d'enroulement d'un tube (23) fabriqué sur une installation de laminage, comprenant les étapes suivantes :
    courbure du tube dans un dispositif de cintrage de sorte que celui-ci peut être enroulé en spirale autour d'un premier axe (30), et
    pivotement du dispositif de cintrage (26) autour d'un second axe (22) sensiblement perpendiculaire au premier axe (30),
    le second axe (22) coïncidant avec l'axe de symétrie du tube fini sortant d'une cage de laminage de l'installation de laminage,
    caractérisé en ce que
    le dispositif de cintrage (26) est déplacé dans une direction sensiblement parallèle au second axe (22) de manière à reproduire les mouvements de translation du tube dans sa direction longitudinale lors du laminage.
  11. Procédé de fabrication d'un tube enroulé, comprenant les étapes suivantes :
    introduction d'une billette (11) dans une installation de laminage,
    déformation de la billette (11) pour former un tube fini (23),
    enroulement du tube (23) au moyen d'un procédé selon la revendication 11.
  12. Procédé selon la revendication 11, caractérisé en ce que la billette (11) est déformée par laminage, la billette (11) étant amenée à pivoter, lors de la déformation, autour de son axe longitudinal (22), le pivotement de la billette et le pivotement du dispositif de cintrage s'effectuant de manière synchrone.
  13. Procédé selon la revendication 11 ou 12, caractérisé en ce que le dispositif de cintrage (26) présente des rouleaux (27, 28, 29) venant en prise avec le tube (23), au moins l'un des rouleaux (27, 28, 29) étant, dans une première phase, entraîné de façon à tirer le dispositif de cintrage (26) sur le tube (23) à l'opposé de la direction d'avance du tube (23) et, dans une seconde phase, au moins un rouleau (27, 28, 29) étant immobilisé de sorte que le dispositif de cintrage (26) est déplacé par le tube (23) dans la direction d'avance du tube (23).
EP10759864.1A 2009-10-13 2010-09-24 Dispositif d'enroulement, installation de laminage avec un dispositif d'enroulement et procédé spécifique Active EP2488313B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009045640A DE102009045640A1 (de) 2009-10-13 2009-10-13 Aufwickelvorrichtung
PCT/EP2010/064111 WO2011045165A1 (fr) 2009-10-13 2010-09-24 Dispositif d'enroulement, installation de laminage avec un dispositif d'enroulement et procédé spécifique

Publications (2)

Publication Number Publication Date
EP2488313A1 EP2488313A1 (fr) 2012-08-22
EP2488313B1 true EP2488313B1 (fr) 2013-07-17

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EP10759864.1A Active EP2488313B1 (fr) 2009-10-13 2010-09-24 Dispositif d'enroulement, installation de laminage avec un dispositif d'enroulement et procédé spécifique

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Country Link
US (1) US9233406B2 (fr)
EP (1) EP2488313B1 (fr)
DE (1) DE102009045640A1 (fr)
WO (1) WO2011045165A1 (fr)

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DE102013114578A1 (de) 2013-12-19 2015-06-25 Sandvik Materials Technology Deutschland Gmbh Glühofen und Verfahren zum Glühen eines Strangs aus Stahl
DE102016106034A1 (de) * 2016-04-01 2017-10-05 Sandvik Materials Technology Deutschland Gmbh Kaltpilgerwalzanlage und Verfahren zum Herstellen eines Rohrs
DE102016106035A1 (de) * 2016-04-01 2017-10-05 Sandvik Materials Technology Deutschland Gmbh Kaltpilgerwalzanlage und Verfahren zum Herstellen eines Rohres
CN109967523B (zh) * 2017-12-28 2024-07-02 广州倬粤动力新能源有限公司 一种环保碳金水平电池锌线生产装置
CN115318828B (zh) * 2022-09-02 2023-10-27 张家港华裕有色金属材料有限公司 一种用于冷轧金属管的轧制方法

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US3858829A (en) * 1969-04-21 1975-01-07 Bell & Howell Co Cartridge for a coil of flexible strip material
DD128573A1 (de) * 1976-12-07 1977-11-23 Gerhard Wiegel Synchronaufwickelvorrichtung fuer kaltgepilgerte rohre
SU751459A1 (ru) * 1977-05-10 1980-07-30 Электростальский Завод Тяжелого Машиностроения Способ холодной прокатки труб
DE3146284C2 (de) * 1981-11-19 1985-10-31 Mannesmann AG, 4000 Düsseldorf Verfahren zum Abführen von kaltgewalzten Rohren, insbesondere großer Längen
JPS59206117A (ja) * 1983-05-10 1984-11-21 Nippon Steel Corp 管棒の巻取装置
US5351515A (en) * 1993-01-19 1994-10-04 Sandvik Special Metals Corporation Apparatus and method for reducing the diameter of a cylindrical workpiece
DE4344942A1 (de) * 1993-12-27 1995-06-29 Mannesmann Ag Vorrichtung zum Abführen von kaltgewalzten Rohren hinter einem Kaltpilgerwalzwerk
DE19831111A1 (de) * 1998-07-11 2000-01-13 Km Europa Metal Ag Verfahren zur Erzeugung eines zu einem Coil wickelbaren Metallbands und Horizontal-Bandgießanlage zur Durchführung des Verfahrens
JP4591908B2 (ja) * 2003-12-15 2010-12-01 臼井国際産業株式会社 パイプの曲げ加工装置
DE102007013902A1 (de) * 2007-03-20 2008-09-25 Universität Dortmund Vorrichtung zum Profilbiegen

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Publication number Publication date
WO2011045165A1 (fr) 2011-04-21
US20120272706A1 (en) 2012-11-01
DE102009045640A1 (de) 2011-04-14
US9233406B2 (en) 2016-01-12
EP2488313A1 (fr) 2012-08-22

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