EP2485897A1 - System, aufweisend mindestens eine druckeinheit einer druckmaschine und mindestens einen transportwagen - Google Patents
System, aufweisend mindestens eine druckeinheit einer druckmaschine und mindestens einen transportwagenInfo
- Publication number
- EP2485897A1 EP2485897A1 EP10751672A EP10751672A EP2485897A1 EP 2485897 A1 EP2485897 A1 EP 2485897A1 EP 10751672 A EP10751672 A EP 10751672A EP 10751672 A EP10751672 A EP 10751672A EP 2485897 A1 EP2485897 A1 EP 2485897A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- printing unit
- forme
- unit
- trolley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F27/00—Devices for attaching printing elements or formes to supports
- B41F27/12—Devices for attaching printing elements or formes to supports for attaching flexible printing formes
- B41F27/1206—Feeding to or removing from the forme cylinder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2227/00—Mounting or handling printing plates; Forming printing surfaces in situ
- B41P2227/60—Devices for transferring printing plates
Definitions
- the invention relates to a system comprising at least one printing unit of a printing machine and at least one transport vehicle, according to claim 1.
- US 4 727 807 A discloses a mobile transport means for transporting at least one of a printing unit to or from a printing press
- said means of transport by means of skids on rails laid in the ground along an operating side of the printing unit is movable.
- the invention has for its object to provide a system comprising at least one printing unit of a printing press and at least one trolley, which at least one printing plate at a selected site in the
- Printing press provides. The object is achieved by the features of claim 1.
- the achievable with the present invention consist in particular that a mobile transport for transport of at least one of a printing unit of a
- Printing machine to be supplied or provided therefrom printing form is created, which provides these at least one printing plate at a selected site in the printing press preferably tierregisterhaltig available.
- the at least one printing forme is considered to be provided as a page register if the printing forme transported in a printing facility is provided at its place of use in the printing machine in the axial direction of a forme cylinder arranged in that printing press in that position in which this printing forme is located Arranged in this press arranged form cylinder is.
- Printing forms is also suitable as for multiply wide, z. B. formed in panoramic format printing forms.
- the use of this mobile transport means in the printing press to a set-up time of very short duration; It also ensures a high level of production safety for the printing press, because in the case of a possible malfunction in the process sequence, an intervention by the operator of the printing press is also possible in a simple manner.
- This mobile transport is particularly suitable for each having a plurality of printing units having printing units.
- Offset printing machine separate plate exposure device for forming at least one printed image using a corresponding, z.
- Example exposed by a computer of a prepress preferably electronically provided in the form of a file on the platesetter template, the applied to the respective blank print image to its permanent training in a developing device z. B. is developed photochemically. Subsequently, each provided with at least one print image printing forms in one
- the respective printing forme can be fastened on the lateral surface of the respective forme cylinder on the basis of their insertable in at least one formed on the relevant forme cylinder channel suspension leg.
- the relevant printing forme may have been provided, in particular before the fold of at least one of its suspension legs, with at least one register punching or with a cut or trimming. After the exposure, Developing, folding and optionally stamping and / or cutting the respective printing for use in a production of the offset printing machine is ready for use.
- a used in newspaper printing offset printing machine has z. B. several in
- Transport direction of the printing material to be printed with the respective print image of the printing forms z.
- a material web in particular paper web
- successively arranged printing units each with at least one forme cylinder and a cooperating with this forme cylinder transfer cylinder.
- These several printing units are z. B. to perform a multi-color print, z. B. four-color printing used.
- the number of printing units required in the printing machine doubles.
- Each form cylinder of the printing units is at least in its respective axial direction each with a plurality, z. B. assignable four or six printing plates, each of these printing forms is assigned to exactly one axial mounting position on the lateral surface of this forme cylinder.
- each of these form cylinder at certain axial positions each with several, z. B. be assigned to two or three printing plates, so that this form cylinder in his
- the lateral surface of the forme cylinder thus has a total of z. B. eight, twelve or more mounting positions each for a printing plate.
- Offset printing machine with z. B. eight printing units z. B. in each case exactly one
- each z. B. have eight printing units.
- the essentially sequential manufacturing of such a high number of for the intended production ready-to-use printing forms requires a considerable lead time until the relevant printing plates to their arrangement on the
- the particular production pressure forms z.
- said coding is preferably formed in a non-printing area of the respective printing form.
- the respective coding is arranged on one of the suspension legs to be formed on the relevant printing form.
- Coding can z. B. in the form of an automated readable, in particular
- Information content of the coding gives information in particular in which printing unit of the offset printing press on which forme cylinder at which
- the information content of the coding can also be an indication of the printed product itself or a page number with regard to the relevant printed product and other information such.
- B. have a date of manufacture with respect to the relevant printing form.
- the coding is z. B. in the plate exposure device in the same step as the printed image mounted on the relevant printing forme.
- the preparation of a specific production printing forms is preferably controlled by data, the z. B. from a control unit of a Production planning system are provided, wherein the control unit of the production planning system z. Via an electronic wireline or wireless communication system with the plate exposure device and
- the data provided by the control unit of the production planning system which are also referred to as production data, characterize the printed product to be produced in at least one, preferably in some of its properties, such as e.g. As its page number and give to the other also information about the number of in a particular
- the production data assigned to a particular production can also provide information about the printing material used, eg. As the paper type and / or its or their grammage include and on the printing press used, for. B. an indication of
- Printing forms d. H. which printing form is to be arranged at which mounting position of the relevant forme cylinder, to be executed by the printing press
- Printing machine is carried out in a mobile storage container, in which the required on a particular form cylinder printing plates are preferably stored as a set, ie as a self-contained unit of mating printing forms for their common transport to the respective form cylinder.
- a mobile storage container in which the required on a particular form cylinder printing plates are preferably stored as a set, ie as a self-contained unit of mating printing forms for their common transport to the respective form cylinder.
- the batch grouped printing forms can also be transported by hand to their respective place of use in the printing press.
- the preferably transported in one of the sump to the respective form cylinder printing forms are manually on the relevant forme cylinder by an operator or preferably by means of a controllable conveyor their respective mounting position on the
- B. at least one plate exposure device, at least one developing device and at least one Abkant pleasing, and z. B. is referred to as a plate line to expand at least one memory device in which each provided with at least one print image printing forms are cached until a set of related
- Printing forms for their joint transport to a particular of the form cylinder has been made in full. An examination for completeness of the printing forms belonging to a certain sentence takes place for example. B. based on the of the control unit of
- Production planning system provided data.
- the storage device is arranged downstream in the production line of the printing forms to be produced of the plate exposure device and z. B. arranged in front of the Abkant raised since not yet folded flat printing plates are space-saving stored and also the risk of mutual damage z. B. by scratching a printed image z. B. is avoided by a suspension leg.
- the storage device can also be arranged in the production line after the Abkant raised if in particular a high removal speed is to be achieved and achievable by storing non-folded flat printing plates space savings in the design of the memory device has a lower priority than the desired paging speed of in the
- Memory device stored printing forms.
- the storage device is moreover preferably designed such that in it
- Printing forms can be stored and outsourced at the same time, d. H. in the
- Storage device is at least one of the printing forms einlagerbar and at the same time another of the printing forms auslagerbar.
- the memory device has at least as many memory locations as print forms belong to a same set of printing plates.
- the number of printing forms belonging to the same set need not be identical to the maximum number of mounting positions on the forme cylinder involved in the upcoming production. Rather, the relevant set of printing forms comprises as many printing forms as are exchanged and / or to be applied on the forme cylinder involved in the upcoming production in the same operation.
- the memory device is preferably equipped with so many memory locations that it can accommodate a plurality of sets of printing forms, for. B. all applicable to the press of the respective sets of printing plates. In a preferred embodiment, the memory device has z. B. over several hundred, z. B.
- the memory locations of the memory device are each individually addressable and an occupancy of each individual memory location, each with a printing plate, is registered in each case using at least one sensor.
- the memory device therefore preferably has an electronic control unit, which monitors or manages the storage and retrieval operations and the assignment of printing forms to the storage locations of the storage device and a
- Memory device stored, belonging to different sets of printing plates are preferably each outsourced as a set of associated printing forms in an uninterrupted sequence, regardless of whether these printing plates were pre-sorted in the memory device to mating sets of printing plates or in memory locations of the memory device first in a chaotic, d. H. have been stored arbitrary arrangement. If the storage device does not outsource embedded printing forms by itself sentencewise, z. B. immediately after an output of the printing plates from this
- the printing plates to sortable sets sorting sorting station is arranged in the production line after the Abkant Anlagen, said sorting station, either the ready-to-use sentences grouped printing forms z. B. to one of several available at this sorting station mobile collection container or by using this several available at this sorting station mobile
- the storage device and the sorting station are each integrated in the mobile collecting container.
- Display device may be provided which in one of the several mounting positions simultaneously displaying overall view z.
- the display device can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing forms, such. B. a) which
- Printing forme magazine a non-printing printing form, d. H. a so-called blind plate is arranged.
- the display device may be required for their respective display information z. B. from the control unit of the production planning system
- the display device is z. B. arranged in the region of the point at the the mobile storage container that concerns a particular form cylinder
- the display device can also be used to display the current status of the printing forms to be produced for a particular production, i. H. to indicate whether a particular printing form currently z.
- the plate exposure apparatus the
- the Abkant worn or the memory device is located, so that it becomes apparent by the display of the display device in particular for an operator of the printing press, whether a required for a particular form cylinder set of printing plates is already complete or not yet.
- the display device may also indicate for which preferably a plurality of forme cylinders having a complex, d. H. several printing units having printing unit at least one set of printing plates is already complete and / or which of several in a certain of the printing units to be arranged sets of printing plates already
- each for a printing plate having forme cylinder can, for. B. on at least one, but preferably to several, in particular to be arranged on each of the relevant forme cylinder printing plates an information field, which contains information about the occupancy of the relevant forme cylinder at least one adjacent to their own intended mounting position mounting position.
- the z. B. Display of the plate exposure device preferably in a non-printing area, in particular on the suspension leg of the relevant printing form information field, a) at which mounting position on the relevant forme cylinder or at which storage position of the printing forme magazine that this information field having printing plate is to be arranged b) at which other Mounting position on the relevant form cylinder or on which other
- Production is not occupied with a printing plate, because in the upcoming production z.
- Printing forme magazine may preferably in the information field graphically z. B. by using at least one symbol.
- Information displayed information is z. B. from the control unit of the
- the information shown in the respective information field can result from a comparison with those data which are used in the preparation of the data for the
- Fig. 1 is a perspective view of a printing form
- 2 shows a printing unit of a printing press with printing forme magazines;
- 3 shows a DataMatrix code;
- Fig. 5 is a plan view of a plurality of juxtaposed printing forms with them pairwise associated code readers;
- Fig. 6 shows an arrangement of printing plates, each with at least one at its
- Fig. 7 shows a work steps for the preparation of printing formsischen accordendes
- FIG. 8 shows a development of the printing unit according to FIG. 2;
- Fig. 9 is a display of a display device
- Fig. 10 is an information field attached to a printing form
- FIG. 11 is a schematic diagram illustrating a loading of a mobile collecting container with printing forms prepared ready for use in a plate mill
- FIG. 12 shows a perspective view of the collecting container of FIG. 11;
- Fig. 13 is a side view of the collecting container of Fig. 1 1;
- Fig. 14 is a simplified schematic diagram for the transport of at least one
- Fig. 16 is a side view of the printing unit shown in Fig. 15;
- Fig. 17 is a plan view of a printing forme magazine in cooperation with compartments of a mobile storage container
- Fig. 18 is a printing unit with a Aufplatteincardi instead of a
- Fig. 21 alternative embodiment of a mobile collection container
- Fig. 22 is a frame of the collecting container of Fig. 21;
- Fig. 23 a cooperating with the collecting holding device.
- a printing forme 01 (Fig. 1), the z. B. of a metallic material is plate-shaped, has a substantially rectangular surface with a length L and a width B, wherein the length L z. B. measured values between 400 mm and 1300 mm and the width B z. B. may have measured values between 280 mm and 1500 mm.
- the surface has a support side, the so-called support surface 02, with which the printing forme 01 rests in the arranged on a lateral surface of a printing cylinder 06, in particular forme cylinder 06 state.
- the back of the support surface 02 is a working surface of the printing form 01, this working surface is provided with at least one printed image or at least with a printed image is providable.
- the printing plate 01 is preferably at two opposite ends 03; 04 each with an angled suspension leg 13; 14 provided, wherein the bending lines 1 1; 12, where the suspension legs 13; 14 are each bent, limit the contact surface 02, wherein the
- Suspension leg 13; 14 each preferably extend completely or at least partially across the width B of the printing plate 01.
- the contact surface 02 of the printing forme 01 is flexible at least along the length L and, in the case of an arrangement of the printing forme 01 on the lateral surface of the forme cylinder 06, its curvature can be adapted. If the printing forme 01 is arranged on the lateral surface, the length L of the bearing surface 02 thus extends in the direction of the circumference of the forme cylinder 06, whereas the width B of the
- Support surface 02 extends in the axial direction of the forme cylinder 06.
- the printing forme 01 can either be used for a printing method using a dampening solution, e.g. B. a
- a rectified with a production direction of the forme cylinder 06 end 03 of the printing plate 01 is referred to as the leading end 03, whereas the opposite end 04 is the trailing end 04 of the printing plate 01.
- At least the ends 03; 04 of the printing forme 01 with the EinHonbringeln 13 formed thereon; 14 consist of a rigid, z. B. metallic material, eg. B. from a
- the printing forme 01 can also be made of a plastic or even of a stiff paper.
- the material thickness D is usually in the range of the working surface of the printing forme 01, but at least the material thickness D of the suspension legs 13; 14 a few tenths of a millimeter, z. B. between 0.2 mm and 0.4 mm, preferably 0.3 mm.
- the printing forme 01 as a whole or at least at its ends 03; 04 of a dimensionally stable material, so that the ends 03; 04 are permanently deformable by a bend against a material-specific resistance. Therefore, preferably after a z. B.
- suspension legs 13; 14 in a narrow, in particular slot-shaped opening of a channel 68 of the forme cylinder 06 insertable (Fig. 20) and there by means of a holding device, for. B. a clamping device can be fastened.
- the opening angle is associated with the leading end 03 of the printing plate 01, it is preferably executed acute-angled, in particular it is 45 °.
- the opening angle ⁇ at the trailing end 04 of the printing forme 01 is often preferably greater than 80 ° or obtuse-angled, in particular it is 85 ° or 135 °.
- the bent suspension leg 13 at the leading end 03 has a length 113, which z. B. in the range of 4 mm to 30 mm, in particular between 4 mm and 15 mm.
- the bent suspension leg 14 at the trailing end 04 has a length 114, the z. B. 4 mm to 30 mm, in particular between 8 mm and 12 mm, with the shorter length measure is preferred to simplify removal of the suspension legs 13 as possible; 14 from the opening of the channel 68 to ensure.
- Several of these printing plates 01 come z. In a wet offset printing or dry offset printing multi-color offset printing machine.
- At least one printing unit 44 of the printing press which is preferably provided with a plurality of printing units 44, is equipped with printing forme magazines 09, as shown by way of example in FIG. 2, wherein exactly one printing forme magazine 09 is associated with each forme cylinder 06.
- Each of the respective printing unit 44 preferably fixed to the frame arranged pressure molding magazines 09 has several, z. B. at least as many storage positions, as provided on the associated forme cylinder 06 mounting positions.
- z. B. multiple memory positions in the axial direction of the associated forme cylinder 06 arranged side by side.
- In the printing forme magazine 09 can in association with a specific axial mounting position of the forme cylinder 06 and a plurality of memory positions z. B. vertically arranged one above the other.
- Each printing forme magazine 09 promotes z. B. in conjunction with a z. B. linear
- Slidable conveyor 80 (Fig. 24) each at least one in the
- concerned printing form magazine 09 stored printing forme 01 to one of
- Forming cylinder 06 of this printing unit 44 The printing unit 44 shown in FIG. 2 has a plurality of printing units arranged in at least one frame 16 on a foundation 17, preferably in a bridge construction or in a compact figure-eight construction, ie. H. are arranged one above the other in a low-height assembly with eight pressure points.
- Each printing unit has in addition to its forme cylinder 06 and another printing cylinder 07, in particular a cooperating with this forme cylinder 06 transfer cylinder 07 at least one inking unit 08 on.
- a printing material 18, preferably a material web 18, in particular a paper web 18, is fed continuously to the printing press during its production and passed vertically through the printing units in the example shown in FIG.
- Fig. 2 are exemplified four in the transport direction of the paper web 18 successive printing units, each having one of the transfer cylinder 07 each having a forme cylinder 06 to the right and left of the paper web 18, wherein in a printing unit on the paper web 18 opposite transfer cylinder 07 roll on each other.
- the paper web 18 is z. B. by means of a before the first
- Each forme cylinder 06 is assigned at least one inking unit 08.
- Each forme cylinder 06 is associated with a printing forme magazine 09, which preferably has two shafts, wherein each printing forme magazine 09, but at least its respective at least one storage position for at least one printing forme 01 to be stored therein, preferably in its working position substantially horizontally or only with a slight inclination is aligned by less than 15 ° to the forme cylinder 06.
- In the working position of the printing forme magazine 09 is between the shafts and the forme cylinder 06 each at least one printing forme 01st
- Print form 01 led out of the relevant slot and mounted on the forme cylinder 06. It is advantageous if the implementation, in particular the completion of a printing form change is monitored by sensors. Likewise, the printing forme magazines 09 in conjunction with the forme cylinders 06 are controllable in such a way that a control stand 42 (FIG. 7), which is assigned to one of the printing presses, is selectively selected
- Printing form change can be initiated. Because the printing forme magazines 09 can be prepared during an ongoing production of the printing press for a printing plate change and thus to a subsequent new production, which requires a standstill of the printing units set-up time is reduced to an extremely short period of z. B. less than two minutes, preferably less than ninety seconds, for a complete change of all printing plates 01 in this printing unit 44th arranged printing units. Depending on the configuration of the printing units can be in the described printing unit 44 z. B. ninety-six printing plates 01 at the same time in use. Such a rapid printing plate change even with a larger number of printing plates 01 increases the efficiency of the printing press considerably due to their extremely short downtime.
- the coding preferably in addition to a human-readable code z. B. may be formed as a barcode.
- a barcode is a machine-readable font of different widths and gaps.
- the coding may be performed by a printing process, e.g. Example, an offset printing method, a flexographic printing method, a gravure printing method, a laser printing method, a thermal printing method or an ink jet printing method, preferably on a non-printing area of the printing plate 01, z. B. on one of the suspension legs 13; 14, are applied.
- barcodes There are different types of barcodes. Although bar codes always form a two-dimensional array of characters, a distinction is made between one-dimensional (1-D codes), 2-dimensional (2-D codes) and 3-dimensional (3-D codes) bar codes, the latter forming color in the third dimension , Barcodes are usually standardized in their graphical representation as well as in their information content, z. In ISO / IEC 15415 (2-D codes), ISO / IEC 15416 (1-D codes), ISO / IEC 15418 (data structures) or
- Known 1-D codes are e.g. For example, the alphanumeric code39 to ISO / IEC 16388, the code 28 to ISO / IEC 15417 or the purely numerical code Interleaved 2/5 to ISO / IEC 16390.
- a 2-D code, the information also perpendicular to its main orientation is encrypted, z.
- B. a matrix code, z. Eg a DataMatrix code defined according to ISO / IEC 16022.
- Matrix codes can be combined with a
- Camera system z. B. a CCD camera, omnidirectional read. Reed-Solomon error correction doubles the data, which can destroy about 25% of the code without compromising decoding.
- Other matrix codes are z. B. QR codes and Aztec codes.
- the DataMatrix code exists in different versions, eg. B. in the version
- the DataMatrix code consists of a rectangular area whose size is variable. This surface has quadratic structural elements each having a binary valence; they are z. B. executed in black or white.
- An example of a DataMatrix code is shown in FIG. 3, with side by side z. B. two square DataMatrix code areas 22 are arranged with each square structural elements 23.
- Even more DataMatrix code areas 22 can be joined together to form the coding, wherein the DataMatrix code areas 22 both side by side and under or over each other, for. B. in a multi-row and column arrangement can be arranged.
- the camera system converts the detected structural elements 23 of the 2-D code into an electronic, preferably digital, payload.
- 2-D codes must be illuminated areally because of the use of a camera system with a lighting device having at least one light source. The light reflected by the 2-D codes is then reflected on an image plane of an image sensor, e.g. B. a CCD sensor or CMOS sensor, shown, wherein the image sensor component z. B. a line scan camera or a surface camera.
- the DataMatrix code places only minimal demands on color contrast and print quality.
- the light emitted by the light source of the illumination device and the spectral sensitivity of the image sensor are to be matched to the optical properties of the 2-D code-bearing printing plate 01, in particular to the latter
- Printing form 01 applied by the exposure 2-D codes have proven to be advantageous as a light source of the illumination device, a laser diode or a light emitting diode with an emission of white, yellow or green light.
- the light source can be z. B. in an image sensor having a code reader 28 (Fig. 5) may be integrated.
- the design of the code reader 28 with a programmable automatic exposure system is advantageous.
- the image sensor and the light source of the illumination device are to be arranged with their respective effective direction at an angle of inclination of at least 5 ° relative to a standing on the plane or code surface 22 Lot, preferably with an inclination angle in a range between 10 ° and 60 °.
- the code reader 28 should be located at a minimum distance a28 of, for example, 10 mm. B. be mounted 10 mm from the code surface 22, wherein the image sensor and light source z. B. are protected by a mineral glass or acrylic glass against pollution.
- the DataMatrix code has the following four main components: a fixed one
- Border line 24 is used for pattern recognition and is used for the calculation of the
- a the solid boundary line 24 opposite boundary line 26, which forms an open border, is used to identify the number of rows and columns, ie the so-called matrix density.
- the boundary lines 24; 26 define and enclose a memory area 27, wherein the memory area 27 contains the actual binary information in coded form. Depending on the size and / or number of individual structural elements 23 thus also defines the number of possible information.
- An empty zone, called a quiet zone surrounds the DataMatrix code. It contains no information and is not used for orientation. The width of the quiet zone is one field or one line and is needed to distinguish it from other optical pixels.
- the memory area 27 of the coding contains z. B. an information on the basis of the printing plates 01 for the purpose of their identification are distinguishable from each other and / or by means of a single particular printing forme 01 is traceable in their use.
- the coding can z. B. have generated by a counter index to z. B. consecutively used or to be used printing plates 01 consecutively to count and to identify these printing plates 01, especially those that are similar and / or successively used in the same mounting position of a particular forme cylinder 06, in their respective order.
- the coding can contain information about the respective installation location of the printing forme 01 in the printing press.
- An alternative to the formation of the coding in the form of a barcode is the use of a transponder system, in particular of radio tags, which are referred to as RFID according to their English-language abbreviation. Radio tags transmit their information contactlessly by means of an electromagnetic field.
- a Another alternative to the formation of the coding can in punch marks, z. B. in punched holes exist.
- Fig. 4 shows a printing plate 01, at the trailing Hanger 14 two codings across the width B of the printing plate 01 spaced from each other are mounted (Fig. 1), in each case z. B. two along the width B of the printing plate 01
- Each DataMatrix code area 22 can only represent a certain amount of information. Depending on the amount of information to be presented in the encoding, two or more DataMatrix code areas 22 are needed, and preferably on the trailing one
- FIGS. 5 and 6 show an example with an arrangement of z. B. four arranged on the lateral surface of the forme cylinder 06 side by side or at least arrangeable printing plates 01 each having a length L and a width B (Fig. 1), wherein each two adjacently arranged printing plates 01 a common code reader 28 is assigned.
- Each of the code readers 28 is z. B. formed as a camera system or incorporated into such, each of these camera systems as an image sensor in each case z. B.
- each CCD sensor in a detection range 29 of each CCD sensor at least one printing forme 01, but preferably at least two printing plates 01 are arranged so that the code reader 28 at least one, but preferably all arranged in its detection range 29 Capture codes simultaneously by the image sensor simultaneously captures the captured from the detection area 29 of the code reader 28 coding or the detected codes in the same image plane.
- the respective CCD sensor is in each case mounted on the trailing suspension leg 14 of the respective detection area 29
- each CCD sensor can be detected by an optical device, e.g. B. by a wide-angle lens, and in particular along the width B of the printing plates 01 have a preferably blunt opening angle to capture multiple encodings, in particular the respective coding of several different printing plates 01, in the same detection area 29 and thus to capture simultaneously.
- the CCD sensor of the respective camera systems is in each case at a distance a28 from the trailing suspension leg 14 of the respective detection area 29
- this distance a28 z. B. is at least 10 mm.
- the detection area 29 of the image sensor is shown in FIG. 6 in each case by a dash-dotted bordered, z. B. rectangular field, this field is in each case in the same plane as the attached to the trailing suspension leg 14 of the printing plates 01 DataMatrix code areas 22 and also z. B. parallel to the respective boundary lines 24; 26 of the DataMatrix code areas 22 is aligned.
- Fig. 6 shows an arrangement of z. B. in one of the printing forme magazines 09 of the printing unit 44 shown in FIG. 2 stored pressure forms 01, wherein the
- each at least one encoding is attached.
- the coding is z. B. in the form of two along the width B of the respective printing form 01 juxtaposed DataMatrix code areas 22 formed, each z. B. in the respective side region of the respective printing forme 01 are arranged (Fig. 4).
- Fig. 6 are assigned to one with printing plates 01 to occupying the form cylinder 06 in the axial direction by way of example four juxtaposed shafts of a printing forme magazine 09 indicated (Fig. 2), wherein in the respective shafts in each case z. B. two printing plates 01 are stored, in each case a printing forme 01 in two superposed memory positions.
- each configured as a camera system code reader 28 is arranged, wherein the respective detection area 29 of each belonging to one of the camera systems image sensor, the respective coding of four respectively adjacent
- each image sensor belonging to one of the camera systems may be e.g. B. an angular, in particular rectangular, preferably square cross-sectional area or z. B. also have a round, preferably elliptical or circular cross-sectional area, all recorded in the detection area 29 of the code reader 28 codes are imaged on the image plane of its image sensor.
- the cross-sectional area of the detection area 29 of the code reader 28 and the image plane of the image sensor are preferably arranged parallel to one another.
- the image plane of the image sensor in several, from the respective camera system
- each selectively detected by the detection range 29 coding of each one of the printing plates 01 is assigned to exactly one of the coverage area 29 belonging viewing zones 31, ie, each of these viewing zones 31 detects exactly one of the detected by the detection area 29 codes and forms thus on the image plane of the image sensor also exactly one of the detected by the detection area 29 codes.
- each of the printing plates 01 is preferably assigned to exactly one of the printing areas on the forme cylinder 06, so that the forme cylinder 06 in this example has a total of eight printing plates 01, namely four in its axial direction and two in each case its circumferential direction is assignable. This arrangement can be easily supplemented with two other juxtaposed wells for a 6/2-forme cylinder 06.
- Print image to its permanent training in one of the platesetters 33 z. B. downstream development device 36 z. B. is developed photochemically.
- the relevant printing forme 01 in particular before the folding of at least one of its suspension legs 13; 14 have been provided with at least one register punching or with an incision or trimming.
- the respective printing forme 01 is ready for use in a production of the printing press.
- the preparation of a specific production printing forms 01 is preferably controlled by data, the z.
- these control units 39; 40 z. B. via an electronic cable or wireless communication system 41, z.
- an Ethernet-based data network with the plate exposure device 33 and preferably at least also connected to a belonging to the printing press console 42 for the purpose of data exchange or at least connectable.
- the prepress computer 34 and the plate logistics management system control unit 39 and / or the production planning system control unit 40 may share their respective data
- Prepress and the plate exposure device 33 is indicated by a dashed connection of the computer 34 of the prepress with the communication system 41.
- Fig. 8 again shows a similar printing unit 44, as already shown in Fig. 2, so that mutually corresponding assemblies and elements each with the same
- the printing unit 44 shown in FIG. 8 is a further development insofar as a handling device 46 is preferably arranged on both operating sides of the printing unit 44, which preferably has a plurality of platforms 47 respectively arranged on at least one guide element 48, with which ready-to-use printing plates 01 are concerned Printing form magazines 09
- the handling device 46 is with their platforms 47 z. B. formed as a lifting device, which performs a vertical movement on the respective operating side of the printing unit 44.
- the ready-to-use printing plates 01 transported by the mobile collecting container 43 to the relevant printing unit 44 are preferably taken over automatically by the platforms 47 of the handling device 46 and then to the relevant one
- Printing forme magazine 09 transports.
- Fig. 8 is indicated by a double arrow that the mobile collecting container 43 each one set of ready-to-use printing plates 01 selectively transported to one of the operating pages of the relevant printing unit 44.
- the printing unit 44 shown in FIG. 8 has thus been supplemented by a transport system with respect to the printing unit 44 shown in FIG.
- Transport system z. B. a handling device 46 exhibiting distribution system and a charging system for feeding the printing forme magazines 09 ready-to-use printing plates 01 belongs.
- the printing unit 44 preferably has z.
- As a height-adjustable preferably by a controllable drive gallery 49, which facilitates the operator access to the respective printing units of this printing unit 44.
- the gallery 49 in their respective height adjusting drive operates z. B. with a hydraulic
- the height adjustable gallery 49 can have a bring into different height positions conveyor cage or be designed as a lift.
- the respective height positions are preferably relative to the foundation 17 of the printing unit 44.
- the device required for the production of ready-to-use printing plates 01 has at least at least one plate exposure device 33 and i. d. R. also at least one
- Developing device 36 and at least one Abkant Rhein 38 In practice, however, the printing blocks 01 belonging to the same sentence can often not be produced in immediate succession in a complete sequence; B. due to a different deadline for the content of the printed images to be printed in a rather random order in the
- the memory device 51 has the function of a buffer in the production line for producing printing forms 01 ready for use on a printing press.
- a check for completeness of belonging to a particular set of printing forms 01 takes place z. B. by or at least in connection with this memory device 51 z. B. based on the data provided by the control unit 39 of the disk logistics management system.
- the storage device 51 is in the production flow exemplified in FIG. 7 by means of a continuous arrow line, ie in the production line of the printing forms 01 to be produced, preferably after the development device 36 and before
- Abkant spur 38 arranged as not yet folded flat printing plates 01 space saving can be stored and also the risk of mutual damage z. B. by scratching a printed image z. B. by a suspension leg 13; 14 is avoided.
- dashed arrow lines indicate alternative transport paths within the device for the production of printing plates 01 ready for use on the printing machine, in particular an arrangement of the storage device 51 in the production line after the folding device 38.
- the memory device 51 is preferably designed in such a way that printing forms 01 can be stored and swapped out at the same time.
- the memory device 51 has at least as many storage locations as printing forms 01 belong to a same set of printing forms 01.
- the number of printing plates 01 belonging to the same set does not have to be identical to the maximum number of mounting positions on the forme cylinder 06 involved in the upcoming production or the maximum number of storage positions of the respective printing forme magazine 09 for which the printing form 01 to be transported is determined are.
- the relevant set of printing plates 01 comprises as many printing plates 01 as on the forme cylinder 06 involved in the upcoming production or in the relevant one
- Print form magazine 09 in the same operation to install and / or replace.
- the memory device 51 is preferably equipped with so many memory locations that it can accommodate several sets of printing plates 01, for. B. all applicable to the relevant printing unit 44 sets of printing plates 01st
- the memory device 51 has at least one first handling device, with which the printing device 01 supplied to the memory device 51 are stored in memory locations of this memory device 51, wherein each of the memory locations preferably exactly one of the printing plates 01 is assigned. For outsourcing, at least one other may be different from the first
- Handling device may be provided which receives a stored on one of the storage spaces printing plate 01 and takes and outsourced when that set of printing plates 01 to which the relevant printing plate 01 belongs, is retrieved for its transport to the printing unit 44.
- the first and / or second handling device performs relative to the stationary memory locations of the memory device 51 in a same plane a movement z. B. in two preferably orthogonal directions from each other.
- the respectively at least one of the printing forms 01 on or outsourcing handling device is stationary relative to the storage device 51 and a respective storage locations of this memory 51 exhibiting magazine relative to the at least one
- Handling device or to the plurality, in particular two
- Handling devices moved translationally and / or rotationally.
- a relative movement between the storage locations of the storage device 51 and at least one of the respective storage and / or outsourcing is performed with the processes for storage and / or removal of printing plates 01
- the apparatus for producing ready-to-use printing plates 01 on a printing press thus has at least at least one plate exposure device 33, wherein this plate exposure device 33 is arranged downstream of at least one
- Memory device 51 is provided, wherein the memory device 51 at least one set of common with respect to a particular forme cylinder 06 or a particular printing forme 09 application site
- transporting printing plates 01 is thus at one of several in the
- Stored in the storage device 51 belonging to different sets of printing plates 01 are preferably outsourced as a set of associated printing plates 01 in an uninterrupted sequence, regardless of whether these printing plates 01 previously in the memory device 51 to
- Memory locations of the memory device 51 first once in any, d. H. chaotic arrangement have been cached. At least in the event that the memory device 51 does not outsource interposed printing plates 01 by itself, in conjunction with the memory device 51 z. B. subordinate her, d. H. after an output of the printing plates 01 from this memory device 51, a
- Printing form 01 sorting sorting station 57 is provided, which the printing plates 01 to required at the respective printing unit 44 sets of terms with respect to a particular forme cylinder 06 or a specific printing forme magazine 09th
- Sorting station 57 may be formed integrally in the memory device 51 in one embodiment. In a further embodiment variant, it can be provided that the sorting station 57 is arranged between the folding device 38 and one of the mobile collecting containers 43. Alternatively, the sorting station 57 is arranged in the production line shown in FIG. 7 by dashed arrow lines after the Abkant Anlagen 38, so that in or on the basis of the sorting station 57 already folded
- Printing forms 01 sorted into ready-to-use sentences and z. B. are delivered to one of the multiple mobile storage container 43, provided that the transport of the printing plates 01 is not done by hand to the respective site in the printing unit 44.
- Fig. 7 are hinted several, z. B. three each alternately or optionally usable mobile storage container 43 is shown, which preferably each automatically transport a set of printing plates 01 to their respective site in the printing unit 44.
- the sorting station 57 or the storage device 51 group them each z. B.
- This coding is z. B. formed as a data matrix code 22, this coding is preferably mounted in non-printing area of the relevant printing plate 01, z. B. at a time of storage of this printing plate 01 in the storage device 51 not yet be folded suspension legs 13; 14 ( Figures 3, 4).
- U. a. for visualizing preferably both the particular sequential process for making ready to use on a printing press printing plates 01 and the operating status at the place of use of these printing plates 01 is preferably in conjunction with this process exporting device, such as. B. in Fig. 7 is indicated by a Strichumrandung, and / or in connection with the
- the display device 52 thus has a preferably electronically z. As a monitor or as one
- Screen-trained display on, at least one use of a Print form indicates 01 at its place of use in a printing press, wherein a plurality of mutually different positions are provided at the site of the printing forme 01, wherein each position at the site one of a plurality of mounting positions on one of the plurality of mounting positions forme cylinder 06 or one of a plurality of memory positions of the multiple memory positions having
- Printing form magazine relates to 09, wherein the display device 52 displays in its display simultaneously several different locations in the printing press, wherein the display indicates which of the positions of a particular each of several positions for each one there formable printing plate 01 having place each place a printing plate 01 is to be arranged.
- This display allows an operator of the press to review and control the condition of retrofitting that press for a new production.
- the display device 52 can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing plates 01, such. B. a) which
- Storage position of the printing forme magazine 09 for the forthcoming production ever a printing form is arranged d) which mounting position on the respective forme 06 or which storage position of the printing forme magazine 09 is not occupied in the forthcoming production with a printing plate 01, because in the upcoming production z.
- a substrate 18 is used with a full printing width of the respective forme cylinder 06 not using the substrate width, or e) at which mounting position on the relevant forme cylinder 06 or at which Storage position of the printing forme magazine 09 a non-printing printing form 01, that is, a so-called dummy plate is arranged.
- the display device 52 may be required for their respective display information z.
- the data provided by the control unit 39 of the panel logistics management system and / or the control unit 40 of the production planning system may preferably be taken in alignment with the data obtained during the preparation of the printing forms 01 prepared for the forthcoming production. As shown in Fig. 7, it is therefore advantageous, the display device 52 with the
- Communication system 41 to which also z. B. the plate exposure device 33, the computer 34 of the prepress, the control unit 39 of the plate logistics management system and / or the control unit 40 of the production planning system and belonging to the printing press control station 42 are connected and via the networking thus created a data exchange to enable.
- the display device 52 is spatially z. B. arranged in the region of that point at which the mobile collecting container 43, the z. B. a particular forme cylinder 06 or a particular printing forme magazine 09 concerned printing plates 01 before their transport to the respective forme cylinder 06 or the respective printing forme magazine 09 receives.
- the display device 52 can also be used to display the current status of the printing plates 01 to be produced for a particular production, i. H. to indicate whether a particular printing form 01 currently z. B. in the
- Plate exposure device 33, the developing device 36, the Abkant gear 38 or the memory device 51 is located so that by the display of the
- Display device 52 is apparent in particular for an operator of the printing press, whether one for a particular forme cylinder 06 or for a specific
- the display device 52 may also indicate for which preferably a plurality of forme cylinder 06 and / or printing forme magazines 09 having printing unit 44 a complex, ie several pressure units 44 having printing unit at least one set of printing plates 01 is already complete and / or which of several in a particular of the printing units 44 to be arranged sets of printing plates 01 is already made ready for use.
- FIG. 9 shows an example of the display of the display device 52 for at least two printing units 44.1; 44.2 having printing plant, which z. B. in conjunction with other aggregates, not shown here, for. B. a folder, form a section of a printing press.
- the illustration in the upper half of FIG. 9 relates to a first production and the representation in the lower half of FIG. 9 relates to a second production different from the first.
- For each of the two printing units 44.1; 44.2 are shown in Fig. 9 in two cells arranged blocks for both productions respectively the respective locations for the ready-to-use ready-made printing plates 01, the place of use of these printing plates 01 each at one of several in the
- Printing press arranged forming cylinders 06 or printing forme magazines 09, wherein in each block on the respective operating pages of the respective printing unit 44.1; 44.2 located locations for these printing plates 01 are shown in two mutually parallel columns. Each of these one of the two printing units 44.1; 44.2 associated blocks is shown in FIG. 9 by a dashed border. On each operating side of the respective printing unit 44.1; 44.2 are according to the
- the indicator 52 will display in the display Information field 53 is formed, which consists in the example shown in FIG. 9 each of four juxtaposed positions and two superimposed positions for printing plates 01 of the relevant sentence.
- Each of the two printing units 44.1; 44.2 are thus each a total of eight information fields 53 assigned, which indicate the state of a printing form to be prepared 01 and / or the occupancy of a mounting position or storage position in each case at eight different positions.
- the display of the display device 52 is thus capable of simultaneously displaying several different productions to be executed one after the other in the same printing press with a plurality of production locations respectively associated with these production locations of the printing plates 01 required for the respective production.
- Display device 52 are displayed.
- specific information about the state of a printing forme 01 and / or the occupancy of a mounting position or storage position can be taken at each position.
- An open position, as shown in Fig. 9 by a white box, z. B. indicate that for the upcoming production in the relevant printing unit 44.1; 44.2 no printing plate 01 is required at this position.
- a filled position may mean that there is already a printing forme 01 at that location at that location because z. B. the printing form 01 a previous production can be accepted.
- Positions each with a symbol, eg., if an "X" is drawn, it may indicate, for example, that a printing form 01 is still to be produced for each of these positions. For example, assume that for this position an already at least exposed printing form 01 z. B. is located in the memory device 33. With another symbol, z.
- positions marked with a "Z" indicate, for example, that an unexposed printing plate 01, i.e. a dummy plate, is used at the position concerned
- the display of the display device 52 thus shows in a plurality of positions, i. H. Mounting positions or memory positions simultaneously indicating total representation au ßer the information on which of these positions in each case a printing plate 01 is to be arranged at, for which of these positions in each case one
- Printing form 01 still to make and / or in conjunction with others at the same
- Form cylinder 06 or memory positions of a plurality of memory positions
- printing forme magazine 09 may relate to printing forme magazine 09, z. B. at least one, but preferably at several, in particular at each of the arranged on the relevant forme cylinder 06 or in the respective printing forme magazine 09
- Printing forms 01 also a z. B. an information field 53 in the display of
- Display device 52 corresponding information field 54 may be provided, which contains information at least on the arrangement and / or a work instruction with respect to another printing plate 01, the position of which is adjacent to the information field 54 having printing plate 01.
- This information field 54 is thus an aid in the use, in particular arrangement of a printing form 01 at one of a plurality of positions of a printing unit to a printing unit 44; 44.1; 44.2 or printing machine belonging assembly, said assembly z. B. as a
- Form cylinder 06 or may be formed as a printing forme magazine 09.
- the information field 54 may contain information about an arrangement and / or about a work instruction with respect to several or preferably all of the same assembly positions.
- the information about the arrangement of participating in an upcoming production printing forms 01 at the respective positions in the information field 54 preferably graphically, z. B. by using at least one symbol.
- the information shown in the respective information field 54 is z. B. from the control unit 39 of the disk logistics management system and / or the
- the control unit 40 of the production planning system provided data.
- the one shown in the respective information field 54 Information from a comparison with the data resulting from the preparation of prepared for the forthcoming production printing forms 01.
- the attached to the printing plate 01 information field 54 may each next, ie in addition to a DataMatrix code z. B. on the suspension leg 13; 14 of the relevant printing forme 01 be attached.
- FIG. 10 shows such an information field 54 attached to at least one of the printing plates 01.
- the information field 54 consists of several individual ones
- Position elements 56 which are grouped according to the positions of the assembly, ie the mounting positions on the relevant forme cylinder 06 or the storage positions in the respective printing forme magazine 09, here z. B. in two parallel lines, each with four columns.
- the position elements 56 convey information about an arrangement and / or about a work instruction with regard to at least one further printing form 01, whose position is adjacent to the printing field 01 having the information field 54, by means of a suitable coding.
- An open position element 56 shows z. B. on that at this position no printing plate 01 is to be arranged, whereas a filled position element 56 z. B. indicates that this information field 54 having printing forme 01 is to be placed exactly at that position in the assembly that corresponds to the position element 56 in the information field 54.
- a position associated with a symbol e.g.
- an "X" indicates, for example, that a print form 01 is still to be made for this position.
- a position drawn with another symbol for example with a "Y” shows, for example, Example, that at the relevant position an unexposed printing plate 01, that is, a blank plate is used.
- z. B. with a "Z" drawn position indicates that at this position, no new printing forme 01 is to be arranged, but the existing printing form 01 is arranged there. 1 to 17 will now be explained a method for preferably automated changing of printing plates used in the printing press 01, which z.
- each with printing plates 01 to be loaded printing units 44; 44.1; 44.2 of the printing machine can be executed in a simple manner.
- This method is particularly for each having a plurality of printing units having printing units 44; 44.1; 44.2 suitable according to the embodiment shown in FIG. 2, preferably at one
- Printing unit 44; 44.1; 44.2 according to the example of FIG. 8, because the example of FIG. 8 shows on each operating side of the relevant printing unit 44; 44.1; 44.2 one of a drive, for. B. motor, height adjustable gallery 49.
- FIG. 11 refers to FIG. 7 and shows, by way of example, the plate exposure device 33 to which blanks 32 of the respective printing plates 01 are fed.
- Fig. 1 1 assumes that in the of the
- the mobile collecting container 43 is z. B. on rollers, wheels or at least one rail (Fig. 18) movable, in particular movable, preferably also automatically movable.
- the relevant mobile collecting container 43 along its length 143 a plurality, z. B. four or six juxtaposed each preferably with several, z. B. eight, twelve or more compartments 58 equipped storage columns A43; B43; C43; D43 on which each prepared ready-to-use printing plates 01 z. B. based on their respective coding (Fig. 4) can be assigned.
- the individual of a particular storage column A43; B43; C43; D43 associated subjects 58 are arranged vertically above one another in the manner of a shelving system in several levels and in the longitudinal direction of the relevant mobile storage container 43 preferably each have the width B of the printing forme 01 to be stored in the relevant compartment 58 (FIG. Fig. 12 shows a perspective view of such a mobile collection container 43 with four rows of storage columns A43; B43; C43; D43, in each of which several ready-to-use printing plates 01
- Each individual bin 58 of this plurality of in a plurality of storage columns A43; B43; C43; D43 and arranged in different levels vertically arranged fan 58 is individually addressable by means of the respective coding of the to be stored in the respective mobile storage container 43 printing plates 01.
- ready-to-use printing plates 01 are stored presorted with respect to their respective installation location on one of the forme cylinders 06 of the printing press in the compartments 58 of the relevant mobile collecting container 43.
- Fig. 14 illustrates in a simplified schematic diagram a transport of at least one of the mobile collecting container 43 to that printing unit 44; 44.1; 44.2, preferably a plurality of pressure units 44; 44.1; 44.2 having printing machine whose form cylinder 06 with in the relevant mobile storage container 43rd
- Collecting container 43 is at the operating side of the relevant printing unit 44; 44.1; 44.2 with its narrow end face 59 advancing on the respective height-adjustable gallery 49, so that the respective mobile collecting container 43 is arranged aligned with its length I43 parallel to the axis of rotation of the forme cylinder 06.
- the length I43 of the mobile collecting container 43 preferably corresponds to the total extending in the axial direction of the forme cylinder 06 width of the respective printing unit 44; 44.1; 44.2, but it can only be a part, z. B. half the width of the relevant
- Collecting container 43 at their respective end faces 59 lined up z. B. on the same height-adjustable gallery 49 can be arranged.
- a braking device is preferably locked or fixed in its orientation, in such a way that the juxtaposed storage columns A43; B43; C43; D43 of this mobile collecting container 43 the respective axial mounting positions on the lateral surface of the relevant
- Form cylinder 06 are each opposite.
- Fig. 14 is one of the at the respective printing unit 44; 44.1; 44.2 mounted, each height adjustable galleries 49 shown in two different height positions.
- each height adjustable galleries 49 can also be a single for these two printing units 44; 44.1; 44.2 common gallery 49 be provided.
- at least one of the two halves of at least one of the two adjacently arranged printing units 44; 44.1; 44.2, ie at least their frames 16, is formed individually horizontally displaceable (FIG. 20), it can be provided that the two galleries 49 of these adjacently arranged printing units 44; 44.1; 44.2 to avoid a collision when moving apart of the respective printing unit halves z. B. one above the other or slidably formed and thus can be arranged in the same vertical plane.
- the compartments 58 of the mobile storage container 43 can at least on the
- FIG. 15 shows in a perspective view a part of the frame 16 of a printing unit 44, preferably designed as an eight-high tower with four form cylinders 06 arranged vertically one above the other on both its operating sides; 44.1; 44.2 with mounted on both sides control height adjustable galleries 49, wherein the eight arranged between the frame walls printing units for the sake of clarity are not shown.
- Each of these two galleries 49 is in each case by a her each associated, having a drive lifting device 61 individually and independently of the other gallery 49 height adjustable and thus along the height of the printing unit 44; 44.1; 44.2 adjustable to different height positions.
- 15 and 16 are arranged in this example of a four-high tower eight in total between the pairwise opposed walls of the frame 16, the respective form cylinders 06 associated printing form magazines 09 through the
- Pressure forms 01 can enter into operative connection.
- Collecting container 43 in their respective height dimension positionally fixed compartments 58 are thus adjusted by a lifting movement of the mobile collecting container 43 bearing gallery 49 to a selectable on the respective operating side of the printing press height position.
- This situation is shown again in FIG. 16 in a side view of the relevant printing unit 44; 44.1; 44.2 and its two galleries 49.
- the printing form magazines 09 are in the relevant printing unit 44; 44.1; 44.2 each frame-fixed, that is arranged stationary.
- the compartments 58 of the respective mobile collecting container 43 are set to a height position suitable for the respective printing forme magazine 09. Thereafter, a change of at least one printing forme 01 between the relevant mobile storage container 43 and the selected by the height position printing forme magazine 09 z. B. triggered by a remote, z. B. remote from the control center of the printing machine control command.
- 17 shows a plan view of a printing forme magazine 09, as in a printing unit 44; 44.1; 44.2 z. B. according to one of Figs. 2, 8, 15 or 16 may
- Printing form magazine 09 is positioned such that these storage columns A43; B43; C43; D43 arranged side by side in the axial direction of the forme cylinder 06
- At least one of these storage columns A43; B43; C43; D43 is at least one of the storage positions of the printing forme magazine 09 in an at least approximately corresponding height position in a
- a58 (Fig. 16) is juxtaposed such that at least one of a compartment 58 of one of the storage columns A43; B43; C43; D43 stored
- This change of at least one printing plate 01 from one of the compartments 58 of the mobile collecting container 43 to a storage position of the printing forme magazine 09 or vice versa is preferably by a remote control, for. B. triggered at the control station of the printing press.
- the horizontal distance a58, in which a compartment 58 of the mobile collecting container 43 is compared with a corresponding storage position of the printing forme magazine 09, is shorter than the extended length L (FIG. 1) of the ready-to-use printing forme 01 to be exchanged.
- the distance H1 corresponds to i. d. R. the distance H2.
- FIG. 17 shows the operating state of a preferably simultaneous transfer of several printing plates 01, which are stored in the same horizontal plane in different juxtaposed compartments 58 of the mobile storage container 43 or are to be stored there, to or from with these compartments 58
- the respective memory positions of this printing forme magazine 09 associated gripping means 62 which preferably stored at different times in a juxtaposed compartments 58 of the mobile storage container 43 pressure forms 01 each at the front end 03 (FIG. 1) and then into the respective
- Storage position of the printing forme magazine 09 z. B. move by pulling or push in reverse conveying direction from the respective storage position of the printing forme magazine 09 in the corresponding compartment 58 of the mobile storage container 43.
- Form fit or a frictional grip takes, z. B. stored in a linear guide and extendable at least over the extent of between the respective printing forme magazine 09 and the front end 03 of the respective printing forme 01 distance a58.
- the respective gripping device 62 is z. B. formed in conjunction with a conveyor, which promotes at least one stored in the respective printing forme magazine 09 printing plate 01 from this printing forme magazine 09 to the respective forme cylinder 06.
- the mobile collecting container 43 itself has no own drive, which drive the respective gripping device 62 and thus for conveying at least one printing forme 01 from the mobile collecting container 43 to
- Sump 43 is at the output of Platten pieces, in particular at the
- Storage device 51 preferably automatically with printing plates 01, which are presorted for the respective mounting positions on the relevant forme cylinder 06 based on their respective coding, loaded and then by hand or preferably automatically to the relevant printing unit 44; 44.1; 44.2.
- the mobile collecting container 43 is then preferably automatically unloaded, wherein the presorted in the mobile storage container 43 stored printing plates 01 position correct to the respective
- the mobile collecting container 43 is also loaded again with printing plates 01 from memory positions of the respective printing forme magazine 09, in order for example.
- the mobile collecting container 43 is also loaded again with printing plates 01 from memory positions of the respective printing forme magazine 09, in order for example.
- Printing process no longer required printing plates 01 of the respective printing unit 44; 44.1; 44.2 dissipate and then dispose of.
- the mobile storage container 43 is before a start or resumption of production of the relevant
- Printing unit 44; 44.1; 44.2 preferably removed from their gallery 49.
- the mobile collecting container 43 is z. B. as part of a driverless transport system to the relevant operating side of the printing unit 44; 44.1; 44.2 moves. It can also be provided that the movement of the mobile collecting container 43 is controlled by a press belonging to the control console. This results in a method for preferably fully automated changing of printing plates 01 used in a printing machine, with printing plates 01 on
- Printing plates 01 can also be attached to several in the axial direction of the relevant
- the at least one printing forme 01 to be changed on one of the forme cylinders 06 is stored in a storage position of a printing forme magazine 09 associated with the relevant forme cylinder 06 and fed out of this printing forme magazine 09 to the relevant assembly position on the forme cylinder 06.
- Several of the printing plates 01 presorted in the mobile collecting container 43 are simultaneously transferred in the correct position to the respective storage positions of the at least one respective printing forme magazine 09.
- the printing forms 01 presorted in the mobile collecting container 43 are preferably fed to the respective storage position of this printing forme magazine 09 by a gripping device 62 arranged on the respective printing forme magazine 09.
- Printing forms 01 to specific compartments 58 of the relevant mobile storage container 43 is carried out via the attached to these printing plates 01 coding ultimately also in dependence on that of the control unit of the production planning system
- Printing forme magazines 09 (Fig. 2, 8, 15, 16, 17) are used.
- a printing unit 44; 44.1; 44.2 in which
- Printing form magazines 09 and thus to an intermediate storage of printing plates 01 prior to their respective mounting on one of these in this printing unit 44; 44.1; 44.2
- Such a Aufplatteinutter has z. B. a support table 63 and a pressing device 64, wherein the support table 63 and the pressing device 64 are used to supply the respective forme cylinder 06 at least one printing forme 01 and to mount at the respective mounting location of the forme cylinder 06, wherein a printing forme 01 or simultaneously several printing plates 01, which are to be mounted on the relevant forme cylinder 06, placed on the support table 63 by hand and z. B. preferably retracted automatically by a conveyor and mounted on the respective forme cylinder 06.
- FIG. 18 shows components of the printing unit 44 shown there in detail; FIG. 44.1; 44.2, such. B. the printing cylinder 06; 07, the inking unit 08, the frame 16 or the paper guide roller 19, and by the printing unit 44; 44.1; 44.2 guided paper web 18 preferably correspond to the components shown in connection with FIGS. 2, 8 or 14 to 16.
- the printing unit 44 shown in FIG. 18; 44.1; 44.2 may also have a dampening unit 66, z. B. a three-roller spray dampening unit.
- Fig. 19 shows at least one of the forme cylinder 06 of the printing unit 44; 44.1; 44.2 associated part surface of the support table 63 of the Aufplatteinraum and an associated pressing device 64, wherein the support table 63 more, z. B. four juxtaposed sections A63; B63; C63; D63 ( Figure 20), each of these sections A63; B63; C63; D63 each at least the width B of a single single-width, the forme cylinder 06 to be supplied to the printing plate 01 corresponds ( Figure 1), wherein the pressing device 64 in association with each of these sections A63; B63; C63; D63 in each case at least one controllable pressure element 67, z. B. has a positionable by a control unit to the forme cylinder 06 or can be shut off this role. The at least one pressing element 67 assists the assembly of the printing forme 01 on the one with the respective section A63; B63; C63; D63
- a mobile collecting container 43 is employed, which differs in its embodiment from the exemplary embodiments illustrated in FIGS. 11 to 17 and will be explained in more detail below with reference to FIGS. 21 and 22.
- Fig. 21 shows this mobile Collecting container 43 in a perspective view.
- This mobile collecting container 43 is suitable, several, z. B. eight or 32 printing plates 01 store and transport at the same time, these printing plates 01 are arranged hanging during their transport in this mobile collecting container 43 in contrast to the embodiment shown in FIGS. 1 1 to 17.
- the trolley extends over a length I43 and has a height h43. Its width b43 is less than its height h43 and much smaller than its length I43. For example, the width b43 is less than 25%, preferably less than 20% of the length I43, and less than 50% of the height h43.
- the length I43 of the Tran sports car extends z. B. over the entire width of the operating side of the printing unit 44; 44.1; 44.2, in particular on the clear width between two side frame walls of this printing unit 44; 44.1; 44.2. In the longitudinal direction of the trolley are preferably more, z. B. four or six single width printing plates 01 next to each other can be arranged. For this purpose, the trolley is its length I43 to a corresponding Number of storage columns A43 arranged in a row; B43; C43; D43
- Storage columns A43; B43; C43; D43 also at least one double-width or even multi-width printing plate 01, z.
- B. a printing plate 01 in panoramic format or a four-width printing plate 01, can be recorded.
- Storage columns A43; B43; C43; D43 is provided in each case at least one holding element 74 (FIG. 18) on which in each case at least one printing forme 01 can be fastened, preferably with one of its folded suspension legs 13; 14 (Fig. 1) can be mounted.
- each storage column A43; B43; C43; D43 each provided a plurality of such holding elements 74, which preferably in
- a particular vertical abutment surface 73 is formed on at least one of the two end faces 59 of the Tran sports car, preferably at both end faces 59 of the trolley, ie at the beginning and end of the length I43, with the help of the trolley relative to the printing unit 44th ; 44.1; 44.2, in particular to the two side frames, positionable and alignable.
- At least one preferably multi-part coupling device is provided, with which this dolly in his on the printing unit 44; 44.1; 44.2 arranged operating state, ie at the operating side of this printing unit 44; 44.1; 44.2 parallel to the axis of rotation of at least one of the forme cylinder 06 of this printing unit 44; 44.1; 44.2 positioned operating state, with this printing unit 44; 44.1; 44.2 releasably coupled or at least can be coupled.
- the coupling takes place z. B. positively, in particular mechanically, or non-positively, for. B. magnetic.
- Coupling device are the trolley and the relevant printing unit 44; 44.1; 44.2 temporarily connected to each other, through which connection an interaction of these components is made possible, this interaction in the present application, in particular in the preferably automated operated
- the coupling device has z. B. at least one connecting element 77, with which the trolley in his on the printing unit 44; 44.1; 44.2 arranged operating state with this printing unit 44; 44.1; 44.2 is detachably connected or at least connectable, wherein the preferably arranged on the trolley connecting element 77 in one of the pressure unit 44; 44.1; 44.2 trained holding device 78 is coupled or at least einkoppelbar.
- at least one connecting element 77 is formed on both end faces 59 of the trolley, with which this trolley in his on the printing unit 44; 44.1; 44.2 arranged operating condition z. B.
- the trolley can its length I43 according to the operating side of the printing unit 44; 44.1; 44.2 parallel to the axis of rotation of at least one of the forme cylinder 06 of this printing unit 44; 44.1; 44.2 z. B. on a particular height-adjustable gallery 49 of the printing unit 44; 44.1; 44.2 (FIGS. 14 to 16).
- this position z. B. is determined by one of the end faces 59 of the trolley z. B. with an inner side of a frame wall of the printing unit 44; 44.1; 44.2 is aligned.
- the dolly is in his by means of the coupling device with the printing unit 44; 44.1; 44.2 coupled
- the trolley is thus at least for a period for transferring the at least one printing forme 01 from or to the printing unit 44; 44.1; 44.2 with this printing unit 44; 44.1; 44.2 detachably connected, d. H. coupled.
- the respective to the printing unit 44; 44.1; 44.2 belonging holding device 78 is shown in FIG. 21 at both end faces 59 of
- Fig. 23 shows this z. B. on a frame 16, in particular on a side frame wall of
- Printing unit 44; 44.1; 44.2 attachable, in particular screw-on holding device 78 as a single part.
- the holding device 78 has a z. B. hook-shaped recess 79, in which the respective connecting element 77 of the Tran sports car, z. B. a bolt, can engage positively.
- a stop surface 81 may be integrally formed or formed, which forms a counter surface to one of the trolley
- Stop surfaces 73 forms when the trolley at the clear width between the two side frames of the printing unit 44; 44.1; 44.2 is used to make a releasable connection with the same or fitted.
- Dolly trained stop surfaces 73 are thus used in particular in cooperation with the respective stop surface 81 on the holding means 78 to the trolley to the relevant printing unit 44; 44.1; 44.2, in particular to one of its forme cylinder 06, in particular aligned assembleregisterhaltig.
- arranged holding device 78 may be accompanied by a signal input to a control unit.
- a control unit preferably at the coupling device, preferably at the
- Holding device 78 a contact, for. B. a switching contact or be formed by means of which z. B. when attaching the trolley to the holding device 78, a preferably electrical signal is triggered, which causes the signal receiving this control unit, by an output of a corresponding control signal in or on the printing unit 44; 44.1; 44.2 arranged
- Protective device on the printing unit 44; 44.1; 44.2 can z. B. pivoting a finger guard rod or setting an otherwise movable member to this printing unit 44; 44.1; 44.2.
- this trolley currently carrying gallery 49 of the printing unit 44; 44.1; 44.2 ( Figures 14 to 16) in their current operating position, d. H.
- the control unit By making the connection between the Dolly and the printing unit 44; 44.1; 44.2, the control unit receiving this signal can also be made to output an acoustic signal to an output device.
- two rectified wheels 72 form a track s43 (Fig. 18) by a distance between their facing rotatable disc-shaped or annular surfaces, the track s43 alternatively being defined as the right-angle distance at Straight ahead by the wheels 72 is determined.
- one of its wheels 72 is arranged at a first end point of this track s43 and the second wheel 72 with respect to this track s43 at a second end point of this track s43.
- Tran sports car is arranged in a track perpendicular to the track s43 on the outside of this track s43.
- the center of gravity of the frame 71 is arranged in particular in such a perpendicular to the track s43 plane, which is the one
- the transport cart thus has in its preferred embodiment, with respect to a the middle of the track s43 orthogonal continuous plane with respect to its longitudinal direction one
- clamped base is arranged in each case within this base area.
- the dolly shown in Fig. 21 also has at least one
- I43 tray 76 preferably extending over the length of I43 tray 76, which receiving at least one used, in the printing unit 44; 44.1; 44.2 no longer required printing plate 01 is used.
- This compartment 76 is preferably arranged on a side facing away from the counterweight 82 side of the vertically standing part of the frame 71 of the trolley (Fig. 18).
- a system can be formed which comprises at least one printing unit 44; 44.1; 44.2 a printing press and at least one z.
- the trolley is in his by means of the coupling device with the printing unit 44; 44.1; 44.2 coupled operating state with respect to its positioning relative to this printing unit 44; 44.1; 44.2 preferably aligned.
- one of the coupling device with the printing unit 44; 44.1; 44.2 coupled operating state with respect to its positioning
- the coupling device Dolly by means of the coupling device with the printing unit 44; 44.1; 44.2 is coupled, with a frame wall of the printing unit 44; 44.1; 44.2 arranged in alignment.
- the coupling device may be formed by the
- Dolly has at least one connecting element 77, with which this dolly in his on the printing unit 44; 44.1; 44.2 arranged
- a detection device which z. B. checks without contact, whether the trolley on the printing unit 44; 44.1; 44.2 is arranged.
- the z. B. a code reader 28 having detection means may additionally detect a coding, said coding on the at least one on the at the respective printing unit 44; 44.1; 44.2 arranged trolley arranged printing form 01 is arranged.
- the detection device detects in particular those
- the detection device preferably triggers a signal when the dolly by means of the coupling device with the printing unit 44; 44.1; 44.2 is coupled.
- the detection device can determine whether the trolley is in the right place with the correct at least one printing plate 01, wherein the coupling device ensures that the
- Detection device in particular with a control unit controlling the process at least signal technically connected.
- the coupling device at least one z. B. electrically operated contact element, wherein the at least one contact element, for. B. a switch, with the coupling of the Tran sports car to the printing unit 44; 44.1; 44.2 triggers a signal.
- the triggered signal advantageously causes the control unit receiving this signal, by an output of a corresponding control signal either one at the respective printing unit 44; 44.1; 44.2 arranged protective device, eg. B. one on the printing unit 44; 44.1; 44.2 trained finger guard rod to activate or deactivate in their protective effect or a height-adjustable, the trolley currently wearing gallery 49 of the relevant printing unit 44; 44.1; 44.2 to lock in their current operating position.
Landscapes
- Manufacture Or Reproduction Of Printing Formes (AREA)
- Printing Methods (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009045387.3A DE102009045387B4 (de) | 2009-10-06 | 2009-10-06 | Mobiles Transportmittel zum Transport von mindestens einer einer Druckeinheit einer Druckmaschine zuzuführenden oder von dort abzuführenden Druckform |
PCT/EP2010/063204 WO2011042277A1 (de) | 2009-10-06 | 2010-09-09 | System, aufweisend mindestens eine druckeinheit einer druckmaschine und mindestens einen transportwagen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2485897A1 true EP2485897A1 (de) | 2012-08-15 |
EP2485897B1 EP2485897B1 (de) | 2014-11-19 |
Family
ID=43297842
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10751672.6A Not-in-force EP2485897B1 (de) | 2009-10-06 | 2010-09-09 | System, aufweisend mindestens eine druckeinheit einer druckmaschine und mindestens einen transportwagen |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2485897B1 (de) |
CN (1) | CN102574393B (de) |
DE (1) | DE102009045387B4 (de) |
WO (1) | WO2011042277A1 (de) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012045493A1 (de) * | 2010-10-07 | 2012-04-12 | Koenig & Bauer Aktiengesellschaft | Druckformträger für mehrere druckformen, speichereinrichtung sowie verfahren zur bereitstellung mehrerer neu in einer druckeinheit aufzubringender druckformen und transportsystem in einer druckerei |
WO2015024681A2 (de) * | 2013-08-22 | 2015-02-26 | Koenig & Bauer Aktiengesellschaft | Verfahren zum fördern von druckformen beim druckformwechsel sowie druckmaschine mit einem druckturm und einer vertikalbeweglichen speichereinrichtung |
DE102013015617A1 (de) * | 2013-09-19 | 2015-03-19 | Heidelberger Druckmaschinen Ag | Druckmaschine |
CN106393957A (zh) * | 2016-08-31 | 2017-02-15 | 汕头市华鹰软包装设备总厂有限公司 | 一种凹版印刷机的印组柔版印刷小车 |
WO2019072649A1 (de) * | 2017-10-13 | 2019-04-18 | Koenig & Bauer Ag | Bogenverarbeitende maschine mit einer bogentransportvorrichtung und verfahren zum transportieren von bogen von einem bogenführungszylinder an ein bogenfördersystem |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4727807A (en) * | 1985-09-30 | 1988-03-01 | Tokyo Kikai Seisakusho | Apparatus for automatically mounting and removing printing plates in rotary printing press |
DE4003445A1 (de) * | 1990-02-06 | 1991-08-08 | Roland Man Druckmasch | Automatisches plattenzufuehr- und zylinderbeschickungssystem |
US5535898A (en) | 1995-05-19 | 1996-07-16 | Dennis A. Burgess | Printing plate carrier |
US8051774B2 (en) * | 2004-04-29 | 2011-11-08 | Goss Graphic Systems Limited | Printing plate module, printing press, and method of mounting plates |
DE102006006136A1 (de) * | 2006-02-10 | 2007-08-23 | Koenig & Bauer Aktiengesellschaft | Systeme zur Überprüfung der Bestückung eines Druckformmagazins und ein System zur Zuführung mindestens einer in einem Druckformmagazin gespeicherten Druckform zu einem Zylinder |
US7610855B2 (en) * | 2006-05-24 | 2009-11-03 | Burgess Industries, Inc. | Apparatus and process for transporting lithographic plates to a press cylinder |
DE102008030438B4 (de) * | 2007-07-13 | 2015-05-28 | Heidelberger Druckmaschinen Ag | Verbesserter Plattenwechsel in Bogenoffsetdruckmaschinen |
-
2009
- 2009-10-06 DE DE102009045387.3A patent/DE102009045387B4/de not_active Expired - Fee Related
-
2010
- 2010-09-09 WO PCT/EP2010/063204 patent/WO2011042277A1/de active Application Filing
- 2010-09-09 CN CN201080043004.8A patent/CN102574393B/zh not_active Expired - Fee Related
- 2010-09-09 EP EP10751672.6A patent/EP2485897B1/de not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2011042277A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2011042277A1 (de) | 2011-04-14 |
CN102574393B (zh) | 2014-05-28 |
CN102574393A (zh) | 2012-07-11 |
EP2485897B1 (de) | 2014-11-19 |
DE102009045387B4 (de) | 2016-08-11 |
DE102009045387A1 (de) | 2011-04-14 |
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