EP2481744A1 - Aromatische bis-Phosphoramidat-Additive als Flammhemmer für Polymere - Google Patents

Aromatische bis-Phosphoramidat-Additive als Flammhemmer für Polymere Download PDF

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Publication number
EP2481744A1
EP2481744A1 EP11152971A EP11152971A EP2481744A1 EP 2481744 A1 EP2481744 A1 EP 2481744A1 EP 11152971 A EP11152971 A EP 11152971A EP 11152971 A EP11152971 A EP 11152971A EP 2481744 A1 EP2481744 A1 EP 2481744A1
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EP
European Patent Office
Prior art keywords
phenylenebis
flame retardant
ester
phosphoramidic acid
paptme
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP11152971A
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English (en)
French (fr)
Inventor
Hansruedi Schmid
Sabyasachi Gaan
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Eidgenoessische Materialprufungs und Forschungsanstalt EMPA
EMPA
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Eidgenoessische Materialprufungs und Forschungsanstalt EMPA
EMPA
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Priority to EP11152971A priority Critical patent/EP2481744A1/de
Publication of EP2481744A1 publication Critical patent/EP2481744A1/de
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/22Amides of acids of phosphorus
    • C07F9/24Esteramides
    • C07F9/2454Esteramides the amide moiety containing a substituent or a structure which is considered as characteristic
    • C07F9/247Esteramides the amide moiety containing a substituent or a structure which is considered as characteristic of aromatic amines (N-C aromatic linkage)
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0066Flame-proofing or flame-retarding additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/5399Phosphorus bound to nitrogen

Definitions

  • the present invention relates to the general field of flame retardant substances.
  • FRs flame retardants
  • Flame retardants commonly used for development of polymeric materials are of three different kinds i.e. halogen based compounds, phosphorus based organic compounds and inorganic salts and metal hydroxides.
  • Some halogen based FRs have shown serious environmental problems and metal hydroxides work only at very high loading levels.
  • Organophosphorus compounds based on phosphoramidate structures seem to be very effective on various polymers. In our earlier work we developed aliphatic phosphoramidates which are shown to be very effective on cellulose [2].
  • a group of bisphosphoramidate compounds have several advantageous properties, particularly as to what concerns their flame retardant properties. They are suitable, in particular, for use on viscose fibers. It is the following group of compounds:
  • a novel bisphosphoramidate compound namely phosphoramidic acid, 1,4-phenylenebis-, tetraisopropyl ester (p-PAPTiPE).
  • the compounds are very suitable as flame retardants for textiles and other surfaces.
  • they can be incorporated in viscose fibers or applied as flame retardant coating on an object to be protected.
  • the content of flame retardant added to viscose will depend on the particular application but will generally be in the range of about 15 to about 25%, preferably around 20%, i.e. about 19 to about 21 % by weight.
  • an article with improved flame resistance comprising one of the above mentioned compounds as a flame retardant substance.
  • the flame retardant substance can be incorporated in a viscose film or in a viscose fiber.
  • a method of preparing a compound selected from the group consisting of phosphoramidic acid, 1,4-phenylenebis-, tetraalkyl esters, wherein alkyl is methyl, ethyl or isopropyl comprising the step of reacting two equivalents of dialkyl hydrogen phosphite, one equivalent of para phenylene diamine, two equivalents of triethylamine and two equivalents of carbon tetrachloride in acetonitrile.
  • Aromatic phosphoramidates are thermally more stable and result in higher residue after burning.
  • the present invention is related to the development of aromatic bisphosphoramidate based flame retardants whose structures are shown in Scheme 1.
  • the name of these aromatic bisphosphoramidates are Phosphoramidic acid, 1,4-phenylenebis-, tetramethyl ester(p-PAPTME), Phosphoramidic acid, 1,4-phenylenebis-, tetraethyl ester(p-PAPTEE) and Phosphoramidic acid, 1,4-phenylenebis-, tetra isopropyl ester(p-PAPTiPE).
  • the structures of these bisphosphoramidates have been verified using NMR data.
  • aromatic bis-phosphoramidates have a very high phosphorus content of 14 to 19% and can be synthesized from comparatively low-cost intermediates.
  • the phosphoramidates thus synthesized are insoluble in water (Table 1) and most organic solvents. They were found to be thermally stable (> 200°C) and white in appearance. They can thus be added as pigments to various polymers to act as flame retardant additives. In particular, they were found suitable as flame retardant additive in polymers like cellulose and its derivatives.
  • dialkyl hydrogen phosphite also called “dialkyl phosphonate” or just shortened to "phosphite” in the present context.
  • Table 1 Physical properties of synthesized compounds Physical Property Compound M [g/mol] P [%] N [%] yield [%] Color Melting Point (°C) Solubility* g/L p-PAPTME 324.21 19.1 8.6 85 white 215 0.33 p-PAPTEE 380.31 16.3 7.4 92 white 228 0.047 p-PAPTiPE 436.43 14.2 6.4 83 white none 0.056 *Solubility: 0.5 gm of sample was put in 50 ml deionized water and left in a shaking flask at 21 °C for 16 hrs. The water was then analyzed for phosphorus content using inductively coupled plasma optical emission spectroscopy (ICP-OES).
  • ICP-OES inductively coupled plasma optical emission spectroscopy
  • the compounds disclosed in this invention have not been used as flame retardant additive in polymers.
  • the compound p-PAPTME has been previously synthesized and the yield was approximately 20% [13].
  • the Limiting Oxygen (LOI) value of viscose films was measured according to the ASTM -2863 method using Fire Testing Technology Instrument.
  • the LOI and char contents reported further below (cf. Table 4) are each the average value for 5 samples.
  • the total heat of combustion (HC), peak heat release rate (PHRR), temperature of max HRR and % residue were measured using a pyrolysis flow combustion calorimeter (PCFC) instrument (Fire Testing Technology Instrument).
  • PCFC pyrolysis flow combustion calorimeter
  • the samples were heated in an inert atmosphere of nitrogen from 40 to 800°C at a heating rate of 1°C/sec.
  • the pyrolysis products are swept away into a combustor where they are oxidized.
  • the heat release rates of decomposing samples were measured as a function of time. The values reported below are average values for three samples.
  • the onset of thermal decomposition of the synthesized compounds is between 200 to 250°C. This property is ideally suited for cellulosic polymers which require the flame retardant to decompose earlier than the cellulose itself.
  • the decomposing flame retardant reacts with cellulose to form char and less flammable volatile gasses.
  • the flame retardant property of these compounds can be further observed from their ability to form char at higher temperatures. All the synthesized compounds leave considerable amount of char at 500 and 800°C. This also proves the condensed phase action of the bis-phosphoramidate compounds.
  • Table 2 Thermal properties of synthesized compounds PCFC Data TGA Data Compound THC(kJ/g) PHRR (W/g) Char at 800 °C Residue at 500 °C Residue at 800 °C Onset of decomposition, °C p-PAPTME 7.99 201 34 36 20 214 p-PAPTEE 11.54 89 28 27 15 229 p-PAPTiPE 13.26 696 15 37 22 232
  • Table 3 Thermal and PCFC data for bisphosphoramidate containing cellulose Sample PCFC Data TGA Data THC(kJ/g) PHRR (W/g) Char at 800 °C Residue at 500 °C Residue at 800 °C Onset of decomposition, °C Cellulose* 9 190 15 15 3 310 Cellulose+ 20% p-PAPTME 1.9 48 42 41 34 235 Cellulose+ 20% p-PAPTEE 2.8 133 36 40 33 242 Cellulose+ 20%p-PAPTiPE 2.9 180 38 37 22 232
  • the PCFC data of cellulose containing the bis-phosphoramidate compounds show a reduction of HRR, THC values and increase in char content as compared to virgin cotton cellulose.
  • the reduction of HRR and THC of bis-phosphoramidate containing cellulose is a clear indication of their flame retardant property.
  • PAPTME as a model compound was incorporated in soda cellulose xanthate (viscose dope) and casted as thin cellulose films.
  • the viscose manufacturing process requires good stability of the flame retardant additive in a wide pH range of 2 to 14.
  • the viscose films containing PAPTME were casted, and further thermal and flame retardant tests were carried out.
  • the compounds disclosed in this invention have been found particularly effective in flame retarding regenerated cellulose i.e. viscose rayon. These compounds were added as pigments to the viscose rayon due to its good stability to acids and bases.
  • the flame retardant properties of treated viscose rayon are shown in Table 4.
  • Table 4 Thermal and flame retardant properties of viscose films containing p-PAPTME Treatment LOI values % Pyrolysis studies Char content at 600°C (TGA) % Total heat of combustion KJ/g Peak heat release rate W/g Char at 800°C % Virgin Viscose 17 6.98 183 15.1 1 Viscose + 20% p-PAPTME 27-28.5 2.45 63 37.8 23

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)
EP11152971A 2011-02-01 2011-02-01 Aromatische bis-Phosphoramidat-Additive als Flammhemmer für Polymere Withdrawn EP2481744A1 (de)

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EP11152971A EP2481744A1 (de) 2011-02-01 2011-02-01 Aromatische bis-Phosphoramidat-Additive als Flammhemmer für Polymere

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105732705A (zh) * 2016-01-27 2016-07-06 厦门大学 一种含磷氮阻燃单体及其制备方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2832745A (en) 1956-08-31 1958-04-29 Shea Chemical Corp Aqueous flameproofing compositions and cellulosic materials treated therewith
DE1041956B (de) * 1957-02-02 1958-10-30 Benckiser Gmbh Joh A Verfahren zur Herstellung von Phosphorsaeurederivaten von aromatischen Diaminen
GB1025814A (en) 1963-07-01 1966-04-14 Stauffer Chemical Co Improvements in or relating to phosphoramidate reaction products
GB1312211A (en) 1970-05-06 1973-04-04 Stauffer Chemical Co Phosphorus-containing dibromoeopentyl glycol ester derivatives
US3966478A (en) 1970-09-02 1976-06-29 Stauffer Chemical Company N,N-Dialkyl O,O-bis(haloalkyl)phosphoramidate flame retardant
US5973041A (en) 1998-08-31 1999-10-26 General Electric Company Resinous compositions containing aromatic bisphosphoramidates as flame retardants

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2832745A (en) 1956-08-31 1958-04-29 Shea Chemical Corp Aqueous flameproofing compositions and cellulosic materials treated therewith
DE1041956B (de) * 1957-02-02 1958-10-30 Benckiser Gmbh Joh A Verfahren zur Herstellung von Phosphorsaeurederivaten von aromatischen Diaminen
GB1025814A (en) 1963-07-01 1966-04-14 Stauffer Chemical Co Improvements in or relating to phosphoramidate reaction products
US3440222A (en) 1963-07-01 1969-04-22 Stauffer Chemical Co Flame resistant phosphoramidate-polyester reaction products
GB1312211A (en) 1970-05-06 1973-04-04 Stauffer Chemical Co Phosphorus-containing dibromoeopentyl glycol ester derivatives
US3966478A (en) 1970-09-02 1976-06-29 Stauffer Chemical Company N,N-Dialkyl O,O-bis(haloalkyl)phosphoramidate flame retardant
US5973041A (en) 1998-08-31 1999-10-26 General Electric Company Resinous compositions containing aromatic bisphosphoramidates as flame retardants

Non-Patent Citations (11)

* Cited by examiner, † Cited by third party
Title
"Proc. Eur. Conf. Flammability Fire Retard.", 1977, SANDOZ LTD., pages: 181 - 92
AVDEENKO, A. P.; RYAZANTSEV, V. P.; POSTORONKO, A.: "Synthesis and mass spectra of N-[dialkyl(thio)phosphono] derivatives of p-aminophenol and p-phenylenediamine", VOPROSY KHIMII I KHIMICHESKOI TEKHNOLOGII, vol. 83, 1987, pages 73 - 81
CAI, JIYING; CHEN, KWILIN: "Anhui Coll. Traditional Chinese Med.", 1981, PE- OP. REP. CHINA. HUAXUE XUEBAO, pages: 273 - 6
DATABASE CA [online] CHEMICAL ABSTRACTS SERVICE, COLUMBUS, OHIO, US; 1981, TSAI, CHI-YING: "Studies on phosphorylation of conjugated aromatic diamines. Synthesis of N,N'-bis [O,O-dialkylphosphoryl] derivatives of aromatic diamines", XP002642079, retrieved from STN Database accession no. 1981:83697 *
GROEBE, A.; METZGER, W.; HERLINGER, H.: "Production of flame - retardant polyamide filaments and fabrics", CHEMIEFASERN/TEXTILINDUSTRIE, vol. 30, no. 2, 1980, pages 107 - 10
LANGLEY, J. T.; DREWS, M. J.; BARKER, R. H.: "Pyrolysis and combustion of cellulose. VII. Thermal analysis of the phosphorylation of cellulose and model carbohydrates during pyrolysis in the presence of aromatic phosphates and phosphoramides", JOURNAL OF APPLIED POLYMER SCIENCE, vol. 25, no. 2, 1980, pages 243 - 62
NGUYEN, CONGTRANH; KIM, JINHWAN: "Thermal stabilities and flame retar- dancies of nitrogen-phosphorus flame retardants based on bisphosphoramidates", POLYMER DEGRADATION AND STABILITY, vol. 93, no. 6, 2008, pages 1037 - 1043
SABYASACHI GAAN; PATRICK RUPPER; VIKTORIYA SALIMOVA; MANFRED HEUBER- GER; STEFAN RABE; FRÉDÉRIC VOGEL, POLYMER DEGRADATION AND STABILITY, vol. 94, no. 7, July 2009 (2009-07-01), pages 1125 - 1134
TSAI, CHI-YING: "Auhwei Coll. Chin. Med.", vol. 25, 1980, PEOP. REP. CHINA. KEXUE TONGBAO, pages: 908 - 9
TSAI, CHI-YING: "Studies on phosphorylation of conjugated aromatic diamines. Synthesis of N,N'-bis [O,O-dialkylphosphoryl] derivatives of aromatic diamines", KEXUE TONGBAO (CHINESE EDITION) , 25(19), 908-9 CODEN: KHTPAT; ISSN: 0023-074X, 1980 *
ZHANG, S.; A.R. HORROCKS: "A review of flame retardant polypropylene fibres", PROGRESS IN POLYMER SCIENCE, vol. 28, no. 11, 2003, pages 1517 - 1538

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105732705A (zh) * 2016-01-27 2016-07-06 厦门大学 一种含磷氮阻燃单体及其制备方法

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