EP2467903B1 - Élément de raccordement pour conducteurs électriques et procédé de gainage d'un élément de raccordement de ce type - Google Patents

Élément de raccordement pour conducteurs électriques et procédé de gainage d'un élément de raccordement de ce type Download PDF

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Publication number
EP2467903B1
EP2467903B1 EP10776271.8A EP10776271A EP2467903B1 EP 2467903 B1 EP2467903 B1 EP 2467903B1 EP 10776271 A EP10776271 A EP 10776271A EP 2467903 B1 EP2467903 B1 EP 2467903B1
Authority
EP
European Patent Office
Prior art keywords
housing
connection component
elements
encapsulation compound
connection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10776271.8A
Other languages
German (de)
English (en)
Other versions
EP2467903A1 (fr
Inventor
Andreas Nass
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harting Electric Stiftung and Co KG
Original Assignee
Harting Electric GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harting Electric GmbH and Co KG filed Critical Harting Electric GmbH and Co KG
Publication of EP2467903A1 publication Critical patent/EP2467903A1/fr
Application granted granted Critical
Publication of EP2467903B1 publication Critical patent/EP2467903B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
    • Y10T29/4922—Contact or terminal manufacturing by assembling plural parts with molding of insulation

Definitions

  • the invention relates to a connecting member having at least one outwardly acting coupling element are arranged in the contact elements, which are connectable within a first housing forming the connecting member, for contacting at least one connector with complementary coupling elements and contacts, wherein the first housing of at least two Shell elements forms a cavity in which electrical components are arranged.
  • connection component is required in order to enable a coupling of at least two electrical cables or lines with their plug connector.
  • connection component is also necessary in order to introduce one or more branches in a connection point of two cables or lines. In this case, the full electrical and mechanical functionality of the couplings located in the connecting member is to be ensured.
  • the compounds should be protected against environmental influences such as moisture and pollution.
  • a procedure known from practice is to cast or encapsulate the entire assembly with connections, connections and internal components with a hardening potting material to form a block.
  • the US 6,428,357 describes an electrical connector with a base housing, which is overmolded in a first operation with a thermoplastic, elastic material. Only with a second operation, a final and dimensionally accurate overmolding including a strain relief for a connected electrical cable is made.
  • thermosetting, electrically insulating potting material in a housing and is characterized in that at least one housing accessible from outside the housing, at least slightly extending into the housing connection is provided , which is electrically connected to the assembly and is internally vacuum-sealed together with the assembly.
  • an electrical switching device with a housing, in which at least one connecting means and electrical switching elements supporting receiving body is arranged, projecting from the plug connected to associated connecting means sealed plug, and that of the receiving body with all switching elements and connector terminals receiving housing part at least partially with a casting material is filled.
  • connectors are well known in the art, while contacting elements with electrical conductors or electrical cables are inserted into a corresponding shape and molded with an electrically non-conductive, insulating plastic.
  • injection molding plastics are required, which are injected depending on the plastic at about 180 - 400 ° C at a pressure of 15 - 400 bar in a corresponding shape with the elements held therein.
  • a disadvantage of these methods is that a large volume of potting material must be used when potting and filling or encapsulation of entire assemblies. This can lead to ventilation problems in the low-pressure spraying process, if a sufficient venting of the tool due to a complex contour of the component is not possible. The large volume of air displaced by the injected potting compound may not escape and unavoidable air pockets may result which may result in functional and / or optical limitations. Likewise, a deformation of such large volumes of material due to shrinkage during the cooling process can not be excluded.
  • Another disadvantage of massive encapsulation of such assemblies may be that the functionality of individual, mechanical components is limited or no longer given by a penetration of potting compound.
  • the invention has for its object to describe a connecting member in which in a housing equipped with coupling elements electrical and / or electronic components and their compounds are arranged to be protected from environmental influences in which a sheath of a plastic in a single operation to a final, ready-to-use shape can be applied.
  • the two shell elements are connected to each other at their connection level by means of a labyrinth seal, and that the labyrinth seal is at least partially designed as an opening, so that in a casing of the first housing with a potting compound, portions of the potting compound targeted by the provided Opening can penetrate into the cavity of the shell elements.
  • the object is further procedurally achieved in that in a first, formed from two shells, inner housing electrical components and contact elements are inserted, which are connected to the connecting member outwardly acting coupling elements for contacting with one or more correspondingly shaped connectors, that the first, inner housing is inserted into a second housing surrounding it, the first, inner housing being held spaced from the second housing, and wherein the coupling elements project freely from the second housing, the first housing having a space between the second housing the first and the second housing filling potting compound is cast in one operation, with small amounts of the filled potting compound in openings in a labyrinth seal connecting the two shells, can enter the cavity of the inner housing that surrounds the second after filling and curing de housing is removed, wherein the first housing with the surrounding housing shell of the filled potting compound form a unit, the smallest details, introduced into the surface of the second housing, are reproduced on the surrounding housing shell and after curing, there is a non-machining, final shape of the connection component ,
  • the invention is a connection component needed to connect two or more electrical conductors or cables together.
  • the connecting component has at least two coupling elements with contact elements held therein, a device for contacting the contact elements with each other and a housing which receives the coupling elements.
  • the electrical conductors to be connected have connector housings with contact elements held therein at their connection ends, which are complementary to the contact elements in the connection component.
  • the contacting of the contact elements is done by a connection of the respective complementary plug with the coupling elements in the connecting member.
  • the housing which forms the body of the connecting component, consists of several parts, preferably of two individual parts.
  • the first housing is a base body, and is surrounded by an outer housing shell, wherein the outer housing shell is the final shape of the connecting member.
  • the housing is preferably composed of two prefabricated housing parts.
  • the coupling elements are used to connect the conductors to be connected.
  • the contact elements located in the coupling elements are connected and electrically contacted in the cavity which forms the two prefabricated housing parts.
  • the prefabricated housing parts are provided with locking means which prevent after assembly of the individual housing parts, they fall apart again.
  • the outer housing shell which forms a protection against environmental influences for the connecting member, is applied directly to the first housing after assembly of the inner housing parts.
  • the entire structure of the first, inner housing is expediently encapsulated from the outside with the housing shell made of a low-viscosity plastic. Only the protruding from the first housing coupling elements are recessed to ensure a contact with them.
  • the housing shell is preferably made of a low-viscosity, reactive plastic, which is poured around the first, inner housing - so the cavity between the outer and the inner housing.
  • polyurethane has proven to be particularly suitable, as can be achieved by the low viscosity and good flow thin wall thicknesses and differences in wall thicknesses and good moldability of housing features, such as a logo.
  • Another advantage of polyurethane is the fast reaction time needed to perform the process economically. The reaction time can be significantly reduced again, if the so-called RIM process (Reaction Injection Molding) is used, since by means of this process the setting time is only a few seconds.
  • the prefabricated housing parts have a labyrinth structure at their connection level. This normally prevents the penetration of potting compound during the casting of the first housing with the outer housing shell.
  • the labyrinth structure may comprise an advantageous construction with openings, which bring about a controlled penetration of the potting compound into the housing interior, so that air inclusions within the housing jacket are avoided during the casting process.
  • contact structures to be connected may be in addition to electrical connections and optical fibers or pneumatic or other compounds that are to be provided for the transmission of any signals.
  • connection component the contact and coupling elements used in the connection component are to be selected according to the type of medium to be transferred. Furthermore, it can be provided to attach a direct cable connection to the connection component.
  • Fig.1 is a connecting member for contacting provided with contact elements electrical conductors shown.
  • the connecting member shows a first housing 1, which is formed here of two shell elements 3, 5 and in the interior of which only a compound of the three coupling elements 10 shown here is included or an electrical / electronic circuit, with a connection to the outwardly acting coupling elements 10, in which again contact elements 12 are arranged.
  • a first housing 1 which is formed here of two shell elements 3, 5 and in the interior of which only a compound of the three coupling elements 10 shown here is included or an electrical / electronic circuit, with a connection to the outwardly acting coupling elements 10, in which again contact elements 12 are arranged.
  • here are still mounting holes 18 at some corners of the housing recognizable.
  • the Fig. 2 shows the connecting member, wherein the two shell elements 3, 5 of the first housing 1 are opened, so that a view of the inserted here on three sides of the housing coupling elements 10 and possible internal connections not shown here is possible. It can initially be deduced that, in connection with the inserted coupling elements 10, the first housing 1 does not have an absolute impermeability to the outside world. The task of the first housing 1 is to maintain a rough shape onto which a final housing jacket 20 is poured.
  • FIG Fig. 3 A detailed representation of the connection region of the two shell elements of the housing is shown in FIG Fig. 3 shown.
  • the two shell elements 3, 5 are connected to each other by means of a so-called labyrinth seal 7 at their contact edges, so that on the one hand a certain stability and, secondly, a simple penetration of the mass to be later poured around is prevented.
  • this labyrinth seal can be designed to allow specific potting compound to enter the housing interior.
  • almost unavoidable openings between the housing 1 and the coupling elements 10, as shown in a detailed view of Fig. 4 is shown.
  • Such a gap 14 between the collar 9 and the coupling element 12 can be used specifically for a venting of the potting compound 20 to avoid air pockets in the region of the housing shell during potting.
  • a first housing 1 and a second housing 16 is shown in staggered sections, so that the inner first housing 1 can be seen, the encapsulated housing shell 20 and the outer second housing 16 required for encapsulation.
  • the outer housing 16 is formed as a tool part, with not shown here corresponding compounds to be poured around mass.
  • FIG. 6 A finished with the potting compound 20 connecting member that requires no reworking is in the Fig. 6 shown, wherein the housing 1 has coupling elements 10 with locking brackets 13, as well as jacketed eyelets 18th
  • a connecting component during the casting of the first housing 1 directly with a cable connection 24, that is to create a ready-made plug-cable connection in one operation This is in the Fig. 7a and 7b such an example is shown.
  • a part of the attached cable 22 is surrounded with a kink protection 24, which is also made together in a potting operation.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Cable Accessories (AREA)

Claims (7)

  1. Élément de raccordement doté d'au moins un élément de couplage (10) agissant vers l'extérieur dans lequel des éléments de contact (12) sont disposés pouvant être reliés entre eux à l'intérieur d'un premier carter (1) formant l'élément de raccordement, afin de mettre en contact au moins un connecteur enfichable réalisé avec des éléments de couplage et des contacts complémentaires ;
    le premier carter (1) composé d'au moins deux éléments d'enveloppe (3, 5) formant un espace creux dans lequel des composants électriques sont disposés ; et
    le premier carter (1) comprenant une enveloppe de carter extérieure (20) formée par un gainage avec une masse fondue ;
    caractérisé en ce que :
    les deux éléments d'enveloppe (3, 5) sont reliés entre eux au niveau de leur plan de liaison au moyen d'un joint en labyrinthe (7) et que le joint en labyrinthe est réalisé au moins en partie sous la forme d'une ouverture, de sorte qu'en cas de gainage du premier carter (1) avec la masse fondue, des fractions de la masse fondue peuvent être introduites de façon ciblée à travers l'ouverture prévue dans l'espace creux des éléments d'enveloppe.
  2. Élément de raccordement selon la revendication 1, caractérisé en ce que l'enveloppe de carter (20) est en matière plastique de polyuréthane.
  3. Élément de raccordement selon la revendication 1, caractérisé en ce que les éléments d'enveloppe (3, 5) du premier carter sont vissés ou encliquetés entre eux.
  4. Élément de raccordement selon la revendication 1, caractérisé en ce que l'accolage d'un câble (22) électrique est prévu au niveau du premier carter (1).
  5. Procédé de fabrication d'un élément de raccordement, des composants électriques et éléments de contact étant insérés dans un premier carter (1) intérieur formé de deux enveloppes (3, 5), ces composants et éléments étant reliés aux éléments de couplage (10) agissant vers l'extérieur hors de l'élément de raccordement, pour réaliser la mise en contact avec un ou plusieurs connecteurs enfichables formés de façon correspondante ;
    caractérisé en ce que :
    le premier carter (1) intérieur est inséré dans un deuxième carter (16) entourant celui-ci, le premier carter (1) intérieur étant maintenu à une certaine distance du deuxième carter (16) et les éléments de couplage (10) saillant librement hors du deuxième carter (16) ;
    le premier carter (1) étant fondu en un couloir de coulée de travail avec une masse fondue remplissant l'espace entre le premier et le deuxième carter (16), de petites quantités de la masse fondue remplie pouvant arriver dans les ouvertures dans un joint en labyrinthe reliant les deux enveloppes, dans l'espace creux du carter intérieur ;
    le deuxième carter (16) environnant est retiré après le remplissage et le durcissement, le premier carter (1) formant une unité avec l'enveloppe de carter (20) environnante de masse fondue remplie, des détails très précis pouvant être réalisés sur l'enveloppe de carter (20) environnante, dans la surface du deuxième carter, et une forme définitive non façonnée de l'élément de raccordement étant obtenue après le durcissement.
  6. Procédé de fabrication d'un élément de raccordement selon la revendication 5, caractérisé en ce lors du processus de coulée, des fractions réduites de masse parmi la masse fondue peuvent être introduites de façon ciblée dans les ouvertures du premier carter (1) prévues à cette fin, les ouvertures étant formées par un éloignement du joint en labyrinthe (7) entre les moitiés de carter (3, 5) au niveau du plan de liaison, de sorte qu'une aération suffisante de la masse fondue injectée se produit à travers une fente (14) entre le col (9) et l'élément de couplage (10) du carter (1), de façon à éviter des entrées d'air dans l'enveloppe de carter (20) environnante.
  7. Procédé de fabrication d'un élément de raccordement selon la revendication 5 ou 6, caractérisé en ce lors du processus de coulée, on travaille avec un procédé RIM, un mélange de polyuréthane servant de masse fondue, ledit mélange étant travaillé en un couloir de coulée de travail unique présentant pour le traitement une plage de température de 60° - 90°, avec une température préférée de 80°C et avec une surpression de 1 - 5 bar, de façon préférée de 3 bar.
EP10776271.8A 2009-08-19 2010-08-12 Élément de raccordement pour conducteurs électriques et procédé de gainage d'un élément de raccordement de ce type Active EP2467903B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009038062A DE102009038062B4 (de) 2009-08-19 2009-08-19 Verbindungsbauteil mit mindestens zwei nach außen wirkenden Kupplungselementen sowie Verfahren zur Herstellung eines solchen Verbindungsbauteiles
PCT/DE2010/000960 WO2011020465A1 (fr) 2009-08-19 2010-08-12 Élément de raccordement pour conducteurs électriques et procédé de gainage d'un élément de raccordement de ce type

Publications (2)

Publication Number Publication Date
EP2467903A1 EP2467903A1 (fr) 2012-06-27
EP2467903B1 true EP2467903B1 (fr) 2016-05-18

Family

ID=43382345

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10776271.8A Active EP2467903B1 (fr) 2009-08-19 2010-08-12 Élément de raccordement pour conducteurs électriques et procédé de gainage d'un élément de raccordement de ce type

Country Status (11)

Country Link
US (1) US8702450B2 (fr)
EP (1) EP2467903B1 (fr)
JP (1) JP5602857B2 (fr)
CN (1) CN102474035B (fr)
CA (1) CA2771748C (fr)
DE (1) DE102009038062B4 (fr)
DK (1) DK2467903T3 (fr)
ES (1) ES2581569T3 (fr)
HU (1) HUE029407T2 (fr)
PL (1) PL2467903T3 (fr)
WO (1) WO2011020465A1 (fr)

Families Citing this family (8)

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Publication number Priority date Publication date Assignee Title
DE102011080178A1 (de) * 2011-08-01 2013-02-07 Robert Bosch Gmbh Gehäuse für ein elektronisches Steuergerät
DE102012204145A1 (de) * 2012-03-16 2013-09-19 Continental Automotive Gmbh Gehäuseblende zur Aufnahme von Steckermodulen
DE202012012474U1 (de) 2012-03-19 2013-02-07 Harting Electric Gmbh & Co. Kg Gehäuse eines Steckverbinders
TWI548168B (zh) * 2014-04-23 2016-09-01 勝德國際研發股份有限公司 電源延長線及其電源插頭與插座
DE102014113481A1 (de) 2014-09-18 2016-03-24 Harting Electric Gmbh & Co. Kg Steckverbindergehäuse mit einer Dichtung
DE102014114641A1 (de) * 2014-10-09 2016-04-14 Krones Aktiengesellschaft Vorrichtung zum Befüllen eines Behälters mit einem Füllprodukt
KR101610892B1 (ko) 2014-11-12 2016-04-08 현대오트론 주식회사 포팅층을 이용한 차량의 전자 제어 장치 및 그 제조 방법
DE102016224352B4 (de) * 2016-12-07 2024-01-25 Vitesco Technologies Germany Gmbh Gehäuse zur Aufnahme von elektronischen Komponenten

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GB2061635B (en) 1979-10-27 1983-11-09 Lucas Industries Ltd Electrical plugs
DE3248715A1 (de) 1982-12-31 1984-07-05 Bosch Gmbh Robert Elektrisches schaltgeraet, insbesondere fuer kraftfahrzeuge
DE3406741A1 (de) * 1984-02-24 1985-08-29 Kienzle Apparate Gmbh, 7730 Villingen-Schwenningen Anordnung einer steckverbindung an einem messgeraet
FR2680916B1 (fr) * 1991-08-27 1994-11-18 Souriau & Cie Connecteur electrique blinde.
SE512400C2 (sv) * 1997-07-31 2000-03-13 Ericsson Telefon Ab L M Koaxiellt anslutningsdon
JP3518383B2 (ja) * 1998-12-22 2004-04-12 松下電工株式会社 テーブルタップ
JP3485005B2 (ja) * 1998-12-22 2004-01-13 松下電工株式会社 テーブルタップ
US6428357B1 (en) 2001-06-19 2002-08-06 Amphenol Corporation Electrical connector with overmold housing
US7195505B1 (en) * 2004-11-08 2007-03-27 Oyo Geospace Corporation Connector assembly
JP2006145468A (ja) * 2004-11-24 2006-06-08 Nagano Keiki Co Ltd センサのシール構造及びセンサのシール方法
DE102006056258A1 (de) 2006-11-27 2008-05-29 Hilmar Kraus Baugruppe aus elektrischen und/oder elektronischen Bauteilen

Also Published As

Publication number Publication date
US20120149241A1 (en) 2012-06-14
CA2771748C (fr) 2017-09-12
CN102474035B (zh) 2015-02-25
DK2467903T3 (en) 2016-08-22
HUE029407T2 (en) 2017-02-28
ES2581569T3 (es) 2016-09-06
DE102009038062A8 (de) 2011-06-01
JP5602857B2 (ja) 2014-10-08
WO2011020465A1 (fr) 2011-02-24
US8702450B2 (en) 2014-04-22
CA2771748A1 (fr) 2011-02-24
PL2467903T3 (pl) 2016-11-30
JP2013502670A (ja) 2013-01-24
DE102009038062B4 (de) 2011-12-22
CN102474035A (zh) 2012-05-23
DE102009038062A1 (de) 2011-03-03
EP2467903A1 (fr) 2012-06-27

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