EP1703596B1 - Connecteur avec pièce d'espacement entre au moins deux conducteurs plats pour l'étanchéité lors de moulage par injection et à l'humidité - Google Patents

Connecteur avec pièce d'espacement entre au moins deux conducteurs plats pour l'étanchéité lors de moulage par injection et à l'humidité Download PDF

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Publication number
EP1703596B1
EP1703596B1 EP06005600A EP06005600A EP1703596B1 EP 1703596 B1 EP1703596 B1 EP 1703596B1 EP 06005600 A EP06005600 A EP 06005600A EP 06005600 A EP06005600 A EP 06005600A EP 1703596 B1 EP1703596 B1 EP 1703596B1
Authority
EP
European Patent Office
Prior art keywords
housing
spacer
contact
injection molding
connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06005600A
Other languages
German (de)
English (en)
Other versions
EP1703596A1 (fr
Inventor
Marcel Perle
Martin Kopf
Richard Helbok
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hirschmann Automotive GmbH
Original Assignee
Hirschmann Automotive GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hirschmann Automotive GmbH filed Critical Hirschmann Automotive GmbH
Publication of EP1703596A1 publication Critical patent/EP1703596A1/fr
Application granted granted Critical
Publication of EP1703596B1 publication Critical patent/EP1703596B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/771—Details
    • H01R12/772—Strain relieving means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet

Definitions

  • the invention relates to a connector, preferably for use in the automotive sector, according to the features of the preamble of patent claim 1.
  • connectors in particular plugs or sockets, known which have a prefabricated housing.
  • This prefabricated housing is made of an electrically non-conductive material and is produced for example in a plastic injection molding process.
  • This housing has contact chambers into which contact partners (eg contact pins or contact sockets) can be inserted and fixed there.
  • the contact partners are located at the end of an electrical conductor and are electrically contacted with this.
  • the electrical contacting of the contact partner to the electrical conductor is preferably carried out by a crimped connection, which is advantageous in terms of contact reliability and durability, especially in automotive applications.
  • the region in which the at least one electrical conductor is guided into the housing is provided with a seal, so that water or Moisture, which is located on the electrical conductors, not in the direction of the contact chambers, in which the contact partners are, can get.
  • a seal is produced in an injection molding process, so that no water or no moisture can pass from the direction of the electrical conductors in the direction of the contact chambers.
  • this injection molding compound also surrounds the contact point (crimp area), at which the contact partner is electrically contacted with electrical conductor ends. This leads to a further increase in contact reliability and their durability.
  • care must be taken that this injection molding compound can not get in the direction of the contact chambers.
  • the prefabricated housing which is pre-equipped with the contact partners and the electrical conductors, is inserted into an injection molding tool, wherein this has a slider which is arranged in the injection molding tool is that is prevented by its arrangement that injection molding compound can penetrate during their processing in the contact chambers of the housing.
  • Such a slide must be made separately for each housing variant, whereby the tool costs are high.
  • it is necessary to provide a matched slider for each construction of a housing in the injection mold, so that with each injection mold and only a particular connector can be produced.
  • the electrical conductors which may be, for example, strands or wires with an insulating jacket, must be used in a predetermined arrangement in the injection molding tool. This is necessary so that the injection molding compound can effectively form the seal. So far, these electrical conductors have been clamped together, but it can come through the resulting gusset in the Caribbeankleemmung to overjections in the outlet area, ie the transition from the prefabricated housing in the direction of the electrical conductors.
  • the latch between the two rows of contacts or the plurality of contact rows is introduced in order to achieve sufficient sealing. This can be dispensed with by the presence and the onset of the bolt in the prefabricated housing in the injection molding on the previously known lateral slide. It is further provided that a plurality of electrical conductors is provided in a predetermined position to each other festlegbares element, said element is at least partially, in particular completely, with the injection-molding compound umvorbar. This element has the task of positioning the several electrical conductors to one another in a predeterminable position relative to one another, so that over-spraying in the outgoing region is avoided.
  • the one-piece element consisting of bolt and strand holder, but has the disadvantage that it is complex in shape and thus can cause difficulties during assembly, especially when inserting into the injection molding tool. Moreover, it is necessary to remove the spacer element, which holds the bolt and the position fixing element to each other before and during the injection process, after the injection molding process, so that it does not protrude in the finished connector. In addition, the latch only serves to seal the contact chamber against the injection molding compound, which is indeed already solved satisfactorily with this configuration.
  • the invention is therefore based on the charge to avoid the disadvantages described above, in particular, to simplify the injection molding process, taking into account the tolerances of flat cables and thereby maintain the sealing effect with respect to the longitudinal water-tightness or even increase.
  • a usable in the prefabricated housing of the connector spacer which prevents penetration of injection molding in a contact region of the at least one contact partner, wherein the spacer has at least one fillable with injection molding recess and presses the ribbon cable against the inner wall of the housing ,
  • the spacer takes over, as already known, the sealing function for the injection molding compound with respect to the contact area of the contact partner.
  • the spacer has at least one fillable with the injection molding recess, said at least one recess is empty before the injection molding and the injection mold and the spacer with recess and the housing of the connector are designed so that injection molding compound can get into the recess during the injection molding process and this is completely filled with injection molding compound. If tolerances ("air") remain between the surface of the ribbon cable and the inner wall of the housing after insertion of the end region of the ribbon cable with the contact partners arranged thereon in the end region of the ribbon cable, this area is now filled with injection molding compound, due to the recess in the spacer has the required strength to be long-term stability and to ensure the required longitudinal water tightness.
  • FIG. 1 shows a connector with a spacer according to the invention, the connector 1 having a housing 2.
  • the housing 2 one or preferably a plurality of contact chambers 3 are arranged, wherein in the end region of the connector 1, at least one electrical ribbon cable 4, in this embodiment, two mutually parallel ribbon cables 4 are arranged.
  • the structure of such flat ribbon cables with carrier layer, on which a plurality of electrical flat conductors are arranged in parallel, the again covered by a protective layer is known.
  • the housing 2 is provided with an injection molding compound 5 after the housing 2 has been inserted with stocked ribbon cables 4 in an injection molding tool.
  • the at least one ribbon cable 4 is fixed in position in the inner region of the housing 2 by means of a spacer 6 according to the invention in such a way that the ribbon cable 4 preferably comes into contact with the carrier layer on the inner wall of the housing 2.
  • the spacer 6 has at least one recess 7, which can be filled with injection molding compound during the injection molding process.
  • the spacer 6, which can also be produced in an advantageous manner in an injection molding process, is arranged symmetrically in this embodiment, so that it has symmetrically arranged recesses 7, 8.
  • a plurality of recesses 7, 8 in the longitudinal direction one behind the other, so that a part of the recesses (in particular the front recesses) are not filled with injection molding compound, and the rear recesses with injection molding compound 5.
  • at least one of the recesses, preferably all recesses 7, 8, are designed to be circumferential. This ensures that after insertion of the housing 2 with the assembled ribbon cables 4, the injection-molding compound 5 can get into the recesses 7, 8 and fill them completely.
  • the carrier layer of the ribbon cable 4 has elevations or depressions.
  • a single spacer 6, as shown in FIG. 1 is sufficient.
  • the longitudinal water tightness is ensured because the ribbon cables 4 are completely covered from above and below with injection molding compound 5 and thereby takes place a tolerance compensation in the elevations and depressions.
  • the reference numeral 9 are still in the contact chambers 3 Anlagenbere contact partners such as pins, sockets or the like. The contact partners 9 are inserted from above and / or from below and / or from the front and / or from behind into the contact chamber 3 and locked at least once.
  • Figure 2 shows an assembly sequence of a connector 1, which is designed as a socket (also called coupling), according to Figure 1.
  • Figure 2 shows the prefabricated housing 2 (female housing), in the next illustration, the female housing equipped with foil is.
  • the spacer 6 is inserted into the housing 2 such that the contact chambers 3 are sealed against the subsequently introduced injection molding compound and the ribbon cables 4 are pressed against the inner wall of the housing 2.
  • the term "press against the inner wall” is not to be understood in the sense that the ribbon cable 4 comes to a large area or under pressure on the inner wall of the housing 2 to the plant.
  • the solidified injection-molding compound 5 has intimately connected to the housing 2 and thus forms an integral part, namely the coupling, from which the two flat-ribbon cables 4 are led out of the plug connector 1 in a sealing manner to the rear.
  • FIG. 3 shows a plug connector with a spacer according to the invention, the housing being designed as a socket carrier with a sleeve.
  • the structure shown in Figure 3 is similar to the structure of the connector 1 according to Figure 1, in which case the housing 2 is not in one piece, but consists of two parts, namely a socket carrier and a sleeve.
  • the housing 2 designed as a socket carrier is open in order to be able to equip it more easily with the electrical flat conductor lines 4 and the contact partners 9 arranged at the end thereof.
  • the contact chambers 3 of the housing 2 are initially open, so that the contact partners 9 must be readily equipped from above or below and not in the longitudinal direction of the ribbon cable 4.
  • FIG. 1 shows a prefabricated sleeve 10 after placement, a prefabricated sleeve 10 is pushed over the open housing 2, so that this construction is comparable to the prefabricated closed housing 2 according to Figure 1.
  • Figure 3 only provides an alternative embodiment of the housing 2, the placement of the Contact chambers 3 with the contact partners 9 simplified. Use and design and mode of action of the spacer 6 remain the same, as has already been described for Figure 1. This can also be seen in Figure 3, in which in the finished housing 2, 10, the ribbon cables 4 and the spacer 6 has been used with its recesses 7, 8.
  • the prefabricated housing 2 is inserted into the injection mold and filled with injection molding compound 5, wherein the injection-molding compound 5 again the rear
  • the outlet region of the housing 2, 10 encloses and the recesses 7, 8 fills, so that the ribbon cable 4 is surrounded over its entire upper and lower surfaces and on the narrow side edges of injection molding compound 5 for longitudinal water tightness.
  • FIG. 4 shows the assembly sequence of a connector which is designed as a socket, according to Figure 3.
  • the housing 2 consists of a socket carrier (left illustration), wherein the contact chambers of the socket carrier are open at the top and bottom.
  • the end region of the ribbon cable 4 is inserted with contact partners 9 arranged thereon (next illustration of FIG. 4) and the spacer 6 is inserted.
  • the sleeve 10 (which can be produced in an advantageous manner also in a separate injection molding process) is pushed over the socket carrier 2, so that from socket carrier with in particular from the front stocked sleeve 10, the finished housing 2 (analogous to the housing 2, as it is in the left-hand illustration of FIG. 2).
  • the structure shown in the second illustration from the right in FIG. 4 is then inserted into an injection molding tool which is filled up with injection molding compound 5. After solidification of the injection-molding compound 5 and removal from the injection molding tool, the finished coupling shown in FIG. 4 (right-hand representation) is available.
  • the contact partners 9 are sockets (see Figure 2: socket housing, see Figure 4: socket carrier), it goes without saying that the contact partners 9 also formed as contact pins can be and then in the case 2 of pin housing or pin carrier the question must be.
  • the inventive spacer 6 can be used both in single row, double row or multi-row connectors (such as plugs, couplings, sockets or the like). Finally, the advantage of the spacer 6 is mentioned, which is designed so that no pressure exercise (clamping) takes place in the area in which the electrical conductor of the ribbon cable 4 at the Contact partner 9 is struck.
  • the contact partner 9 is struck for example by means of a crimp on the electrical conductor of the ribbon cable 4, preferably such a crimp in a conventional manner, the electrical contact particularly well represented, since it has a high mechanical strength and gas tightness.
  • the spacer 6 is designed so that it exerts no clamping in the crimp, so that no mechanical action takes place on this crimp. Further mechanical stresses from the outside can not take place since the crimping area is arranged within the housing 2 or the sleeve 10.
  • the crimping area is sealed by means of the injection-molding compound 5, so that no harmful influences, such as moisture, water or the like, can reach the crimping area.
  • electrical ribbon cable is understood to mean all rigid or flexible ribbon cables, in particular FPC (Flexible Printed Circuit) or FFC films.
  • the injection molding process is substantially improved by the inventive spacer 6.
  • Another advantage is that the crimping in the socket housing (clutch housing or connector housing) is protected in contrast to Umspritztechnik with Crimpklemmung (such as from the EP 1 122 840 A1 known).
  • Figure 5 shows a connector 1 according to the prior art with a housing 2 and contact chambers 3. Electrical conductors, designed as round conductors are provided with the reference numeral 4.
  • the housing 2 is provided for sealing to the outside with injection-molding compound 5, wherein a bolt 11 prevents the injection-molding compound 5 can pass in the direction of the contact chambers 3 and the contact partners 9 therein.
  • the plurality of juxtaposed and superimposed electrical circular conductor 12 fixed by means of a cable guide 13 in position to each other.
  • the finished connector 1 shown thus has as a seal to the injection molding compound 5, wherein the latch 11 has prevented that the injection molding compound 5 penetrates into the contact chambers 3 and thus in the contact region of the contact partner 9.
  • the element 7 for fixing the position of the electrical circular conductor 12 is present to each other.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Claims (8)

  1. Connecteur (1) comprenant au moins un partenaire de contact (9) pouvant être fixé dans un boîtier préfabriqué (2) et disposé à une extrémité d'un câble plat (4) en contact électrique avec celui-ci, le boîtier (2) pouvant être enveloppé par une composition de moulage par injection (5) dans la région dans laquelle le câble plat (4) est introduit dans le boîtier (2), caractérisé en ce que l'on prévoit une pièce d'espacement (6) pouvant être insérée dans le boîtier préfabriqué (2), laquelle empêche la pénétration de la composition de moulage par injection (5) dans une région de contact de l'au moins un partenaire de contact (9), la pièce d'espacement (6) présentant au moins un évidement (7, 8) pouvant être rempli de composition de moulage par injection (5) et pressant le câble plat (4) contre la paroi interne du boîtier (2).
  2. Connecteur (1) selon la revendication 1, caractérisé en ce que la pièce d'espacement (6) reste dans le boîtier (2) après le traitement de la composition de moulage par injection (5).
  3. Connecteur (1) selon la revendication 1 ou 2, caractérisé en ce que la pièce d'espacement (6) présente des évidements (7, 8) disposés symétriquement l'un par rapport à l'autre.
  4. Connecteur (1) selon la revendication 3, caractérisé en ce qu'au moins l'un des évidements, de préférence tous les évidements (7, 8) sont configurés de manière périphérique.
  5. Connecteur (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le boîtier (2) est réalisé sous forme de support de douille ou de fiche et est pourvu d'une gaine (10) à partir de la région d'enfichage.
  6. Connecteur (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que la pièce d'espacement (6) peut être fabriquée dans un procédé de moulage par injection.
  7. Connecteur (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins deux câbles plats (4) disposés parallèlement l'un à l'autre sont disposés dans le connecteur (1) avec des partenaires de contact associés (9), la pièce d'espacement (6) étant disposée entre les câbles plats (4) et pressant ceux-ci contre la paroi interne du boîtier (2).
  8. Connecteur (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que l'au moins un évidement (7, 8) de la pièce d'espacement (6) est orienté dans la direction d'une couche de protection de l'au moins un câble plat (4), une couche porteuse de l'au moins un câble plat (4) s'appliquant contre la paroi interne du boîtier (2).
EP06005600A 2005-03-19 2006-03-20 Connecteur avec pièce d'espacement entre au moins deux conducteurs plats pour l'étanchéité lors de moulage par injection et à l'humidité Not-in-force EP1703596B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005012793 2005-03-19
DE102006013125A DE102006013125A1 (de) 2005-03-19 2006-03-20 Steckverbinder mit Distanzteil zwischen zumindest zwei Flachbandleitungen zwecks Abdichtung gegen Spritzgussmasse und Feuchtigkeit

Publications (2)

Publication Number Publication Date
EP1703596A1 EP1703596A1 (fr) 2006-09-20
EP1703596B1 true EP1703596B1 (fr) 2007-10-31

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EP06005600A Not-in-force EP1703596B1 (fr) 2005-03-19 2006-03-20 Connecteur avec pièce d'espacement entre au moins deux conducteurs plats pour l'étanchéité lors de moulage par injection et à l'humidité

Country Status (3)

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US (1) US7285015B2 (fr)
EP (1) EP1703596B1 (fr)
DE (1) DE102006013125A1 (fr)

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US7244125B2 (en) 2003-12-08 2007-07-17 Neoconix, Inc. Connector for making electrical contact at semiconductor scales
US7758351B2 (en) 2003-04-11 2010-07-20 Neoconix, Inc. Method and system for batch manufacturing of spring elements
WO2005091998A2 (fr) 2004-03-19 2005-10-06 Neoconix, Inc. Systeme d'interconnexion sur support souple
US7901247B2 (en) * 2009-06-10 2011-03-08 Kemlon Products & Development Co., Ltd. Electrical connectors and sensors for use in high temperature, high pressure oil and gas wells
US8328578B2 (en) 2010-08-13 2012-12-11 Lex Products Corp Electrical connector and a method for manufacturing same
US8152563B1 (en) 2010-12-28 2012-04-10 Lex Products Corporation Electrical connector having a spin ring, a pre-mold and an over-mold
JP5727280B2 (ja) * 2011-04-20 2015-06-03 矢崎総業株式会社 フラットケーブル防水コネクタおよびその製造方法
EP2541691A1 (fr) * 2011-06-29 2013-01-02 Nexans Câble avec pièce d'accouplement moulé par injection
US8641428B2 (en) 2011-12-02 2014-02-04 Neoconix, Inc. Electrical connector and method of making it
US9190763B2 (en) 2012-03-14 2015-11-17 Lex Products Corporation Electrical connector having a pre-molded and an over-molded material
JP5672322B2 (ja) * 2013-03-14 2015-02-18 株式会社安川電機 ロボット装置
US9680273B2 (en) 2013-03-15 2017-06-13 Neoconix, Inc Electrical connector with electrical contacts protected by a layer of compressible material and method of making it
CN105226416A (zh) * 2014-07-02 2016-01-06 凡甲电子(苏州)有限公司 线缆连接器及制造方法
US9908043B2 (en) * 2016-04-25 2018-03-06 Performance Designed Products Llc Guitar shaped video game controller
US9914050B2 (en) * 2016-04-25 2018-03-13 Performance Designed Products Llc Guitar shaped video game controller
US9908042B2 (en) 2016-04-25 2018-03-06 Performance Designed Products Llc Guitar shaped video game controller
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Also Published As

Publication number Publication date
DE102006013125A1 (de) 2006-09-21
US7285015B2 (en) 2007-10-23
EP1703596A1 (fr) 2006-09-20
US20060246779A1 (en) 2006-11-02

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