EP2463204B1 - Installation d'emballage dotée d'une station de tri - Google Patents

Installation d'emballage dotée d'une station de tri Download PDF

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Publication number
EP2463204B1
EP2463204B1 EP11009159.2A EP11009159A EP2463204B1 EP 2463204 B1 EP2463204 B1 EP 2463204B1 EP 11009159 A EP11009159 A EP 11009159A EP 2463204 B1 EP2463204 B1 EP 2463204B1
Authority
EP
European Patent Office
Prior art keywords
product
packaging
station
products
packaging machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP11009159.2A
Other languages
German (de)
English (en)
Other versions
EP2463204A3 (fr
EP2463204A2 (fr
Inventor
Guido Spix
Michael Lang
Tieme Jan Slomp
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Multivac Sepp Haggenmueller GmbH and Co KG
Original Assignee
Multivac Sepp Haggenmueller GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
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Application filed by Multivac Sepp Haggenmueller GmbH and Co KG filed Critical Multivac Sepp Haggenmueller GmbH and Co KG
Publication of EP2463204A2 publication Critical patent/EP2463204A2/fr
Publication of EP2463204A3 publication Critical patent/EP2463204A3/fr
Application granted granted Critical
Publication of EP2463204B1 publication Critical patent/EP2463204B1/fr
Revoked legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
    • B65B25/065—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of meat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00—Specific aspects of the packaging machine
    • B65B2210/02—Plurality of alternative input or output lines or plurality of alternative packaging units on the same packaging line for improving machine flexibility

Definitions

  • the invention relates to a packaging installation according to the preamble of claim 1 and to a method for operating such a packaging installation.
  • Packaging plants (such as US 2010/0101191 ) comprise several workstations. At the beginning of a packaging system, containers can be transferred to a transport system; The transport system is usually designed as a conveyor belt. If the containers within the packaging system are first produced by deep drawing into a film web through a forming station, the film web is transported along a two-sided film transport chain along workstations. Subsequently, the introduction of products takes place in the container. In a subsequent sealing station, the containers are closed with a cover foil after the containers have been evacuated and / or fumigated to produce a package which ensures the longest possible shelf life, especially for food.
  • monitoring systems preferably vision systems
  • vision systems are known to inspect the closed packages on which at least one label is applied, whether the label is present, the location of the label is correct, or whether the printing on the label is correct. If the monitoring of a packaging detects an error here, such a package is set in the controller as "faulty" and followed by a track control to sort out the pack at a discharge station.
  • the object of the present invention is to provide a packaging plant and a method for operating such a packaging plant, which allow a classification of the products.
  • Sliced goods such as ham or bacon slices have e.g. a different fat content or fat range, the proportion of which is used as a property for a classification of the total product, for example a number of slices.
  • a low fat content is classified as property A and a high fat content is classified as property B.
  • Other product properties can also be used for classification.
  • the term “category” is defined as the virtual state of the product in the controller.
  • the real state of the container or packaging in the packaging installation is the degree of processing by the workstations.
  • a “container” or “package well” is open to the drug delivery;
  • a “package” is defined as a closed container, preferably as a container closed by a lidding film.
  • the packaging installation according to the invention comprises a product feed, a packaging machine which has an insertion station and a sealing station, a sorting station for filling packages into collection containers and a controller, wherein the controller is designed in such a way that all the products fed in along a production direction from the product feed to the sorting station are traceable.
  • a monitoring device is provided in front of or along the product supply to detect at least one property of the products and pass this property to the controller, the sorting station for introducing packages depending on the category of the packaged product in designated collection or provided on Conveyor belts is executed.
  • the controller associates the information received from the monitoring device with a product characteristic of a category.
  • a category represents a limited area or a range of values and is assigned to the product or packaging for the further course of production. Two, three or even more categories can be defined per property.
  • the control system tracks all products from the monitoring device to the product infeed and the packaging machine to the sorting station in order to place the packages at the sorting station according to the characteristics of the product in corresponding receptacles or to place them on conveyor belts for further processing or final packaging.
  • This monitoring devices can be omitted in the packaging machine, which would have to be present for example in a multi-lane thermoforming packaging machine for each track to check the product-filled, still open packs. This can lead to problems because the testing of the property of the product by the film of the package or by additionally inserted deposits is no longer possible or difficult.
  • the packaging system before the product feed a cutting device, or slicer called on.
  • the slicer cuts products such as ham, sausage or cheese slices and transfers a number of slices to the product feeder as a single serving.
  • the packaging machine is a thermoforming packaging machine or tray sealing machine, also called tray sealer.
  • tray sealing machine also called tray sealer.
  • a device for inserting an insert is provided prior to inserting the product into the open package trough.
  • cardboard inserts can be used to support the product and to stabilize the packaging.
  • product or manufacturer information may be printed on the underside of the insert, which are readable in a transparent bottom film from the back of the package.
  • a preferred insert is a so-called "L-board", which has substantially two surfaces in the form of an "L”. After inserting the L-board, the product, for example a portion of ham slices, is placed on the part located on the bottom of the package.
  • the second part of the L-board is then folded over onto the product to cover part of the product, and also includes product or manufacturer information that is readable from the top when the lidding film is transparent.
  • the packaging system has a labeling device for applying labels to the top and / or bottom of the package depending on the category of the product. This brings advantages in terms of flexibility and efficiency, since in a packaging system with only one slicer and only one packaging machine products with different properties, such. As fat in ham, cut and can be packed without having to retool the packaging plant or to distribute the products depending on several packaging machines.
  • the sorting station which is preferably located at the end of the packaging installation, has at least two collection containers or at least two conveyor belts for receiving packages depending on the category of product and a container for sorting empty or defective packaging. There are preferably in the same number of collection containers or conveyor belts as distinguishable "categories" of the products available.
  • the monitoring station is designed as a laser, X-ray or vision system. Depending on the nature of the product to be tested, several different systems can be used.
  • the monitoring station can also be provided on or in the cutting device in order to control both the slice thickness and to transfer the detected product properties to the controller.
  • a method for operating a packaging installation which comprises a product feed, a packaging machine, an insertion station, a sealing station, a sorting station for filling packaging into collecting containers or placing on conveyor belts and a controller, provides that a controller controls all supplied products along a production direction from the product infeed to the sorting station, and that a monitoring device provided in front of or along the product feeder detects at least one property of the products and passes them to the controller for packaging at the sorting station with the products therein depending on the category to place the products in collecting containers or to place them on conveyor belts.
  • the controller is thus able to convey the information about the characteristics of the products to workstations such as the inserting station for inserting inserts or the sorting station, so that these workstations can process the packaging depending on the property.
  • the products are preferably produced before the product feed by means of a cutting device, also called a slicer.
  • a cutting device also called a slicer.
  • the packaging system can flexibly and efficiently process a variety of products such as ham, sausage and cheese slices.
  • the packaging machine is a thermoforming packaging machine or a tray sealing machine which can be operated very efficiently and flexibly with the method according to the invention.
  • an infeed station inserts a liner prior to loading the product into the open package well to stabilize the package or to cover a portion of the product and to use the inserts as a carrier for manufacturer and / or product information.
  • the insert is already supplied to the product feed under the product or the product stack. This is possible, for example, by a band transfer of a first conveyor belt to a second conveyor belt, in which the respective insert is fed between the conveyor belt and below the product.
  • This brings an advantage in the processing of frozen or frozen products, as they have on a conveyor belt only a very low adhesion and can slip through accelerations or speed changes.
  • An insert that is already underlaid under the product directly after a monitoring device can lead to greater process reliability for further transport on the product feed, including insertion into the molded packing trough.
  • a labeling device applies labels to the packages depending on the nature of the product.
  • the labels can contain information such as ingredients, quality class, fat content, weight and / or price.
  • the monitoring device detects the property of the product by means of a vision, laser and / or X-ray system and forwards this information to the controller.
  • thermoforming packaging machine 7 In front of the insertion station 9 of the thermoforming packaging machine 7, a device 15 for inserting inserts, eg boards 16 or L boards 17, which are provided in magazines, is arranged.
  • a controller 18 is connected to devices 4, 15 or stations 11, 13 and has a route control, which tracks all products 19 by a detection on the product feeder 3 by the packaging machine 7 to the sorting station 13 or into the collection container 14.
  • the controller 18 may also be the controller of the thermoforming packaging machine 7.
  • the cutting device 2 is a so-called slicer, which cuts from a caliber sausage, ham or cheese slices and these as portions 19 of several slices stacked or shingled passes to the product feeder 3.
  • the monitoring device 4 mounted on or at the product feeder 3 detects from the pasted portions 19, also called product 19, e.g. by means of a vision and / or X-ray machine, the fat content of a ham and / or the size of the fat margin.
  • the fat content in the controller 18 is e.g. divided into category A and category B.
  • the product 19 of the category A with the lower fat content is the higher quality product 19 and the product 19 with the category B the lower quality product 19.
  • the weighing device 5 weighs each individual portion 19 and transmits the weight value to the controller 18, the cutting device 2, the labeling device 11 and / or the sorting station 13.
  • the distributor 6 takes over the single-track products 19 arriving from the product feeder 3, heretofore referred to as portions, and, in the illustrated embodiment, distributes them to two conveyor belts 20 which extend to the loading station 9 of the thermoforming packaging machine 7.
  • the thermoforming packaging machine 7 has a forming station 8, in which in a first film web packing troughs 22 (see FIG. 2 ) are molded to receive the product.
  • the packing troughs 22 in the first film web may be intermittent or continuous transported by means of a feed device, not shown, within the thermoforming packaging machine 7 in a production direction R.
  • the insertion device 15 is arranged, which, depending on the nature of the product 19, a flat insert 16, also called a board, from a first magazine or an L-shaped insert 17, also L Called board, from a second magazine in the packing wells 22 inserts.
  • the loading device 15 can do this in a form not shown by means of a robot or a handling module known in the art.
  • the inserts 16, 17 are used, for example, in packages 21, which consist of soft films, as support for the product 19 and to stabilize the package 21.
  • the longer part of the L-board 17 is in the package well 22 and the shorter part is so upwards that the product 19 in the loading station 9 coming from the conveyor belts 20 can be placed on L-board 17 in the packing cavity 22.
  • the shorter part is folded on top of the product 19 by a device, not shown.
  • this part of the L-board 17 covers a part of the product 19, in the case of ham slices as a product 19 vorzuge mobilis the edge of the fat.
  • thermoforming packaging machine 7 In the thermoforming packaging machine 7 are located in the two tracks of packing troughs 22 different deposits 16, 17 or boards and products 19 with different categories.
  • the controller 18 has a software-based route control which makes it possible to keep track of the position of each individual product 19 from the monitoring device 4 to the sorting station 13 and to carry further information such as the category of the product and this information to other devices or stations during the process Pass on the production process.
  • the labeling device 11 After the sealing station 10, in which the packing troughs 22, which include a board 16, 17 and a product 19, are sealed to a package 21 with a second film web under vacuum and / or modified atmosphere, the labeling device 11 follows.
  • the labeling device 11 brings one or more labels on the top and / or bottom of the package 21.
  • either different labels are applied or the information printed on the label during the labeling process is different and directly associated with the product 19.
  • the weight detected on the weighing device 5 and the category A or B are printed as information.
  • a weighing device is provided in front of the labeling device 11 in order to weigh the previously separated packages 21 and to pass on the weight information for pricing to the labeling device 11.
  • the packages 21 are separated from the two films by means of punching and / or cutting devices, not shown.
  • the sorting station 13 has a handling device, not shown, preferably a delta robot for simultaneously gripping a plurality of packages 21, which brings the individualized packages depending on the category of the product 19 to different collection container 14 or final packaging equipment.
  • Packages 21 that were identified during the production process as faulty in the course control, eg. B. by a missing board or label or too low product weight, can be sorted out via a sorting 14 '.
  • the products 19, which are recognized as being underweight or overweight, for example, can be sorted out before being placed in the packaging machine.

Claims (13)

  1. Installation d'emballage (1) comprenant un système d'amenée de produit (3), une machine d'emballage (7), qui présente un poste d'insertion (9) en aval du système d'amenée de produit (3) et un poste de scellage (10), un poste de tri (13) et un système de commande (18), installation
    dans laquelle est prévu un dispositif de surveillance (4) avant le système d'amenée de produit (3) ou le long de celui-ci, en vue de relever au moins une propriété des produits (19) et la transmettre au système de commande (18),
    et dans laquelle le poste de tri (13) est configuré pour trier les emballages (21), en fonction d'une catégorie du produit (19) emballé, en les plaçant dans des conteneurs de collecte (14) et/ou sur des bandes transporteuses prévus à cet effet,
    caractérisée en ce que le poste de tri (13) est agencé en aval de la machine d'emballage (7), et en ce que le système de commande (18) comprend une commande de déplacement linéaire assistée par logiciel, et est conçu pour que tous les produits (19) amenés puissent être suivis le long d'une direction de production (R), du système d'amenée de produit (3) jusqu'au poste de tri (13).
  2. Installation d'emballage selon la revendication 1, caractérisée en ce que l'installation d'emballage (1) comporte un dispositif de coupe (2) en amont du système d'amenée de produit (3).
  3. Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce que la machine d'emballage (7) est un machine d'emballage par thermoformage par emboutissage, ou bien une machine de fermeture de barquettes.
  4. Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce qu'il est prévu un dispositif (15) pour déposer un insert (16, 17) avant l'insertion du produit (19) dans la cavité d'emballage (22) ouverte, ou sous le produit (19) sur le système d'amenée de produit (3).
  5. Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce que l'installation d'emballage (1) comporte un dispositif d'étiquetage (11) pour l'application d'étiquettes sur les emballages (21), en fonction de la catégorie du produit (19).
  6. Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce que le poste de tri (13) comporte au moins deux conteneurs de collecte (14) ou bandes transporteuses, destinés à recevoir des emballages (21) en fonction de la catégorie du produit (19), et un conteneur d'éjection (14') pour l'éjection, après tri, d'emballages (21) vides ou défectueux.
  7. Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce que le dispositif de surveillance (4) comprend un système laser, à rayons X et/ou un système de vision.
  8. Procédé pour faire fonctionner une installation d'emballage (1) comprenant un système d'amenée de produit (3), une machine d'emballage (7), un poste d'insertion (9), un poste de scellage (10), un poste de tri (13) agencé en aval de la machine d'emballage (7) pour remplir des conteneurs de collecte (14) avec les emballages (21) ou placer ceux-ci sur des bandes transporteuses, et un système de commande (18), procédé d'après lequel le système de commande (18) est en mesure, au moyen d'une commande de déplacement linéaire assistée par logiciel, de suivre tous les produits (19) amenés, le long d'une direction de production (R), du système d'amenée de produit (3) jusqu'au poste de tri (13) en passant par la machine d'emballage (7), et un dispositif de surveillance (4), qui est prévu avant le système d'amenée de produit (3) ou le long de celui-ci, relève au moins une propriété des produits (19) et la transmet au système de commande (18), pour, au niveau du poste de tri (13), placer les emballages (21) avec les produits (19) qui s'y trouvent, dans les conteneurs de collecte (14) ou les transférer sur les bandes transporteuses, en fonction d'une catégorie des produits (19) .
  9. Procédé selon la revendication 8, caractérisé en ce que les produits (19), de préférence sous la forme d'une portion constituée de plusieurs tranches, sont fabriqués en amont du système d'amenée de produit (3), au moyen d'un dispositif de coupe (2).
  10. Procédé selon la revendication 8 ou la revendication 9, caractérisé en ce que la machine d'emballage (7) est une machine d'emballage par thermoformage par emboutissage ou bien une machine de fermeture de barquettes.
  11. Procédé selon l'une des revendications 8 à 10, caractérisé en ce qu'un dispositif (15) introduit un insert (16, 17) avant l'insertion du produit (19) dans la cavité d'emballage (22) ouverte, ou introduit un insert (16, 17) sous le produit le long du système d'amenée de produit (3).
  12. Procédé selon l'une des revendications 8 à 11, caractérisé en ce qu'un dispositif d'étiquetage (11) applique des étiquettes sur les emballages (21), en fonction de la catégorie du produit (19).
  13. Procédé selon l'une des revendications 8 à 12, caractérisé en ce que le dispositif de surveillance (4) relève la propriété du produit au moyen d'un système de vision, d'un système laser ou d'un système à rayons X.
EP11009159.2A 2010-12-09 2011-11-18 Installation d'emballage dotée d'une station de tri Revoked EP2463204B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010053872.8A DE102010053872C5 (de) 2010-12-09 2010-12-09 Verpackungsanlage mit Sortierstation

Publications (3)

Publication Number Publication Date
EP2463204A2 EP2463204A2 (fr) 2012-06-13
EP2463204A3 EP2463204A3 (fr) 2015-04-08
EP2463204B1 true EP2463204B1 (fr) 2016-10-19

Family

ID=45002530

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11009159.2A Revoked EP2463204B1 (fr) 2010-12-09 2011-11-18 Installation d'emballage dotée d'une station de tri

Country Status (4)

Country Link
US (1) US20120192526A1 (fr)
EP (1) EP2463204B1 (fr)
DE (1) DE102010053872C5 (fr)
ES (1) ES2602632T3 (fr)

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US11787586B2 (en) * 2018-04-10 2023-10-17 Gea Food Solutions Germany Gmbh Housed line for processing and packaging food
DE102018117424A1 (de) * 2018-07-18 2020-01-23 Weber Maschinenbau Gmbh Breidenbach Verpackungsvorrichtung zum Verpacken von Objekten
DE102019103196A1 (de) * 2019-02-08 2020-08-13 Buergofol GmbH Unterwerkzeug für eine Skin-Verpackung
DE102019206281A1 (de) * 2019-05-02 2020-11-05 Multivac Sepp Haggenmüller Se & Co. Kg Verpackungsmaschine zum Verpacken von Produkten in Verpackungen und ein Verfahren zum Verpacken von Produkten
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JP7161149B2 (ja) * 2020-05-29 2022-10-26 株式会社安川電機 積層食品袋詰めシステム
DE102021119888A1 (de) 2021-05-04 2022-11-10 Weber Maschinenbau Gmbh Breidenbach Verfahren zur Steuerung einer Produktionslinie zur Herstellung von verpackten Produktportionen
CN114030715A (zh) * 2021-11-23 2022-02-11 红云红河烟草(集团)有限责任公司 一种提高yb55补烟器补烟成功率的方法
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DE102010053872A1 (de) 2012-06-14
US20120192526A1 (en) 2012-08-02
DE102010053872B4 (de) 2014-05-15
EP2463204A3 (fr) 2015-04-08
ES2602632T3 (es) 2017-02-21
EP2463204A2 (fr) 2012-06-13
DE102010053872C5 (de) 2019-10-17

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