EP2462077A1 - Matière poreuse céramique présentant une macroporosité contrôlée par empilement de porogènes - Google Patents
Matière poreuse céramique présentant une macroporosité contrôlée par empilement de porogènesInfo
- Publication number
- EP2462077A1 EP2462077A1 EP10752037A EP10752037A EP2462077A1 EP 2462077 A1 EP2462077 A1 EP 2462077A1 EP 10752037 A EP10752037 A EP 10752037A EP 10752037 A EP10752037 A EP 10752037A EP 2462077 A1 EP2462077 A1 EP 2462077A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- porous material
- container
- porogens
- mixture
- porous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910010293 ceramic material Inorganic materials 0.000 title claims abstract description 8
- 239000011148 porous material Substances 0.000 claims abstract description 65
- 239000000463 material Substances 0.000 claims abstract description 15
- UGGQKDBXXFIWJD-UHFFFAOYSA-N calcium;dihydroxy(oxo)silane;hydrate Chemical compound O.[Ca].O[Si](O)=O UGGQKDBXXFIWJD-UHFFFAOYSA-N 0.000 claims abstract description 10
- MKTRXTLKNXLULX-UHFFFAOYSA-P pentacalcium;dioxido(oxo)silane;hydron;tetrahydrate Chemical group [H+].[H+].O.O.O.O.[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O MKTRXTLKNXLULX-UHFFFAOYSA-P 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 22
- 239000003361 porogen Substances 0.000 claims description 20
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-dimethylformamide Substances CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 12
- 239000000919 ceramic Substances 0.000 claims description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 10
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 9
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 8
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000000292 calcium oxide Substances 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000001027 hydrothermal synthesis Methods 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 3
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 2
- 235000011837 pasties Nutrition 0.000 claims description 2
- -1 polyethylene Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- 235000013311 vegetables Nutrition 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 28
- 238000011049 filling Methods 0.000 description 6
- 239000002243 precursor Substances 0.000 description 6
- 235000012255 calcium oxide Nutrition 0.000 description 5
- 239000004571 lime Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- 235000011941 Tilia x europaea Nutrition 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 239000011575 calcium Substances 0.000 description 3
- 239000000378 calcium silicate Substances 0.000 description 3
- 229910052918 calcium silicate Inorganic materials 0.000 description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002667 nucleating agent Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229920001592 potato starch Polymers 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920000896 Ethulose Polymers 0.000 description 1
- 239000001859 Ethyl hydroxyethyl cellulose Substances 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- SNIOPGDIGTZGOP-UHFFFAOYSA-N Nitroglycerin Chemical compound [O-][N+](=O)OCC(O[N+]([O-])=O)CO[N+]([O-])=O SNIOPGDIGTZGOP-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- AMXBISSOONGENB-UHFFFAOYSA-N acetylene;ethene Chemical group C=C.C#C AMXBISSOONGENB-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000001345 alkine derivatives Chemical class 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- 235000019326 ethyl hydroxyethyl cellulose Nutrition 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000445 field-emission scanning electron microscopy Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229960003711 glyceryl trinitrate Drugs 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000004572 hydraulic lime Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/18—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28002—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties
- B01J20/28004—Sorbent size or size distribution, e.g. particle size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
- B01J20/28085—Pore diameter being more than 50 nm, i.e. macropores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28095—Shape or type of pores, voids, channels, ducts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/305—Addition of material, later completely removed, e.g. as result of heat treatment, leaching or washing, e.g. for forming pores
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0051—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the pore size, pore shape or kind of porosity
- C04B38/0064—Multimodal pore size distribution
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C11/00—Use of gas-solvents or gas-sorbents in vessels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C11/00—Use of gas-solvents or gas-sorbents in vessels
- F17C11/002—Use of gas-solvents or gas-sorbents in vessels for acetylene
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00948—Uses not provided for elsewhere in C04B2111/00 for the fabrication of containers
Definitions
- the present invention relates to a novel ceramic porous material, the method of manufacturing this new material, containers containing it, and the use of containers for storing fluids such as gases and / or liquids.
- pressurized containers containing gases such as acetylene, dissolved in a solvent, such as acetone or DMF, in various applications, and in particular for carrying out welding, brazing and heating operations. in combination with a bottle of oxygen;
- These containers are usually filled with solid filling materials, intended to stabilize the gases they contain, which are thermodynamically unstable under the effect of pressure variations and / or temperature and therefore likely to decompose during storage, their transport and / or their distribution.
- These materials must have sufficient porosity to facilitate the adsorption and release of the gases contained in the container. They must also be incombustible, inert vis-à-vis these gases and have good mechanical strength.
- These materials are conventionally made of porous silica-based ceramic masses, obtained for example from a homogeneous mixture in quicklime water or milk of lime and silica (in particular in the form of quartz flour), as described in FIGS. WO-A-93/1601 1, WO-A-98/29682, EP-A-262031, to form a mash which is then subjected to hydro-thermal synthesis.
- the mash is introduced into the container to be filled, under partial vacuum, which is then subjected to pressure and temperature autoclaving, then to baking in an oven to completely remove the water and form a monolithic solid mass of composition Ca x Si y O z , w.H 2 O presenting crystalline structures of the tobermorite and xonotlite type, with a possible residual presence of quartz.
- Various additives can be added to these mixtures of the prior art to improve the dispersion of lime and silica and thus avoid the formation of structural inhomogeneities and shrinkage phenomena observed during hardening of the porous mass.
- the filling materials obtained must in fact have a homogeneous porosity without voids in which pockets of gas could accumulate and lead to explosion hazards.
- EP-A-264550 furthermore indicates that a porous mass containing at least 50%, or even at least 65%, or even at least 75% by weight of crystalline phase (relative to the weight of calcium silicate) makes it possible to meet the dual requirement of compressive strength and shrinkage at hydrothermal synthesis and cooking temperatures.
- the container having a diameter / length ratio of between 0.2 and 0.7, preferably between 0.35 and 0.5, for a minimum water capacity of one liter and preferably between 3 and 10 liters.
- This deficiency is particularly related to the significant pressure drop generated by the microstructure.
- This microstructure consists of a microporosity formed by the stack of sand-lime needles (porous distribution of the material in this case), formed mainly of xonotlite and / or tobermorite and / or other types of CSH-type phases. (foshagitis, Riversideite ). It is understood by CHS the lime / water / silica ratio. The vacant space between the needles thus forms an open porosity which can vary from 60 to 95%.
- Such a microstructure is described in particular in documents EP 1 887 275 and EP 1 886 982.
- the significant loss of pressure is due to the very small size of the pores (between 0.1 ⁇ m and 1 ⁇ m) and their very narrow volume distribution (of almost monomodal type). It is understood by pore size the average stack generated by the needles mainly xonotlite.
- a solution of the invention is a ceramic porous material comprising:
- a microstructure comprising a material of crystalline structure xonotlite and / or tobermorite crystallized in the form of needles bonded to each other so as to form between them a pore diameter D95 greater than or equal to 0.4 ⁇ m and less than 5 ⁇ m and an average pore diameter D50 greater than or equal to 0.4 ⁇ m and less than 1.5 ⁇ m; preferentially from 0.4 to 1 ⁇ m; and
- a macrostructure consisting of a continuous stack and / or discontinuous macro pores.
- macro pores with a diameter of between 10 and 2,000 ⁇ m. These macro pores can be spherical, oval, sticks, ...
- microstructure is meant the microscopic structure of the material.
- Macro structure means the architecture of matter.
- this architecture in the form of macropores interconnected or not allows the formation of preferential paths continuous or discontinuous for the diffusion of fluids within the microstructure.
- Figure 1 shows on the left the current single needle microstructure of a ceramic porous mass for the storage of gas and / or liquid and on the right the combination microstructure - macro structure (here we are dealing with shaped pore stacks). "Sticks").
- pore diameter D95 is meant a diameter at which 95% by volume of the pore diameter less than 5 microns.
- pore diameter D 50 is meant a diameter at which 50% by volume of the pore diameter is less than 1.5 ⁇ m.
- Xonotlite is a calcium silicate of formula CaOSi 6 On (OH) 2 , which has repeating units consisting of three tetrahedra.
- tobermorite is also a calcium silicate, of formula Ca 5 Si 6 (O, OH) is.5H 2 O, crystallized in orthorhombic form.
- All the intermediate phases preferably represent from 0 to 10% and more preferably from 0 to 5% of the weight of the crystalline phase present in the porous material.
- the calcium carbonate and the silica each preferably represent less than 3% of the total weight of these final crystalline phases.
- porous material in the form of a stack of needles entangled with each other allows the structure to have the qualities required to stabilize the solvent in which the gas and / or the liquid is dissolved and to limit its decomposition. confining it in an infinite number of microscopic spaces, thus ensuring the safety of the containers and their regulatory compliance with normative tests, such as ISO 3807-1.
- the interconnected macro-pores or not have a mean diameter greater than 10 microns.
- the macro porosity of the ceramic porous mass will be the consequence of the stacking of the porogens, and the continuity or not of the network will be the consequence of the interconnection of so-called pore-forming, this interconnection being a function of the volume content and the shape of the said blowing.
- the advantage of this technique is that it is possible to vary the macro structure of the porous mass as a function of the porogen (or of the mixture of porogens) used during manufacture, namely its rate in the starting block (formulation) and its / its geometric shapes.
- the shape and dimensions of the pores are directly related to the initial pore-forming agents. It is understood by initial pore-forming agent a natural carbon compound (starch, potato starch, etc.) or not (PMMA, polystyrene, etc.). Continuous stacking and / or batch is a function of the initial rate of porogen (s) in the starting formulation. It is commonly understood that if the content is less than 35% by volume with respect to solids volumes the interconnection will be discontinuous majority. Beyond this value the macro structure will be considered continuous.
- the porous material may have one or more of the following characteristics:
- the macro-structure is constituted by macro-pores with a diameter of between 10 ⁇ m and 10 mm, preferably between 10 ⁇ m and 2 mm;
- the macro-pores have a geometric shape chosen from spheres, platelets, cylinders, cubes or a combination of these forms;
- said needles have a length ranging from 2 to 10 ⁇ m, preferably from 2 to 5 ⁇ m, a width ranging from 0.010 to 0.25 ⁇ m and a thickness of less than 0.25 ⁇ m;
- the material contains at least 70% by weight of crystalline phase, preferably at least 90%.
- the porous material may also comprise fibers selected from synthetic carbon-based fibers, as described in particular in US-A-3,454,362, alkaline-resistant glass fibers, as described in particular in the document EP-A-262031, and mixtures thereof, without this list being limiting.
- These fibers are useful in particular as reinforcing materials, to improve the impact resistance of the porous material, and also make it possible to avoid the problems of cracking during drying of the structure.
- These fibers can be used as is or after treatment of their surface.
- the porous ceramic material may furthermore in its production process (formulation of the paste) include dispersing agents or binders, such as cellulose derivatives, in particular carboxymethylcellulose, hydroxypropylcellulose or ethylhydroxyethylcellulose, polyethers, such as polyethylene glycol, synthetic clays of smectite type, amorphous silica of specific surface area advantageously between 150 and 300 m 2 / g, and mixtures thereof, without this list being limiting.
- dispersing agents or binders such as cellulose derivatives, in particular carboxymethylcellulose, hydroxypropylcellulose or ethylhydroxyethylcellulose, polyethers, such as polyethylene glycol, synthetic clays of smectite type, amorphous silica of specific surface area advantageously between 150 and 300 m 2 / g, and mixtures thereof, without this list being limiting.
- the porous ceramic material may furthermore also contain initial silico-calcareous compounds, such as wolastonite (CaSiOs) for example, as nucleating agent (s) (Seeding operation) allowing a faster germination of the tobermorite and / or xonotlite crystals.
- initial silico-calcareous compounds such as wolastonite (CaSiOs) for example, as nucleating agent (s) (Seeding operation) allowing a faster germination of the tobermorite and / or xonotlite crystals.
- nucleating agent Seeding operation
- the content of nucleating agent ranges from 0.1 to 5% by weight relative to all the solid precursors.
- the ceramic porous material may further contain phosphoric acid in its production process (formulation of the mash) ( ⁇ 1% of the total volume of the mash containing the lime, silica and water).
- the porous material contains fibers, in particular carbon and / or glass and / or cellulose fibers.
- the amount of the fibers is advantageously less than 55% by weight, relative to all the solid precursors used in the process for manufacturing the porous material. It is preferably between 3 and 20% by weight.
- the porous material according to the invention preferably has a compressive strength greater than or equal to 15 kg / cm 2 , ie 1.5 MPa, more preferably greater than 25 kg / m 2 , ie 2.5 MPa.
- the mechanical compressive strength can be measured by taking a cube of 100 x 100 mm 2 from the porous material and applying a pressure force on the upper surface thereof while it is held against a horizontal metal plate. This force corresponds to the pressure from which the material begins to crack.
- the present invention relates to a method of manufacturing the porous material according to the invention, comprising the following steps:
- This mixture may also contain glass fibers, organic compounds, nucleating agents and phosphoric acid,
- step b) a step of introducing, into the mixture prepared in step a), a mixture of at least one pore-forming agent that can be thermally decomposed at temperatures between
- step c) a step of hydrothermal synthesis of the porous material around the stack of porogenic agents of step b), starting from the mixture resulting from step a) and comprising the porogens of step b), d) a step of drying the porous material resulting from step c), and
- FIG. 2 illustrates the different steps of the manufacturing method according to the invention.
- this method may comprise other steps than those mentioned above, which may be preliminary, intermediate or additional steps thereto.
- the manufacturing method according to the invention may have one or more of the following characteristics:
- porogens are polymeric
- the porogens are based on PVC, polymethyl methacrylate, polystyrene, polyurethane, polyethylene, vegetable fibers (starch, potato starch, coconut, etc.), carbon or a mixture of these elements. Indeed, the nature of the porogens must be based on polymer, carbon or natural.
- the porogens can be of different forms: beads, fibers, nodules, platelets.
- the size of the porogen will be chosen according to the macroporosity that one wishes to obtain. In general, it will be between 10 ⁇ m and 2 mm.
- the second step (step b)) consists in introducing a mixture of porogenic agent (s) carbon (s) preferentially polymeric and / or natural in the starting mixture comprising precursors silico-limestone (lime and silica).
- Porogenic agent is understood to mean a set of small shaped elements (spherical, fiber or other) and of controlled size. It is the stacking of a multitude of these elements that forms a macro structure that will be used as a negative to obtain a macroporosity.
- step c) is carried out, which consists in subjecting the lime-silica mixture of step a) in which the porogens have been introduced to a hydrothermal synthesis at a temperature between 170 ° C. and 300 ° C., preferably between 180 and 220 ° C., for a duration ranging from 10 h to 70 h, depending on the volume of the container to be lined, for example close to 40 h for a container with a volume in water equal to 6 liters.
- the fourth step of the process (step d)) or drying step serves not only to evacuate the residual water, but also to give the treated mass a predominantly crystalline structure. This operation is carried out in a traditional electric oven or gas (the same or not that used for the hydrothermal synthesis operation), at atmospheric pressure.
- the fifth step of the process (step e)) consists in extracting the porogens by combustion.
- the extraction leads to the formation of pores facilitating the diffusion of liquid or gaseous fluids within the microstructure.
- a temperature is applied to the porous material that burns the porogenic carbonaceous elements. This temperature must remain below 600 0 C to avoid destroying the initial microstructure.
- This step can be coupled with the drying step.
- a continuous and / or discontinuous stack corresponding to the shape of the initial pore-forming agents is obtained within the ceramic porous material.
- a macro porosity coupled according to the invention to a microporosity, formed by a double porosity (micro and macro-pores).
- Figure 3 comprises on the left an overview of the porous material according to the invention and on the right a zoomed view of the same porous material.
- This figure shows the macrostructure formed by interconnected macro pores. These macro-pores are between 0.1 and 0.2 mm in size.
- Figure 4 shows 4 photographs showing more precisely the interconnected macro pores. The photographs were taken by electron microscopy on a FESEM Zeiss ultra 55.
- Figure 4 shows on the left two photographs (a global view and a zoomed view) showing the porous material according to the state of the art, that is to say without interconnected macropores, and on the right two photographs (a global view and a zoomed view) showing the porous material according to the invention, that is to say with interconnected macro pores.
- the invention also relates to a container containing a porous material as described above, which container is adapted to contain and distribute a fluid.
- the container may be thermally insulated at its outer wall and able to contain and dispense a cryogenic fluid.
- the container usually comprises a metal shell enclosing the porous material described above.
- the metal casing may consist of a metallic material such as steel, for example a standard carbon steel P265NB according to the NF EN10120 standard, the thickness of which makes it capable of withstanding at least the test pressure of 60 bar (6 MPa), normative value for the regulation of acetylene under the conditions described above.
- the container is also usually cylindrical and generally provided with closure means and a pressure regulator. This container preferably has a diameter / length ratio of between 0.2 and 0.7, more preferably between 0.35 and 0.5, and a minimum water capacity of one liter. Usually, such a container will be in the shape of a bottle.
- the fluids stored in the packing structure according to the invention may be gases or liquids.
- gas there may be mentioned pure compressed gases or mixtures in gaseous or liquid form, such as hydrogen, gaseous hydrocarbons (alkanes, alkynes, alkenes), nitrogen and acetylene, and gases dissolved in a gas.
- solvents such as acetylene and acetylene-ethylene or acetylene-ethylene-propylene mixtures dissolved in a solvent such as acetone or dimethylformamide (DMF).
- organometallic precursors such as Ga and In precursors, used in particular in electronics, as well as nitroglycerine. All the alcohols or mixtures of alcohol can also be mentioned.
- the container according to the invention contains acetylene dissolved in
- the container may alternatively be thermally insulated at its outer wall and able to contain and dispense a cryogenic fluid such as: hydrogen, helium, oxygen, nitrogen or any other liquid gas.
- a cryogenic fluid such as: hydrogen, helium, oxygen, nitrogen or any other liquid gas.
- the ceramic porous material according to the invention with a controlled macroporosity makes it possible to reduce these negative effects while maintaining a satisfactory safety factor.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
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- Nanotechnology (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0955510A FR2948884B1 (fr) | 2009-08-05 | 2009-08-05 | Matiere poreuse ceramique presentant une macroporosite controlee par empilement de porogenes |
| PCT/FR2010/051506 WO2011015751A1 (fr) | 2009-08-05 | 2010-07-19 | Matière poreuse céramique présentant une macroporosité contrôlée par empilement de porogènes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2462077A1 true EP2462077A1 (fr) | 2012-06-13 |
Family
ID=42138953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10752037A Withdrawn EP2462077A1 (fr) | 2009-08-05 | 2010-07-19 | Matière poreuse céramique présentant une macroporosité contrôlée par empilement de porogènes |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP2462077A1 (https=) |
| CN (1) | CN102471158A (https=) |
| BR (1) | BR112012007894A2 (https=) |
| CA (1) | CA2767774A1 (https=) |
| FR (1) | FR2948884B1 (https=) |
| IN (1) | IN2012DN00925A (https=) |
| MX (1) | MX2012001499A (https=) |
| RU (1) | RU2012108078A (https=) |
| WO (1) | WO2011015751A1 (https=) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2969186B1 (fr) * | 2010-12-15 | 2014-01-10 | Saint Gobain Rech | Procede pour preparer un materiau isolant |
| FR2977888B1 (fr) * | 2011-07-13 | 2014-01-10 | Saint Gobain Isover | Materiaux d'isolation thermique hautes performances. |
| FR2977889B1 (fr) * | 2011-07-13 | 2014-01-10 | Saint Gobain Isover | Materiaux d'isolation thermique hautes performances |
| FR2987620B1 (fr) | 2012-03-05 | 2016-01-01 | Air Liquide | Brique de construction comprenant une matiere poreuse dont la microstructure est controlee par l'ajout d'un agent de germination lors de son procede d'elaboration |
| CN103322635B (zh) * | 2012-10-12 | 2016-02-24 | 中国科学院广州能源研究所 | 堆积型多孔陶粒湿帘 |
| CN104529523A (zh) * | 2014-12-12 | 2015-04-22 | 盐城工学院 | 一种基于碳纤维为造孔剂制备定向多孔氮化硅陶瓷的方法 |
| US11072565B2 (en) | 2015-02-27 | 2021-07-27 | General Electric Company | Ceramic matrix composite structures with controlled microstructures fabricated using chemical vapor infiltration (CVI) |
| CN109719297B (zh) * | 2019-01-31 | 2020-12-15 | 广东科技学院 | 一种多孔金属复合材料及其制备方法 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1093084A (en) | 1965-03-16 | 1967-11-29 | Union Carbide Corp | Manufactured graphite yarn |
| JPS6021846A (ja) * | 1983-07-12 | 1985-02-04 | 株式会社大阪パツキング製造所 | 軽量けい酸カルシウム成形体 |
| FR2604102B1 (fr) | 1986-09-18 | 1988-11-10 | Air Liquide | Masse silicocalcaire a haute porosite pour stockage de gaz, et procede de fabrication |
| US4765458A (en) | 1986-10-14 | 1988-08-23 | Ni Industries, Inc. | Asbestos free hardened monolithic filler mass |
| JPH0631172B2 (ja) * | 1986-10-15 | 1994-04-27 | 株式会社ノダ | 押出し成形品及びその製造方法 |
| IT1254430B (it) | 1992-02-11 | 1995-09-25 | Siad | Massa porosa" asbestos free" per bombole di acetilene. |
| YU48898B (sh) | 1996-12-26 | 2002-10-18 | "Tehnogas"D.D. | Porozna masa bez azbesta namenjena za ispunjavanje unutrašnjosti posuda za lagerovanje acetilena i postupak za njeno dobijanje |
| FR2792850B1 (fr) * | 1999-04-29 | 2001-07-13 | Air Liquide | Adsorbant a macroporosite elevee utilisable dans un procede d'adsorption de gaz, notamment un procede psa |
| FR2904239B1 (fr) * | 2006-07-26 | 2008-12-05 | Air Liquide | Structure de garnissage a phase cristalline de recipients de gaz |
| FR2904240B1 (fr) * | 2006-07-26 | 2008-12-05 | Air Liquide | Structure de garnissage pour recipient de gaz a materiau cristallise sous forme d'aiguilles |
-
2009
- 2009-08-05 FR FR0955510A patent/FR2948884B1/fr not_active Expired - Fee Related
-
2010
- 2010-07-19 RU RU2012108078/03A patent/RU2012108078A/ru unknown
- 2010-07-19 CN CN201080034581.0A patent/CN102471158A/zh active Pending
- 2010-07-19 MX MX2012001499A patent/MX2012001499A/es unknown
- 2010-07-19 CA CA2767774A patent/CA2767774A1/fr not_active Abandoned
- 2010-07-19 WO PCT/FR2010/051506 patent/WO2011015751A1/fr not_active Ceased
- 2010-07-19 BR BR112012007894A patent/BR112012007894A2/pt not_active Application Discontinuation
- 2010-07-19 EP EP10752037A patent/EP2462077A1/fr not_active Withdrawn
- 2010-07-19 IN IN925DEN2012 patent/IN2012DN00925A/en unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2011015751A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| BR112012007894A2 (pt) | 2016-03-22 |
| FR2948884B1 (fr) | 2012-06-01 |
| MX2012001499A (es) | 2012-10-15 |
| FR2948884A1 (fr) | 2011-02-11 |
| WO2011015751A1 (fr) | 2011-02-10 |
| CA2767774A1 (fr) | 2011-02-10 |
| RU2012108078A (ru) | 2013-09-10 |
| CN102471158A (zh) | 2012-05-23 |
| IN2012DN00925A (https=) | 2015-04-03 |
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