EP2440371B1 - Grinding and/or polishing tool, and production method - Google Patents
Grinding and/or polishing tool, and production method Download PDFInfo
- Publication number
- EP2440371B1 EP2440371B1 EP10723024A EP10723024A EP2440371B1 EP 2440371 B1 EP2440371 B1 EP 2440371B1 EP 10723024 A EP10723024 A EP 10723024A EP 10723024 A EP10723024 A EP 10723024A EP 2440371 B1 EP2440371 B1 EP 2440371B1
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- EP
- European Patent Office
- Prior art keywords
- polishing
- sanding
- region
- radial
- grinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/14—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
- B24D13/16—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face comprising pleated flaps or strips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/04—Zonally-graded surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/14—Zonally-graded wheels; Composite wheels comprising different abrasives
Definitions
- the invention relates to a grinding and / or polishing tool according to the preamble of claim 1.
- a grinding and / or polishing tool is made CH 685 930 A5 known.
- WO 2007/032517 discloses a polishing apparatus with a removable polishing plate.
- the surface of the polishing plate has two areas with different roughnesses. The areas are arranged concentrically in a variant.
- US 6,309,282 discloses a polishing pad having two processing areas. A first processing area differs from a second processing area in its abrasive properties. At least one of the two areas has a multiplicity of abrasive elements.
- DE 601 i0 225 T2 has a planar disc-shaped support structure on which a number of annular grinding or polishing surfaces are arranged concentrically.
- the individual grinding or polishing surfaces can have different abrasive properties, ie they are provided with different grinding or polishing grain.
- US 5,752,876 shows a flapper disc with a rotating surface finishing tool.
- the individual fan elements each have an abrasive surface and overlap with the adjacent fan elements.
- Each fan element has abrasive particles in resin binder on the processing surface.
- the US 5,503,592 discloses a disc-shaped grindstone with two flat grinding surfaces on a respective carrier body, wherein the carrier bodies are connected to each other by means of a screw.
- the CH 685 930 A5 discloses a bevel grinding head having an inner planar abrasive coating on a backing plate and an outer concentric abrasive coating composed of an outer abrasive coating and an inner planar abrasive coating inclined to each other and disposed on a carrier ring.
- the two support bodies are not positively connected and axially braced by a screw.
- the invention is based on the object of specifying a new grinding and / or polishing tool.
- the invention is based on the idea of forming different grinding or polishing regions on at least two different separate carrier bodies, which can be assembled or assembled into a carrier structure and complement each other by the grinding or polishing regions in different radial regions Ring areas are arranged.
- This has the advantage that different grinding or polishing areas or materials can be easily combined in different combinations or in a modular system for different functionalities and, especially with different wear, can be exchanged separately.
- a manufacturing method or a production facility for a tool having a carrier body with only one grinding or polishing area can be used, which is simpler than a specific method for producing a carrier body with two grinding or polishing areas. This is advantageous for individually applied, in particular glued, abrasive or polishing bodies of Lamellenschleif- or polishing wheels.
- the at least two carrier bodies are arranged intermeshing or mountable and / or at least in one direction, in particular in the radial direction, positively or at least limited in play or slightly spaced connectable or connected. This ensures in a simple manner that the position of the two carrier body does not slip, and the reliability of the entire tool is increased and simplifies the installation of the tool.
- At least two support bodies are releasably connected to each other, in particular by fastening or clamping or clamping on a rotary shaft of a drive or a tool machine, in particular a hand-held machine tool such as an angle grinder.
- This connection can be made quickly and easily, as well as solve quickly and easily.
- the at least two carrier bodies each have an opening concentric to the axis of rotation, wherein the carrier structure composed of the carrier bodies is fixed or attachable by introducing or passing a rotary shaft in or through these openings on the machine tool.
- the at least two carrier bodies have different radial dimensions or diameters to one another in the radial direction relative to the axis of rotation. Further, at least one radially outer radial region is mounted on a radially larger carrier body and at least one radially inner radial region on a radially smaller carrier body.
- the at least one grinding or polishing area in the at least one first radial area has a different inclination to the axis of rotation than the at least one grinding or polishing area in the at least one second radial area.
- This can take place both in that a first carrier body has a different inclination to the axis of rotation than a second carrier body, and in that a carrier body has different inclinations to the axis of rotation for different grinding or polishing surfaces provided on it
- the clamped or rotated grinding and / or polishing tool according to the invention by adjusting the tool relative to the machined workpiece according to the predetermined different inclinations or angles of inclination in the various radial regions the surface of the workpiece with the abrasive materials or abrasive properties in the radial regions are reliably ground and / or polished, so that another radial region does not come into contact with the surface in terms of its effect on the surface or only to a small extent.
- a coarse machining tool area should not engage again in a finely machined workpiece area.
- a plurality of grinding or polishing regions in particular individual grinding or polishing regions arranged one behind the other in the circumferential direction are arranged according to the invention, wherein the grinding or polishing elements are arranged overlapping and / or as lamellae and rectangular or trapezoidal are formed.
- the number of lamellae or different grinding or polishing regions can be different, in particular being smaller in a radially inner region of the radial region than in a radially outer region of the radial region.
- a radial region of at least one carrier body preferably lies in a radially outer edge region of the carrier body.
- At least two support bodies of the support structure abut one another in the mounted or connected state, in particular in the radial direction, and / or are mounted on one another in a form-fitting manner.
- a smaller carrier body can also rest against the associated larger carrier body with its outer or side edges.
- each carrier body has exactly one radial area with a grinding or polishing area attached there. This has the advantage that the composition of the support structure based on simple modules, here the carrier body occurs.
- Each carrier body thus has a specific grinding or polishing surface, which varies in size and / or inclination and / or their abrasive properties.
- the user can now determine the width of the grinding or polishing surface by having a plurality of carrier body with grinding or polishing surfaces, which have the same abrasive properties, joins together to form a support structure.
- the inclination or an angle of inclination or angle of attack which is considered or measured with respect to the axis of rotation, at least one radially further inside grinding or polishing range is preferably greater than a radially outer grinding or polishing range, but may also be smaller.
- a difference between the angle of inclination of at least one radially inner grinding or polishing area and the angle of inclination of a radially outermost grinding or polishing area is in particular from 5 ° to 75 °, preferably from 8 ° to 35 °, whereby a more ergonomic for the user and sufficient difference in the employment of the tool against the workpiece is guaranteed.
- the grinding or polishing regions or an envelope of the overlapping grinding or polishing elements in a radial section or in the radial direction at least partially substantially linear or have a radially substantially linearly extending region.
- the slope or angle of inclination is then generally determined or measured in each substantially linearly extending region.
- a grinding or polishing region lying radially inwards it is possible for a grinding or polishing region lying radially inwards to have a lower abrasiveness or a finer abrasive material than a grinding or polishing region located radially further outwards or vice versa.
- the areas become like that designed and arranged that a finer grinding or polishing area while possibly simultaneously z. B. at the edge or after wear can engage with a coarser grinding area on the workpiece surface, but not vice versa.
- the grinding or polishing regions or grinding or polishing elements of radially adjacent radial regions can now adjoin one another directly or can also be arranged at a predetermined distance from one another.
- a radially further inward radial region can extend further, in particular in the radial direction, than a radially outer region of the radial region. According to this embodiment, it is thus provided that a radially outer grinding or polishing region - viewed radially - is narrower than a radially further inwardly arranged region.
- the shape of the carrier structure may be selected in a radial section such that the desired envelope of the grinding or polishing elements results, the grinding or polishing elements having a constant thickness over their extent, or the carrier structure in at least one of the radial regions have the same inclination to the axis of rotation as the at least one grinding or polishing area in this radial area.
- the arrangement in the middle may also be thicker than further out, thus increasing the envelope there.
- the length and number of elements or slats and the height can be changed.
- the grinding or polishing elements in a given, in particular flat, shape of the support structure, can be shaped in radial section so as to give the desired envelope of the grinding or polishing elements, or between a surface facing the support structure and a grinding or polishing Polishing surface of the grinding or Polierieri be provided an inclination from which there is provided in the associated radial region inclination of at least one grinding or polishing area to the axis of rotation and in particular for a flat, perpendicular to the axis of rotation support structure equal to the inclination of the at least one Schlelf- or polishing area Rotation axis is.
- the invention thus preferably relates to a grinding or polishing disc having two concentric arrangements of laminations (i.e., grinding or polishing elements or grinding or polishing segments), which are preferably designed like emery paper and are glued onto a disc-shaped support structure.
- laminations i.e., grinding or polishing elements or grinding or polishing segments
- the fins of the inner ring are preferably arranged at a smaller setting angle than the fins in the outer ring.
- a rough machining of the surface can be made; with the lamellae of the inner ring can be done by flatter hiring the disc a fine machining.
- the roughing can be done with a larger abrasive grain, while then the fine machining can be done as Nachpoliervorgang what the lamellae are provided with correspondingly fine-grained abrasive material.
- any abrasive materials can be used in the at least two grinding or polishing areas.
- FIG. 1 and FIGS. 6 to 8 The basis of the 1 to 9 illustrated various embodiments of a grinding and / or polishing tool, as particularly in FIG. 1 and FIGS. 6 to 8 to recognize a two-part support structure 2 with two support bodies 21 and 22, which are joined together can and in particular radially substantially form-fitting or centered or at least with radial play limitation can be put into each other.
- An axis of rotation of the grinding and / or polishing tool 1 is denoted by 5 and extends (in the mounted state) through a central opening 11 of the first carrier body 21 and a central opening 12 of the second carrier body 22nd
- a rotary shaft of a machine tool in particular a hand-held electric or pneumatic hand grinder, such as an angle grinder, with an electric drive motor or pneumatic drive, plugged and the two carrier body 21 and 22 are on this rotary shaft fastened, in particular braced with - only in FIG. 9 shown - clamping devices, such as clamping flanges.
- the two support bodies 21 and 22 are braced so strongly against each other axially relative to the axis of rotation 5 that they can not be rotated relative to one another due to the static friction forces. Axially to the axis of rotation 5, the two support bodies 21 and 22 are thus connected non-positively.
- a positive, for example latching, connection is also conceivable axially.
- Each of the carrier bodies 21 and 22 carries an annular arrangement of grinding and / or polishing elements.
- the first, smaller carrier body 21 carries in a ring or radial region 3 on a plane and obliquely outward at the angle ⁇ ( FIG. 6 ) sloping support portion 33 a plurality of overlapping grinding or polishing elements eighth
- the second, larger carrier body 22 has in its outer region a ring or radial region 4, in which in the illustrated embodiment, a plurality of grinding or polishing elements 9 are arranged overlapping each other.
- the grinding or polishing elements 9 are on one after attached to the outside sloping flat support portion 44 of the support body 22. In 1 and FIG. 2 a part of this support area 44 is still visible in.
- the inclination of the carrier region 44 at the angle ⁇ to the axis of rotation 5 is in FIG. 6 shown.
- the grinding or polishing elements 8 and 9 are glued on their respective support portions 33 and 44 in particular with a suitable adhesive material.
- the carrier bodies 21 and 22 are adapted in their shape so that they can be interlocked in a form-fitting manner.
- 1 to 6 connects to the support portion 44 inwardly via a step which is formed with a parallel to the rotation axis 5 directed cylindrical wall 47, a flat or slightly conical portion 43, which also falls outwards, but a smaller pitch or a larger angle of inclination to
- the conical region 43 inwardly extends an oppositely, ie inwardly, inclined conical region 42, which extends into a flat, perpendicular to the axis of rotation 5 central annular region 41 which surrounds the opening 12 , passes over.
- the carrier body 22 As in the comparison from the front view according to FIG. 2 and the rear view according to FIG. 3 can be seen, formed in the illustrated embodiment in the second carrier body 22 of the central annular portion 41, the subsequent conical region 42 and the conical portion 43 both on the front and on the back, so that here the carrier body 22 has a substantially constant thickness and thus can be produced for example by forming a sheet. Also in the rear area of the carrier body 22 opposite the carrier area 44, a conical area 45 is initially provided, which merges into a practically flat annular edge area 46. The rear portion 45 may have the same pitch as the front conical support area 44.
- the smaller, first carrier body 21 has, as in FIG. 1 and FIGS. 4 to 6 to recognize a conically adjacent to the support portion 33 in the conical region 32, which merges inwardly into a central flat annular portion 31 which rotates the central opening 11 and thus the axis of rotation 5.
- this sequence of areas at the front of the first carrier body 21 is also formed on the back, with the only difference that the carrier portion 33 at the outer edge again similar to the other carrier body 22 terminates in a flat annular region 34 in which In general, the carrier body 22 rests on the carrier body 21.
- the rear side of the central annular region 31 and the conical region 32 and the rear side of the carrier region 33 of the smaller carrier body 21 are now in their shape, in particular in the radial dimensions and in the inclinations to the axis of rotation 5, equal to those at the front of the larger carrier body 22nd provided corresponding areas, namely the inner ring portion 41, the conical portion 42 and the conical portion 43.
- the conical portion 43 of the larger support body 22 is inclined in adaptation to the support portion 33 of the smaller support body 21 also at its inclination angle ⁇ to the rotation axis 5.
- the running through the axis of rotation 5 diameter of the smaller carrier body 21 is in FIG. 5 denoted by d and the diameter of the larger carrier body 22 in FIG. 2 and 3 with D.
- the inner diameter of the free space between the grinding or polishing elements 9 is in FIG. 2 denoted by d "and the outer diameter of the grinding or bollard elements 8 in FIG. 4 with d ', where d "is greater than d and d' can be greater than, equal to or less than d.
- FIG. 6 and 7 to 9 each show a section through the composite of the support bodies 21, 22 support structure 2.
- the measured in the radial direction R and drawn in radial section angle or angle to the axis of rotation 5 is in the radial and the there located grinding or polishing elements 9 in the outer radial region 4 with and designated at the radially inner grinding or polishing region 6 and the grinding or polishing elements 8 located therein in the inner radial region 3 with ⁇ .
- the inclination angle ⁇ of the outer grinding or polishing region 7 in the outer radial region 4 to the rotation axis 5 is set smaller than the inclination angle ⁇ of the inner grinding or polishing region 6 in the inner radial region 3 of the tool 1. However, it can also be reversed.
- the outer grinding or polishing area 7 is made steeper than the inner grinding or polishing area 6.
- the tool 1 driving hand machine such as an angle grinder at different angles of attack relative to the workpiece surface either outer grinding or polishing area 7 or the inner grinding or polishing area 6 are used or come into effect.
- the tool 1 can be selectively operated by appropriate adjustment during machining so that either the radially outer or that the radially inner region can be brought into engagement independently of each other.
- the inner grinding or polishing elements 8 and the outer grinding or polishing elements 9 can in all embodiments in the radial direction R abut directly on each other or be spaced from each other by a radial distance of typically 1 mm to 10 mm.
- the grinding or polishing elements 8 and 9 can each be designed to be of constant thickness, so that their grinding or polishing , Polishing surfaces parallel to the support portions 33 and 44 of the support structure 2 and thus at the same inclination angles ⁇ and ⁇ , respectively.
- the envelope of the grinding or polishing elements 8 and 9 thus corresponds to the radially linear course of the carrier regions 33 and 44 of the carrier structure 2. This allows the use of standard material of constant thickness for the grinding or polishing elements 8 and 9.
- the inclination of the grinding or polishing regions 6 and 7 on the surfaces of the grinding or polishing elements 8 and 9 can additionally or even completely be effected by the shape of the grinding or polishing elements 8 and 9 for a given shape of the carrier surfaces of the carrier structure 2 be set, for example, by a trapezoidal radial section of the grinding or polishing elements 8 and 9th
- the two support bodies 21 and 22 are slightly modified and slightly different angles of inclination ⁇ and ⁇ realized.
- the difference ⁇ - ⁇ is the inclination angle ⁇ and ⁇ at an interval of 5 ° to 75 °, preferably 8 ° to 35 °.
- the individual tilt angles are generally set as follows. The inclination angle ⁇ from the range of 20 ° to 90 ° and the inclination angle ⁇ from the range of 15 ° to 85 °.
- a cylindrical region 38 or 48 is additionally formed.
- the cylindrical portions 38 and 48 have a significantly smaller distance or tolerance a to each other, for example, about 0.1 mm, than the two conical portions 32 and 42, which are spaced by a distance or a tolerance b of, for example, 0.5 mm, and thus serve as a radial game limitation or for radial fixation.
- the two support bodies 21 and 22 are preferably held by force fit by clamping or clamping forces. This is in the clamped state based FIG. 9 to recognize.
- the free end of the rotary shaft 52 which protrudes from the sleeve 51, is guided through the central openings 11 and 12 of the two superimposed and nested support body 21 and 22 and the two support bodies 21 and 22 are axially by two on opposite sides of the flat Inner areas 31 and 32 adjacent clamping nuts 53 and 54 held on the rotary shaft 52 and fixed against rotation.
- axial form-locking elements or a mutually preventing positive locking elements could be provided.
- FIG. 9 shows by way of example holding the machine for machining an overhead surface or workpiece surface. Usually, however, the machine is held in reverse, so that the tool 1 points downwards, in other words, that FIG. 9 simply rotated 180 °, to edit a surface below.
- the invention is not limited to the illustrated embodiment. Further conceivable embodiments are those in which the grinding or polishing regions of the carrier bodies adjoin one another, have the same inclination and / or the same abrasive properties. It is likewise possible to provide a plurality of grinding or polishing regions with the same or different inclinations to a carrier body and to combine such carrier bodies with one another.
- the invention thus enables a modular tool design, so that the tool can be put together individually depending on the purpose.
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Description
Die Erfindung betrifft ein Schleif- und/oder Polierwerkzeug gemäß dem Oberbegriff des Patentanspruchs 1. Ein solches Schleif- und/oder Polierwerkzeug ist aus
Schleif- und/oder Polierwerkzeuge sind aus dem Stand der Technik bekannt und werden für verschiedene Bearbeitungen genutzt.Grinding and / or polishing tools are known from the prior art and are used for various machining operations.
Problematisch bei diesen Scheiben ist, der gezielte Einsatz der verschiedenen Schleif- bzw. Polierflächen in einem Handwerkzeug. Die Bearbeitung einer Oberfläche mit einem solchen Werkzeug erfordert viel Aufmerksamkeit und Überwachung der Einstellungen. Durch Abnutzung einzelner Bereiche muss die komplette Scheibe ausgewechselt werden.The problem with these discs is the targeted use of the various grinding or polishing surfaces in a hand tool. Editing a surface with such a tool requires a lot of attention and monitoring of the settings. By wearing individual areas, the entire pane must be replaced.
Weitere Lamellen-Schleifscheiben mit jeweils einem Lamellen-Ringbereich auf einem Trägerkörper sind aus
Die
Die
Der Erfindung liegt nun die Aufgabe zugrunde, ein neues Schleif- und/oder Polierwerkzeug anzugeben.The invention is based on the object of specifying a new grinding and / or polishing tool.
Die Aufgabe wird gemäß der Erfindung durch ein Schleif- und/oder Polierwerkzeug mit den Merkmalen des Patentanspruchs 1 gelöst.The object is achieved according to the invention by a grinding and / or polishing tool having the features of patent claim 1.
Die Erfindung beruht auf der Überlegung, unterschiedliche Schleif- oder Polierbereiche an wenigstens zwei unterschiedlichen separaten Trägerkörpern auszubilden, die zu einer Trägerstruktur zusammensetzbar oder zusammengesetzt sind und sich zu der Trägerstruktur ergänzen, indem die Schleif-oder Polierbereiche in verschiedenen Radialbereichen oder Ringbereichen angeordnet sind. Dies hat den Vorteil, dass verschiedene Schleif- oder Polierbereiche oder -materialien einfach in verschiedenen Kombinationen oder in einem modularen System für unterschiedliche Funktionalitäten kombiniert werden können und, insbesondere bei unterschiedlichem Verschleiß, getrennt ausgetauscht werden können. Außerdem kann für jeden Trägerkörper ein Herstellungsverfahren oder eine Produktionsanlage für ein Werkzeug mit einem Trägerkörper mit nur einem Schleif- oder Polierbereich verwendet werden, welches bzw. welche einfacher ist als ein spezielles Verfahren zum Herstellen eines Trägerkörpers mit zwei Schleif- oder Polierbereichen. Dies ist bei einzeln aufzubringenden, insbesondere aufzuklebenden, Schleif- oder Polierkörpern vonLamellenschleif- oder polierscheiben von Vorteil.The invention is based on the idea of forming different grinding or polishing regions on at least two different separate carrier bodies, which can be assembled or assembled into a carrier structure and complement each other by the grinding or polishing regions in different radial regions Ring areas are arranged. This has the advantage that different grinding or polishing areas or materials can be easily combined in different combinations or in a modular system for different functionalities and, especially with different wear, can be exchanged separately. In addition, for each carrier body, a manufacturing method or a production facility for a tool having a carrier body with only one grinding or polishing area can be used, which is simpler than a specific method for producing a carrier body with two grinding or polishing areas. This is advantageous for individually applied, in particular glued, abrasive or polishing bodies of Lamellenschleif- or polishing wheels.
Die wenigstens zwei Trägerkörper sind ineinander greifend angeordnet oder montierbar und/oder zumindest in einer Richtung, insbesondere in radialer Richtung, formschlüssig oder zumindest im Spiel begrenzt oder leicht beabstandet miteinander verbindbar oder verbunden. So wird auf einfache Weise sichergestellt, dass die Position der beiden Trägerkörper nicht verrutscht, und die Zuverlässigkeit des gesamten Werkzeuges wird erhöht sowie die Montage des Werkzeugs vereinfacht.The at least two carrier bodies are arranged intermeshing or mountable and / or at least in one direction, in particular in the radial direction, positively or at least limited in play or slightly spaced connectable or connected. This ensures in a simple manner that the position of the two carrier body does not slip, and the reliability of the entire tool is increased and simplifies the installation of the tool.
Ferner sind wenigstens zwei Trägerkörper miteinander lösbar verbunden, insbesondere durch Befestigen oder Ver- oder Einspannen an einer Drehwelle eines Antriebs oder einer Werkzeugsmaschine, insbesondere einer handgehaltenen Werkzeugmaschine wie einer Winkelschleifmaschine. Diese Verbindung lässt sich sowohl schnell und einfach herstellen, als auch schnell und einfach lösen. Außerdem weisen die mindestens zwei Trägerkörper je eine Öffnung konzentrisch zur Drehachse auf, wobei die aus den Trägerkörpern zusammengesetzte Trägerstruktur durch Ein- oder Durchführen einer Drehwelle in bzw. durch diese Öffnungen an der Werkzeugmaschine befestigt oder befestigbar ist.Furthermore, at least two support bodies are releasably connected to each other, in particular by fastening or clamping or clamping on a rotary shaft of a drive or a tool machine, in particular a hand-held machine tool such as an angle grinder. This connection can be made quickly and easily, as well as solve quickly and easily. In addition, the at least two carrier bodies each have an opening concentric to the axis of rotation, wherein the carrier structure composed of the carrier bodies is fixed or attachable by introducing or passing a rotary shaft in or through these openings on the machine tool.
Die wenigstens zwei Trägerkörper weisen in radialer Richtung zur Drehachse zueinander unterschiedliche radiale Abmessungen oder Durchmesser auf. Ferner ist wenigstens ein radial äußerer Radialbereich auf einem radial größeren Trägerkörper angebracht und wenigstens ein radial innerer Radialbereich auf einem radial kleineren Trägerkörper.The at least two carrier bodies have different radial dimensions or diameters to one another in the radial direction relative to the axis of rotation. Further, at least one radially outer radial region is mounted on a radially larger carrier body and at least one radially inner radial region on a radially smaller carrier body.
Gemäß der Erfindung weist der wenigstens eine Schleif- oder Polierbereich in dem wenigstens einen ersten Radialbereich eine andere Neigung zur Drehachse auf als der wenigstens eine Schleif- oder Polierbereich in dem wenigstens einen zweiten Radialbereich. Dies kann sowohl erfolgen dadurch dass ein erster Trägerkörper eine andere Neigung zu Drehachse als ein zweiter Trägerkörper aufweist, als auch dadurch dass ein Trägerkörper unterschiedliche Neigungen zur Drehachse für verschiedene an ihm vorgesehenen Schleif- oder Polierflächen aufweistAccording to the invention, the at least one grinding or polishing area in the at least one first radial area has a different inclination to the axis of rotation than the at least one grinding or polishing area in the at least one second radial area. This can take place both in that a first carrier body has a different inclination to the axis of rotation than a second carrier body, and in that a carrier body has different inclinations to the axis of rotation for different grinding or polishing surfaces provided on it
Dadurch kann auch bei handgehaltenen oder betätigten Schleif- und/oder Poliermaschinen, beispielsweise bekannten Winkelschleifmaschinen, das aufgespannte oder rotierte Schleif- und/oder Polierwerkzeug gemäß der Erfindung durch Anstellen des Werkzeugs relativ zum bearbeiteten Werkstück gemäß den vorgegebenen unterschiedlichen Neigungen oder Neigungswinkeln in den verschiedenen Radialbereichen die Oberfläche des Werkstücks mit den Abrasivmaterialien oder abrasiven Eigenschaften in den Radialbereichen zuverlässig geschliffen und/oder poliert werden, so dass ein anderer Radialbereich oberflächenwirksam nicht oder nur in geringem Maße zum Eingriff kommt. Insbesondere soll ein grober bearbeitender Werkzeugbereich nicht wieder in einen fein bearbeiteten Werkstückbereich eingreifen.Thus, even with hand-held or operated grinding and / or polishing machines, for example known angle grinders, the clamped or rotated grinding and / or polishing tool according to the invention by adjusting the tool relative to the machined workpiece according to the predetermined different inclinations or angles of inclination in the various radial regions the surface of the workpiece with the abrasive materials or abrasive properties in the radial regions are reliably ground and / or polished, so that another radial region does not come into contact with the surface in terms of its effect on the surface or only to a small extent. In particular, a coarse machining tool area should not engage again in a finely machined workpiece area.
In wenigstens einem Radialbereich sind gemäß der Erfindung mehrere in Umfangsrichtung um die Drehachse hintereinander angeordnete Schleif- oder Polierbereiche, insbesondere einzelne Schleif- oder Polierelemente angeordnet, wobei die Schleif- oder Polierelemente sich überlappend angeordnet sind und/oder als Lamellen und rechteckig oder trapezförmig ausgebildet sind. Die Anzahl der Lamellen oder verschiedenen Schleif- oder Polierbereiche kann unterschiedlich sein, insbesondere in einem radial weiter innen liegenden Radialbereich kleiner sein als in einem radial weiter außen liegenden Radialbereich.In at least one radial region, a plurality of grinding or polishing regions, in particular individual grinding or polishing regions arranged one behind the other in the circumferential direction are arranged according to the invention, wherein the grinding or polishing elements are arranged overlapping and / or as lamellae and rectangular or trapezoidal are formed. The number of lamellae or different grinding or polishing regions can be different, in particular being smaller in a radially inner region of the radial region than in a radially outer region of the radial region.
Ausgestaltungen und Weiterbildungen des Schleif- und/oder Polierwerkzeugs ergeben sich aus den vom Anspruch 1 abhängigen Ansprüchen.Embodiments and developments of the grinding and / or polishing tool result from the dependent claims of claim 1.
Außerdem liegt bevorzugt ein Radialbereich mindestens eines Trägerkörpers in einem radial äußeren Randbereich des Trägerkörpers.In addition, a radial region of at least one carrier body preferably lies in a radially outer edge region of the carrier body.
Insbesondere liegen wenigstens zwei Trägerkörper der Trägerstruktur im montierten oder verbundenen Zustand aneinander an, insbesondere in radialer Richtung, und/oder sind formschlüssig aneinander gelagert. Beispielsweise kann ein kleinerer Trägerkörper innerhalb des nächsten radial äußeren Radialbereichs auch an dem zugehörigen größeren Trägerkörper mit seinen Außen- oder Seitenkanten anliegen.In particular, at least two support bodies of the support structure abut one another in the mounted or connected state, in particular in the radial direction, and / or are mounted on one another in a form-fitting manner. For example, within the next radially outer radial region, a smaller carrier body can also rest against the associated larger carrier body with its outer or side edges.
Zusätzlich zu einer formschlüssigen Verbindung oder Lagerung der Trägerkörper aneinander ist auch eine kraftschlüssige Verbindung zumindest in einer Richtung möglich, insbesondere in axialer Richtung parallel zur Drehachse.In addition to a positive connection or mounting of the carrier body to each other and a non-positive connection in at least one direction is possible, in particular in the axial direction parallel to the axis of rotation.
In einer bevorzugten Variante weist jeder Trägerkörper genau einen Radialbereich mit einem dort angebrachten Schleif- oder Polierbereich auf. Dies hat den Vorteil, dass die Zusammenstellung der Trägerstruktur anhand einfacher Module, hier der Trägerkörper, erfolgt. Jeder Trägerkörper hat somit eine spezifische Schleif- oder Polierfläche, die in ihrer Größe und/oder Neigung und/oder ihren abrasiven Eigenschaften variiert.In a preferred variant, each carrier body has exactly one radial area with a grinding or polishing area attached there. This has the advantage that the composition of the support structure based on simple modules, here the carrier body occurs. Each carrier body thus has a specific grinding or polishing surface, which varies in size and / or inclination and / or their abrasive properties.
Der Nutzer kann nun die Breite der Schleif- oder Polierfläche bestimmen, indem er mehrere Trägerkörper mit Schleif- oder Polierflächen, welche gleiche abrasive Eigenschaften aufweisen, zu einem Trägerstruktur zusammenfügt.The user can now determine the width of the grinding or polishing surface by having a plurality of carrier body with grinding or polishing surfaces, which have the same abrasive properties, joins together to form a support structure.
Vorzugsweise ist vorgesehen, ein Schleif- oder Polierwerkzeug mit Bereichen unterschiedlichen abrasiven Eigenschaften durch Zusammenfügen von Trägerkörpern, welche Schleif- oder Polierflächen mit unterschiedlichen abrasiven Eigenschaften aufweisen, bereitzustellen.It is preferably provided to provide a grinding or polishing tool having regions of different abrasive properties by joining carrier bodies which have grinding or polishing surfaces with different abrasive properties.
Die Neigung oder ein Neigungswinkel oder Anstellwinkel, der zur Drehachse hin betrachtet oder gemessen wird, wenigstens eines radial weiter innen liegenden Schleif- oder Polierbereichs ist vorzugsweise größer als eines radial weiter außen liegenden Schleif- oder Polierbereichs, kann aber auch umgekehrt kleiner sein.The inclination or an angle of inclination or angle of attack, which is considered or measured with respect to the axis of rotation, at least one radially further inside grinding or polishing range is preferably greater than a radially outer grinding or polishing range, but may also be smaller.
Eine Differenz zwischen dem Neigungswinkel wenigstens eines radial weiter innen liegenden Schleif- oder Polierbereichs und dem Neigungswinkel eines radial weiter außen liegenden Schleif- oder Polierbereichs beträgt insbesondere von 5° bis 75°, vorzugsweise von 8° bis 35°, wodurch ein für den Benutzer ergonomischer und ausreichender Unterschied im Anstellen des Werkzeugs gegenüber dem Werkstück gewährleistet ist.A difference between the angle of inclination of at least one radially inner grinding or polishing area and the angle of inclination of a radially outermost grinding or polishing area is in particular from 5 ° to 75 °, preferably from 8 ° to 35 °, whereby a more ergonomic for the user and sufficient difference in the employment of the tool against the workpiece is guaranteed.
Bevorzugt verlaufen die Schleif- oder Polierbereiche oder eine Hüllkurve der einander überlappenden Schleif- oder Polierelemente in einem Radialschnitt oder in radialer Richtung wenigstens teilweise im Wesentlichen linear oder weisen einen in radialer Richtung im wesentlichen linear verlaufenden Bereich auf. Die Neigung oder der Neigungswinkel wird dann im Allgemeinen jeweils im Wesentlichen linear verlaufenden Bereich bestimmt oder gemessen.Preferably, the grinding or polishing regions or an envelope of the overlapping grinding or polishing elements in a radial section or in the radial direction at least partially substantially linear or have a radially substantially linearly extending region. The slope or angle of inclination is then generally determined or measured in each substantially linearly extending region.
Es kann nun in einer Ausführungsform ein radial weiter innen liegender Schleif- oder Polierbereich eine geringere Abrasivität oder ein feineres Abrasivmaterial aufweisen als ein radial weiter außen liegender Schleif- oder Polierbereich oder auch umgekehrt. Die Bereiche werden dabei so ausgelegt und angeordnet, dass ein feinerer Schleif- oder Polierbereich zwar ggf. gleichzeitig z. B. am Rand oder nach Abnutzung mit einem gröberen Schleifbereich an der Werkstückoberfläche eingreifen kann, jedoch nicht umgekehrt.In one embodiment, it is possible for a grinding or polishing region lying radially inwards to have a lower abrasiveness or a finer abrasive material than a grinding or polishing region located radially further outwards or vice versa. The areas become like that designed and arranged that a finer grinding or polishing area while possibly simultaneously z. B. at the edge or after wear can engage with a coarser grinding area on the workpiece surface, but not vice versa.
Die Schleif- oder Polierbereiche oder Schleif- oder Polierelemente radial benachbarter Radialbereiche können nun unmittelbar aneinander angrenzen oder auch in einem vorbestimmten Abstand voneinander angeordnet sein.The grinding or polishing regions or grinding or polishing elements of radially adjacent radial regions can now adjoin one another directly or can also be arranged at a predetermined distance from one another.
Ein radial weiter innen liegender Radialbereich kann sich insbesondere in radiale Richtung weiter erstrecken als ein radial weiter außen liegender Radialbereich. Gemäß dieser Ausführungsform ist also vorgesehen, dass ein radial äußerer Schleif- bzw. Polierbereich - radial gesehen - schmaler ist als ein radial weiter innen angeordneter Bereich.A radially further inward radial region can extend further, in particular in the radial direction, than a radially outer region of the radial region. According to this embodiment, it is thus provided that a radially outer grinding or polishing region - viewed radially - is narrower than a radially further inwardly arranged region.
Es kann nun in einer Ausführungsform die Form der Trägerstruktur im Radialschnitt so gewählt sein, dass sich die gewünschte Hüllkurve der Schleif- oder Polierelemente ergibt, wobei die Schleif- oder Polierelemente über ihre Erstreckung eine konstante Dicke aufweisen, oder der Trägerstruktur in wenigstens einem der Radialbereiche dieselbe Neigung zur Drehachse aufweisen wie der wenigstens eine Schleif- oder Polierbereich in diesem Radialbereich. Durch eine Überlappung der Elemente oder Lamellen kann die Anordnung in der Mitte auch dicker sein als weiter außen, die Hüllkurve also dort ansteigen. Generell kann durch die Länge und Zahl der Elemente oder Lamellen auch die Bauhöhe verändert werden.In one embodiment, the shape of the carrier structure may be selected in a radial section such that the desired envelope of the grinding or polishing elements results, the grinding or polishing elements having a constant thickness over their extent, or the carrier structure in at least one of the radial regions have the same inclination to the axis of rotation as the at least one grinding or polishing area in this radial area. By overlapping the elements or lamellae, the arrangement in the middle may also be thicker than further out, thus increasing the envelope there. In general, the length and number of elements or slats and the height can be changed.
In einer weiteren Variante können bei einer vorgegebenen, insbesondere flachen, Form der Trägerstruktur die Schleif- oder Polierelemente im Radialschnitt so geformt sein, dass sich die gewünschte Hüllkurve der Schleif- oder Polierelemente ergibt, oder zwischen einer dem Trägerstruktur zugewandten Fläche und einer Schleif- oder Polierfläche der Schleif- oder Polierelemente eine Neigung vorgesehen sein, aus der sich die in dem zugehörigen Radialbereich vorgesehene Neigung des wenigstens einen Schleif- oder Polierbereichs zur Drehachse ergibt und die insbesondere bei einer flachen, senkrecht zur Drehachse gerichteten Trägerstruktur gleich der Neigung des wenigstens einen Schlelf- oder Polierbereichs zur Drehachse ist.In a further variant, in a given, in particular flat, shape of the support structure, the grinding or polishing elements can be shaped in radial section so as to give the desired envelope of the grinding or polishing elements, or between a surface facing the support structure and a grinding or polishing Polishing surface of the grinding or Polierelemente be provided an inclination from which there is provided in the associated radial region inclination of at least one grinding or polishing area to the axis of rotation and in particular for a flat, perpendicular to the axis of rotation support structure equal to the inclination of the at least one Schlelf- or polishing area Rotation axis is.
Besonders bevorzugt sind genau zwei Schleif- oder Polierbereiche vorgesehen. Die Erfindung stellt also bevorzugt auf eine Schleif- oder Polierscheibe mit zwei konzentrischen Anordnungen von Lamellen (d. h. Schleif- oder Polierelementen bzw. Schleif- oder Poliersegmente) ab, die bevorzugt wie Schmirgelpapier ausgebildet sind und auf einen scheibenförmigen Trägerstruktur Insbesondere aufgeklebt sind. Im äußeren Ring sind bevorzugt gröbere Schleiflamellen vorgesehen, im inneren Ring feinere Schleiflamellen. Die Lamellen des inneren Rings sind bevorzugt unter einem kleineren Einstellwinkel angeordnet als die Lamellen im äußeren Ring.More preferably, exactly two grinding or polishing areas are provided. The invention thus preferably relates to a grinding or polishing disc having two concentric arrangements of laminations (i.e., grinding or polishing elements or grinding or polishing segments), which are preferably designed like emery paper and are glued onto a disc-shaped support structure. In the outer ring coarser grinding lamellae are preferred, in the inner ring finer grinding lamellae. The fins of the inner ring are preferably arranged at a smaller setting angle than the fins in the outer ring.
Somit kann mit einer einzigen Schleifscheibe durch stärkeres Anstellen der Schleif- bzw. Polierscheibe relativ zum zu bearbeitenden Werkstück mit den Schleiflamellen des äußeren Rings eine Grobbearbeitung der Oberfläche vorgenommen werden; mit den Lamellen des inneren Rings kann durch flacheres Anstellen der Scheibe eine Feinbearbeitung erfolgen. Insbesondere kann die Grobbearbeitung mit einem größeren Schleifkorn erfolgen, während dann die Feinbearbeitung als Nachpoliervorgang erfolgen kann, wozu die Lamellen mit entsprechend feinkörnigem Abrasivmaterial versehen sind. Es können dabei grundsätzlich beliebige Abrasivmaterialien in den mindestens zwei Schleif- bzw. Polierbereichen eingesetzt werden.Thus, with a single grinding wheel, by roughing the grinding or polishing disc relative to the workpiece to be machined with the grinding blades of the outer ring, a rough machining of the surface can be made; with the lamellae of the inner ring can be done by flatter hiring the disc a fine machining. In particular, the roughing can be done with a larger abrasive grain, while then the fine machining can be done as Nachpoliervorgang what the lamellae are provided with correspondingly fine-grained abrasive material. In principle, any abrasive materials can be used in the at least two grinding or polishing areas.
Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen weiter erläutert. Dabei wird auch auf die Zeichnungen Bezug genommen, in deren
- FIG 1
- ein Schleif- und/oder Polierwerkzeug mit zwei Trägerkörpern in einer Explosionsdarstellung,
- FIG 2
- der größere Trägerkörper des Schleif- und/oder Polierwerkzeugs gemäß
FIG 1 in einer Draufsicht auf de Vorderseite, - FIG 3
- der größere Trägerkörper gemäß
FIG 2 in einer Draufsicht auf seine Rückseite, - FIG 4
- der kleinere Trägerkörper des Schleif- und/oder Polierwerkzeugs gemäß
FIG 1 in einer Draufsicht auf seine Vorderseite, - FIG 5
- der kleinere Trägerkörper gemäß
FIG 4 in einer Draufsicht auf seine Rückseite, - FIG 6
- das Schleif- und/oder Polierwerkzeug gemäß
FIG 1 im zusammengesetzten Zustand in einer zentralen Schnittdarstellung, - FIG 7
- eine weitere Ausführungsform zweier Trägerkörper (ohne Schleifelemente) eines Schleif- und/oder Polierwerkzeuges im zusammengesetzten Zustand in einer zentralen Schnittdarstellung,
- FIG 8
- eine Detailansicht aus dem Werkzeug gemäß
FIG 7 in einem Schnitt und - FIG 9
- das Werkzeug gemäß
FIG 7 mit Schleif- und/oder Polierbereichen im an einem Winkelschleifer aufgespannten Zustand in einer Schnittdarstellungund 8
- FIG. 1
- a grinding and / or polishing tool with two carrier bodies in an exploded view,
- FIG. 2
- the larger carrier body of the grinding and / or polishing tool according to
FIG. 1 in a plan view of the front, - FIG. 3
- the larger carrier body according to
FIG. 2 in a plan view of his back, - FIG. 4
- the smaller carrier body of the grinding and / or polishing tool according to
FIG. 1 in a plan view of his front, - FIG. 5
- the smaller carrier body according to
FIG. 4 in a plan view of his back, - FIG. 6
- the grinding and / or polishing tool according to
FIG. 1 in the assembled state in a central sectional view, - FIG. 7
- a further embodiment of two carrier bodies (without grinding elements) of a grinding and / or polishing tool in the assembled state in a central sectional view,
- FIG. 8
- a detailed view from the tool according to
FIG. 7 in a cut and - FIG. 9
- the tool according to
FIGS. 7 and 8 with grinding and / or polishing areas in the clamped on an angle grinder state in a sectional view
Die anhand der
Durch die Öffnungen 11 und 12 wird im Allgemeinen eine Drehwelle einer Werkzeugmaschine, insbesondere einer mit der Hand zu haltenden elektrischen oder pneumatischen Handschleifmaschine, beispielsweise einem Winkelschleifer, mit einem elektrischen Antriebsmotor oder pneumatischen Antrieb, gesteckt und die beiden Trägerkörper 21 und 22 werden an dieser Drehwelle befestigt, insbesondere verspannt mit - nur in
Jeder der Trägerkörper 21 und 22 trägt eine ringförmige Anordnung von Schleif- und/oder Polierelementen.Each of the
Der erste, kleinere Trägerkörper 21 trägt in einem Ring- oder Radialbereich 3 auf einem ebenen und schräg nach außen unter dem Winkel α (
Der zweite, größere Trägerkörper 22 hat in seinem Außenbereich einen Ring- oder Radialbereich 4, in dem im dargestellten Ausführungsbeispiel eine Vielzahl von Schleif- oder Polierelementen 9 einander überlappend angeordnet sind. Die Schleif- oder Polierelemente 9 sind auf einem nach außen abfallenden ebenen Trägerbereich 44 des Trägerkörpers 22 befestigt. In
Die Schleif- oder Polierelemente 8 und 9 sind auf ihren jeweiligen Trägerbereichen 33 und 44 insbesondere aufgeklebt mit einem geeigneten Klebematerial.The grinding or polishing
Radial nach innen zur Drehachse 5 hin sind die Trägerkörper 21 und 22 in ihrer Form so angepasst, dass sie formschlüssig ineinandergesetzt werden können. Im Ausführungsbeispiel der
Wie im Vergleich aus der Vorderansicht gemäß
Der kleinere, erste Trägerkörper 21 weist dagegen, wie in
Die Rückseite des zentralen Ringbereichs 31 und des konischen Bereichs 32 sowie die Rückseite des Trägerbereichs 33 des kleineren Trägerkörpers 21 sind nun in ihrer Form, insbesondere in den radialen Abmessungen und in den Neigungen zur Drehachse 5, gleich zu den an der Vorderseite des größeren Trägerkörpers 22 vorgesehenen korrespondierenden Bereichen, nämlich dem inneren Ringbereich 41, dem konischen Bereich 42 und dem konischen Bereich 43. Der konische Bereich 43 des größeren Trägerkörpers 22 ist in Anpassung an den Trägerbereich 33 des kleineren Trägerkörpers 21 ebenfalls unter dessen Neigungswinkel α zur Drehachse 5 geneigt. Es kommen dann die inneren Ringbereiche 31 und 41 und die konischen Bereiche 43 und 33 und die steileren konischen Bereiche 32 und 42 gegeneinander oder aufeinander zu liegen, wodurch auch eine radiale Begrenzung gebildet wird, so dass der innere Trägerkörper 21 im äußeren Trägerkörper 22 radial formschlüssig gehalten ist. Eine zusätzliche radiale Begrenzung bildet eine zylindrische Wand 47 des größeren Trägerkörpers 22, an der die zylindrische Außenseite des äußeren Ringbereichs 34 des kleineren Trägerkörpers 21 anschlägt oder zu liegen kommt. Im eingesetzten Zustand ist somit der kleinere Trägerkörper 21 im größeren Trägerkörper 22, wie insbesondere in
Der durch die Drehachse 5 verlaufende Durchmesser des kleineren Trägerkörpers 21 ist in
Somit ist in den dargestellten Ausführungsformen der äußere Schleif- oder Polierbereich 7 steiler angestellt als der innere Schleif- oder Polierbereich 6. Dadurch kann durch entsprechendes Anstellen des Werkzeugs 1 mit der das Werkzeug 1 antreibenden Handmaschine wie einer Winkelschleifmaschine unter verschiedenen Anstellwinkeln relativ zur Werkstückoberfläche entweder der äußere Schleif- oder Polierbereich 7 oder der innere Schleif- oder Polierbereich 6 zum Einsatz oder zur Wirkung kommen. Dies hat den Vorteil, dass das Material des Werkstücks einfach mit einem Handgerät und einem Werkzeug 1 mit unterschiedlichen Abrasivmaterialien behandelt werden kann, insbesondere unterschiedlich geschliffen oder geschliffen und poliert oder unterschiedlich poliert werden kann. Mit anderen Worten, das Werkzeug 1 kann durch entsprechende Anstellung während der Bearbeitung wahlweise so betrieben werden, dass unabhängig voneinander entweder der radial äußere oder dass der radial innere Bereich in Eingriff gebracht werden kann.Thus, in the illustrated embodiments, the outer grinding or polishing area 7 is made steeper than the inner grinding or polishing area 6. Thus, by appropriately adjusting the tool 1 with the tool 1 driving hand machine such as an angle grinder at different angles of attack relative to the workpiece surface either outer grinding or polishing area 7 or the inner grinding or polishing area 6 are used or come into effect. This has the advantage that the material of the workpiece can be easily treated with a hand tool and a tool 1 with different abrasive materials, in particular ground differently or sanded and polished or can be polished differently. In other words, the tool 1 can be selectively operated by appropriate adjustment during machining so that either the radially outer or that the radially inner region can be brought into engagement independently of each other.
Die inneren Schleif- oder Polierelemente 8 und die äußeren Schleif- oder Polierelemente 9 können in allen Ausführungsformen in radialer Richtung R ummittelbar aneinander stoßen oder auch voneinander um einen radialen Abstand von typischerweise 1 mm bis 10 mm beabstandet sein.The inner grinding or polishing
Wenn die Trägerstruktur 2 bereits die radialen Neigungen der Schleif- oder Polierbereiche 6 und 7 in den Radialbereichen 3 und 4 vorgibt oder aufweist, können die Schleif- oder Polierelemente 8 und 9 mit jeweils konstanter Dicke ausgebildet sein, so dass deren Schleif- bzw.-. Polieroberflächen parallel zu den Trägerbereichen 33 und 44 der Trägerstruktur 2 und damit unter den gleichen Neigungswinkeln α bzw. β verlaufen. Die Hüllkurve der Schleif- oder Polierelemente 8 und 9 entspricht somit dem radial linearen Verlauf der Trägerbereiche 33 und 44 der Trägerstruktur 2. Dies ermöglicht die Verwendung von Standardmaterial konstanter Dicke für die Schleif- oder Polierelemente 8 und 9.If the support structure 2 already predetermines or has the radial inclinations of the grinding or polishing regions 6 and 7 in the
Es kann aber auch die Neigung der Schleif- oder Polierbereiche 6 und 7 an den Oberflächen der Schleif- oder Polierelemente 8 und 9 zusätzlich oder sogar vollständig durch die Form der Schleif- oder Polierelemente 8 und 9 bei vorgegebener Form der Trägerflächen der Trägerstruktur 2 bewirkt oder eingestellt werden, beispielsweise durch einen trapezförmigen Radialschnitt der Schleif- oder Polierelementen 8 und 9.However, the inclination of the grinding or polishing regions 6 and 7 on the surfaces of the grinding or polishing
Dargestellt sind in
In dem Ausführungsbeispiel der
Im Allgemeinen liegt die Differenz α - β der Neigungswinkel α und β in einem Intervall von 5° bis 75°, vorzugsweise von 8° bis 35°. Die einzelnen Neigungswinkel werden im Allgemeinen wie folgt eingestellt. Der Neigungswinkel α aus dem Bereich von 20° bis 90° und der Neigungswinkel β aus dem Bereich von 15° bis 85°.In general, the difference α - β is the inclination angle α and β at an interval of 5 ° to 75 °, preferably 8 ° to 35 °. The individual tilt angles are generally set as follows. The inclination angle α from the range of 20 ° to 90 ° and the inclination angle β from the range of 15 ° to 85 °.
Zwischen dem horizontalen Innenbereich 31 beim Trägerkörper 21 und 41 beim Trägerkörper 22 einerseits und dem konischen Bereich 32 bzw. 42 ist zusätzlich jeweils ein zylindrischer Bereich 38 bzw. 48 gebildet. Die zylindrischen Bereiche 38 und 48 haben einen deutlich geringeren Abstand oder Toleranz a zueinander, beispielsweise um die 0,1 mm, als die beiden konischen Bereiche 32 und 42, die um einen Abstand oder eine Toleranz b von beispielsweise 0,5 mm beabstandet sind, und dienen somit als radiale Spielbegrenzung oder auch zur radialen Fixierung.Between the horizontal
Axial zur Drehachse 5 werden die beiden Trägerkörper 21 und 22 vorzugsweise durch Spann- oder Klemmkräfte kraftschlüssig gehalten. Dies ist im aufgespannten Zustand anhand
Die Erfindung beschränkt sich nicht auf das dargestellte Ausführungsbeispiel. Weiterhin denkbar sind Ausführungen, bei denen die Schleif- oder Polierbereiche der Trägerkörper aneinander angrenzen, die gleiche Neigung und/oder die gleichen abrasiven Eigenschaften aufweisen. Ebenso ist es möglich an einen Trägerkörper mehrere Schleif- oder Polierbereiche mit gleichen oder unterschiedlichen Neigungen vorzusehen und solche Trägerkörper miteinander zu kombinieren.The invention is not limited to the illustrated embodiment. Further conceivable embodiments are those in which the grinding or polishing regions of the carrier bodies adjoin one another, have the same inclination and / or the same abrasive properties. It is likewise possible to provide a plurality of grinding or polishing regions with the same or different inclinations to a carrier body and to combine such carrier bodies with one another.
Die Erfindung ermöglicht somit einen modularen Werkzeugaufbau, so dass das Werkzeug je nach Verwendungszweck individuell zusammengestellt werden kann.The invention thus enables a modular tool design, so that the tool can be put together individually depending on the purpose.
- 11
- Schleif- und/oder PolierwerkzeugGrinding and / or polishing tool
- 22
- Trägerstruktursupport structure
- 3, 43, 4
- Radialbereichradial area
- 55
- Drehachseaxis of rotation
- 6, 76, 7
- Schleif- oder PolierbereichGrinding or polishing area
- 8, 98, 9
- Schleif- oder PolierelementGrinding or polishing element
- 11, 1211, 12
- Öffnungopening
- 21, 2221, 22
- Trägerkörpersupport body
- 25, 2625, 26
- Öffnungopening
- 3131
- Ringbereichring area
- 3232
- konischer Bereichconical area
- 3333
- Trägerbereichsupport region
- 3434
- flacher Ringbereichflat ring area
- 3838
- zylindrischer Bereichcylindrical area
- 4141
- Ringbereichring area
- 42, 43, 4542, 43, 45
- konischer Bereichconical area
- 4444
- Trägerbereichsupport region
- 4646
- Ringbereichring area
- 4747
- zylindrische Wandcylindrical wall
- 4848
- zylindrischer Bereichcylindrical area
- 5050
- Winkelschleiferangle
- 5151
- Hülseshell
- 5252
- Drehwellerotary shaft
- 53, 5453, 54
- Spannmutterlocknut
- D, d, d', d"D, d, d ', d "
- Durchmesserdiameter
- RR
- radiale Richtungradial direction
- αα
- Winkelangle
- ββ
- Winkelangle
- a, ba, b
- Abstanddistance
Claims (14)
- Sanding and/or polishing tool (1),a) which has a support structure (2),b) wherein in each case at least one sanding or polishing region (6, 7) is arranged at least on one side of the support structure (2) in at least two different radial regions (3, 4) of the support structure (2) that are arranged concentrically with a rotation axis (5) of the sanding and/or polishing tool (1),c) wherein the support structure (2) comprises at least two separate or separately produced support bodies (21, 22),d) wherein each support body (21, 22) has in each case at least one of the radial regions (3, 4), in which in each case at least one of the sanding or polishing regions (6, 7) is arranged,e) wherein the at least two support bodies (21, 22) of the support structure (2) are connected detachably together,f) wherein the at least two support bodies (21, 22) each have an opening (11, 12) concentrically with the rotation axis (5), wherein the support structure (2) composed of the support bodies (21, 22) is fastened or fastenable to a power tool, in particular by means of separate clamping means (53, 54), after a rotary shaft (52) has been inserted into or through these openings (11, 12),g) wherein at least two support bodies (21, 22) have different radial dimensions from one another in the radial direction with respect to the rotation axis (5), and at least one radially outer radial region (4) is attached to a radially larger support body (22) and at least one radially inner radial region (3) is attached to a radially smaller support body (21),
characterized in thath) the at least two support bodies (21, 22) are arranged in a manner engaging in one another and are connectable or connected together in a form-fitting manner at least in one direction, in particular a radial direction,i) the at least one sanding or polishing region (6) of at least one first support body (21) has a different inclination to the rotation axis than the at least one sanding or polishing region (7) of at least one second support body (22), andj) a plurality of sanding or polishing regions (6, 7) that are arranged in succession in the circumferential direction around the rotation axis (5) are provided in at least two radial regions (3, 4), said sanding or polishing regions (6, 7) being formed in each case by individual sanding or polishing elements (8, 9), wherein the sanding or polishing elements (8, 9) are arranged in an overlapping manner and are formed in a lamellar and/or rectangular or trapezoidal manner. - Sanding and/or polishing tool (1) according to Claim 1, in which at least two support bodies (21, 22) of the support structure (2) rest against one another in the mounted state, in particular in the radial direction, and/or are mounted in a form-fitting manner on one another or are arranged at a distance (a, b) from or with limited play with respect to one another at least in the radial direction.
- Sanding and/or polishing tool (1) according to either of the preceding claims, in which a radial region (3, 4) of at least one support body (21, 22) is located in a radially outer peripheral region of the support body (21, 22).
- Sanding and/or polishing tool (1) according to one of the preceding claims, in which the at least one sanding or polishing region (6) has different abrasive properties in at least one first radial region (3) from the at least one sanding or polishing region (7) in at least one second radial region (3).
- Sanding and/or polishing tool (1) according to one of the preceding claims, in which the inclination or a setting angle or inclination angle (α) of at least one sanding or polishing region (6) located radially further in or closer to the rotation axis is greater than the inclination or an inclination angle (β) of a sanding or polishing region (7) located radially further out or further away from the rotation axis.
- Sanding and/or polishing tool (1) according to one of Claims 1 to 4, in which the inclination or an inclination angle (α) of at least one sanding or polishing region (6) located radially further in or closer to the rotation axis is smaller than the inclination or an inclination angle (β) of a sanding or polishing region (7) located radially further out or further away from the rotation axis.
- Sanding and/or polishing tool (1) according to Claim 5 or Claim 6, in which a difference between the inclination angle (α) of at least one sanding or polishing region (6) located radially further in or closer to the rotation axis and the inclination angle (β) of a sanding or polishing region (7) located radially further out or further away from the rotation axis lies in a range of from 5° to 75°, preferably from 8° to 35°.
- Sanding and/or polishing tool according to one of the preceding claims, in which each sanding or polishing element (8, 9) has a support element, wherein abrasive material (10) is arranged on one side of the support element or abrasive material (10) is embedded in the support element.
- Sanding and/or polishing tool according to one of the preceding claims, in which the number of sanding or polishing regions or elements (8, 9) in the different radial regions (6, 7) is different, and in particular is smaller or larger in a radial region (3) located radially further in than in a radial region (4) located radially further out.
- Sanding and/or polishing tool according to one of the preceding claims, in which the sanding or polishing regions (6, 7) extend at least partially in a substantially linear manner in a radial section or in the radial direction or an envelope curve of the mutually overlapping sanding or polishing elements (8, 9) has a region (11, 12) that extends in a substantially linear manner in a radial section or in the radial direction, wherein preferably the inclination or the inclination angle (α, β) is determined or defined in each case in the region (11, 12) of the sanding or polishing regions (6, 7) that extends in a substantially linear manner or in the envelope curve of the sanding or polishing elements (8, 9).
- Sanding and/or polishing tool according to one of the preceding claims, in which the sanding or polishing regions (6, 7) or sanding or polishing elements (8, 9) of radially adjacent radial regions (3, 4) directly adjoin one another or are arranged at a predetermined distance from one another.
- Sanding and/or polishing tool according to one of the preceding claims, in which a radial region (3) located radially further in extends further in the radial direction (R) than a radial region (4) located radially further out.
- Sanding and/or polishing tool according to one of the preceding claims, in which the form of the support structure (2) is selected in radial section such that a desired envelope curve of the sanding or polishing elements (8, 9) results, wherein the sanding or polishing elements (8, 9) have constant thickness over their extent, or in which the support structure has the same inclination to the rotation axis (5) in at least one of the radial regions (3) as the at least one sanding or polishing region (6) in this radial region (3).
- Sanding and/or polishing tool according to one of the preceding claims, in which, in the case of a predefined, in particular flat, form of the support structure (2), the sanding or polishing elements (8, 9) are selected in radial section such that a desired envelope curve of the sanding or polishing elements (8, 9) results, or between a surface facing the support structure and a sanding or polishing surface (6) of the sanding or polishing elements (8, 9) there is provided an inclination, from which the inclination, provided in the associated radial region (3), of the at least one sanding or polishing region (6) to the rotation axis (5) results, and which is equal to the inclination of the at least one sanding or polishing region (6) to the rotation axis (5) in particular in the case of a flat support structure directed perpendicularly to the rotation axis.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200910025116 DE102009025116A1 (en) | 2009-06-11 | 2009-06-11 | Grinding and / or polishing tool and manufacturing method |
PCT/EP2010/056849 WO2010142520A1 (en) | 2009-06-11 | 2010-05-19 | Grinding and/or polishing tool, and production method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2440371A1 EP2440371A1 (en) | 2012-04-18 |
EP2440371B1 true EP2440371B1 (en) | 2013-04-03 |
Family
ID=42937306
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10723024A Not-in-force EP2440371B1 (en) | 2009-06-11 | 2010-05-19 | Grinding and/or polishing tool, and production method |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2440371B1 (en) |
DE (1) | DE102009025116A1 (en) |
WO (1) | WO2010142520A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014102688A1 (en) * | 2014-02-28 | 2015-09-03 | Adolf Würth GmbH & Co. KG | Polishing device with heat dissipation device |
ES2639374B1 (en) * | 2016-04-26 | 2018-09-12 | Abel Fernando PEREIRA DE OLIVEIRA | Multiangular abrasive disc for sander machines |
EP3434414A1 (en) * | 2017-07-26 | 2019-01-30 | Klingspor AG | Material processing disc |
CN111805359A (en) * | 2020-07-16 | 2020-10-23 | 绍兴市神龙铝塑制品有限公司 | Finishing treatment device for aluminum product processing production and operation method thereof |
CN112676999A (en) * | 2020-12-30 | 2021-04-20 | 华侨大学 | Diamond grinding and polishing integrated processing equipment and processing method thereof |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2750023A1 (en) | 1977-11-09 | 1979-05-10 | Dornhan Gmbh & Co Maschf | Tool for cleaning wooden chopping blocks - has plastics wheel with blades covered with silicon-carbide or emergy cloth |
CH685930A5 (en) | 1992-09-16 | 1995-11-15 | Revema Ag | Bevel grinding head for shaping stone |
US5503592A (en) | 1994-02-02 | 1996-04-02 | Turbofan Ltd. | Gemstone working apparatus |
US5752876A (en) | 1995-10-23 | 1998-05-19 | Weiler Brush Company, Inc. | Flap disc abrasive tool |
US6062958A (en) | 1997-04-04 | 2000-05-16 | Micron Technology, Inc. | Variable abrasive polishing pad for mechanical and chemical-mechanical planarization |
ATE293515T1 (en) | 2000-06-19 | 2005-05-15 | Struers As | A MULTI-ZONE GRINDING AND/OR POLISHING DISC |
EP1266724A1 (en) | 2001-06-12 | 2002-12-18 | sia Abrasives Industries AG | Grinding disc, intermediate product and manufacturing method of such a grinding disc |
JP2007075949A (en) | 2005-09-14 | 2007-03-29 | Ebara Corp | Polishing platen and polishing device |
-
2009
- 2009-06-11 DE DE200910025116 patent/DE102009025116A1/en not_active Withdrawn
-
2010
- 2010-05-19 WO PCT/EP2010/056849 patent/WO2010142520A1/en active Application Filing
- 2010-05-19 EP EP10723024A patent/EP2440371B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
WO2010142520A1 (en) | 2010-12-16 |
DE102009025116A1 (en) | 2010-12-16 |
EP2440371A1 (en) | 2012-04-18 |
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