EP2436810A2 - Strickverfahren für dreidimensional geformte Maschenware und dreidimensional geformte Maschenware - Google Patents

Strickverfahren für dreidimensional geformte Maschenware und dreidimensional geformte Maschenware Download PDF

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Publication number
EP2436810A2
EP2436810A2 EP11008037A EP11008037A EP2436810A2 EP 2436810 A2 EP2436810 A2 EP 2436810A2 EP 11008037 A EP11008037 A EP 11008037A EP 11008037 A EP11008037 A EP 11008037A EP 2436810 A2 EP2436810 A2 EP 2436810A2
Authority
EP
European Patent Office
Prior art keywords
knitting
knitted fabric
stitch row
fabric portion
knitted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11008037A
Other languages
English (en)
French (fr)
Other versions
EP2436810A3 (de
Inventor
Kazuyoshi Okamoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shima Seiki Mfg Ltd
Original Assignee
Shima Seiki Mfg Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shima Seiki Mfg Ltd filed Critical Shima Seiki Mfg Ltd
Publication of EP2436810A2 publication Critical patent/EP2436810A2/de
Publication of EP2436810A3 publication Critical patent/EP2436810A3/de
Withdrawn legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/102—Patterned fabrics or articles with stitch pattern
    • D04B1/108—Gussets, e.g. pouches or heel or toe portions
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/03—Shape features
    • D10B2403/033—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process
    • D10B2403/0332—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process with gussets folding into three dimensional shape, e.g. seat covers
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/08—Upholstery, mattresses

Definitions

  • the present invention relates to a knitting method of a three dimensionally (3D) shaped-knitted fabric for knitting a 3D shaped-knitted fabric having a complex shape such as a sofa cover, and a 3D shaped-knitted fabric knitted with such knitting method.
  • Patent document 1 discloses a knitting method of a 3D shaped-knitted fabric having a three-dimensional shape profile using a flat knitting machine.
  • knitting is carried out such that all four sides of the rectangle knitted fabric are held on the needle beds.
  • Circling knitting is then carried out on the four sides with the rectangle knitted fabric, in which all four sides are held on the needle beds, as a bottom surface of the 3D shaped-knitted fabric, thereby knitting four side surfaces of the 3D shaped-knitted fabric following the bottom surface.
  • 3D shaped-knitted fabric having a cubic shape or a quadrangular pyramid shape, and various 3D shaped-knitted fabrics such as slippers, bags, gloves and the like can be knitted as described in the embodiment of the relevant document.
  • the present invention has been made in view of such situation, and an object thereof is to provide a knitting method of a 3D shaped-knitted fabric with which a 3D shaped-knitted fabric having a more complex shape than the related art can be knitted, and a 3D shaped-knitted fabric knitted by applying the knitting method.
  • a knitting method of a 3D shaped-knitted fabric of the present invention is a knitting method of a 3D shaped-knitted fabric in which a set-up surface to become one surface of the 3D shaped-knitted fabric is first knitted and remaining surfaces of the 3D shaped-knitted fabric are knitted with the set-up surface as a base when knitting the 3D shaped-knitted fabric using a flat knitting machine having at least a pair of front and back needle beds and in which stitches can be transferred between the front and back needle beds.
  • the knitting method of a 3D shaped-knitted fabric of the present invention includes a base knitting step in which a base knitted fabric portion, including four sides of a lower side, an upper side, a right side, and a left side, is knitted such that at least three sides of the four sides are held on the needle beds; and a projection knitting step in which a projecting knitted fabric portion is knitted from at least one side of the base knitted fabric portion such that the projecting knitted fabric portion has a smaller knitting width than the relevant one side to complete the set-up surface including the base knitted fabric portion and the projecting knitted fabric portion.
  • the base knitting step after forming a plurality of stitches (stitches referred to herein include pickup stitches) with at least one of the front and back needle beds, knitting a new stitch row following a set-up stitch row comprising such stitches to increase the knitting course of the base knitted fabric portion and moving the new stitch row to one side in the knitting width direction to form pickup stitches to become a part of the left side and the right side on the knitting needle that became an empty needle by the movement and on an empty needle substantially facing the end in the moving direction of the moved new stitch row are repeated.
  • stitches include pickup stitches
  • the projection knitting step is particularly preferably carried out in the following manner.
  • moving stitch rows on both sides of an intermediate stitch row at the intermediate portion in the knitting width direction, of the stitch rows configuring one side of the base knitted fabric portion, to positions spaced apart from the intermediate stitch row in the needle bed same as the intermediate stitch row, and knitting a new stitch row following the two empty needles sandwiching the intermediate stitch row obtained by the movement and the intermediate stitch row are repeated.
  • the projection knitting step is particularly preferably carried out in the following manner.
  • moving an end stitch row including the end, of the stitch rows configuring one side of the base knitted fabric portion, to a position spaced apart from the remaining stitch row in the needle bed same as the remaining stitch row, and knitting a new stitch row following an empty needle formed by the movement, the moved end stitch row, and an empty needle substantially facing the end in the moving direction of the moved end stitch row are repeated.
  • the projection knitting step is preferably carried out after rotating the relevant stitch row to the needle bed facing the end stitch row. This is a process for smoothly carrying out the knitting of the end stitch row.
  • the 3D shaped-knitted fabric of the present invention is knitted using a flat knitting machine having at least a pair of front and back needle beds and in which stitches can be transferred between the front and back needle beds.
  • the 3D shaped-knitted fabric includes a set-up surface with a base knitted fabric portion having four sides, which is a surface knitted first of the surfaces configuring the 3D shaped-knitted fabric and a projection knitted fabric portion projecting out from at least one side of the four sides; and a plurality of coupling surfaces comprising stitches continuing in a wale direction of a stitch row configuring at least three sides of the set-up surface.
  • the 3D shaped-knitted fabric of the present invention having a more complex shape than the related art can be knitted. This is because the set-up surface knitted first in the 3D shaped-knitted fabric includes the base knitted fabric portion and the projecting knitted fabric portion projecting out from one side of the base knitted fabric portion, and has greater number of sides than the conventional rectangle set-up surface.
  • the sofa cover may, of course, be knitted with a flat knitting machine including a transfer jack bed or a four-bed flat knitting machine other than the two-bed flat knitting machine.
  • the first method is a method of knitting a "convex" rear surface 1 of a sofa cover as shown in Fig. 2(E) , and carrying out knitting in the order of the number in the arrow shown in Figs. 2(A) to 2(D) toward the front end face of the sofa cover with the rear surface 1 as a set-up surface.
  • the second method is a method of knitting a "concave" front end face 2 of a sofa cover as shown in Fig. 2(F) , and carrying out knitting toward the rear surface of the sofa cover with the front end face 2 as a set-up surface.
  • each part of the sofa cover 100 is knitted according to the knitting procedure shown in Figs. 2(A) to 2(D) .
  • the "convex" rear surface 1 shown in Fig. 2(E) includes a rectangle base knitted fabric portion 10, and a rectangle projecting knitted fabric portion 11 projecting out from one side (side on upper side of sofa cover) of the base knitted fabric portion 10. In this case, all sides excluding the side (side a-b in the figure) on the lower side of the sofa cover, of the sides of the "convex" rear surface 1, are held on the needle beds.
  • the knitting step for knitting the "convex" rear surface 1 will be described based on Figs. 3 to 5 .
  • Figs. 3 , 4 “alphabet + number” indicates the number of the knitting step, A to Z, A' to E' indicate the position of the knitting needles of the front needle bed (FB) and the back needle bed (BB), and a to h indicate the positions on the needle bed corresponding to each vertex of the "convex" rear surface 1 shown in Fig. 2(E) .
  • O in the knitting step of Figs. 3 , 4 is the stitch
  • V is the pickup stitch
  • the portion where the knitting operation is actually carried out in each knitting step is shown with a thick line.
  • a schematic view of the held state of the rear surface 1 at the key point of the knitting step of Figs. 3 , 4 is shown in Fig. 5 .
  • the number of knitting needles shown in Figs. 3 , 4 is less than in the actual knitting, and the number of the pickup stitches and stitches held in Figs. 3 , 4 does not match with the number of the pickup stitches and stitches held in Fig. 5 for the sake of convenience of explanation.
  • a pickup stitch is alternately knitted on the knitting needles G, I, K, M, O, Q of the FB and the knitting needles H, J, L, N, P, R of the BB (S1).
  • S2 After knitting a pickup stitch on the knitting needle S of the FB, a new stitch row following a set-up stitch row comprising the pickup stitches of the BB is knitted (S2).
  • the pickup stitch knitted in S2 is at a position substantially facing the stitch at an end in a moving direction of the stitch row knitted in S2 and to be moved in the next S3, and becomes a part of a side d-b (right side) shown in Fig. 2(E) .
  • the stitches held on the BB are then moved toward the right direction in the plane of drawing by two needles (S3), and thereafter, a pickup stitch is knitted on the knitting needle H of the BB that became an empty needle by the movement in S3, and a new stitch row following in a wale direction of the stitch row moved in S3 is knitted (S4).
  • the pickup stitch knitted in S4 becomes a part of a side c-a (left side) shown in Fig. 2(E) .
  • the projecting knitted fabric portion 11 that projects out from the side c-d, which is one side of the base knitted fabric portion 10, is knitted.
  • the side a-b is subjected to bind off process in the present embodiment.
  • the bind off process is the process for forming the opening of the lower part of the sofa cover 100, and a known method can be used.
  • the held state of the base knitted fabric portion 10 subjected to the bind off process is shown in S9 of Fig. 4 and Fig. 5(B) .
  • the projecting knitted fabric portion 11 that projects out from the intermediate portion of the side c-d of the base knitted fabric portion 10 is knitted from the state of S9.
  • an intermediate stitch row of the side c-d comprising the pickup stitches held on the knitting needles K, M of the pickup stitches forming the side c-d and the side d-b of the base knitted fabric portion 10 held on the FB is held as is, and the remaining pickup stitches are transferred in the direction of moving away from the pickup stitches held on the knitting needles K, M (S10, Fig. 5(C) ).
  • the pickup stitches for forming the side c-a held on the BB are also moved by two needles toward the outer side in the knitting width direction.
  • the pickup stitches held on the BB are moved to prevent the cross-over yarn between the FB and the BB near the vertex c from slacking.
  • empty needles are formed in the knitting width of the side c-d of the base knitted fabric portion 10, as shown in Fig. 5(C) .
  • pickup stitches are knitted on the knitting needles I, O of the FB that became empty needles by the transfer of S10 and a new stitch row following the stitch row held on the knitting needles K, M of the FB is formed while moving the yarn feeder in one direction (S11, Fig. 5(D) ).
  • the pickup stitch of the knitting needle I of the FB knitted in S11 becomes a part of the side e-g
  • the pickup stitch of the knitting needle O becomes a part of the side f-h.
  • the pickup stitches held on the FB and the BB are transferred by two needles in the direction of moving away from the relevant stitch row with only the intermediate stitch row remaining as is, similar to S10 (S12). Similar to S11, pickup stitches are formed on the knitting needles I, O of the FB that became empty needles by the transfer of S12, and a new stitch row following the stitch row held on the knitting needles K, M of the FB is knitted (S13). Thereafter, knitting similar to S12, 13 is repeated, so that the rear surface 1 in which all the sides excluding the side a-b are held on the FB or the BB is knitted, as shown in S14.
  • the sofa cover 100 shown in Figs. 2(A) to 2(D) is knitted with the rear surface 1 as the set-up surface.
  • a C-shaped flechage knitting is carried out on the pickup stitches and the stitches held on the FB and the BB shown in S14 to knit the portions (continuing surfaces) corresponding to the upper surface and the side surface of the head rest of the sofa, as well as the side surface of the backrest, as shown in Figs. 2(B) and 2(D) .
  • FIG. 2(B), 2(D) ) ⁇ front end face ( Fig. 2(A) ) are knitted according to the order of the number shown in the arrow shown in Figs. 2(A) to 2(D) , and lastly, the bind off process is performed on the lower end of the front end face to complete the sofa cover 100.
  • the knitting order of the left and the right of the front end face may be interchanged.
  • FIG. 8 is a schematic view showing a held state of the front end face 2 at the key point of the knitting step.
  • the manner of looking at Figs. 6 and 7 is similar to Figs. 3 and 4
  • the manner of looking at Fig. 8 is similar to Fig. 5 .
  • pickup stitches are knitted on the knitting needles B, D, F, H, J, L, N of the BB (T1).
  • T2 After knitting a pickup stitch on the knitting needle O of the FB, a new stitch row continuing to the pickup stitches of the BB is knitted (T2).
  • the pickup stitch knitted in T2 is at a position substantially facing the stitch at an end in the moving direction of the stitch row to be moved in the next T3, and becomes a part of side i-o shown in Fig. 2(F) .
  • the stitches held on the BB are moved toward the right direction in the plane of drawing by two needles (T3), and thereafter, a pickup stitch is knitted on the knitting needle B of the BB that became an empty needle by the movement of the T3 and a new stitch row following the stitch row transferred in T3 is knitted (T4).
  • the pickup stitch knitted in T4 becomes a part of the side j-1 shown in Fig. 2(F) .
  • the rectangle base knitted fabric portion 20 ( Fig. 2(F) ) is thereafter knitted by repeating the knitting similar to T2 to T4.
  • the sides j-l, l-o of the base knitted fabric portion 20 are held on the BB and the side i-o is held on the FB.
  • the pickup stitches of the side j-l of the base knitted fabric portion 20 knitted on the knitting needles B, D, F of the BB are respectively transferred to the knitting needles K, I, G of the FB (T6, Fig. 8(B) ).
  • This transfer is carried out to make the knitting needles of the BB empty so that the stitch row of a projecting knitted fabric portion 21 can be knitted with them when knitting the projecting knitted fabric portion 21, as hereinafter described.
  • a yarn is fed to the knitting needles J, H, F of the BB and the knitting needle E of the FB to knit the stitch row that becomes a part of the projecting knitted fabric portion 21, and a yarn is fed to the knitting needles R, T, V of the BB and the knitting needle U of the FB to knit the stitch row that becomes a part of the projecting knitted fabric portion 22 (T8, Fig. 8(D) ).
  • the pickup stitches knitted on the knitting needle E of the FB, the knitting needle J of the BB, the knitting needle R of the BB, and the knitting needle U of the FB in T8 respectively become a part of the sides 1-n, k-m, p-r, and o-q of Fig. 2(F) .
  • the sides j-l, l-n, i-o, o-q of the front end face 2 are held on the FB and the sides n-m, m-k, k-p, p-r, r-q are held on the BB, and a stitch row following such sides can be knitted.
  • the knitting is carried out in the knitting order opposite to the knitting order shown with the outlined arrows and numbers in Figs. 2(A) to 2(D) with the front end face 2 as the set-up surface to complete the sofa cover 100.
  • knitting is carried out from the upper end to the lower end, and the bind off process is performed at the position on the lower end.
  • both projecting knitted fabric portions 21, 22 may be knitted with one yarn feeder.
  • knitting is carried out toward n ⁇ m ⁇ k ⁇ p of Fig. 2(F) to start the knitting of the projecting knitted fabric portion 22 once the projecting knitted fabric portion 21 is knitted to the upper end.
  • the present invention is not limited to the embodiments described above, and the embodiments described above may be appropriately changed and implemented within a scope not deviating from the gist of the present invention.
  • the base knitted fabric portion 10 (20) of Figs. 2(E) and 2(F) described above is a rectangle, but the base knitted fabric portion 10(20) other than a rectangle may be knitted by carrying out flechage knitting of gradually reducing the knitting width of the side c-d (l-o). As shown in Fig.
  • a dome shaped base knitted fabric portion 30 can be knitted by carrying out flechage knitting of sequentially reducing the knitting width from both ends in the knitting width direction toward the middle in the knitting width direction of the base knitted fabric portion in the process of knitting the base knitted fabric portion.
  • a trapezoid shaped base knitted fabric portion 40 can be knitted by carrying out flechage knitting of sequentially reducing the knitting width with one end side in the knitting width direction of the base knitted fabric portion as a base point in the process of knitting the base knitted fabric portion.
  • the projecting knitted fabric portion 11 may also be formed on the side a-b facing the side c-d from which the projecting knitted fabric portion 11 is knitted as well as the side a-c and the side b-d.
  • the projecting knitted fabric portion projecting out from the base knitted fabric portion is also knitted on the side a-b without carrying out the bind off process in S10 of Fig. 4 and, thus a cross-shaped set-up surface shown in Fig. 9(C) can be knitted.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Woven Fabrics (AREA)
  • Knitting Machines (AREA)
EP11008037.1A 2010-10-04 2011-10-04 Strickverfahren für dreidimensional geformte Maschenware und dreidimensional geformte Maschenware Withdrawn EP2436810A3 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010225068A JP5618742B2 (ja) 2010-10-04 2010-10-04 立体編地の編成方法、および立体編地

Publications (2)

Publication Number Publication Date
EP2436810A2 true EP2436810A2 (de) 2012-04-04
EP2436810A3 EP2436810A3 (de) 2015-08-26

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EP11008037.1A Withdrawn EP2436810A3 (de) 2010-10-04 2011-10-04 Strickverfahren für dreidimensional geformte Maschenware und dreidimensional geformte Maschenware

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EP (1) EP2436810A3 (de)
JP (1) JP5618742B2 (de)
CN (1) CN102443957B (de)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975422A (zh) * 2014-04-02 2015-10-14 株式会社岛精机制作所 膨松针织物及其编织方法
US12070132B2 (en) 2022-09-09 2024-08-27 MillerKnoll, Inc. Seating structure having a knitted suspension material

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6045245B2 (ja) * 2012-08-06 2016-12-14 株式会社島精機製作所 編地の編成方法、および編地
CN108754820B (zh) * 2018-08-23 2023-08-29 福建荣荣新材料股份有限公司 一体编织成型的多边体织物及其编织方法
JP6529057B1 (ja) * 2018-11-22 2019-06-12 Ｔｂカワシマ株式会社 一体型カバー部材
CN113604951B (zh) * 2021-09-07 2022-10-25 江南大学 一种全成形立方体盒状织物的织造工艺
CN113604952B (zh) * 2021-09-07 2022-10-11 江南大学 一种针对底面较宽的全成形立方体织物的织造工艺

Citations (1)

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Publication number Priority date Publication date Assignee Title
WO2008143172A1 (ja) 2007-05-18 2008-11-27 Shima Seiki Manufacturing, Ltd. ３次元編物の編成方法とこれを用いた３次元編物

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JPH0770886A (ja) * 1993-08-31 1995-03-14 Shima Seiki Mfg Ltd 角部を有する立体的な編地の編成方法
KR100854959B1 (ko) * 2001-05-08 2008-08-28 가부시키가이샤 시마세이키 세이사쿠쇼 횡편기로 편성되는 칼라를 부착한 니트웨어 및 그 편성방법
JP2003221766A (ja) * 2002-01-22 2003-08-08 Gunze Ltd 立体編み生地及びインナーウェアー
CN101230516B (zh) * 2002-08-28 2010-06-16 株式会社岛精机制作所 手套及其编织方法
JP4353765B2 (ja) * 2003-10-10 2009-10-28 株式会社島精機製作所 突起部を有する筒状編地の編成方法および突起部を有する筒状編地。
JP2007016351A (ja) * 2005-07-07 2007-01-25 Shima Seiki Mfg Ltd 箱型編地の編成方法
JP2008308794A (ja) * 2007-06-15 2008-12-25 Shima Seiki Mfg Ltd ３次元編物とその編成方法

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008143172A1 (ja) 2007-05-18 2008-11-27 Shima Seiki Manufacturing, Ltd. ３次元編物の編成方法とこれを用いた３次元編物

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975422A (zh) * 2014-04-02 2015-10-14 株式会社岛精机制作所 膨松针织物及其编织方法
US12070132B2 (en) 2022-09-09 2024-08-27 MillerKnoll, Inc. Seating structure having a knitted suspension material

Also Published As

Publication number Publication date
JP2012077421A (ja) 2012-04-19
CN102443957A (zh) 2012-05-09
EP2436810A3 (de) 2015-08-26
JP5618742B2 (ja) 2014-11-05
CN102443957B (zh) 2014-09-24

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