EP2417050B1 - Produktionsanlage zum abfüllen von produkten in form jeweils eines flüssigen füllgutes - Google Patents

Produktionsanlage zum abfüllen von produkten in form jeweils eines flüssigen füllgutes Download PDF

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Publication number
EP2417050B1
EP2417050B1 EP10711143.7A EP10711143A EP2417050B1 EP 2417050 B1 EP2417050 B1 EP 2417050B1 EP 10711143 A EP10711143 A EP 10711143A EP 2417050 B1 EP2417050 B1 EP 2417050B1
Authority
EP
European Patent Office
Prior art keywords
buffer store
tube
product
forms
buffer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP10711143.7A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2417050A2 (de
Inventor
Ludwig Clüsserath
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Priority to PL10711143T priority Critical patent/PL2417050T3/pl
Priority to SI201030585T priority patent/SI2417050T1/sl
Publication of EP2417050A2 publication Critical patent/EP2417050A2/de
Application granted granted Critical
Publication of EP2417050B1 publication Critical patent/EP2417050B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details

Definitions

  • the invention relates to a production plant according to claim 1 and to a use of a buffer memory according to claim 15.
  • Production plants for filling products in the form of a liquid filling material are known in various designs and usually consist of a system for providing the product, from at least one filling machine, which serves to fill the container with the product and connected via at least one product line with the system for providing the product, and at least one buffer memory or - tank, which is connected with its inlet and outlet to the product line, namely for the controlled recording, intermediate storage and delivery of the product to the product line or to the filling machine.
  • the system for providing the product is, for example, a mixing plant in which the product (beverage) is produced by mixing via appropriate mixing and metering systems comprising a plurality of components, for example water as a basic component, beverage syrup and carbon dioxide. This will then be e.g. cached in the buffer memory and fed from there to the filling machine.
  • the plant for providing the product is, for example, a pasteurizer or a short-time heating plant (hereinafter referred to as the KZE plant) in which the product is briefly heated or pasteurized for sterilization.
  • the upstream system for providing the product may alternatively or additionally also be a filter system.
  • the product thus treated is then also temporarily stored in the buffer tank and fed from there to the filler.
  • the size or the storage volume of such formed in known systems of a large volume buffer tank Buffer storage is depending on the application and performance in the order of between about 1500 and 30,000 I.
  • a corresponding device was, for example, by the US 5,952,031 presented.
  • This document shows a method in which a subset of the contents, which does not meet the quality requirements, over a longer period of a larger subset of the contents, which meets the quality requirements, is added. The admixture takes place in such a small dosage that even the mixed product still meets all quality requirements.
  • this document proposes the use of a conventional buffer tank.
  • the size of the liquid inside the device is determined solely by the pressure surge damping requirements and / or the buffering requirements, and thus can not vary between 0 and 100% without changing the functions of the device, this device becomes not regarded as a buffer memory in the sense of the present invention, since it is essential for a buffer memory that the liquid volume stored in it can be reduced or enlarged arbitrarily at any time.
  • a regular thorough cleaning and / or disinfection or sterilization of all coming into contact with the product elements of the production plant and thus the buffer memory is required.
  • the cleaning and / or sterilization media must be introduced into the container by means of spray nozzles and / or spray nozzles.
  • the object of the invention is to show a production plant with at least one buffer memory, which can be cleaned, disinfected and sterilized, in particular, even without great expenditure of time.
  • a production plant is designed according to claim 1.
  • a use of a buffer memory in a production plant is the subject of patent claim 15.
  • the buffer or the interior of this memory is formed by at least one pipe or pipe, wherein the tube is repeatedly coiled and / or bent and / or angled to accommodate the necessary for the storage volume pipe length, regardless of this shape of the pipe so in that there is a constant gradient within the tube and thus within the buffer reservoir, starting from a pipe end or pipe section forming the upper side of the buffer reservoir, to the underside of the buffer reservoir, or vice versa, starting from a bottom of the buffer reservoir or a discharge and / or inlet there the buffer memory forming pipe end or pipe section along the pipe increases the local height of this pipe.
  • the invention is based on the finding that such a buffer memory, which is no boiler-like buffer tank compared to conventional buffers and a greatly reduced storage volume, for example, a storage volume of a maximum of 500 l, z. B. has a storage volume between only 501 and 500 l, which can fully meet a buffer memory functions in a production facility, if monitored by a suitable control and monitoring electronics - for example in the form of a control computer - and / or controlled and / or regulated.
  • the machine parameters stored in the memory of the control computer are, for example, characteristic values of the system for providing the product and the filling machine.
  • the control characteristics or the response behavior of the mixing plant 2 when starting or when changing the amount of product removed for example, as the number of liters of the product with different composition after a change in the purchase amount by x%.
  • the measured values determined at the measuring points of the production plant are, for example, the current volume flow of the product at the outlet of the plant for providing the product, the current volume flow of the product fed to the filling machine, the current pressure in the buffer tank, etc.
  • the reduced storage volume means an excessively long residence time of product quantities and thus possibly qualitative Impairment of the product avoided.
  • the buffer forming the tube can be made with a cross section which is equal to or at least approximately equal to the cross section of the terminals of the buffer memory, thus avoiding, among other things for a cleaning and / or disinfection and / or sterilization medium hard to reach areas within the buffer memory and thereby an optimal and simplified cleaning, disinfecting and sterilizing the buffer memory, in particular without the need of opening the buffer memory and / or without disassembly of elements of the buffer memory is possible.
  • the buffer as part of a conventional CIP cleaning and / or sterilization and / or disinfection of the production plant with.
  • the cleaning and / or sterilization and / or disinfection medium used can flow through the buffer storage in a turbulent flow, whereby an intensive treatment is achieved.
  • a particular advantage further consists in that the buffer memory is not a decrease and / or approval required pressure vessel, but the buffer memory could be made of a tube material, which already has the release for the maximum occurring in the production plant or in the buffer pressure ,
  • the in the FIG. 1 generally designated 1 production plant consists essentially of a blending plant 2 for providing a beverage by mixing a flavoring component (syrup) and water with the addition of carbon dioxide, from a filling machine 3 rotating design for filling containers in the form of bottles 4 with the in the Blending plant 2 produced beverage and from a arranged in the product connection between the blending plant 2 and the filling machine 3 buffer memory. 5
  • the mixing plant 2 has the training known in the art and includes u.a. Container 5 and 6 for providing water as the main component and the flavor-forming component at a mixing section 8, where the components are mixed and the resulting beverage is carbonated.
  • the outlet of the mixing section 8 is connected via a product line 9 to the filling machine or to the filling material vessel 11 common to the filling elements 10 of the filling machine 3.
  • the peculiarity of the buffer memory 5 is that it is formed substantially only by at least one tube 12 which is bent and / or wound and / or angled and / or coiled several times, in such a way that this tube 12, starting from the top of the buffer store 5 or from a local upper pipe end or section 12.1 to the underside of the buffer store 5 or to a local pipe end or to a local pipe section 12.2 is designed with a constant slope.
  • the length of the tube 12 is chosen so that the buffer memory 5 has the required storage volume, which, however, compared to buffer tanks or boilers, which are commonly used in production plants, is greatly reduced.
  • the storage volume of the buffer tank 5 is a maximum of 500 liters or less and is for example in the range between about 50 liters and 500 liters.
  • the upper end 12.1 is provided with a discharge valve 13 and connected via a control valve device 14 to a source 15 which provides an inert gas, for example nitrogen or CO2 gas under controlled pressure.
  • an inert gas for example nitrogen or CO2 gas under controlled pressure.
  • the upper end 12.1 of the tube 12 is also connected via a vertical, a check valve 16 having riser 17 with the product line 9.
  • a further check valve 18 is provided between the terminals of the tube 12 and the riser 17.
  • the buffer memory 5 is used in the production plant 1 u.a. for buffering during commissioning of the production plant 1 or the mixing plant 2, the product may not yet have the required mixing ratio of water and from the taste-forming additive during start-up and stored for this reason, first in the buffer memory 5 and then from the buffer memory 5 during the current operation of the production plant 1 is metered into the product line 9 added to the product provided by the blending plant 3 in the proper mixture or formulation in such a way that the bottled in the bottles 2 products also meets the requirements in terms of flavor.
  • the buffer memory 5 further serves, inter alia, to compensate for volume fluctuations in the product provided by the blending plant 2 and / or removed from the filling machine 3 product, in particular shock-like volume fluctuations to avoid interference with the filling process of the filling machine 3 by such fluctuations. Furthermore, the buffer memory also serves to effects of startup and shutdown phases as well as power changes of the filling machine 3 to compensate for the product flow, but at least to mitigate. In particular, the buffer memory 5 also serves to compensate for difference volumes between the product volume provided by the mixing plant 2 and the product volume removed by the filling machine 3.
  • the buffer memory 5 In order for the buffer memory 5, despite its relatively small storage volume, to be able to fulfill these and other tasks, it is necessary to monitor, control and / or regulate the components of the production plant 1 and in particular also the buffer memory 5 as precisely as possible. For this purpose u.a. in the product line 9 in the flow direction to the outlet of the mixing plant 2 following a flow meter 19, with which the volume flow of the output from the mixing plant 2 product is detected, and provided in the flow direction to the buffer memory 5 before the filling machine 3, a further flow meter 20, with the the filler 3 supplied volume flow of the product is detected.
  • a further flow meter 30 is arranged at the lower end of the buffer memory 5. With this flow meter 30, it is possible to determine the liquid volume flowing into or out of the buffer memory 5, independently of the other fluid streams.
  • the measurement signals corresponding to the flow rate of the flowmeters 19 and 20 and / or 30 are supplied to a control device or control computer 21, together with other measured values or parameters of sensors or probes, including one provided at the upper end 12.1 of the tube 12 and the Pressure in the buffer memory 5 detected pressure sensor 22, a level and pressure in Medgutkessel 11 of the filling machine 3 detecting sensor 23 and one of the rotational speed of the rotor of the filling machine 3 and thus the current performance of the filling machine (filled bottles 4 per unit time multiplied by the volume of each bottle 4) detecting sensor 24th
  • the fill level of the buffer store 5 can be determined, for example, by a constant "calculation" of the fluid flows flowing to or from the buffer store 5, or else by fill level sensors attached to the buffer store 5. Furthermore, it is also possible to arrange at the lower end of the buffer memory 5 a bi-directional pump with high accuracy of the per revolution or power stroke promoted volume flow, for example, a metering pump, which allows the buffer 5 precisely defined volumes of liquid supply or remove.
  • the pressure-controlled filling or emptying of the buffer memory 5 can be completely replaced, or at least effectively supported. Also, the time required for the filling / emptying of the buffer memory can be reduced.
  • parameters and / or program routines generates the control computer 21 electrical control variables for controlling or regulating the production plant 1 and in particular for the control of valves 25 - 27, of which the valve 25 in the product line 9 in the connection between the output of the mixing plant 2 and the buffer memory 5, the valve 26 in the product line 9 in the connection between the buffer memory 5 and the filling machine 3 and the valve 27 am Outlet and inlet of the buffer memory 5 are provided.
  • the pressure of the inert gas buffer in the upper region of the pressure accumulator 5 is adjusted to the required value by the control computer 21 taking into account the measurement signal supplied by the pressure sensor 22. Furthermore, when starting up the production plant 1 or the mixing plant 2 taking into account the known and stored in the memory of the control computer 21 characteristics in particular regarding the control behavior of the mixing plant 2, the introduction of the delivered from the mixing plant 2 product first in the Buffer memory 5 until it can be assumed that the mixing plant 2 delivers at its output of the product with the desired formulation.
  • the product volume located in each case in the buffer memory 5 can be determined very accurately in the control computer 21.
  • the product volume contained in the buffer memory 5 can also be determined by the flow meter 30 and a "calculation" of the control computer 21.
  • the manipulated variables are formed in the control computer 21, in the described form, among others. for controlling and / or regulating the volume flow in the product line 9, from the product line 9 into the buffer store 5, from the buffer store 5 into the product line 9 or to the filling machine 3 and into the local product or product kettle 11 etc.
  • control valves 25 - 27 are provided. By controlling in particular these control valves and / or the metering pump 31, the aforementioned functions of the buffer memory 5 can be controlled by the control computer 21.
  • control computer 21 are preferred for controlling the various operating conditions of the production plant 1 and in particular also of the buffer memory 5 program specifications or routines deposited, in particular for the feeding and dispensing of the product or differential volumes of this product in or out of the buffer memory. 5
  • FIG. 2 shows as a further embodiment, a production plant 1a, which differs from the production plant 1 essentially only in that instead of the mixing plant 2, the product at its output providing short-time heating plant 28 (hereinafter KZE plant) is provided for pasteurizing the product ,
  • KZE plant short-time heating plant 28
  • the production plant 1a is used for processing or filling such products or drinks, for example beer, which are pasteurized to increase their shelf life.
  • the KZE system 28 corresponds, for example, to the pasteurisers known to the person skilled in the art.
  • the buffer memory 5 is used in the production plant 1a u.a. also for intermediate storage of such product quantities, which have a restriction in terms of their taste quality, for example, at a standstill of the filling machine 3 by a longer residence time in the KZE-system 28, these cached in the buffer memory 5 product quantities with limited flavor quality during the ongoing process then controlled by metered the control computer 21 the product with the desired quality, in such an amount that a reduction in quality, especially in terms of flavor in the bottled in the bottle 4 product is not detectable.
  • the control computer 21 also supplies at least one manipulated variable for the control and / or control of the KZE system 28, in particular for controlling the volumetric flow at the outlet of this system, for example by appropriate actuation of a product feed pump 29. Otherwise, the buffer memory is filled 5 in the production plant 1a and the other, described above in connection with the production plant 1 functions, by appropriate control of the production plant 1a and in particular the various control valves 25 - 27 depending on the the measured value or parameters supplied to the control computer 21 and taking into account data, parameters and / or program instructions or routines stored in the control computer 21.
  • the buffer memory 5 in the form of the multiply bent and / or coiled tube 13 with sufficient length without parallel strands, etc. taking into account the reduced storage volume of the buffer memory 5 u.a. achieved a shortened residence time of the introduced into the buffer storage 5 product quantities, so that product quantities or product volumes that remain in the buffer memory 5 over a longer period of time and this could be affected, for example, in their flavor quality, are avoided.
  • the formation of the buffer memory 5 in the form of the tube 12 results in a substantially improved possibility of internal cleaning and / or internal sterilization and / or internal disinfection of the buffer 5.
  • basically all known methods can be used, which are suitable for internal cleaning and / or internal sterilization and / or internal disinfection of pipes.
  • FIG. 3 shows the buffer memory 5 again in a perspective detailed view in which the blocking valve 16 has been omitted in the additional riser 17 for simplicity.
  • the buffer 5 forming the tube 12 is formed so that it forms a multi-threaded or meandering pipe section in a plurality of vertically successive planes E1 - En, which continues in the corresponding pipe section of the next level, wherein the Achieving the constant gradient within the buffer memory 5, the individual planes E1-En are inclined such that two successive planes E1-E2, E2-E3 etc.
  • the number n of levels is seven.
  • the described design of the buffer memory ensures, in particular, that the medium used for the cleaning and / or sterilization flows through the buffer memory 5 or its tube 12, but also the associated riser 17 in a turbulent flow, so that alone thereby an optimal cleaning - And / or sterilization is ensured.
  • the buffer memory 5 in a CIP cleaning and / or sterilization and / or internal disinfection of the production plant 1 or 1a and their connecting lines, namely by closing the valve 18 and opening the valve 16, so that the cleaning and / or sterilizing medium and / or disinfecting medium flowing through the product line 5 also flows through the buffer memory 5 or its tube 12, including the riser 17.
  • the discharge valve 13 at the upper end of the buffer tank 5 12.1 at least briefly open.
  • buffer memory 5 has advantages of several advantages: that for this principle no decrease and / or approval is required as a pressure vessel, since 5 tubes or pipe profiles are used for the production of the buffer memory, which already has the appropriate release for the in the buffer memory 5 during the Operation maximum occurring pressure have.
  • the buffer memory 5 can be completely emptied, for example, at the end of production and / or before and after a cleaning and / or sterilization and / or disinfection of the production plant 1 or 1a.
  • the buffer memory 5 is formed by a single tube 12.
  • the buffer memory 5 it is also possible, the buffer memory 5 to be designed so that its interior is formed by at least two tubes, which then functionally parallel to each other on the product line 9 between the means for providing the product, namely, for example, the mixing system 2 or the KZE system 28th and the filling machine 3 are provided.
  • each of these tubes is provided at least with its own control valve 27.
  • all parallel tubes each have a complete, identical equipment to control, measuring and control elements and pumps.
  • the tube piece 12 forming the buffer store 5 is a piece of pipe passing through from the upper tube end 12.1 to the lower tube end 12.2.
  • the tube 12 may also be composed of a plurality of individual tubes or a plurality of pipe sections, for example, a plurality of pipe sections, which are each arranged in the planes E1 - En pipe sections.

Landscapes

  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
EP10711143.7A 2009-04-09 2010-03-18 Produktionsanlage zum abfüllen von produkten in form jeweils eines flüssigen füllgutes Not-in-force EP2417050B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL10711143T PL2417050T3 (pl) 2009-04-09 2010-03-18 Instalacja produkcyjna do rozlewu produktów w postaci każdorazowo płynnego produktu wypełniającego
SI201030585T SI2417050T1 (sl) 2009-04-09 2010-03-18 Proizvajalna linija za polnjenje proizvodov, ki so v obliki tekočih polnil

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009016806A DE102009016806A1 (de) 2009-04-09 2009-04-09 Produktionsanlage zum Abfüllen von Produkten in Form jeweils eines flüssigen Füllgutes sowie Pufferspeicher für eine solche Produktionsanlage
PCT/EP2010/001716 WO2010115510A2 (de) 2009-04-09 2010-03-18 Produktionsanlage zum abfüllen von produkten in form jeweils eines flüssigen füllgutes sowie pufferspeicher für eine solche produktionsanlage

Publications (2)

Publication Number Publication Date
EP2417050A2 EP2417050A2 (de) 2012-02-15
EP2417050B1 true EP2417050B1 (de) 2014-01-29

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Application Number Title Priority Date Filing Date
EP10711143.7A Not-in-force EP2417050B1 (de) 2009-04-09 2010-03-18 Produktionsanlage zum abfüllen von produkten in form jeweils eines flüssigen füllgutes

Country Status (6)

Country Link
US (1) US8701722B2 (sl)
EP (1) EP2417050B1 (sl)
DE (1) DE102009016806A1 (sl)
PL (1) PL2417050T3 (sl)
SI (1) SI2417050T1 (sl)
WO (1) WO2010115510A2 (sl)

Families Citing this family (7)

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Publication number Priority date Publication date Assignee Title
DE102010042624A1 (de) 2010-10-19 2012-04-19 Krones Aktiengesellschaft Verfahren zum Betreiben einer Abfüllanlage
DE102012021997A1 (de) * 2012-11-12 2014-05-15 Krones Ag Verfahren zum Herstellen von Getränkebehältnissen und Vorrichtung zum Herstellen von Getränkebehältnissen
AT514205B1 (de) * 2013-05-29 2014-11-15 Volker Moser Verfahren zum Dämpfen von Druckpulsationen
WO2015055397A1 (en) * 2013-10-18 2015-04-23 Tetra Laval Holdings & Finance S.A. A method for a filling valve, and a filling valve system
DE102017215436A1 (de) * 2017-09-04 2019-03-07 Krones Ag Vorrichtung und Verfahren zur Pasteurisierung und Abfüllung von Medium
DE102019132749A1 (de) * 2019-12-03 2021-06-10 Krones Ag Vorrichtung zum Befüllen eines Behälters mit CIP-Reinigung
DE102020134269A1 (de) 2020-12-18 2022-06-23 Khs Gmbh Verfahren zur Herstellung und Abfüllung von karbonisierten Fluidprodukten

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NL205190A (sl) * 1955-03-11
US3319657A (en) * 1964-10-16 1967-05-16 Louis A Nyiri Coil freeze protection device
US5952031A (en) * 1996-08-27 1999-09-14 Sasib Beverage And Food Of N.A., Inc. Product recovery method for beverage blending
DE19706578C2 (de) * 1997-02-20 1999-08-19 Till Gea Gmbh & Co Druckstoßkompensator und Verfahren zur Konstanthaltung des Fülldrucks einer Produktflüssigkeit
DE19825559C2 (de) * 1998-06-08 2001-03-08 Privatbrauerei M C Wieninger G Verfahren zur Anreicherung einer Flüssigkeit mit zwei Gasen und Vorrichtung zum Abfüllen von mit Gasen behandelten Flüssigkeiten
US6467497B1 (en) * 1999-04-21 2002-10-22 Evac International Oy Buffer box for use in a vacuum drainage system
AT414034B (de) * 2004-10-05 2006-08-15 Sauer Klaus Einrichtung zum dämpfen von druckstössen und abpuffern von in einer flüssigkeitsleitung strömenden flüssigkeiten
DE102006007366A1 (de) * 2006-02-17 2007-08-23 Khs Ag Dichtungsanordnung zum Abdichten eines Übergangs zwischen einem umlaufenden und einem ortsfesten Maschinenelement sowie Anlage oder Vorrichtung zum Behandeln von Flaschen o. dgl. Behältern mit wenigstens einer solchen Dichtungsanordnung
US20070272327A1 (en) * 2006-04-27 2007-11-29 Applied Materials, Inc. Chemical dispense system
DE102010029125A1 (de) * 2010-05-19 2011-11-24 Krones Ag Vorrichtung und Verfahren zum Ausmischen von Getränken

Also Published As

Publication number Publication date
US20110277879A1 (en) 2011-11-17
SI2417050T1 (sl) 2014-05-30
WO2010115510A2 (de) 2010-10-14
EP2417050A2 (de) 2012-02-15
DE102009016806A1 (de) 2010-10-21
WO2010115510A3 (de) 2011-02-24
US8701722B2 (en) 2014-04-22
PL2417050T3 (pl) 2014-06-30

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