EP2414106A1 - Revêtement sans chrome pour un substrat - Google Patents
Revêtement sans chrome pour un substratInfo
- Publication number
- EP2414106A1 EP2414106A1 EP10756469A EP10756469A EP2414106A1 EP 2414106 A1 EP2414106 A1 EP 2414106A1 EP 10756469 A EP10756469 A EP 10756469A EP 10756469 A EP10756469 A EP 10756469A EP 2414106 A1 EP2414106 A1 EP 2414106A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- range
- aluminum
- silicon
- nickel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 43
- 239000011248 coating agent Substances 0.000 title claims abstract description 38
- 239000000758 substrate Substances 0.000 title claims abstract description 9
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 37
- 239000002131 composite material Substances 0.000 claims abstract description 36
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 35
- 239000010703 silicon Substances 0.000 claims abstract description 34
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000010953 base metal Substances 0.000 claims abstract description 30
- 229910052796 boron Inorganic materials 0.000 claims abstract description 25
- 239000010936 titanium Substances 0.000 claims abstract description 25
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 25
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 22
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 238000005260 corrosion Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000007797 corrosion Effects 0.000 claims abstract description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 46
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 33
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 32
- 229910052759 nickel Inorganic materials 0.000 claims description 24
- 239000000470 constituent Substances 0.000 claims description 22
- 239000002243 precursor Substances 0.000 claims description 18
- 229910052742 iron Inorganic materials 0.000 claims description 17
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- 239000010941 cobalt Substances 0.000 claims description 13
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 13
- 229910017052 cobalt Inorganic materials 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 239000008199 coating composition Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- 239000011133 lead Substances 0.000 claims description 5
- 229910052750 molybdenum Inorganic materials 0.000 claims description 5
- 239000011733 molybdenum Substances 0.000 claims description 5
- 229910052718 tin Inorganic materials 0.000 claims description 5
- 239000011135 tin Substances 0.000 claims description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052721 tungsten Inorganic materials 0.000 claims description 5
- 239000010937 tungsten Substances 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 3
- 229910008484 TiSi Inorganic materials 0.000 claims description 3
- 229910000531 Co alloy Inorganic materials 0.000 claims 1
- 229910000640 Fe alloy Inorganic materials 0.000 claims 1
- 229910052804 chromium Inorganic materials 0.000 claims 1
- 239000011651 chromium Substances 0.000 claims 1
- 239000000956 alloy Substances 0.000 abstract description 7
- 229910045601 alloy Inorganic materials 0.000 abstract description 7
- 238000007751 thermal spraying Methods 0.000 abstract description 3
- 230000000704 physical effect Effects 0.000 abstract description 2
- 239000011162 core material Substances 0.000 description 19
- 239000000463 material Substances 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 239000000306 component Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- -1 preferably powdered Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- INZDTEICWPZYJM-UHFFFAOYSA-N 1-(chloromethyl)-4-[4-(chloromethyl)phenyl]benzene Chemical compound C1=CC(CCl)=CC=C1C1=CC=C(CCl)C=C1 INZDTEICWPZYJM-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- QDWJUBJKEHXSMT-UHFFFAOYSA-N boranylidynenickel Chemical compound [Ni]#B QDWJUBJKEHXSMT-UHFFFAOYSA-N 0.000 description 1
- ZDVYABSQRRRIOJ-UHFFFAOYSA-N boron;iron Chemical compound [Fe]#B ZDVYABSQRRRIOJ-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
Definitions
- This invention relates to chrome-free metal coating compositions and thermal spray wires for producing same.
- a composite of precursor materials for forming a chromium-free metallic coating In one embodiment of the invention, there is provided a composite of precursor materials for forming a chromium-free metallic coating. In another embodiment of the invention, the precursor materials are provided in the form of a composite wire. In a further embodiment of the invention, there is provided a chromium-free metallic coating as can be made from the wire.
- the chromium-free metallic coating precursor comprises a base metal constituent, a silicon constituent, a titanium constituent, and a boron constituent.
- the base metal constituent is present in amount of at least about 54% by weight.
- the base metal constituent comprises at least one base metal selected the group consisting of iron, nickel, cobalt, lead, zinc, copper, tin, and aluminum and always comprises at least about 1% by weight of alloyed aluminum and/or silicon, based on mass of the coating precursor.
- the silicon, titanium and boron constituents are each present in amount between about 1% and about 15% by weight.
- the above constituents can be provided in a composite wire in accordance with another embodiment of the invention.
- the composite wire usually comprises a metallic outer sheath in the range of 70 to 95% by weight and an inner core in the range of about 5 to about 30% by weight.
- the metallic outer sheath preferably comprises at least about 70 weight percent of a base metal readily capable of being rolled and drawn into the sheath and at least about 2 weight percent alloyed aluminum and/or silicon.
- the inner core in one embodiment of the invention comprises in the range of about 15% to about 30% titanium, in the range of about 15% to about 35% silicon, in the range of about 20% to about 50% boron, and in the range of 0% to 15% carbon, all preferably in particle form.
- the composite wire can be applied by thermal spray technique to produce the metallic chrome-free coating of the invention on a substrate.
- the chrome-free coating composition usually comprises, in bulk on a weight basis, about 60 to about 90% of base metal, at least about 2% aluminum, about 2 to about 10% titanium, about 2 to about 10% silicon, and about 2 to about 10% boron.
- the coating is high temperature wear and corrosion resistant.
- the drawing illustrates pictorially a composite wire in accordance with an embodiment of the invention.
- the chromium-free metallic coating precursor comprises a base metal constituent, a silicon constituent, a titanium constituent, and a boron constituent, in alloy, mixture or composite form.
- the base metal constituent is present in amount of at least about 54% by weight.
- the base metal constituent usually comprises at least one base metal selected the group consisting of iron, nickel, cobalt, lead, zinc, copper, tin, and aluminum and always comprises at least about 1% by weight of alloyed aluminum and/or silicon, based on mass of the coating precursor.
- the silicon, titanium and boron constituents are each present in amount between about 1% and about 15% by weight.
- the base metal is present in an amount of at least about 68% by weight and contains an aluminum and/or silicon component alloyed therein in an amount of at least about 2% by weight, based on mass of coating precursor.
- the silicon, titanium and boron are each present in amount between about 2% and 10 percent by weight.
- the base metal constituent is present in an amount of at least about 76% by weight and is selected from at least one of iron, nickel, cobalt, and aluminum.
- the base metal constituent is a mixture or an alloy, preferably an alloy, and always comprises at least about 3% by weight of aluminum, based on mass of coating precursor.
- the silicon, titanium and boron are present, preferably as a mass in particle form, in amount between about 4% and about 7%, preferably as the inside of a composite wire formed from the base metal constituent.
- the coatings of the present invention can be formed from composite wires as described herein by feeding the wires through a conventional arc spraying apparatus.
- the composite wire 10 comprises a metallic outer sheath 20 in the range of 70 to 95% by weight and an inner core 30 in the range of about 5 to about 30% by weight.
- the composite wire comprises a metallic outer sheath in the range of about 75 to about 85% by weight and an inner core in the range of about 15 to about 25% by weight.
- the metallic outer sheath preferably comprises at least about 70 weight percent of a base metal readily capable of being rolled and drawn into the sheath and at least about 2 weight percent alloyed aluminum and/or silicon. Aluminum can also be employed exclusively as the base metal.
- the inner core in one embodiment of the invention comprises in the range of about 15% to about 30% titanium, in the range of about 15% to about 35% silicon, in the range of about 20% to about 50% boron, and in the range of 0% to 15% carbon, all preferably in particle, preferably powdered, mixture form.
- the titanium, silicon and boron may be present as a mixture of compounds containing additional elements.
- the base metal is preferably a relatively soft elemental metal or alloy, for example, at least one of nickel, iron, or cobalt.
- Nickel is preferred, and the outer sheath most preferably comprises an alloy of nickel and aluminum.
- Exemplary materials comprise in the range of about 70 to about 98 percent by weight of nickel and in the range of about 2 to about 30 percent by weight of alloyed aluminum and/or silicon, preferably in the range of about 85 to about 98 percent by weight of nickel and in the range of about 2 to about 15 percent by weight alloyed aluminum and/or silicon, and most preferably about 90 to about 97 percent by weight of nickel and in the range of about 3 to about 10 percent by weight of alloyed aluminum.
- the inner core preferably comprises in the range of about 20% to about 30% titanium, in the range of about 20% to about 30% silicon, in the range of about 30% to about 40% boron, and in the range of 0% to about 15% carbon.
- Carbon generally in the form of carbides, can be present if desired in the inner core, but since it is probably not present in the coating composition, at least in amounts which contribute properties, it is not considered material to the coating invention.
- the titanium and silicon can be provided by a suitable amount of a TiSi source, for example, in the range of about 50 to about 60% of a TiSi source such as TiSiFe in admixture with a source of boron and optional carbon, for example, B 4 C in an amount of about 40 to about 50%.
- the inner core may also contain additional materials.
- the additional materials may include: carbides, such as tungsten carbide, titanium carbide, vanadium carbide, and the like; oxides, such as aluminum oxide, zirconium oxide, and the like; and borides, such as nickel boride, iron boride, and the like.
- the inner core may also include additional metal powders, such as aluminum, nickel, or alloy powder, or composite powders, such as tungsten carbide nickel.
- the inner core can include in the range of about 0. 1 to about 10% molybdenum, about 0. 1 to about 10% tungsten, about 0.1 to about 10% neodymium, and about 0. 1 to about 10% carbon.
- metal or metal alloy powders comprising magnesium, phosphorus, vanadium, manganese, iron, cobalt, nickel, copper, zirconium, niobium, molybdenum, tantalum and/or tungsten may be present in the inner core, for example, in the range of about 0. 1 to about 10%.
- the core components listed above can be alloyed into the sheath, and where this is done, the constituent need not be present in the inner core, or it can be present in a reduced amount.
- titanium, silicon and boron can be alloyed in the sheath in the amount of about 2 to about 10% by weight, based on weight of the composite wire.
- the aluminum component may be present in the inner core, rather than the sheath.
- the grain size of the powdered inner core will have an effect on the physical properties of the applied coating. Generally, the finer the grains of the powder, the more homogenous the coating will be and generally the better the wear and corrosion properties. However, acquisition costs and manufacturing constraints will limit the lower end of the grain size range.
- the cored wires may be formed in a conventional manner by placing the mix for forming the inner core, which need not be an agglomerated mix, onto the strip to be made into the outer metallic sheath. The strip can be drawn continuously through a plurality of wire drawing dies to form an outer wire sheath around an inner core.
- the final outer diameter of the cored wire will depend upon the application for which it is used. For most applications, the cored wire final diameter ranges between about 0.8 mm and about 6.4 mm.
- Conventional cored wire manufacturing techniques are disclosed in U. S. Patent Nos. 6, 156,443 (Dallaire et al.) and 6,513 ,728 (Hughes et al.), both being hereby incorporated by reference.
- a method of forming a wear resistant and corrosion resistant coating on a substrate is also provided.
- the method generally includes the steps of providing a composite wire having an outer sheath formed from a metal or alloy, and a powdered inner core, and coating a substrate by employing the composite wire in conjunction with thermal spraying techniques to form a fused metallic coating.
- the inventive wire is not weldable by commonly available techniques, so non-welding methods must be used to form the fused coating.
- the resulting fused metallic chrome-free coating composition usually comprises, in bulk on a weight basis, about 60 to about 90% of base metal, at least about 2% aluminum, about 2 to about 10% titanium, about 2 to about 10% silicon, and about 2 to about 10% boron.
- the base metal is preferably selected from the group consisting of at least one of nickel, iron and cobalt, most preferably nickel.
- the coating can contain additional constituents if desired, for example, additional constituents selected from the group consisting of about 0. 1 to about
- the coatings according to the present invention are specifically designed for articles subjected to wear and/or corrosion.
- Such articles include, for example, boiler tubes, hydraulic piston rods, pump casings, rollers in the paper and steel industry, wear plates, journals and shafts, and turbine blades and casings.
- the coatings are designed to protect boiler tubes against erosion-corrosion related wastage and are applied to the boiler tubes by means of a conventional arc spraying apparatus.
- arc spraying apparatus employing wires as the feed material.
- Arc spraying methods and apparatus are well documented in the art, see for example, U. S. Pat. Nos. 6, 156,443 (Dallaire, et al.); 5,837,326 (Dallaire, et al.); and European Patent No. EP 0 522 438 (Zurecki et al.) the disclosures of which are incorporated by reference.
- a composite wire was formed according to the following composition.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Nonmetallic Welding Materials (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10756469T PL2414106T3 (pl) | 2009-03-24 | 2010-03-24 | Bezchromowa powłoka metaliczna, sposób formowania takiej powłoki i drutu kompozytowego |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US21090309P | 2009-03-24 | 2009-03-24 | |
PCT/US2010/000858 WO2010110873A1 (fr) | 2009-03-24 | 2010-03-24 | Revêtement sans chrome pour un substrat |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2414106A1 true EP2414106A1 (fr) | 2012-02-08 |
EP2414106A4 EP2414106A4 (fr) | 2014-05-14 |
EP2414106B1 EP2414106B1 (fr) | 2020-12-30 |
Family
ID=42781327
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10756469.2A Active EP2414106B1 (fr) | 2009-03-24 | 2010-03-24 | Revêtement sans chrome, procédé de sa production et câble composite |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP2414106B1 (fr) |
JP (1) | JP5275509B2 (fr) |
KR (1) | KR101548553B1 (fr) |
CN (1) | CN102387870B (fr) |
AU (1) | AU2010229319B2 (fr) |
CA (1) | CA2756033C (fr) |
MX (1) | MX2011009089A (fr) |
PL (1) | PL2414106T3 (fr) |
WO (1) | WO2010110873A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9475154B2 (en) | 2013-05-30 | 2016-10-25 | Lincoln Global, Inc. | High boron hardfacing electrode |
CN109989999A (zh) * | 2017-12-29 | 2019-07-09 | 圣戈班性能塑料帕姆普斯有限公司 | 轴承部件及其制备和使用方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH311869A (de) * | 1951-08-06 | 1955-12-15 | Deutsche Edelstahlwerke Ag | Verfahren zur Herstellung einer Dauermagnetlegierung. |
GB2250030A (en) * | 1990-11-22 | 1992-05-27 | Castolin Sa | Flux-cored wire containing elements and/or metallic hard substances; spraying; welding |
DE4328732C1 (de) * | 1993-08-26 | 1995-02-16 | Castolin Sa | Verfahren zum Herstellen einer thermisch gespritzten metallhaltigen Schicht sowie Werkstoff dafür |
DE10259141A1 (de) * | 2002-12-18 | 2004-07-08 | Corodur Verschleiss-Schutz Gmbh | Werkstoffsystem zum thermischen Beschichten |
US20060078749A1 (en) * | 2003-02-19 | 2006-04-13 | Stefan Grau | Composite material consisting of intermetallic phases and ceramics and production method for said material |
US20080098926A1 (en) * | 2003-06-06 | 2008-05-01 | Michael Seitz | Composite wires for coating substrates and methods of use |
US20090032501A1 (en) * | 2005-08-12 | 2009-02-05 | Deloro Stellite Holdings Corporation | Abrasion-resistant weld overlay |
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US4039318A (en) * | 1976-07-19 | 1977-08-02 | Eutectic Corporation | Metaliferous flame spray material for producing machinable coatings |
US4741974A (en) * | 1986-05-20 | 1988-05-03 | The Perkin-Elmer Corporation | Composite wire for wear resistant coatings |
AU6390790A (en) * | 1989-10-30 | 1991-05-02 | Lanxide Corporation | Anti-ballistic materials and methods of making the same |
US6156443A (en) | 1998-03-24 | 2000-12-05 | National Research Council Of Canada | Method of producing improved erosion resistant coatings and the coatings produced thereby |
US6258185B1 (en) * | 1999-05-25 | 2001-07-10 | Bechtel Bwxt Idaho, Llc | Methods of forming steel |
DE10036262B4 (de) * | 2000-07-26 | 2004-09-16 | Daimlerchrysler Ag | Verfahren zur Herstellung einer Oberflächenschicht und Oberflächenschicht |
US6513728B1 (en) | 2000-11-13 | 2003-02-04 | Concept Alloys, L.L.C. | Thermal spray apparatus and method having a wire electrode with core of multiplex composite powder its method of manufacture and use |
US7482061B2 (en) * | 2004-11-30 | 2009-01-27 | Momentive Performance Materials Inc. | Chromium free corrosion resistant surface treatments using siliconized barrier coatings |
FR2886182B1 (fr) * | 2005-05-26 | 2009-01-30 | Snecma Services Sa | Poudre de superalliage |
-
2010
- 2010-03-24 WO PCT/US2010/000858 patent/WO2010110873A1/fr active Application Filing
- 2010-03-24 MX MX2011009089A patent/MX2011009089A/es active IP Right Grant
- 2010-03-24 CN CN201080013473.5A patent/CN102387870B/zh active Active
- 2010-03-24 PL PL10756469T patent/PL2414106T3/pl unknown
- 2010-03-24 CA CA2756033A patent/CA2756033C/fr not_active Expired - Fee Related
- 2010-03-24 KR KR1020117018812A patent/KR101548553B1/ko active IP Right Grant
- 2010-03-24 JP JP2012501999A patent/JP5275509B2/ja not_active Expired - Fee Related
- 2010-03-24 AU AU2010229319A patent/AU2010229319B2/en active Active
- 2010-03-24 EP EP10756469.2A patent/EP2414106B1/fr active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH311869A (de) * | 1951-08-06 | 1955-12-15 | Deutsche Edelstahlwerke Ag | Verfahren zur Herstellung einer Dauermagnetlegierung. |
GB2250030A (en) * | 1990-11-22 | 1992-05-27 | Castolin Sa | Flux-cored wire containing elements and/or metallic hard substances; spraying; welding |
DE4328732C1 (de) * | 1993-08-26 | 1995-02-16 | Castolin Sa | Verfahren zum Herstellen einer thermisch gespritzten metallhaltigen Schicht sowie Werkstoff dafür |
DE10259141A1 (de) * | 2002-12-18 | 2004-07-08 | Corodur Verschleiss-Schutz Gmbh | Werkstoffsystem zum thermischen Beschichten |
US20060078749A1 (en) * | 2003-02-19 | 2006-04-13 | Stefan Grau | Composite material consisting of intermetallic phases and ceramics and production method for said material |
US20080098926A1 (en) * | 2003-06-06 | 2008-05-01 | Michael Seitz | Composite wires for coating substrates and methods of use |
US20090032501A1 (en) * | 2005-08-12 | 2009-02-05 | Deloro Stellite Holdings Corporation | Abrasion-resistant weld overlay |
Non-Patent Citations (1)
Title |
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See also references of WO2010110873A1 * |
Also Published As
Publication number | Publication date |
---|---|
AU2010229319A1 (en) | 2011-10-13 |
AU2010229319B2 (en) | 2015-09-17 |
KR101548553B1 (ko) | 2015-09-01 |
CN102387870A (zh) | 2012-03-21 |
PL2414106T3 (pl) | 2021-05-31 |
MX2011009089A (es) | 2011-09-27 |
CA2756033A1 (fr) | 2010-09-30 |
JP2012521496A (ja) | 2012-09-13 |
CN102387870B (zh) | 2015-05-20 |
WO2010110873A1 (fr) | 2010-09-30 |
CA2756033C (fr) | 2014-01-28 |
EP2414106B1 (fr) | 2020-12-30 |
KR20120009422A (ko) | 2012-02-01 |
JP5275509B2 (ja) | 2013-08-28 |
EP2414106A4 (fr) | 2014-05-14 |
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