EP2368825A1 - Device for controlling coils with coiled film material - Google Patents
Device for controlling coils with coiled film material Download PDFInfo
- Publication number
- EP2368825A1 EP2368825A1 EP11156967A EP11156967A EP2368825A1 EP 2368825 A1 EP2368825 A1 EP 2368825A1 EP 11156967 A EP11156967 A EP 11156967A EP 11156967 A EP11156967 A EP 11156967A EP 2368825 A1 EP2368825 A1 EP 2368825A1
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- EP
- European Patent Office
- Prior art keywords
- core
- sensor
- coil
- film material
- der
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 113
- 230000005693 optoelectronics Effects 0.000 claims abstract description 47
- 239000011888 foil Substances 0.000 claims description 12
- 238000004806 packaging method and process Methods 0.000 claims description 11
- 230000003247 decreasing effect Effects 0.000 claims description 4
- 238000005286 illumination Methods 0.000 claims description 2
- 238000001514 detection method Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000012858 packaging process Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/14—Diameter, e.g. of roll or package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/20—Sensing or detecting means using electric elements
- B65H2553/23—Capacitive detectors, e.g. electrode arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/41—Photoelectric detectors
- B65H2553/416—Array arrangement, i.e. row of emitters or detectors
Definitions
- the present invention relates to a device for controlling coils with wound foil material.
- the coil comprises a core on which the film material is wound. Furthermore, the coil is associated with a sensor arrangement by means of which one end of the film material can be seen on the coil.
- the invention relates to the use of the sensor arrangement in a packaging machine for producing containers from articles.
- a packaging machine comprises two spools with wound sheet material.
- One of the two bobbins is always a supply reel, which then supplies film material in the packaging process for the objects to be packaged, if the wound on the active coil film material comes to an end.
- the end of the film on the active spool must be displayed so that the second spool (reserve spool) can be inserted into the packaging process, thus providing the film material wound on it to the packaging process.
- the German patent application DE 40 21 402 A1 describes a device for controlling emptying coils. This device is mainly used in wrapping machines for articles.
- the control device in question consists essentially of detection means which operate in the region of a feed station of the belt at a wrapping station and / or in the vicinity of a coil and support shaft group arranged in the region of the station. These detection means serve to detect a predetermined value of an electrical impedance, which is generated by the coil and / or support shaft group and / or determine functions of at least one radial dimension of the coil and support shaft group.
- the German patent application DE 195 43 246 discloses a device for controlling coils for wrapping machines.
- the web material (film material) is wound on a spool for the wrapping machines.
- the coil has a corresponding core around which the film material is wound.
- the spool rotates about its own axis of rotation so as to provide the wrapping material wound thereon to the wrapping machine.
- an optoelectronic and photosensitive sensor which is movable along a substantially radial direction of the coil during unwinding of the coil.
- the probe serves to detect the value of a chromatic property of a portion of the coil and to transmit a signal to the scanning device of a hue corresponding to a previously inputted pattern value.
- the sheet material which is rolled up directly on the core of the spool, is colored so that as the end of the sheet material approaches the spool, the sensor registers a different color value of the sheet and thus indicates the end of the sheet material on the respective active spool.
- the European patent application EP 2 093 172 A2 describes a paper supply for a printer in which the paper supply is arranged on at least one coil.
- the paper supply contains at least two differently arranged images for the bobbins, so that different sizes of the paper bobbins can be processed with the printer.
- an adjustable end sensor is provided for the final recognition of the paper, which is wound on a core. Due to the adjustability, it is possible to adjust the sensor to the respective position of the coil.
- the Japanese patent application JP 600 12 449 A describes a device for the end detection of a film material which is rolled up on a spool.
- a magnetic strip is introduced across the width of the film material, which is located in the vicinity of the end of the film material.
- this magnetic strip is detected, which in turn indicates the end of the film material on the spool.
- Japanese Patent Application JP 61 08 63 55 A describes an arrangement with which a junction, or the end of long sheet-like material can be detected.
- the connection point runs across the film web and is by means of two photo sensors detected.
- the photosensors are arranged in the transport direction of the film material.
- German patent application DE 44 42 154 describes a method for initiating a premature bobbin change. For this purpose, a non-contact temperature measurement is provided on the front side. Based on the measured temperature in the vicinity of the core of the coil can thus close on the amount of paper that is still on the coil, or which has already been wound on the spool.
- German patent application DE 198 47 466 A1 describes a method and apparatus for detecting defects on developable plastic sheets.
- the sensor is mounted on a lever arm which moves in the direction of the core in dependence on the film material unwound from the spool.
- the sensor detects marking elements which are mounted on the film material are and project laterally from the end face of the film material.
- the sheet material is wound on a core of a spool.
- the end of the film material can be detected on the coil.
- the sensor arrangement is designed such that it comprises at least one optoelectronic sensor.
- the optoelectronic sensor is arranged stationary with respect to an end face of the coil.
- the sensor is designed such that a part of the end face of the rotating coil is optically detectable.
- the optoelectronic sensor is arranged in relation to the coil such that the part of the end face of the rotating coil detected by the optoelectronic sensor has a possible air gap between the mandrel and the core, the core itself and the film material immediately following the core.
- the optoelectronic sensor is a line sensor that detects part of the outer circle of the core of the rotating coil without additional illumination. There is also provided a control with which a control signal is generated if a registered by the optoelectronic sensor level of the wound on the core sheet material below a predetermined threshold.
- the sensor arrangement can have a capacitive sensor in addition to the optoelectronic sensor.
- the capacitive sensor is arranged to be movable radially with respect to the coil. By means of the capacitive sensor, the radial height with respect to the coil can be measured.
- the controller can be designed such that a combined or common control signal is only output if the height registered by the optoelectronic sensor and the radial height registered by the capacitive sensor fall below the predetermined threshold value.
- a packaging machine two coils are associated with wound film material. There is always one the two coils the active coil. In order not to interrupt the production process of the containers unnecessarily long, it is necessary to detect the end of the film on the active coil. When determining the end of the film material on the spool, make sure that the film material is used up as much as possible. You want to avoid that the coil is replaced too early and thus produces a waste of film material that you could actually use for the packaging of containers. Upon detection of the end of the film, or the approaching end of the film material on the spool, a signal is output and it is changed to the supply reel.
- the optoelectronic sensor line sensor
- the outer edge (circular arc) of the film core, as well as the outer diameter of the film spool is detected.
- a defined, once-programmed value specifies the minimum distance (threshold) of the diameter of the film spool from which a signal is output that indicates the end of the film material on the spool. If this threshold is undershot, a signal is sent to the machine control that the film material on the active coil is used up.
- the invention has the advantage that, regardless of the diameter of the core of the coil, a reliable detection of the end of the film material on the bobbin can be determined.
- the capacitive sensor 25 serves as an additional means for the optoelectronic sensor 14, which determines the residual height H of the film material on the core 8. If the capacitive sensor 25 and the optoelectronic sensor 14 provide a signal to the controller 5, it can be assumed that the end of the film material 12 is reached on the core 8 or a bobbin change is necessary to ensure the continuous operation of the machine that consumes the sheet material 12. The optoelectronic sensor 14 then outputs a signal when the height H of the film material 12 on the core 8 falls below a certain threshold value. In parallel, the capacitive sensor 25 outputs a signal when the radial height R of the film material 12 on the core falls below a predefined threshold value. This additional fuse through the capacitive sensor 25 makes the determination of the end of the foil material 12 on the coil 10 safer.
- the capacitive sensor 25 provides additional security for determining the end of the sheet material 12 on the spool. For the determination of the end of the film material 12 on the coil 10, however, the optoelectronic sensor 14 alone is completely sufficient.
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zur Kontrolle von Spulen mit aufgewickeltem Folienmaterial. Die Spule umfasst dabei einen Kern, auf den das Folienmaterial gewickelt ist. Ferner ist der Spule eine Sensoranordnung zugeordnet, mittels der ein Ende des Folienmaterials auf der Spule erkennbar ist.The present invention relates to a device for controlling coils with wound foil material. The coil comprises a core on which the film material is wound. Furthermore, the coil is associated with a sensor arrangement by means of which one end of the film material can be seen on the coil.
Ferner betrifft die Erfindung die Verwendung der Sensoranordnung in einer Verpackungsmaschine zum Erstellen von Gebinden aus Artikeln.Furthermore, the invention relates to the use of the sensor arrangement in a packaging machine for producing containers from articles.
Wie in der deutschen Patentanmeldung
Wie auch im Firmenprospekt der Firma Krones AG über die vollautomatische Packmaschine "Vario Pack Pro", ist eine Verpackungsmaschine für ein breites Einsatzfeld offenbart. Hier werden die in die Verpackungsmaschine einlaufenden Flaschen zu Gruppen vereinzelt. Die zur Umhüllung der einzelnen Gruppen verwendeten Folien werden von einer aktiven Spule abgezogen. Die Gruppen werden anschließend mit der Folie umhüllt und durchlaufen dann einen Schrumpftunnel. Die einzelnen Folienzuschnitte werden von dem von der Spule aufgezogenen Folienmaterial mit einem Schneidemesser entsprechend der erforderlichen Länge für die Umhüllung der Gegenstände vereinzelt. Die zweite Spule, welche ebenfalls der Verpackungsmaschine zugeordnet ist, wird dann in den Verpackungsprozess mit einbezogen, wenn die auf der ersten Spule aufgewickelte Folie zur Neige geht.As in the company brochure of the company Krones AG about the fully automatic packing machine "Vario Pack Pro", is one Packaging machine for a wide range of applications revealed. Here, the bottles entering the packaging machine are separated into groups. The films used to clad the individual groups are drawn off an active spool. The groups are then wrapped with the film and then go through a shrink tunnel. The individual foil blanks are separated from the wound up by the coil sheet material with a cutting knife according to the required length for the wrapping of the objects. The second spool, which is also associated with the packaging machine, is then involved in the packaging process when the film being wound on the first spool is running low.
Die deutsche Offenlegungsschrift
Die deutsche Offenlegungsschrift
Die
Die europäische Patentanmeldung
Die japanische Patentanmeldung
Ferner ist in der japanischen Patentanmeldung
Die deutsche Offenlegungsschrift
Die europäische Patentanmeldung
Die deutsche Offenlegungsschrift
Aufgabe der Erfindung ist, eine Vorrichtung zu schaffen, die kostengünstig, sicher und unabhängig von Parametern des auf einer Spule aufgewickelten Folienmaterials das Ende des Folienmaterials auf der Spule detektiert.The object of the invention is to provide a device that detects the end of the film material on the coil cost-effective, safe and independent of parameters of the wound on a spool sheet material.
Die obige Aufgabe wird durch eine Vorrichtung gelöst, die die Merkmale des Anspruchs 1 umfasst.The above object is achieved by an apparatus comprising the features of claim 1.
Das Folienmaterial ist auf einen Kern einer Spule aufgewickelt. Mit einer Sensoranordnung kann das Ende des Folienmaterials auf der Spule detektiert werden. Die Sensoranordnung ist dabei derart ausgebildet, dass sie zumindest einen optoelektronischen Sensor umfasst. Der optoelektronische Sensor ist dabei ortsfest in Bezug auf eine Stirnseite der Spule angeordnet. Der Sensor ist dabei derart ausgebildet, dass ein Teil der Stirnseite der drehenden Spule optisch erfassbar ist.The sheet material is wound on a core of a spool. With a sensor arrangement, the end of the film material can be detected on the coil. The sensor arrangement is designed such that it comprises at least one optoelectronic sensor. The optoelectronic sensor is arranged stationary with respect to an end face of the coil. The sensor is designed such that a part of the end face of the rotating coil is optically detectable.
Der optoelektronische Sensor ist dabei derart in Bezug auf die Spule angeordnet, dass der durch den optoelektronischen Sensor erfasste Teil des Außenkreises der sich drehenden Spule den Kern und das unmittelbar an den Kern folgende Folienmaterial umfasst.The optoelectronic sensor is arranged in relation to the coil in such a way that the part of the outer circle of the rotating coil detected by the optoelectronic sensor comprises the core and the film material immediately following the core.
Gemäß einer weiteren Ausführungsform ist der optoelektronische Sensor derart in Bezug auf die Spule angeordnet, dass der durch den optoelektronischen Sensor erfasste Teil der Stirnseite der sich drehenden Spule einen möglichen Luftspalt zwischen dem Dorn und dem Kern, dem Kern selbst und das unmittelbar auf den Kern folgende Folienmaterial umfasst.According to a further embodiment, the optoelectronic sensor is arranged in relation to the coil such that the part of the end face of the rotating coil detected by the optoelectronic sensor has a possible air gap between the mandrel and the core, the core itself and the film material immediately following the core.
Der optoelektronische Sensor ist ein Zeilensensor, der ohne eine zusätzliche Beleuchtung einen Teil des Außenkreises des Kerns der drehenden Spule erfasst. Es ist ebenfalls eine Steuerung vorgesehen, mit der ein Steuersignal erzeugt wird, falls eine vom optoelektronischen Sensor registrierte Höhe des auf den Kern gewickelten Folienmaterials einen vorbestimmten Schwellwert unterschreitet.The optoelectronic sensor is a line sensor that detects part of the outer circle of the core of the rotating coil without additional illumination. There is also provided a control with which a control signal is generated if a registered by the optoelectronic sensor level of the wound on the core sheet material below a predetermined threshold.
Die Sensoranordnung kann zusätzlich zu dem optoelektronischen Sensor einen kapazitiven Sensor aufweisen. Der kapazitive Sensor ist dabei radial in Bezug auf die Spule beweglich angeordnet. Mittels des kapazitiven Sensors kann die radiale Höhe in Bezug auf die Spule gemessen werden. Es ist ebenso eine Steuerung vorgesehen, mit der ein Steuersignal erzeugt werden kann, falls die vom kapazitiven Sensor registrierte radiale Höhe des auf den Kern gewickelten Folienmaterials einen vorbestimmten Schwellwert unterschreitet.The sensor arrangement can have a capacitive sensor in addition to the optoelectronic sensor. The capacitive sensor is arranged to be movable radially with respect to the coil. By means of the capacitive sensor, the radial height with respect to the coil can be measured. There is also provided a control with which a control signal can be generated if the registered by the capacitive sensor radial height of the wound on the core sheet material below a predetermined threshold.
Die Steuerung kann dabei derart ausgebildet sein, dass ein kombiniertes, bzw. gemeinsames Steuersignal nur dann ausgegeben wird, falls die vom optoelektronischen Sensor registrierte Höhe und die vom kapazitiven Sensor registrierte radiale Höhe den vorbestimmten Schwellwert unterschreiten.The controller can be designed such that a combined or common control signal is only output if the height registered by the optoelectronic sensor and the radial height registered by the capacitive sensor fall below the predetermined threshold value.
Besonders vorteilhaft ist die Verwendung der erfindungsgemäßen Sensoranordnung bei einer Verpackungsmaschine zum Erstellen von Gebinden aus Artikeln. Wie bereits eingangs erwähnt, sind einer Verpackungsmaschine zwei Spulen mit aufgewickeltem Folienmaterial zugeordnet. Dabei ist immer eine der beiden Spulen die aktive Spule. Um den Produktionsprozess der Gebinde nicht unnötig lange zu unterbrechen, ist es erforderlich, das Folienende auf der aktiven Spule zu erkennen. Beim Bestimmen des Endes des Folienmaterials auf der Spule ist darauf zu achten, dass das Folienmaterial so weit wie möglich aufgebraucht ist. Man will vermeiden, dass die Spule zu früh ausgewechselt wird und man somit einen Abfall aus Folienmaterial produziert, den man eigentlich noch für die Verpackung von Gebinden verwenden könnte. Bei der Detektierung des Folienendes, bzw. das sich nähernde Ende des Folienmaterials auf der Spule wird ein Signal ausgegeben und es wird auf die Vorratsspule gewechselt.The use of the sensor arrangement according to the invention in a packaging machine for producing containers from articles is particularly advantageous. As already mentioned, a packaging machine two coils are associated with wound film material. There is always one the two coils the active coil. In order not to interrupt the production process of the containers unnecessarily long, it is necessary to detect the end of the film on the active coil. When determining the end of the film material on the spool, make sure that the film material is used up as much as possible. You want to avoid that the coil is replaced too early and thus produces a waste of film material that you could actually use for the packaging of containers. Upon detection of the end of the film, or the approaching end of the film material on the spool, a signal is output and it is changed to the supply reel.
Mittels des optoelektronischen Sensors (Zeilensensors), der stirnseitig in Richtung der Folienspule ortsfest positioniert ist, wird die äußere Kante (Kreisbogen) des Folienkerns, sowie der Außendurchmesser der Folienspule erkannt. Ein definierter, einmalig programmierter Wert gibt den Mindestabstand (Schwellwert) des Durchmessers der Folienspule vor, ab dem ein Signal ausgegeben wird, das das Ende des Folienmaterials auf der Spule anzeigt. Wird dieser Schwellwert unterschritten, wird ein Signal an die Maschinensteuerung gesendet, dass das Folienmaterial auf der aktiven Spule aufgebraucht ist. Die Erfindung hat den Vorteil, dass unabhängig vom Durchmesser des Kerns der Spule eine zuverlässige Detektierung des Endes des Folienmaterials auf der Spule ermittelt werden kann.By means of the optoelectronic sensor (line sensor), which is positioned stationarily in the direction of the film spool, the outer edge (circular arc) of the film core, as well as the outer diameter of the film spool is detected. A defined, once-programmed value specifies the minimum distance (threshold) of the diameter of the film spool from which a signal is output that indicates the end of the film material on the spool. If this threshold is undershot, a signal is sent to the machine control that the film material on the active coil is used up. The invention has the advantage that, regardless of the diameter of the core of the coil, a reliable detection of the end of the film material on the bobbin can be determined.
Im Folgenden sollen Ausführungsbeispiele die Erfindung und ihre Vorteile anhand der beigefügten Figuren näher erläutern. Die Größenverhältnisse der einzelnen Elemente zueinander in den Figuren entsprechen nicht immer den realen Größenverhältnissen, da einige Formen vereinfacht und andere Formen zur besseren Veranschaulichung vergrößert im Verhältnis zu anderen Elementen dargestellt sind.
- Figur 1
- zeigt einen schematischen Aufbau einer Verpackungsmaschine, wie diese bereits aus dem Stand der Technik bekannt ist.
Figur 2- zeigt eine Vorrichtung zum Bestimmen des Endes von Folienmaterial auf einer Spule, gemäß dem Stand der Technik.
- Figur 3
- zeigt schematisch eine Seitenansicht der Folienspule mit dem zugeordneten optoelektronischen Sensor.
Figur 4- zeigt eine Stirnansicht der Folienspule mit dem zugeordneten optoelektronischen Sensor.
Figur 5- zeigt eine Detailansicht des durch den optoelektronischen Sensor registrierten Bereichs um den Kern der Spule.
Figur 6- zeigt einen kapazitiven, in radialer Richtung zur Folienspule beweglichen Sensor, der zusammen mit dem optoelektronischen Sensor das Ende des Folienmaterials auf der Spule ermittelt.
- FIG. 1
- shows a schematic structure of a packaging machine, as it is already known from the prior art.
- FIG. 2
- shows a device for determining the end of film material on a spool, according to the prior art.
- FIG. 3
- schematically shows a side view of the film coil with the associated optoelectronic sensor.
- FIG. 4
- shows an end view of the film coil with the associated optoelectronic sensor.
- FIG. 5
- shows a detailed view of the registered by the optoelectronic sensor area around the core of the coil.
- FIG. 6
- shows a capacitive, in the radial direction of the film coil movable sensor which detects the end of the film material on the coil together with the optoelectronic sensor.
Für gleiche oder gleich wirkende Elemente der Erfindung werden identische Bezugszeichen verwendet. Ferner werden der Übersicht halber nur Bezugszeichen in den einzelnen Figuren dargestellt, die für die Beschreibung der jeweiligen Figur erforderlich sind. Die dargestellten Ausführungsformen stellen lediglich Beispiele dar, wie die erfindungsgemäße Vorrichtung und das erfindungsgemäße Verfahren ausgestaltet sein können und stellen keine abschließende Begrenzung dar.
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Figur 1 zeigt eine schematische Ansicht einerVerpackungsmaschine 100 gemäß dem Stand der Technik.Die einzelnen Gruppen 101 von Gegenständen 102 werdenmit einem Folienzuschnitt 105 umhüllt.Die Folienzuschnitte 105 werden vonmindestens einer Spule 10aus Folienmaterial 12 zur Verfügung gestellt. In der inFigur 1 gezeigten Ausführungsform sind zwei Spulen 10aus Folienmaterial 12 vorgesehen. Dabeiist eine Spule 10die aktive Spule 10A, das bedeutet, dass von dieser Spule für dieUmhüllung der Gruppen 101der Gegenstände 102das Folienmaterial 12 abgezogen wird. Die Vorratsspule 10V wird dann verwendet,wenn das Folienmaterial 12 auf der aktivenSpule 10A zur Neige geht. Es soll ein möglichst reibungsloser Wechsel von der aktivenSpule 10A auf die Vorratsspule 10V möglich sein. -
Figur 2Folienmaterials 12 auf der Spule 10 erkannt werden kann.Die Sensoranordnung 2 besteht aus einer Lichtquelle 20, welche als Laser ausgebildet ist.Die Lichtquelle 20sendet einen Lichtstrahl 21 aus, der auf einen Detektor 22 gelangt.Der Lichtstrahl 21 gelangt nurdann zum Detektor 22, wenn eine bestimmte Menge desFolienmaterials 12von der Spule 10 abgezogen worden ist.Das Folienmaterial 12 ist auf einenKern 8 gewickelt. In ist die Situation dargestellt, dassFigur 2das Folienmaterial 121 von der noch fast vollen Spule 10aus Folienmaterial 12 abgezogen wird. Bei dieser Situation wird der Lichtstrahl 21durch das Folienmaterial 12, welches auf der Spule 10 aufgerollt ist, blockiert. Ist eine bestimmte Menge desFolienmaterials 12von der Spule 10 abgerollt, welches durchdas Bezugszeichen 122 gekennzeichnet ist, gelangt der Lichtstrahl 21 am Umfang des noch aufdem Kern 8 befindlichen Folienmaterials 12 vorbeiauf den Detektor 22. Nun kann einSignal vom Detektor 22 ausgegeben werden, das das Ende desFolienmaterials 12 auf der Spule 10 anzeigt. Ein Nachteil dieser Anordnung des Standes der Technik ist, dass in Abhängigkeit vom Durchmesser D desKerns 8 das Ende des Folienmaterials auf der Spule 10 nicht zuverlässig erkannt wird. So kann zum einen die Situation auftreten, dass bei einem großen Durchmesser D desFolienkerns 8 das Ende desFolienmaterials 12 auf der Spule 10 gar nicht erkannt wird. Ist der Durchmesser D desKerns 8 jedoch klein, gelangt der Lichtstrahl 21 bereits dann aufden Detektor 22, wenn noch ausreichend Folienmaterial 10auf dem Kern 8der Spule 10 gewickelt ist, das noch für die Umhüllung der Artikel verwendet werden kann. In diesem Fall wird man viel noch nutzbares Folienmaterial 12 unnötig wegschmeißen. -
Figur 3 zeigt eine schematische Darstellung der Zuordnung der Sensoranordnung 2 zu einer Spule 10aus Folienmaterial 12.Das Folienmaterial 12 ist auf einemKern 8einer Spule 10 gewickelt.Die Spule 10 sitzt auf einemDorn 4, der um eine Achse 6 drehbar ist.Die Sensoranordnung 2 besteht in der inFigur 3 gezeigten Ausführungsform aus einem optoelektronischenSensor 14.Der optoelektronische Sensor 14 ist mit einerSteuerung 5 verbunden.
Der Zeilensensor 14 ist gegenüber einem Stirnbereich 7der Spule 10 angeordnet.Der Zeilensensor 14 besitzt einen Erfassungsbereich 15 (sieheFigur 5 ) und der Zeilensensor 14 ist dabei ortsfest in Bezug auf die sich drehende Spule 10 angeordnet. Die Anordnung des Zeilensensors 14 und dessen Erfassungsbereich 15 sind dabei derart ausgebildet, dassim Erfassungsbereich 15 desZeilensensors 14 sowohl derKern 8der Spule 10, als auch zumindest ein Teil des aufden Kern 8 aufgerollten Folienmaterials 12 zu liegen kommt. -
Figur 4dem Kern 8 aufgerollten Folienmaterial 12. zeigt, dass der optoelektronische Sensor 14 (bzw. Zeilensensor) in Bezug auf dieFigur 4Stirnseite 7der Spule 10 derart angeordnet ist, dass zumindest derKern 8 und ein Teil des aufden Kern 8 aufgerollten Folienmaterials 12 erfasst wird. Bei der in gezeigten Ausführungsform ist der optoelektronischeFigur 4Sensor 14 derart ausgestaltet, dassein Erfassungsbereich 15 des optoelektronischenSensors 14sich vom Dorn 4der Spule 10 bis weitüber den Kern 8der Spule 10 erstreckt. Mit dieser Anordnung ist es möglich die Abnahme des Folienmaterials 12 auf der Spule 10 zu erfassen. Der in gezeigte und gestrichelte Kreis stellt einen Außenkreis 18 desFigur 4Folienmaterials 12 dar, welches zu einem bestimmten Verarbeitungszeitpunkt noch auf der Spule 10 vorhanden ist. Mit der hier gezeigten Ausführungsform des optoelektronischenSensors 14 ist es möglich, bereits die zeitliche Abnahme des Folienmaterials 12 auf der Spule 10 zu erfassen. Ebenso ist es mitdem optoelektronischen Sensors 14 möglich, einen potentiellen Luftspalt 25zwischen dem Dorn 4 und einem Innenkreis 8I desKerns 8der Spule 10 zu erfassen. Falls der aufdem Kern 8der Spule 10 verbleibende Rest des Folienmaterials 12 eine vordefinierte Höhe H zu einem Außenkreis 8A desKerns 8 erreicht hat, wird diesvom optoelektronischen Sensor 14 registriert und ein entsprechendes Signal andie Steuerung 5 ausgegeben. -
Figur 5zeigt den Ausschnitt 16 bzw. das Signalbild des Ausschnitts 16der Stirnseite 7 der drehenden Spule 10, welches der optoelektronischeSensor 14 erfasst.Der optoelektronische Sensor 14 ist dabei derart in Bezug auf dieStirnseite 7der Spule 10 angeordnet, dassim Erfassungsbereich 15 des optoelektronischen Sensors 14 (Zeilensensor) zumindest sowohl ein Teil desKerns 8, als auch ein Teil des auf der Spule 10 aufgerollten Folienmaterials 12 zu liegen kommt.
zeigt das Signalbild des Ausschnitts 16 des optoelektronischenFigur 5Sensors 14 wie er in angeordnet ist.Figur 4Der optoelektronische Sensor 14 erfasst einen Teil 17 des Außenkreises 18 (sieheFigur 4 ) der sich zeitlich verändernden Menge desFolienmaterials 12 auf derSpule 10. Die zeitliche Veränderung eines Abstandes DT1, DT2 ist in durchFigur 5den gestrichelten Pfeil 30 angedeutet. Ebenso ist es möglich, mit dieser Anordnung des optoelektronischenSensors 14einen Teil 17 des Außenkreises 18 des aufdem Kern 8 aufgerollten Folienmaterials 12 zu erfassen. Wenn sich das aufdem Kern 8aufgerollte Folienmaterial 12 dem Ende nähert, wirdvon dem Teil 17 des Außenkreises 18 die vordefinierte Höhe H bestimmt, die schließlich das Ende des aufdem Kern 8 aufgerollten Folienmaterials 12 anzeigt. Der Abstandzwischen dem Teil 17 des Außenkreises 18 desFolienmaterials 12 erreicht die vordefinierte Höhe H, die das nahe Ende desFolienmaterials 12 anzeigt. Ferner kann ebenfallsein Teil 19A desAußenkreises 8Aund ein Teil 19I desInnenkreises 8I desKerns 8 erfasst werden. Falls sich zwischendem Kern 8und dem Dorn 4ein Luftspalt 25 ausbildet, kann dies ebenfalls mitdem optoelektronischen Sensors 14 erfasst werden, da es mit dieser Ausführungsform der Anordnung des optoelektronischenSensors 14 möglich ist,den Luftspalt 25zwischen dem Kern 8und dem Dorn 4 zu erfassen.Der optoelektronische Sensor 14 nimmt zusätzlich zur zeitlichen Veränderung eines Abstandes DT1, DT2 des Außenkreises 18 desFolienmaterials 12 auch eine Sicherungsfunktion wahr, so dass eine mögliche Störung angezeigt werden kann.Der optoelektronische Sensor 14 erkennt nebendem Außenkreis 18 des abnehmenden Folienmaterials 12,dem Außenkreis 8A desKerns 8,dem Innenkreis 8I desKerns 8 nunmehr auchden Luftspalt 25zwischen dem Kern 8und dem Dorn 4. Damit kann der optoelektronischeSensor 14 auch so programmiert werden, dass als Sicherheitsfunktion neben des zeitlich abnehmenden Abstandes DT1, DT2 desFolienmaterial zum Außenkreis 8A desKerns 8 auch der absoluteDurchmesser aus Kern 8 und Folienmaterial 12 auf der Spule 10 abgefragt und entsprechend durch dieSteuerung 5 eingestellt werden kann. -
Figur 6vorhandenen Folienmaterials 12.Die Sensoranordnung 2 istals kapazitiver Sensor 25 ausgebildet.Der kapazitive Sensor 25 liegt dabei auf dem auf der Spule 10aufgerollten Folienmaterial 12 leicht auf oder ist zumindest in unmittelbarerNähe zum Folienmaterial 12 angeordnet.Der kapazitive Sensor 25 ist radial in Bezugauf den Kern 8der Spule 10 beweglich. Mitdem kapazitiven Sensor 25 ist die radiale Höhe R des aufden Kern 8der Spule 10 befindlichen Folienmaterials 12 erfassbar.Der kapazitive Sensor 25 wandert in Abhängigkeit desvon der Spule 10 abgezogenen Folienmaterials 12 näher inRichtung des Kerns 8.Der kapazitive Sensor 25 gibt ebenfalls andie Steuerung 5 ein Signal aus, wenn der kapazitiveSensor 25 eine radiale Höhe R registriert, die unter einem vorbestimmten Schwellwert liegt.
-
FIG. 1 shows a schematic view of apackaging machine 100 according to the prior art. Theindividual groups 101 ofobjects 102 are wrapped with afoil blank 105. Thefoil blanks 105 are provided by at least onecoil 10 made offoil material 12. In the inFIG. 1 In the embodiment shown, twocoils 10 made offilm material 12 are provided. In this case, acoil 10 is theactive coil 10A, which means that from this coil for the wrapping of thegroups 101 of thearticles 102, thefilm material 12 is withdrawn. The supply spool 10V is used when thefilm material 12 on theactive spool 10A is running low. It should be possible to change as smoothly as possible from theactive coil 10A to the supply reel 10V. -
FIG. 2 shows asensor assembly 2 according to the prior art, by means of which one end of thefilm material 12 can be detected on thespool 10. Thesensor arrangement 2 consists of alight source 20, which is designed as a laser. Thelight source 20 emits alight beam 21 which reaches adetector 22. Thelight beam 21 only reaches thedetector 22 when a certain amount of thefilm material 12 has been removed from thecoil 10. Thesheet material 12 is wound on acore 8. InFIG. 2 the situation is shown that thefilm material 12 1 is subtracted from the still almostfull bobbin 10 offilm material 12. In this situation, thelight beam 21 through thefilm material 12, which on theSpool 10 is rolled up, blocked. If a certain amount of thefilm material 12 is unrolled from thespool 10, which is identified by thereference numeral 12 2 , thelight beam 21 passes on the circumference of thefilm material 12 still on thecore 8 over to thedetector 22. Now, a signal from thedetector 22 which indicates the end of thesheet material 12 on thespool 10. A disadvantage of this arrangement of the prior art is that depending on the diameter D of thecore 8, the end of the film material on thespool 10 is not reliably detected. Thus, on the one hand, the situation may arise that, with a large diameter D of thefilm core 8, the end of thefilm material 12 on thespool 10 is not recognized at all. However, if the diameter D of thecore 8 is small, thelight beam 21 already reaches thedetector 22 whensufficient film material 10 is still wound on thecore 8 of thecoil 10, which can still be used for the wrapping of the articles. In that case, muchusable sheet material 12 will be unnecessarily thrown away. -
FIG. 3 shows a schematic representation of the assignment of thesensor assembly 2 to acoil 10 offilm material 12. Thefilm material 12 is wound on acore 8 of acoil 10. Thespool 10 is seated on amandrel 4 which is rotatable about anaxis 6. Thesensor arrangement 2 consists in the inFIG. 3 shown embodiment of anoptoelectronic sensor 14. Theoptoelectronic sensor 14 is connected to acontroller 5.
Theline sensor 14 is arranged opposite afront region 7 of thecoil 10. Theline sensor 14 has a detection area 15 (see FIGFIG. 5 ) and theline sensor 14 is stationary with respect to the rotatingcoil 10 is arranged. The arrangement of theline sensor 14 and itsdetection area 15 are designed such that in thedetection area 15 of theline sensor 14, both thecore 8 of thecoil 10, as well as at least part of the rolled up to thecore 8sheet material 12 comes to rest. -
FIG. 4 shows an end view of thespool 10, with thesheet material 12 rolled up on thecore 8.FIG. 4 shows that the optoelectronic sensor 14 (or line sensor) with respect to theend face 7 of thecoil 10 is arranged such that at least thecore 8 and a part of thesheet material 12 rolled up on thecore 8 is detected. At the inFIG. 4 In the embodiment shown, theoptoelectronic sensor 14 is designed in such a way that adetection region 15 of theoptoelectronic sensor 14 extends from themandrel 4 of thecoil 10 far beyond thecore 8 of thecoil 10. With this arrangement, it is possible to detect the decrease of thesheet material 12 on thespool 10. The inFIG. 4 shown and dashed circle represents anouter circle 18 of thefilm material 12, which is still present on thespool 10 at a certain processing time. With the embodiment of theoptoelectronic sensor 14 shown here, it is possible to already detect the time decrease of thefilm material 12 on thespool 10. Likewise, it is possible with theoptoelectronic sensor 14 to detect apotential air gap 25 between themandrel 4 and aninner circle 8 I of thecore 8 of thecoil 10. If the remainder of thesheet material 12 remaining on thecore 8 of thecoil 10 has reached a predefined height H to anouter circle 8 A of thecore 8, this becomes registered by theoptoelectronic sensor 14 and outputs a corresponding signal to thecontroller 5. -
FIG. 5 shows thecutout 16 and the signal image of thesection 16 of theend face 7 of the rotatingcoil 10, which detects theoptoelectronic sensor 14. In this case, theoptoelectronic sensor 14 is arranged in relation to theend face 7 of thecoil 10 such that at least both a part of thecore 8 and part of thefoil material 12 rolled up on thecoil 10 are in thedetection area 15 of the optoelectronic sensor 14 (line sensor) lie comes.
FIG. 5 shows the signal image of thesection 16 of theoptoelectronic sensor 14 as shown in FIGFIG. 4 is arranged. Theoptoelectronic sensor 14 detects apart 17 of the outer circle 18 (seeFIG. 4 ) the time-varying amount of thefilm material 12 on thespool 10. The time variation of a distance D T1 , D T2 is inFIG. 5 indicated by the dashedarrow 30. It is likewise possible with this arrangement of theoptoelectronic sensor 14 to detect apart 17 of theouter circle 18 of thefilm material 12 rolled up on thecore 8. When thesheet material 12 rolled up on thecore 8 approaches the end, theportion 17 of theouter circle 18 determines the predefined height H, which finally indicates the end of thesheet material 12 rolled up on thecore 8. The distance between thepart 17 of theouter circle 18 of thefilm material 12 reaches the predefined height H, which indicates the near end of thefilm material 12. Furthermore, apart 19 A of theouter circle 8 A and apart 19 I of theinner circle 8 I of thecore 8 can also be detected. If between thecore 8 and themandrel 4 forms anair gap 25, this can also be detected with theoptoelectronic sensor 14, since it is possible with this embodiment of the arrangement of theoptoelectronic sensor 14 to detect theair gap 25 between thecore 8 and themandrel 4 , Theoptoelectronic sensor 14, in addition to the time variation of a distance D T1 , D T2 of theouter circle 18 of thefilm material 12, also performs a security function, so that a possible interference can be displayed. Theoptoelectronic sensor 14 next to theouter circle 18 of the decreasingfoil material 12, theouter circle 8 A of thecore 8, theinner circle 8 I of thecore 8 now also theair gap 25 between thecore 8 and themandrel 4. Thus, theoptoelectronic sensor 14 also be programmed so that as a safety function in addition to the time-decreasing distance D T1 , D T2 of the film material to theouter circle 8 A of thecore 8 and the absolute diameter ofcore 8 andfilm material 12 queried on thecoil 10 and can be adjusted accordingly by thecontroller 5 , -
FIG. 6 shows a further embodiment for determining the amount offilm material 12 present on thecoil 10. Thesensor arrangement 2 is designed as acapacitive sensor 25. Thecapacitive sensor 25 rests lightly on thefilm material 12 rolled up on thespool 10 or is arranged at least in the immediate vicinity of thefilm material 12. Thecapacitive sensor 25 is movable radially with respect to thecore 8 of thecoil 10. Thecapacitive sensor 25 can detect the radial height R of thefilm material 12 located on thecore 8 of thecoil 10. Thecapacitive Sensor 25 travels closer in the direction ofcore 8 as a function of thefoil material 12 drawn off fromcoil 10.Capacitive sensor 25 likewise outputs a signal to control 5 whencapacitive sensor 25 registers a radial height R below a predetermined threshold value lies.
Der kapazitive Sensor 25 dient als zusätzliches Mittel zum optoelektronischen Sensor 14, der die Resthöhe H des Folienmaterials auf dem Kern 8 ermittelt. Wenn der kapazitive Sensor 25 und der optoelektronische Sensor 14 ein Signal an die Steuerung 5 liefern, kann man davon ausgehen, dass das Ende des Folienmaterials 12 auf dem Kern 8 erreicht ist bzw. ein Spulenwechsel notwendig ist, um den kontinuierlichen Betrieb der Maschine zu gewährleisten, die das Folienmaterial 12 verbraucht. Der optoelektronische Sensor 14 gibt dann ein Signal aus, wenn die Höhe H des Folienmaterials 12 auf dem Kern 8 einen bestimmten Schwellwert unterschreitet. Parallel dazu gibt der kapazitive Sensor 25 ein Signal aus, wenn die radiale Höhe R des Folienmaterials 12 auf dem Kern einen vordefinierten Schwellwert unterschreitet. Diese zusätzliche Sicherung durch den kapazitiven Sensor 25 macht die Bestimmung des Endes des Folienmaterials 12 auf der Spule 10 sicherer.The
Es ist für einen Fachmann selbstverständlich, dass der kapazitive Sensor 25 eine zusätzliche Sicherheit für die Bestimmung des Endes des Folienmaterials 12 auf der Spule zur Verfügung stellt. Für die Bestimmung des Endes des Folienmaterials 12 auf der Spule 10 reicht jedoch der optoelektronische Sensor 14 alleine vollkommen aus.It will be understood by those skilled in the art that the
Die Erfindung wurde unter Bezugnahme auf eine bevorzugte Ausführungsform beschrieben. Es ist jedoch für einen Fachmann selbstverständlich, dass Abwandlungen oder Änderungen der Erfindung gemacht werden können, ohne dabei den Schutzbereich der nachstehenden Ansprüche zu verlassen.The invention has been described with reference to a preferred embodiment. However, it will be understood by those skilled in the art that modifications or changes may be made to the invention without departing from the scope of the following claims.
Claims (11)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102010016055A DE102010016055A1 (en) | 2010-03-22 | 2010-03-22 | Device for controlling coils with wound foil material |
Publications (3)
Publication Number | Publication Date |
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EP2368825A1 true EP2368825A1 (en) | 2011-09-28 |
EP2368825B1 EP2368825B1 (en) | 2013-11-20 |
EP2368825B2 EP2368825B2 (en) | 2021-07-21 |
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Family Applications (1)
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EP11156967.9A Active EP2368825B2 (en) | 2010-03-22 | 2011-03-04 | Device for controlling coils with coiled film material |
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US (1) | US8766223B2 (en) |
EP (1) | EP2368825B2 (en) |
CN (1) | CN102198871B (en) |
DE (1) | DE102010016055A1 (en) |
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DE102016220760A1 (en) | 2016-10-21 | 2018-04-26 | Krones Aktiengesellschaft | Apparatus and method for producing blanks of packaging material adapted to assemblies of articles |
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CN103030012B (en) * | 2012-12-28 | 2016-03-23 | 龙岩烟草工业有限责任公司 | The control setup that a kind of cigarette machine reel type auxiliary material overlaps automatically and control method |
TWI641533B (en) * | 2017-09-15 | 2018-11-21 | 東友科技股份有限公司 | Lamination film carrying device and remainder detection assembly of lamination film thereof |
CN107720450A (en) * | 2017-10-30 | 2018-02-23 | 张家港市华阳针纺织品有限公司 | A kind of weaving support roller |
US20210163166A1 (en) * | 2018-04-12 | 2021-06-03 | Pack Controls Llc | System and method for the measurement of stretch film |
CN112208966B (en) * | 2020-10-28 | 2022-11-04 | 北京小米移动软件有限公司 | Garbage can, garbage bag allowance detection method and garbage bag allowance detection device |
CN113788349B (en) * | 2021-09-26 | 2024-06-07 | 南京润昌文化传播有限公司 | Plastic packaging machine |
CN114323959B (en) * | 2022-01-27 | 2024-05-24 | 郑州轻工业大学 | Film winding packaging characteristic detection equipment for tray winding packaging |
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Also Published As
Publication number | Publication date |
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DE102010016055A1 (en) | 2011-09-22 |
EP2368825B2 (en) | 2021-07-21 |
US8766223B2 (en) | 2014-07-01 |
CN102198871B (en) | 2013-09-04 |
US20110225930A1 (en) | 2011-09-22 |
EP2368825B1 (en) | 2013-11-20 |
CN102198871A (en) | 2011-09-28 |
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