EP2330054B1 - Procédé pour fabriquer des récipients en papier thermiquement isolants - Google Patents
Procédé pour fabriquer des récipients en papier thermiquement isolants Download PDFInfo
- Publication number
- EP2330054B1 EP2330054B1 EP20080876807 EP08876807A EP2330054B1 EP 2330054 B1 EP2330054 B1 EP 2330054B1 EP 20080876807 EP20080876807 EP 20080876807 EP 08876807 A EP08876807 A EP 08876807A EP 2330054 B1 EP2330054 B1 EP 2330054B1
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- EP
- European Patent Office
- Prior art keywords
- paper
- paper container
- heating device
- foam material
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 89
- 239000006261 foam material Substances 0.000 claims description 54
- -1 polypropylene Polymers 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 25
- 238000000576 coating method Methods 0.000 claims description 25
- 239000006260 foam Substances 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 16
- 239000004743 Polypropylene Substances 0.000 claims description 15
- 229920001155 polypropylene Polymers 0.000 claims description 15
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 14
- 239000002861 polymer material Substances 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 238000010097 foam moulding Methods 0.000 claims description 8
- 238000005187 foaming Methods 0.000 claims description 8
- 238000010030 laminating Methods 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims description 7
- 229920005749 polyurethane resin Polymers 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 16
- 239000005020 polyethylene terephthalate Substances 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 9
- 239000004698 Polyethylene Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 231100000331 toxic Toxicity 0.000 description 4
- 230000002588 toxic effect Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Images
Classifications
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/022—Foaming unrestricted by cavity walls, e.g. without using moulds or using only internal cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/14—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
- B29C44/146—Shaping the lining before foaming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3415—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0021—Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3865—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers
- B65D81/3874—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers formed of different materials, e.g. laminated or foam filling between walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0012—Combinations of extrusion moulding with other shaping operations combined with shaping by internal pressure generated in the material, e.g. foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/022—Foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/12—Paper, e.g. cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2553/00—Packaging equipment or accessories not otherwise provided for
Definitions
- the present invention relates to a method for making paper containers, and more particularly to a method for making heat-insulative paper containers, a heating device for executing the method, and the heat-insulative paper containers made by the method, which relate to a field of commodity processing.
- the applicant disclosed a method for making heat-insulative paper containers, as shown in TWM 271364, wherein the liquid adhesive and thermo-expandable powder are mixed as the compound coating; and then coat the paper container with the compound coating, or coat the semi-product with the compound coating and then molding into paper the container; and after that, heat the compound coating in the temperature between 100°C and 140°C so as to make the compound coating foam as a foamed layer adhering to the outer surface of the paper container.
- the paper container is heat-insulative and heat-prevented.
- the inner film of the paper container is coated with polyethylene. To prevent the inner film from being damaged by high temperature, the heating temperature and the compound coating are limited. Further, the heating temperature and the compound coating should correspond to each other in order to make the heat-insulative paper container.
- conventional heat-insulative paper containers are coated with a foam layer which is compounded by low-melting-point thermoplastic synthetic resin.
- the melting point of the foamed layer should be about between 105°C and 135°C. But it will take about 2 to 4 minutes to reach the melting point. In other words, it is uneconomical to foam for such a long time.
- US 2002/0041046 discloses a method for producing heat-insulative containers.
- the containers have an outer surface provided with foam material and an inner surface.
- a heating device is disposed in the container to directly contact the inner surface to foam the foam material.
- the film is damaged or decomposed by heat due to directly contacting by the heating device. Decomposed film is however toxic.
- the foam material on the outer surface foams outward freely so that a non-uniformly foamed layer is produced.
- the present invention provides a method for making heat-insulative paper containers, including steps of:
- two surfaces of the paper can be coated with the film, and then mold the paper into a paper container.
- the adhesive is an oil-based polyurethane resin, and a weight of the polyurethane resin accounts for 5% to 20% of a total weight of the polymer material.
- a heating temperature for foam molding is between 80°C and 200°C; otherwise the heating temperature is above 200°C.
- the foam molding by heating takes 1 to 5 seconds;
- the foam molding by heating is covering the outer surface of the paper container with the heating device, and to heat the foam material to foam instantaneously in a manner of directly touching the foam material with the heating device or disposing the heating device closely to the foam material, and then separating the paper container from the heating device immediately after foaming; otherwise, disposing the heating device closely to an inner surface of the paper container so as to instantly heat the inner surface without touching it, so that the foam material on the outer surface foams instantaneously by the heat transmitted from the inner surface, and then separating the paper container from the heating device immediately after foaming.
- an inner surface of the heating device is formed corresponding to a shape of the outer surface of the paper container, and the heating device is adapted to cover the foam material on the outer surface of the paper container; otherwise, an outer surface of the heating device is formed corresponding to a shape of an inner surface of the paper container, and the heating device is adapted to be disposed inside of the paper container; wherein the heating device is disposed with one of the devices, which include heating wires, infrared lamps, and heat conductors, so as to transmit heat.
- the heating device can be disposed after the last section of a paper container molding assembly line, so that the heating device makes one of the processes which include covering an outer surface of the paper container, entering inside of the paper container, and covering the outer surface and entering inside of the paper container simultaneously.
- the heat-insulative paper containers can be produced efficiently and automatically.
- a method of the present invention includes mixing and blending polyethylene terephthalate or polypropylene 1 with an adhesive 2 to form a polymer material, wherein the adhesive 2 is an oil-based polyurethane resin, and a weight of the polyurethane resin accounts for 5% to 20% of a total weight of the polymer material; heating and extruding the polymer material with an extruder machine 4 to form a film 41, and then coating 5 a surface of paper 6 with the film 41; cooling and laminating 7 the paper 6 with a laminating roller 7, so that the paper is coated with a polyethylene terephthalate film layer or polypropylene film layer 51; continuously coating another surface of the paper 6 with a foam material 80 in a manner of spraying 8, rolling 8' or color printing 8", and then furling 60 the paper after drying, and after that, cutting the paper into a semi-product 61 and then molding into a paper container 62; otherwise, molding the paper into paper container 62', and then
- the polyethylene terephthalate or polypropylene film layer 51 can resist the temperature of above 200°Cwhen heating the foam material 80, so that the foam material 80 takes a short time to foam as a foamed layer 801 after instantaneous heating H (as shown in FIG. 2-A ). And the inner surface of the paper containers 62, 62' are coatd with the polyethylene terephthalate or polypropylene film layer 51 which can resist high temperature, so that the paper containers 62, 62' are environmental friendly and non-toxic.
- two surfaces of the paper 6 can be respectively coated with a film 51, 51'.
- the paper container can be made in steps of mixing and blending 3 polyethylene terephthalate or polypropylene 1, 1' with the adhesive 2, 2' to form a polymer material, as shown in FIG. 3 ; extruding the polymer material to form a film 41, 41' with a extruding machine 4, 4'; coating two surfaces of the semi-product 61 with the film 41, 41' so as to form a film layer 51, 51'; coating one of the surfaces with the foam material 80, and furling 60 the paper 6 after drying, and then cutting the paper 6 into the semi-product 61 (as shown in FIG.
- the foam material 80 which is coated on the outer surface of the paper container 62, 62', can be heated by a heating device 9, 9'.
- the heating device 9, 9' can be disposed closely to the outer surface of the paper container 62 (as shown in FIG. 5-A to FIG. 5-C ) or to the inner surface of the paper container 62 (as shown in FIG. 6-A to FIG. 6-C ).
- the foam material 80 can be heated instantaneously in a manner of directly touching the foam material 80 with the heating device 9, 9' or disposing the heating device 9, 9' closely to the foam material 80, or disposing the heating device 9, 9' closely to the inner surface of the paper container 62, 62' without touching the foam material 80, and the foam material 80 on the outer surface of the container 62, 62' instantly foaming to form as a foamed layer 801 by the heat transmitted from the inner surface, and after that, separating the paper container 62, 62' from the heating device 9, 9', so that the foamed layer 801 of the paper container can foam rapidly so as to enhance the production efficiency.
- the heating device 9, 9' can be disposed with heating wires 91, 91' (as shown in FIG. 5-A and FIG. 6-A ), infrared lamps 92, 92' ( as shown in FIG. 5-B and FIG. 6-B ), or heat conductors ( as shown in FIG. 5-C and FIG. 6-C ).
- the heating temperature can be controlled between 80°C and 200°C, or above 200°C, and the heating part of the heating device 9, 9' is formed corresponding to a shape of the outer surface or the inner surface of the paper container 62.
- the foam material 80 can be covered by the heating device 9, 9' so as to heat the foam material 80 in a manner of directly touching it or being disposed closely to it, as shown in FIG. 5-A to FIG.
- the heating device 9, 9' can be disposed closely to the inner surface of the paper container 62 so as to transmit the heat to the foam material 80 on the outer surface, as shown in FIG. 6-A to 6-C . Thereby, the foamed layer 801 is then formed, and the polyethylene terephthalate or polypropylene film layer 51, 51', which is coated on the inner and outer surface of the paper container 62, does not be damaged when heating.
- Said heating device 9, 9' can cover the foam material 80 on the outer surface of the paper container 62, 62' and be disposed closely to the inner surface of the paper container 62, 62' in the same time, so that it is much faster to heat the foam material 80 to foam. Thereby, the object of increasing production efficiency and improving the foam uniformity can be achieved.
- the heating wires 91, 91' (as shown in FIG. 5-A and FIG. 6-A ), infrared lamps 92, 92' ( as shown in FIG. 5-B and FIG. 6-B ), or heat conductors ( as shown in FIG. 5-C and FIG. 6-C ) can be selectively disposed on the heating device according to the characteristics of the foam material 80 of the paper container 62, 62' . Thereby, the time for foam molding can be shortened to 1 to 5 seconds, so that the production efficiency can be enhanced, and the defection rate can be reduced.
- Said heating device 9, 9' can be disposed after the last section of a paper container molding assembly line, which is a conventional production apparatus, so as to produce rapidly and automatically.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
- Making Paper Articles (AREA)
- Packages (AREA)
- Wrappers (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Claims (8)
- Procédé de fabrication de conteneurs en papier isolants de la chaleur (62, 62') en revêtant une surface de papier (6) avec une couche de pellicule (51) et ensuite en revêtant continuellement une autre surface du papier (6) avec un matériau en mousse (80) à la manière d'une pulvérisation (8), d'un roulement (8') ou d'une impression couleur (8") et ensuite en repliant (60) le papier (6) après séchage et après cela, en découpant le papier (6) en un produit semi-fini (61) et ensuite en le moulant en un conteneur en papier (62) ou
sinon en moulant le papier (6) avec la couche de pellicule (51) en un conteneur en papier (62') et en revêtant ensuite une surface extérieure du conteneur en papier (62') avec un matériau en mousse (80),
en chauffant (H) le matériau en mousse (80) de manière à faire mousser le matériau en mousse (80) sur la surface du papier (6),
le procédé comprenant :le mixage et mélange (3) de téréphtalate de polyéthylène ou de polypropylène (1) avec un adhésif (2) pour former un matériau polymère ;le chauffage et l'extrusion du matériau polymère avec une extrudeuse (4) pour former une pellicule (41),le revêtement d'une surface de papier (6) avec la pellicule (41) de manière à former la couche de pellicule (51) qui doit être une surface intérieure du conteneur en papier (62, 62'),le refroidissement et le laminage (7) du papier (6) qui est revêtu avec la pellicule (41) avec un rouleau de laminage,le chauffage instantané (H) du matériau en mousse (80) sur la surface extérieure du conteneur en papier (62, 62') avec un dispositif de chauffage (9, 9') de manière à toucher directement le matériau en mousse (80) avec le dispositif de chauffage (9) et aussi à disposer le dispositif de chauffage (9') proche d'une surface intérieure du conteneur en papier (62, 62') de manière à chauffer instantanément la surface intérieure du conteneur en papier (62, 62') sans la toucher de telle manière que le temps de moussage du matériau en mousse (80) est raccourci, que le matériau en mousse (80) mousse de manière uniforme etla couche de pellicule (51) est empêchée d'être endommagée par la température élevée pendant le chauffage etséparation du conteneur en papier (62, 62') du dispositif de chauffage (9, 9') immédiatement après moussage. - Procédé selon la revendication 1, caractérisé en ce que l'adhésif (2) est une résine polyuréthane à base d'huile et le poids de la résine de polyuréthane est de 5% à 20% du poids total du matériau polymère.
- Procédé selon la revendication 1, caractérisé en ce que deux surfaces du papier (6) sont revêtues avec la pellicule (41, 41'), l'une des surfaces du papier (6) est de plus revêtue avec un matériau en mousse (80) et le papier (6) est ensuite moulé en un conteneur en papier (62).
- Procédé selon la revendication 1, caractérisé en ce qu'une température de chauffage pour le moulage de la mousse est entre 80°C et 200°C, sinon la température de chauffage est supérieure à 200°C.
- Procédé selon la revendication 1, caractérisé en ce que le moulage de la mousse par chauffage prend de 1 à 5 secondes.
- Procédé selon la revendication 1, caractérisé en ce qu'une surface intérieure du dispositif de chauffage (9, 9') est formée en correspondant à une forme de la surface extérieure du conteneur en papier (62, 62') et une surface extérieure du dispositif de chauffage (9, 9') est formée en correspondant à une forme intérieure du conteneur en papier (62, 62') et le dispositif de chauffage (9) est adapté pour couvrir le matériau en mousse (80) sur la surface extérieure du conteneur en papier (62, 62').
- Procédé selon la revendication 1, caractérisé en ce que le dispositif de chauffage (9, 9') est disposé avec l'un des dispositifs qui comprennent des fils de chauffage (91, 92'), des lampes infrarouges (92, 92') et des conducteurs de chaleur de manière à transmettre de la chaleur.
- Procédé selon la revendication 1, caractérisé en ce que le dispositif de chauffage (9, 9') est disposé après la dernière section d'une ligne d'assemblage de moulage de conteneur en papier de telle manière que le dispositif de chauffage (9, 9') couvre la surface extérieure et entre simultanément à l'intérieur du conteneur en papier.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200831459T SI2330054T1 (sl) | 2008-08-28 | 2008-10-23 | Postopek za izdelavo termoizolativne papirne embalaže |
PL08876807T PL2330054T3 (pl) | 2008-08-28 | 2008-10-23 | Metoda wytwarzania papierowych pojemników termoizolacyjnych |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200810147548A CN101659120B (zh) | 2008-08-28 | 2008-08-28 | 隔热纸容器的制备方法及其产品 |
PCT/CN2008/001788 WO2010022548A1 (fr) | 2008-08-28 | 2008-10-23 | Procédé pour fabriquer des récipients en papier thermiquement isolants et produits correspondants |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2330054A1 EP2330054A1 (fr) | 2011-06-08 |
EP2330054A4 EP2330054A4 (fr) | 2012-03-21 |
EP2330054B1 true EP2330054B1 (fr) | 2015-04-29 |
Family
ID=41720772
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20080876807 Active EP2330054B1 (fr) | 2008-08-28 | 2008-10-23 | Procédé pour fabriquer des récipients en papier thermiquement isolants |
Country Status (21)
Country | Link |
---|---|
US (1) | US8585946B2 (fr) |
EP (1) | EP2330054B1 (fr) |
JP (1) | JP5444351B2 (fr) |
KR (1) | KR101207698B1 (fr) |
CN (1) | CN101659120B (fr) |
AU (1) | AU2008361251B2 (fr) |
BR (1) | BRPI0822739A2 (fr) |
CA (1) | CA2735010C (fr) |
CO (1) | CO6351767A2 (fr) |
DK (1) | DK2330054T3 (fr) |
EA (1) | EA201170232A1 (fr) |
ES (1) | ES2540758T3 (fr) |
HU (1) | HUE025616T2 (fr) |
MX (1) | MX2011002180A (fr) |
MY (1) | MY154704A (fr) |
NZ (1) | NZ591270A (fr) |
PL (1) | PL2330054T3 (fr) |
PT (1) | PT2330054E (fr) |
SI (1) | SI2330054T1 (fr) |
UA (1) | UA104296C2 (fr) |
WO (1) | WO2010022548A1 (fr) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102442475A (zh) * | 2010-09-30 | 2012-05-09 | 宏基淋膜纸业有限公司 | 纸包材及其制成的纸容器 |
CN102717574A (zh) * | 2012-06-15 | 2012-10-10 | 杨碧清 | 一种可以承载液体的保温复合纸容器 |
CN104416707B (zh) * | 2013-08-20 | 2017-04-12 | 张静文 | 纸容器发泡装置 |
WO2015024199A1 (fr) * | 2013-08-20 | 2015-02-26 | Chang Ching-Wen | Dispositif d'expansion pour conteneur de papier |
WO2015024192A1 (fr) * | 2013-08-20 | 2015-02-26 | Chang Ching-Wen | Dispositif d'expansion pour conteneurs de papier |
WO2015024197A1 (fr) * | 2013-08-20 | 2015-02-26 | Chang Ching-Wen | Dispositif d'expansion pour conteneur de papier |
WO2015024246A1 (fr) * | 2013-08-23 | 2015-02-26 | Chang Ching-Wen | Procédé de préparation d'un contenant doté d'une couche de surface d'isolation thermique |
WO2016000202A1 (fr) * | 2014-07-01 | 2016-01-07 | 张开有 | Contenant ayant un filtre et appareil de liage thermique |
HK1247034A2 (zh) * | 2018-05-04 | 2018-09-14 | Shun Ming Daniel Wong | 含有可氧化生物降解材料的一次性容器 |
AU2018441669A1 (en) * | 2018-09-21 | 2021-04-15 | CHANG, Kai-Yu | Paper container package and manufacturing method therefor |
JP7210244B2 (ja) * | 2018-11-29 | 2023-01-23 | 東京インキ株式会社 | マイクロ波発泡積層体、マイクロ波発泡包装体およびマイクロ波発泡包装体の製造方法 |
FR3099077B1 (fr) * | 2019-07-23 | 2022-06-10 | Gaztransport Et Technigaz | Procédé de fabrication d'une paroi pour une cuve étanche et thermiquement isolante |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3658615A (en) * | 1967-05-09 | 1972-04-25 | Owens Illinois Inc | Two-piece plastic containers having foamed thermoplastic side wall and method of making same |
US4060577A (en) * | 1976-02-11 | 1977-11-29 | Maryland Cup Corporation | Method for producing seamless foam plastic cups from expandable sidewall blanks |
US5127815A (en) * | 1989-10-31 | 1992-07-07 | Sekisui Kaseihin Kogyo Kabushiki Kaisha | Apparatus for forming finished cups of expanded resin |
JPH07100505B2 (ja) * | 1992-09-22 | 1995-11-01 | 本州製紙株式会社 | 断熱性を有する紙容器の製造方法 |
JP2824895B2 (ja) * | 1993-12-22 | 1998-11-18 | 株式会社日本デキシー | 断熱性紙製容器及びその製造方法 |
US5993705A (en) * | 1997-05-30 | 1999-11-30 | Fort James Corporation | Methods for conveying containers through an oven to produce heat-insulative foamed layers therethrough |
US6139665A (en) * | 1998-03-06 | 2000-10-31 | Fort James Corporation | Method for fabricating heat insulating paper cups |
CA2315866A1 (fr) * | 1999-08-23 | 2001-02-23 | Patrick L. Maynard (Deceased) | Methode et appareil pour produire des contenants a couche alveolaire calorifuge et pour produire un reseau de materiaux a couche alveolaire calorifuge |
US6852381B2 (en) * | 2001-06-18 | 2005-02-08 | Appleton Papers, Inc. | Insulated beverage or food container |
JP2004018101A (ja) * | 2002-06-20 | 2004-01-22 | Dainippon Printing Co Ltd | 紙カップおよびその製造方法 |
MXPA06003734A (es) * | 2003-10-03 | 2007-03-26 | Grupo Convermex S A De C V | Metodo y aparato para producir contenedores de espuma de plastico etiquetados y productos de los mismos. |
JP4801408B2 (ja) * | 2005-09-30 | 2011-10-26 | 東罐興業株式会社 | カップ状紙容器 |
TWI271364B (en) | 2005-12-13 | 2007-01-21 | Rich Cup Bio Chemical Technolo | Improved manufacturing method for paper container with heat insulating surface |
CN100594111C (zh) * | 2006-01-10 | 2010-03-17 | 晋溢生化科技股份有限公司 | 具隔热表层的容器制法 |
US20070166468A1 (en) * | 2006-01-13 | 2007-07-19 | Rich Cup Bio-Chemical Technology Co., Ltd. | Method to make vessel with heat insulation surface layer |
JP5047668B2 (ja) | 2006-09-29 | 2012-10-10 | 日本製紙株式会社 | 紙製容器およびその製造方法 |
KR100821164B1 (ko) | 2007-11-06 | 2008-04-14 | 문홍주 | 단열용 커버재 및 단열용 커버재의 제조공정 |
CN101249732A (zh) * | 2008-04-11 | 2008-08-27 | 张锡卿 | 容器杯的制法及其结构 |
-
2008
- 2008-08-28 CN CN200810147548A patent/CN101659120B/zh active Active
- 2008-10-23 AU AU2008361251A patent/AU2008361251B2/en not_active Ceased
- 2008-10-23 EP EP20080876807 patent/EP2330054B1/fr active Active
- 2008-10-23 PL PL08876807T patent/PL2330054T3/pl unknown
- 2008-10-23 WO PCT/CN2008/001788 patent/WO2010022548A1/fr active Application Filing
- 2008-10-23 MY MYPI2011000899A patent/MY154704A/en unknown
- 2008-10-23 KR KR1020117004012A patent/KR101207698B1/ko active IP Right Grant
- 2008-10-23 SI SI200831459T patent/SI2330054T1/sl unknown
- 2008-10-23 ES ES08876807.2T patent/ES2540758T3/es active Active
- 2008-10-23 BR BRPI0822739-0A patent/BRPI0822739A2/pt not_active IP Right Cessation
- 2008-10-23 DK DK08876807.2T patent/DK2330054T3/da active
- 2008-10-23 UA UAA201101872A patent/UA104296C2/ru unknown
- 2008-10-23 JP JP2011523288A patent/JP5444351B2/ja active Active
- 2008-10-23 NZ NZ591270A patent/NZ591270A/xx not_active IP Right Cessation
- 2008-10-23 EA EA201170232A patent/EA201170232A1/ru unknown
- 2008-10-23 CA CA2735010A patent/CA2735010C/fr active Active
- 2008-10-23 US US13/059,939 patent/US8585946B2/en active Active
- 2008-10-23 MX MX2011002180A patent/MX2011002180A/es active IP Right Grant
- 2008-10-23 HU HUE08876807A patent/HUE025616T2/en unknown
- 2008-10-23 PT PT88768072T patent/PT2330054E/pt unknown
-
2011
- 2011-03-15 CO CO11032127A patent/CO6351767A2/es active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
ES2540758T3 (es) | 2015-07-13 |
SI2330054T1 (sl) | 2015-08-31 |
PT2330054E (pt) | 2015-07-30 |
MX2011002180A (es) | 2011-03-30 |
UA104296C2 (ru) | 2014-01-27 |
KR101207698B1 (ko) | 2012-12-03 |
US20110152049A1 (en) | 2011-06-23 |
CN101659120A (zh) | 2010-03-03 |
JP2012500734A (ja) | 2012-01-12 |
EP2330054A1 (fr) | 2011-06-08 |
NZ591270A (en) | 2013-07-26 |
WO2010022548A1 (fr) | 2010-03-04 |
AU2008361251B2 (en) | 2013-07-18 |
JP5444351B2 (ja) | 2014-03-19 |
CN101659120B (zh) | 2012-09-05 |
HUE025616T2 (en) | 2016-04-28 |
CA2735010C (fr) | 2014-01-21 |
KR20110033297A (ko) | 2011-03-30 |
PL2330054T3 (pl) | 2015-09-30 |
EP2330054A4 (fr) | 2012-03-21 |
MY154704A (en) | 2015-07-15 |
US8585946B2 (en) | 2013-11-19 |
BRPI0822739A2 (pt) | 2015-06-23 |
AU2008361251A1 (en) | 2010-03-04 |
DK2330054T3 (da) | 2015-06-22 |
CA2735010A1 (fr) | 2010-03-04 |
CO6351767A2 (es) | 2011-12-20 |
EA201170232A1 (ru) | 2011-10-31 |
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