EP2313895A1 - Fe-co alloy for high dynamic electromagnetic actuator - Google Patents
Fe-co alloy for high dynamic electromagnetic actuatorInfo
- Publication number
- EP2313895A1 EP2313895A1 EP09720281A EP09720281A EP2313895A1 EP 2313895 A1 EP2313895 A1 EP 2313895A1 EP 09720281 A EP09720281 A EP 09720281A EP 09720281 A EP09720281 A EP 09720281A EP 2313895 A1 EP2313895 A1 EP 2313895A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloy
- silicon
- chromium
- aluminum
- alloy according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000531 Co alloy Inorganic materials 0.000 title abstract description 4
- 239000011651 chromium Substances 0.000 claims abstract description 42
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 27
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 19
- 239000010703 silicon Substances 0.000 claims abstract description 19
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 16
- 239000010936 titanium Substances 0.000 claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 13
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000011733 molybdenum Substances 0.000 claims abstract description 11
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 11
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 11
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 10
- 239000010941 cobalt Substances 0.000 claims abstract description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 10
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 53
- 239000000956 alloy Substances 0.000 claims description 53
- 229910017061 Fe Co Inorganic materials 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 10
- 238000002485 combustion reaction Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 6
- 239000011572 manganese Substances 0.000 abstract description 5
- 239000010955 niobium Substances 0.000 abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052721 tungsten Inorganic materials 0.000 abstract description 4
- 239000010937 tungsten Substances 0.000 abstract description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 abstract description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 3
- QVYYOKWPCQYKEY-UHFFFAOYSA-N [Fe].[Co] Chemical compound [Fe].[Co] QVYYOKWPCQYKEY-UHFFFAOYSA-N 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052796 boron Inorganic materials 0.000 abstract description 3
- 229910052748 manganese Inorganic materials 0.000 abstract description 3
- 229910052758 niobium Inorganic materials 0.000 abstract description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 3
- 239000011574 phosphorus Substances 0.000 abstract description 3
- 229910052717 sulfur Inorganic materials 0.000 abstract description 3
- 239000011593 sulfur Substances 0.000 abstract description 3
- 229910052715 tantalum Inorganic materials 0.000 abstract description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 abstract description 3
- QQHSIRTYSFLSRM-UHFFFAOYSA-N alumanylidynechromium Chemical compound [Al].[Cr] QQHSIRTYSFLSRM-UHFFFAOYSA-N 0.000 abstract 1
- 230000005415 magnetization Effects 0.000 description 10
- 238000012360 testing method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000007792 addition Methods 0.000 description 6
- 238000000137 annealing Methods 0.000 description 5
- 230000001186 cumulative effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/10—Ferrous alloys, e.g. steel alloys containing cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/10—Ferrous alloys, e.g. steel alloys containing cobalt
- C22C38/105—Ferrous alloys, e.g. steel alloys containing cobalt containing Co and Ni
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/30—Ferrous alloys, e.g. steel alloys containing chromium with cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/14766—Fe-Si based alloys
- H01F1/14775—Fe-Si based alloys in the form of sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/14708—Fe-Ni based alloys
- H01F1/14716—Fe-Ni based alloys in the form of sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/14766—Fe-Si based alloys
- H01F1/14791—Fe-Si-Al based alloys, e.g. Sendust
Definitions
- the present invention relates to a Fe-Co alloy more particularly intended for the manufacture of electromagnetic actuator with high dynamics, without being limited thereto.
- An electromagnetic actuator is an electromagnetic device that converts electrical energy into mechanical energy with an electromagnetic conversion mode. Some of these actuators are called linear because they convert the received electrical energy into a rectilinear movement of a moving part. Such actuators are found in solenoid valves and electro-injectors.
- a preferred application of such electro-injectors is the direct injection of fuel into combustion engines, especially diesel engines.
- Another preferred application relates to a particular type of solenoid valve used for the electromagnetic control of the valves of internal combustion engines
- the electrical energy is supplied in a winding by a series of current pulses, creating a magnetic field that magnetizes a non-closed magnetic yoke, thus having a gap.
- the geometric characteristics of the cylinder head make it possible to direct most of the magnetic field lines axially vis-à-vis the gap zone. Under, the effect of the electric pulse, the air gap is subject to a magnetic potential difference.
- the actuator also comprises a core made mobile by the action of the electric current in the coil. Indeed, the magnetic potential difference introduced into the coil between the movable core resting on one of the poles of the cylinder head and the opposite pole of the cylinder head creates an electromagnetic force on the magnetized core, via a magnetic field gradient.
- the magnetized core is set in motion!
- the rest position can also be located in the middle of the air gap, thanks to two symmetrical springs, promoting by their stiffness the dynamics of the moving part, in particular for electromagnetically controlled valves.
- the setting in motion of the mobile core occurs with a phase shift with respect to the moment of generation of the electrical pulses.
- the metal has an electrical resistivity at 20 0 C p e ⁇ high and in particular greater than 50 ⁇ .cm and a coercive force Hc low, c ' ie less than 32 Oe and preferably less than 8 Oe.
- the core has a saturation magnetization Js high, ie greater than 1.75 T and preferably greater than 1.9 T, so as to allow a maximum force at the end of this high pulse as possible. It is indeed this force which guarantees the maintenance of the open or closed position of the actuator, which is particularly important when it is necessary to totally interrupt the flow of a fluid at high pressure or to compensate the return force of one or more springs.
- Such saturation magnetization level thus provides a compact actuator having a high strength and power density.
- These magnetic cores have various shapes that can be made from wires, bars, plates or rolled sheets. They must therefore have good heat-formability, and preferably good cold-forming ability when necessary.
- these cores can be subjected to a slightly oxidizing working environment and must therefore have a good resistance to corrosion to resist this type of premature wear.
- tensile strength Rm greater than 500 MPa and preferably, an elastic limit R 0 , 2 greater than 250 MPa in the hot-rolled state at a thickness of at least 2 mm.
- Ferrocell (Fe-Co) alloys such as those described in EP 715,320 are generally used for the manufacture of electromagnetic actuators. described have 6 to 30% cobalt, 3 to 8% of one or more elements selected from chromium, molybdenum, vanadium and / or tungsten, the balance being iron. These alloys, however, have insufficient dynamics.
- the present invention aims to provide a material suitable for the manufacture, economically, of cores for compact electromagnetic actuators with high dynamics and high saturation. This material must also allow implementation hot, and preferably, cold, improved.
- a first object of the invention thus consists of a Fe-Co alloy whose composition comprises in% by weight:
- the alloy may further comprise the following additional features:
- the Fe-Co alloy is such that: ⁇ 10 Co +% Ni ⁇ 22 - the Fe-Co alloy is such that: 1 ⁇ Cr ⁇ 5.5
- the Fe-Co alloy is such that: Ni ⁇ 1
- the Fe-Co alloy is such that: Al ⁇ 2
- the alloy according to the invention has a composition in% by weight which comprises:
- the alloy according to the invention can be formed into a bar, wire, plate or rolled sheet. It can in particular be used for the manufacture of electromagnetic actuator movable core manufactured from a bar or a wire or a plate or a rolled sheet.
- Such an electromagnetic actuator comprising a movable core of Fe-Co alloy according to the invention can in particular be used in an injector for an electronically controlled combustion engine or even as an internal combustion engine valve actuator. electronic control.
- the alloy according to the invention is an iron-cobalt alloy with a low cobalt content having moderate levels of addition elements.
- the cobalt content is between 6 and 22% by weight in order to obtain a good saturation magnetization while maintaining a high resistivity. It is less than 22% by weight to reduce the amount of expensive additive elements while maintaining good saturation.
- the nickel content which may partially substitute cobalt, is, however, maintained at less than 4% because its presence considerably increases the coercive field of the alloy.
- the silicon content of the alloy according to the invention is greater than or equal to 0.2% by weight. Such a minimum content makes it possible to obtain a good mechanical resistance Rm. Moreover, this element makes it possible to very effectively increase the coercive field of the alloy by lowering it significantly. However, the joint addition of aluminum and 6% silicon is limited to preserve the alloy good heat-transformability. It is furthermore preferred to limit this cumulative content to less than 4% by weight in order to keep the alloy good cold processability.
- the aluminum content of the alloy according to the invention is less than or equal to 4% by weight.
- This element has a role similar to that of silicon by favoring the obtaining of a weak coercive field. We limit its addition to 4% because otherwise Js would become too weak. However, it does not improve the mechanical properties of the alloy.
- the chromium content of the alloy according to the invention is between 0.5 and 8% by weight. This essential element of the alloy makes it possible to extend the range of addition of silicon, with respect to the transformation with hot and cold, while maintaining the good properties of resistivity and saturation. However, it is limited because it increases the coercive force of the alloy.
- the manganese content of the alloy according to the invention is less than or equal to 0.90% by weight. This element is added at a rate of at least 0.10% by weight to improve the heat-transformability of the alloy. Its content is limited because it is a gamma element and the appearance of the ⁇ phase greatly degrades the magnetic performances.
- the titanium content of the alloy according to the invention is less than or equal to 1% by weight and preferably less than 0.1%, because this element easily forms nitrides, either during production or during annealing. under air or under ammonia, nitrides which strongly degrade the magnetic properties and are therefore harmful.
- the molybdenum content of the alloy according to the invention is less than or equal to 3% by weight. This element can be added to improve the electrical resistivity of the alloy, in complement or partial substitution of chromium.
- the carbon content of the alloy according to the invention is less than or equal to 1% by weight, and preferably less than or equal to 0.1% by weight.
- the presence of carbon deteriorates the magnetic properties of the alloy and so the content is reduced to avoid such degradation.
- the cumulative vanadium and tungsten content of the alloy according to the invention is less than or equal to 3% by weight. These elements can be added to improve the electrical resistivity of the alloy, in complement or partial substitution of chromium.
- the cumulative content of niobium and tantalum of the alloy according to the invention is less than or equal to 1% by weight. These elements can be added to improve the ductility of the alloy and thus limit its fragility.
- the cumulative content of oxygen, nitrogen, sulfur, phosphorus and boron is limited to 0.1% by weight, since these elements are oxidants and tend to form precipitates which are very unfavorable to the magnetic properties and to the mechanical ductility of the material.
- Such a limitation supposes, in particular, that the alloy according to the invention is manufactured from raw materials of good purity.
- the alloy according to the invention must also respect a number of relationships between some of these elements. Thus the following four equations must be respected:
- Relation (3) represents a saturation criterion which makes it possible to ensure that the alloy according to the invention will have saturation magnetization Js of less than 2.2T in a manner consistent with the additions of non-magnetic elements necessary for the need of high dynamics. magnetization.
- Relation (4) in combination with relation (2), makes it possible to guarantee a high electrical resistivity p e ⁇ , and in particular greater than 50 ⁇ .cm.
- the manufacture of the alloy according to the invention can be done conventionally for this type of alloy.
- the various elements constituting the alloy can be melted by induction under vacuum, then cast into ingots, billets or slabs. These are then hot-forged at temperatures ranging from 1000 to 1200 ° C. and then hot-rolled after reheating to a temperature greater than or equal to 1150 ° C., the end-of-rolling temperature being between 800 and 1050 ° C.
- the plates, bars or hot-rolled strips thus produced can be used as is or cold-rolled after pickling by dipping in one or more acid trays and annealing.
- Such elements may for example be aluminum, silicon or chromium.
- the raw materials necessary for producing the alloy were melted by vacuum induction and vacuum cast in a 50 kg ingot.
- the ingots are then hot-forged at between 1000 and 1200 ° C. and then hot-rolled from heating to
- the strips are either characterized in the hot rolled state by machining. tensile test specimen, washers for magnetic characterization, elongate samples for measuring electrical resistivity, or characterized after cold rolling to the thickness of
- the breaking strength Rm is measured on a tensile test piece after annealing the hot rolled at 900 ° C. for 4 hours under H 2.
- the corrosion resistance Tcor is evaluated on a hot rolled rough surface, ground to obtain a clean surface with a very low roughness, and then left at 20 ° C. in a salt spray atmosphere.
- the test for suitability for hot or cold processing was carried out by simple observation of non-weakened banks during the rolling operations (hot, cold) of the test ingots.
- compositions of the test castings are shown in Table 1 below, it being understood that the cumulative contents of all the oxygen, nitrogen, sulfur, phosphorus and boron tests are less than 0.1% by weight and that the rest compositions consists of iron. Table 1
- the alloy according to the invention makes it possible to combine a set of properties that were not accessible to the prior art:
- a high electrical resistivity at 20 ° C. typically> 50 ⁇ .cm, while maintaining saturation magnetization at 20 ° C., high to very high, typically> 1, 75T and preferably> 1, 9T, and can not exceed 2.2T because of the additions necessary for the great magnetization dynamics of the alloy.
- a preferred application of the alloys according to the invention is the manufacture of cores for electromagnetic actuators, whether linear or rotary.
- Such compact, dynamic and robust actuators can advantageously be used in injectors of direct injection combustion engines, in particular for diesel engines, and in moving parts of actuators controlling the movement of the valves of internal combustion engines.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Dispersion Chemistry (AREA)
- Electromagnetism (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Soft Magnetic Materials (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
- Electromagnets (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09720281A EP2313895B1 (en) | 2008-01-22 | 2009-01-14 | Fe-co alloy for high dynamic electromagnetic actuator |
SI200930112T SI2313895T1 (en) | 2008-01-22 | 2009-01-14 | Fe-co alloy for high dynamic electromagnetic actuator |
PL09720281T PL2313895T3 (en) | 2008-01-22 | 2009-01-14 | Fe-co alloy for high dynamic electromagnetic actuator |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08290057A EP2083428A1 (en) | 2008-01-22 | 2008-01-22 | Fe-Co alloy for highly dynamic electromagnetic actuator |
PCT/FR2009/000039 WO2009112672A1 (en) | 2008-01-22 | 2009-01-14 | Fe-co alloy for high dynamic electromagnetic actuator |
EP09720281A EP2313895B1 (en) | 2008-01-22 | 2009-01-14 | Fe-co alloy for high dynamic electromagnetic actuator |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2313895A1 true EP2313895A1 (en) | 2011-04-27 |
EP2313895B1 EP2313895B1 (en) | 2011-10-05 |
Family
ID=39427553
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08290057A Withdrawn EP2083428A1 (en) | 2008-01-22 | 2008-01-22 | Fe-Co alloy for highly dynamic electromagnetic actuator |
EP09720281A Active EP2313895B1 (en) | 2008-01-22 | 2009-01-14 | Fe-co alloy for high dynamic electromagnetic actuator |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08290057A Withdrawn EP2083428A1 (en) | 2008-01-22 | 2008-01-22 | Fe-Co alloy for highly dynamic electromagnetic actuator |
Country Status (14)
Country | Link |
---|---|
US (1) | US8951364B2 (en) |
EP (2) | EP2083428A1 (en) |
JP (1) | JP5555181B2 (en) |
KR (1) | KR20100115752A (en) |
CN (2) | CN101925969A (en) |
AT (1) | ATE527669T1 (en) |
BR (1) | BRPI0906592B1 (en) |
ES (1) | ES2372367T3 (en) |
MX (1) | MX2010007524A (en) |
PL (1) | PL2313895T3 (en) |
SI (1) | SI2313895T1 (en) |
TW (1) | TWI401322B (en) |
WO (1) | WO2009112672A1 (en) |
ZA (1) | ZA201004418B (en) |
Families Citing this family (4)
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CN103111811B (en) * | 2013-03-07 | 2015-09-23 | 茂名市兴丽高岭土有限公司 | A kind of manufacture method of kaolin iron removal filter screen |
RU2663953C1 (en) * | 2018-02-13 | 2018-08-13 | Юлия Алексеевна Щепочкина | Iron-based alloy |
CN113564465A (en) * | 2021-07-05 | 2021-10-29 | 北京科技大学 | Forging FeCo alloy with stretching and impact toughness and preparation method thereof |
CN113604643A (en) * | 2021-07-05 | 2021-11-05 | 北京科技大学 | Preparation method of high-saturation magnetic induction FeCo alloy with high impact toughness |
Family Cites Families (16)
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JPS5192097A (en) * | 1975-02-10 | 1976-08-12 | ||
JPS5644751A (en) * | 1979-09-21 | 1981-04-24 | Hitachi Metals Ltd | Amorphous magnetic material |
JPH0699722B2 (en) * | 1989-03-22 | 1994-12-07 | 株式会社神戸製鋼所 | Magnetic powder for electromagnetic clutch |
JPH0633199A (en) * | 1992-07-16 | 1994-02-08 | Hitachi Metal Precision Ltd | Yoke core for printer head |
DE4419996C2 (en) * | 1993-10-18 | 1996-10-17 | Gfe Ges Fuer Fertigungstechnik | Tool cutting, in particular of technical knives, with a wear-resistant composite layer and a method for producing the tool cutting |
JPH0841604A (en) * | 1994-08-03 | 1996-02-13 | Mitsubishi Steel Mfg Co Ltd | High sensitivity corrosion resistant torque sensor detecting shaft material |
DE4442420A1 (en) * | 1994-11-29 | 1996-05-30 | Vacuumschmelze Gmbh | Soft magnetic iron-based alloy with cobalt for magnetic circuits or excitation circuits |
JP3957234B2 (en) * | 1997-06-30 | 2007-08-15 | 日本ピストンリング株式会社 | Wear-resistant iron-based sintered alloy material |
JP2002038912A (en) * | 1999-12-09 | 2002-02-06 | Sumitomo Electric Ind Ltd | Opening/closing mechanism of valve for internal combustion engine |
JP4346780B2 (en) * | 2000-03-06 | 2009-10-21 | 新日鉄マテリアルズ株式会社 | Heat-resistant and wear-resistant composite structural member and manufacturing method thereof |
FR2808806B1 (en) * | 2000-05-12 | 2002-08-30 | Imphy Ugine Precision | IRON-COBALT ALLOY, IN PARTICULAR FOR A MOBILE CORE OF ELECTROMAGNETIC ACTUATOR, AND ITS MANUFACTURING METHOD |
JP3748055B2 (en) * | 2001-08-07 | 2006-02-22 | 信越化学工業株式会社 | Iron alloy plate material for voice coil motor magnetic circuit yoke and yoke for voice coil motor magnetic circuit |
AT411905B (en) * | 2003-02-10 | 2004-07-26 | Boehler Edelstahl Gmbh & Co Kg | Iron-based alloy for producing a hot working steel object contains alloying additions of silicon, manganese, chromium, molybdenum, nickel, vanadium, cobalt and aluminum |
JP2006336061A (en) * | 2005-06-01 | 2006-12-14 | Hitachi Metals Ltd | Soft magnetic member |
JP4420235B2 (en) * | 2006-03-27 | 2010-02-24 | Tdk株式会社 | Flat soft magnetic metal powder and RFID antenna core member |
EP1918407B1 (en) * | 2006-10-30 | 2008-12-24 | Vacuumschmelze GmbH & Co. KG | Iron-cobalt based soft magnetic alloy and method for its manufacture |
-
2008
- 2008-01-22 EP EP08290057A patent/EP2083428A1/en not_active Withdrawn
-
2009
- 2009-01-14 BR BRPI0906592-0A patent/BRPI0906592B1/en active IP Right Grant
- 2009-01-14 WO PCT/FR2009/000039 patent/WO2009112672A1/en active Application Filing
- 2009-01-14 JP JP2010543537A patent/JP5555181B2/en active Active
- 2009-01-14 EP EP09720281A patent/EP2313895B1/en active Active
- 2009-01-14 AT AT09720281T patent/ATE527669T1/en active
- 2009-01-14 ES ES09720281T patent/ES2372367T3/en active Active
- 2009-01-14 MX MX2010007524A patent/MX2010007524A/en active IP Right Grant
- 2009-01-14 PL PL09720281T patent/PL2313895T3/en unknown
- 2009-01-14 CN CN2009801028092A patent/CN101925969A/en active Pending
- 2009-01-14 SI SI200930112T patent/SI2313895T1/en unknown
- 2009-01-14 CN CN201510724997.XA patent/CN105525216A/en active Pending
- 2009-01-14 KR KR1020107017332A patent/KR20100115752A/en not_active Application Discontinuation
- 2009-01-14 US US12/863,696 patent/US8951364B2/en active Active
- 2009-01-16 TW TW098101500A patent/TWI401322B/en active
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2010
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See references of WO2009112672A1 * |
Also Published As
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BRPI0906592B1 (en) | 2020-06-02 |
WO2009112672A1 (en) | 2009-09-17 |
BRPI0906592A2 (en) | 2015-07-07 |
ES2372367T3 (en) | 2012-01-19 |
ATE527669T1 (en) | 2011-10-15 |
TWI401322B (en) | 2013-07-11 |
SI2313895T1 (en) | 2011-12-30 |
EP2313895B1 (en) | 2011-10-05 |
EP2083428A1 (en) | 2009-07-29 |
JP2011525945A (en) | 2011-09-29 |
PL2313895T3 (en) | 2012-02-29 |
JP5555181B2 (en) | 2014-07-23 |
US8951364B2 (en) | 2015-02-10 |
MX2010007524A (en) | 2010-08-11 |
TW200948987A (en) | 2009-12-01 |
US20110018658A1 (en) | 2011-01-27 |
KR20100115752A (en) | 2010-10-28 |
ZA201004418B (en) | 2011-04-28 |
CN105525216A (en) | 2016-04-27 |
CN101925969A (en) | 2010-12-22 |
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