EP2279149B1 - Method and filling system for filling bottles or similar containers with a liquid product - Google Patents
Method and filling system for filling bottles or similar containers with a liquid product Download PDFInfo
- Publication number
- EP2279149B1 EP2279149B1 EP09734717.3A EP09734717A EP2279149B1 EP 2279149 B1 EP2279149 B1 EP 2279149B1 EP 09734717 A EP09734717 A EP 09734717A EP 2279149 B1 EP2279149 B1 EP 2279149B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- filling
- dispensing opening
- additional
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 23
- 239000012263 liquid product Substances 0.000 title description 3
- 239000007788 liquid Substances 0.000 claims description 58
- 239000012530 fluid Substances 0.000 claims description 29
- 238000004140 cleaning Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 239000000047 product Substances 0.000 description 18
- 230000008859 change Effects 0.000 description 17
- 230000004888 barrier function Effects 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000011010 flushing procedure Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000005454 flavour additive Substances 0.000 description 3
- 235000013355 food flavoring agent Nutrition 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000006188 syrup Substances 0.000 description 2
- 235000020357 syrup Nutrition 0.000 description 2
- 206010029412 Nightmare Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013270 controlled release Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000008223 sterile water Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/001—Cleaning of filling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/023—Filling multiple liquids in a container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/20—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
- B67C3/208—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups specially adapted for adding small amounts of additional liquids, e.g. syrup
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2608—Filling-heads; Means for engaging filling-heads with bottle necks comprising anti-dripping means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
Definitions
- Bottled, canned or similar container bottled beverages are mostly mixed drinks, in which a major component, which accounts for the volume by far greater part of each bottled product, a further liquid additive component, for example in the form of a flavor-giving highly concentrated flavoring is added.
- This mixture is produced in practice within a mixing plant, which is also referred to as a "mixer" and precedes the filling machine in the process flow, in which then the product mixed from the two components is filled into the container.
- mixed drinks are i.a. Water + liquid flavoring or flavoring additive, water + liquid flavoring or flavoring additive + sugar, water + liquid flavoring or flavoring additive + base syrup, etc.
- Mixed drinks produced in this way are, for example, fruit juices or cola drinks, also with the addition of carbon dioxide.
- a disadvantage of these known methods inter alia, that the mixer in which the components forming the mixed drink (water and / or sugar and / or base syrup and / or flavoring and / or carbonic acid) is mixed is also a spatially separate unit of the filling machine, and that, therefore, connecting lines between the mixer and the filling machine are necessary, which as well as fluid connections within the filling machine contain a considerable volume of liquid.
- a method for the free-jet filling of bottles or similar containers with a liquid contents consisting of at least two components as well as a filling system for carrying out this method ( WO 2007/039074 A1 ).
- the introduction of the first component into the respective container takes place via a dispensing opening of a filling element which has a dispensing opening forming liquid passage containing a controlled rempliselgkeitsventil and communicates via a fluid connection with a boiler for the first component.
- the delivery of the further component via an additional discharge opening, which is provided on the outside of the foil element directly at the discharge opening for the first component and is connected via a connecting line with metering valve to a boiler or container for the further component.
- a single flow meter which in the fluid communication between the filling element and the ports of the components containing boiler is arranged.
- the object of the invention is to provide a method which, with a consistent and reproducible quality of the product bottled product change or Kompanenten Touch and thereby specifically allows changing at least one additional component with a reduced loss of high quality product and tent expenditure.
- a method according to claim 1 is formed.
- a filling system for carrying out the method is the subject of patent claim 8.
- Advantages of the method and the device according to the invention include u.a.
- the amount of product to be discarded in a product change and also the time required for a product change are therefore significantly reduced, namely with reproducible filling results.
- FIG. 1 - 3 1 is generally a filling system for filling bottles 2 with a liquid product or filling material, which consists of at least two components, one of which is a basic or main component and an additional component or additional component ZK / ZK ', for example a taste-forming and / or coloring additive is.
- the filling system 1 which in the illustrated embodiment is part of a filling machine of continuous design, consists in a manner known per se of a filling element 3, which with a plurality of similar filling elements on the periphery a rotatable about a vertical axis of the machine rotor 4 of the filling machine is provided.
- a liquid channel 6 is formed, which at an upper end via an at least partially formed by a conduit 7 Fluid connection with the common for all filling elements 3 of the filling system 1 and the filling machine and provided on the rotor 4 boiler 8 for receiving the main component or first component HK is used.
- the boiler 8 which is designed, for example, as a ring boiler, is filled level-controlled up to the level N with the component HK.
- a flow meter 9 is provided which, e.g. is a magnetic / inductive flow meter and an electrical signal which corresponds to the volume flow or the respective filling element 3 flowing amount of the component HK, for example, provided by a computer control unit 10, which provided for all filling elements 3 of the filling system 1 together and for example, the filling machine controlling computer.
- the liquid channel 6 forms a dispensing opening 11 for dispensing the liquid filling material to the respective bottle 2 to be filled.
- a gas barrier 12 is provided, which in the illustrated embodiment is formed by an insert, the sieve-like is provided with a plurality of passages or channels.
- a liquid valve 13 for controlled release of the component HK is arranged in the respective bottle 2 between the upper connection to the liquid connection 7 and the lower discharge opening 11.
- the liquid valve 13 is known in the art to consist of a valve body 14 which is movable between a closed pitch and an open pitch in the vertical direction, i. in the Sportselementachse FA is movable up and down and rests in the closed position with a seal against a valve seat in the liquid channel 6.
- the controlled opening and closing of the liquid valve 13 via a controlled by the control unit 10 actuator 15, u.a. also as a function of the measurement signal supplied by the flow meter 9.
- At 16 is in the FIG. 1 designates a fluid connection formed by a fluid channel, which serves for introducing the additional component ZK into the respective bottle 2 and for this purpose forms an additional discharge opening 17 for the additional component ZK on the underside of the filling element 3.
- the discharge opening 17 is provided coaxially with the Greelementachse FA on the underside of the gas barrier 12.
- the fluid connection 16 which consists for example of a sealed from the side into the liquid channel 6 below the liquid valve 13 pipe section is outside the liquid passage 6 and the filling element 3 via a controllable (eg electrically or pneumatically controllable) check valve 18 to the output a metering pump 19 which is also controlled by the control unit 10 and whose input is connected to a line 20 which leads to a reservoir or boiler, not shown, for the component ZK.
- the metering pump 19 is designed so that it promotes a precisely defined volume in a continuous operation at each pump revolution or clocked or pulse-shaped operation in each stroke
- Each filling element 3 is associated with a container carrier 21 to which in the illustrated embodiment, the respective bottle 2 is held suspended from a 2.1 formed below the bottle mouth 2.1 flange, in such a way that the bottle mouth 2.1 from the bottom of the filling element 3 and thus of the local discharge openings 11 and 17 as well as from the lower, open end of a ring-like insert 22 is spaced, so that both components HK and ZK of the respective bottle to be filled 2 are supplied as a free jet, as shown in the FIG. 2 is shown.
- the insert 22 surrounds the lower tubular housing section 5.1 of the housing 5 forming the discharge opening 11 at a distance, so that an annular channel 23 is formed between the inner surface of the annular insert 22 and the outer surface of the housing section 5.1. Furthermore, the insert 22 projecting slightly beyond the bottom of the gas barrier 12 and also via the discharge openings 11 and 17, so that after closing the lower, open end of the insert 22 with a rinsing cap 22.1 indicated by broken lines and when the liquid valve 13 is open a CIP cleaning with an example the liquid channel 6 from top to bottom and then flowing through the annular gap 23 and a connected thereto line 24 discharged cleaning medium is possible. In this CIP cleaning can then also the discharge port 17 and the associated fluid paths (fluid connection 16, check valve 18, metering pump 19, line 20, etc.) are included.
- a possible mode of operation of the filling system 1 for introducing the components HK and ZK results from the FIG. 2 , After positioning the bottle 2 to be filled on the container carrier 21, the filling phase is initiated by opening the liquid valve 13, in which the component HK is introduced in the free jet through the bottle opening 2.1 in the bottle 2. At the same time takes place with open check valve 18 by controlling the metering pump 19 is a precisely metered addition of the component ZK in the bottle 2 incoming stream of the component HK with a predetermined amount.
- the introduction of the component ZK is terminated in the respective bottle 2 by blocking the check valve 18 or by switching off the metering pump 19, so that then until complete filling of the bottle 2 of these only the component HK is supplied.
- the filling phase is controlled by the signal of the flow meter 9 by closing the liquid valve 13 then terminated when the desired filling volume is reached.
- the operation in which the supply of the component HK ends before the liquid valve 13 is closed, has the advantage that in the region of the discharge opening 17 or in the region of the underside of the gas barrier 12 possibly present remnants of the component ZK entrained by the component HK and be introduced into the provided on the filling element 3 bottle 2, so that there are clear conditions at the beginning of each new filling phase. It is understood that in the case of several filling elements 3 on the rotor 4, an independent metering pump 19 and an independent shut-off valve 18 are provided for each filling element 3 and these are individually controllable for each filling element 3.
- the filling system 1 also allows a change of the components HK and / or ZK.
- the change of the component HK is carried out in the usual way by emptying the filling system 1 with respect to the component HK and ggs. by subsequent rinsing and / or cleaning of the filling system 1 as well as all fluid connections and routes also within the filling elements 3, preferably in a CIP cleaning process.
- the gas barrier 12 By using the gas barrier 12 it is achieved that after closing the liquid valve 13, i. At the end of each filling phase, the part of the liquid channel 6 located below the liquid valve 13 continues to be completely filled with the component HK, without any dripping of the filling element 3 taking place. Furthermore, the cross-section of the fluid connection 16 or of the fluid channel forming this fluid connection, in particular at the discharge opening 17, is also selected so that after the completion of the delivery of the component ZK, i. after the valve 18 has been blocked and the dosing pump 19 has been switched off, the part of the fluid connection 16 extending between the check valve 18 and the discharge opening 17 continues to be filled with the component ZK without dripping from the discharge opening 17. Thus, at the beginning of each new fill phase, both components HK and ZK see immediately, i. available without delay.
- a collecting trough 25 arranged below the filling element 3 with a suitable outlet.
- this drip tray 25 is then provided, for example, fixed to a machine element below the trajectory of the filling elements 3, in that angular range of rotation of the rotor 4, between a container outlet at which the filled bottles 2 are removed during the filling operation , and a container inlet is formed, to which the empty bottles are supplied during the filling operation, and at the (angle range), even in normal filling operation, no bottle 2 is located on the filling elements 3.
- each filling element 3 is further supplied metering pump 19 and open check valve 18, the component ZK 'supplied or preferred, as long as until this component has reached the discharge opening 17 or exits there. Since the previously rinsed and taken after rinsing of the rinsing liquid volume is known, this preference of the component ZK 'can be done in principle by appropriate control of the metering pump 19 and funded by this pump volume flow.
- the changeover or change from the component ZK to the component ZK 'takes place in sections at the filling elements 3 situated above the drip pan 25 while the rotor 4 is rotated. and for example at continuously, but very slowly rotating rotor 4 or clocked rotating rotor 4th
- each filling element 3 has a common metering pump 19 with a shut-off valve 18 for both components ZK and ZK ', and both components are accordingly also conducted via the line 20 to the metering pump 19.
- the FIG. 4 shows a filling system 1a, which differs from the filling system 1 in that each filling element 3 for the components ZK and ZK 'is provided in each case a separate metering pump 19 whose input is connected via a line 20 to a reservoir or boiler for the relevant component is.
- Each metering pump 19 is connected via an independent, electrically controllable check valve 18 with the fluid connection 16, which is then common for both components.
- the filling system 1a allows a change of the components ZK and ZK ', of course, in turn flushing the flow paths of the previously used component ZK or ZK' and under preference to be used after the change component ZK 'or ZK, wherein the rinsing and drawing on the common fluid connection 16 can be.
- the filling system 1a further also allows the volume-controlled introduction of both components ZK and ZK 'into the respective bottles 2 within one and the same filling phase.
- the components ZK and ZK 'are for this purpose for example, by appropriate control of the associated metering pump 19 and the valve 18 offset in time in the respective bottle 2 are introduced, in such a way that the introduction of the components ZK and ZK' each with one of these components, for example started with the component ZK and also terminated with the same component, so that after filling each bottle 2, ie at the end of each filling phase, the same conditions with respect to the present at the discharge port 17 component ZK or ZK 'are present.
- FIG. 5 1 shows a filling system 1b, which is not part of the invention and differs from the filling system 1 only in that the dispensing opening 17 for the component ZK or ZK 'is provided radially offset with respect to the filling element axis FA or with respect to the axis of the dispensing opening 11, in such a way that the discharge opening 17 is located outside the discharge opening 11 and outside the gas barrier 12, but in the form that the jet of the component ZK or ZK 'emerging from the discharge opening 17 reliably flows through the bottle opening 2.1 into the filling element 3 provided bottle 2 is introduced.
- the boilers for the components ZK and ZK ' are provided jointly for all filling elements 3 or else a group of several filling elements of the filling machine.
- the metering pumps 19 and the associated shut-off valves 18, however, are provided separately for the individual filling elements 3 and individually controllable.
- FIGS. 6 and 7 show as a further embodiment not part of the invention, a filling system 1c, which differs from the filling system 1 - 1 b characterized in that the introduction of the additional component ZK or ZK 'again outside of the filling element 3, but already in the fluid connection between the boiler 8 and the respective filling element 3, ie in the line 7 takes place.
- a separate controllable (eg electrically or pneumatically controllable) check valve 26 is provided in the line 7 for each filling element 3, the input of which is connected via a line section 7.1 with the boiler 8 and its output via a line section 7.2 with the flow meter 9.
- metering pump 27 With the line section 7.2 which in turn for each filling element 3 individually provided metering pump 27 via a controllable (eg electrically or pneumatically controllable) shut-off valve 28 is connected.
- the input of the metering pump 27 is connected to a boiler 29 for the component ZK or ZK ', which is supplied via a line 30 with this component.
- the metering pump 27 is in turn designed so that it promotes a well-defined volume in each stroke with continuous operation at each pump revolution or clocked or pulsed operation
- the introduction of the component ZK or ZK ' is terminated by closing the check valve 28 and by switching off the metering pump 27, so that then the filling of the respective bottle 2 with the component HK can be done or continued by opening the check valve 26.
- the filling phase is ended by closing the liquid valve 13.
- the filling system 1 c also allows a change between the component ZK and ZK '.
- this change is according to the FIG. 7 with closed check valve 26, open check valve 28 and opened liquid valve 13 of the boiler 29, the metering pump 27, the check valve 28, the line section 7.2, the flow meter 9, the liquid channel 6 and the discharge port 11 with the gas barrier 12 with a suitable liquid rinsing medium, for example rinsed with water, so that all the remains of the previously used component ZK or ZK 'are removed.
- a suitable liquid rinsing medium for example rinsed with water
- the newly used component ZK 'or ZK is initially advanced in the form that this component is supplied via the line 30 so that it is not only with the shut-off valve 26 still open and the shut-off valve 28 open and the liquid valve 13 open the boiler 29, but also the line section 7.2 and the liquid channel 6 fills and finally exits at the discharge opening 12.
- the shut-off valve 28 is closed and the shut-off valve 26 is open, the rinsing of the line section 7.2 and the liquid channel 6 with the component HK takes place, so that at the end of the component change when the liquid valve 13 is closed again, a state is reached in which the entire line 7 and also the liquid channel 6 are filled with the component HK.
- a filling system 1d not part of the invention which differs from the filling system 1c only in that for each component ZK and ZK 'a separate boiler 29 is provided, via the metering pump 27 and the check valve 28 with the line section 7.2 in Connection is, among other things, with the advantage that in a component change flushing of the respective boiler 29, the associated metering pump 27 and the associated shut-off valve 28 is not required and also the possibility exists, both components ZK and ZK 'during the filling phase in the Bring in bottles 2.
- the boilers 29 for the components ZK and ZK ' are again provided in common for all filling elements 3 or else a group of several filling elements of the filling machine.
- the metering pumps 27 and the associated shut-off valves 28, however, are provided separately for the individual filling elements 3 and individually controllable.
- the present invention can also be used to fill several different products in parallel on a filling machine during operation at a time.
- the ratio of the first number of bottles 2 to the second number of bottles 2 may be arbitrary.
- the spatial arrangement of the first bottle 2 to the spatial arrangement of the second bottle 2 may be arbitrary. These can, for example, alternate or else be provided in blocks on the rotor 4. This procedure makes it possible to create any product mix without conversion work.
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Basic Packing Technique (AREA)
Description
Die Erfindung bezieht sich auf ein Verfahren gemäß Oberbegriff Patentanspruch 1 und auf ein Füllsystem gemäß Oberbegriff Patentanspruch 8. Ein solches Verfahren und eine solches System sind aus
Beispiele für derartige Mischgetränke sind u.a. Wasser + flüssiger Aromastoff bzw. geschmacksgebender Zusatz, Wasser + flüssiger Aromastoff bzw. geschmacksbildender Zusatz + Zucker, Wasser + flüssiger Aromastoff bzw. geschmacksgebender Zusatz + Grundsirup usw. Auf diese Weise hergestellte Mischgetränke sind beispielsweise Fruchtsäfte oder Colagetränke, auch mit Zusatz von Kohlensäure.Examples of such mixed drinks are i.a. Water + liquid flavoring or flavoring additive, water + liquid flavoring or flavoring additive + sugar, water + liquid flavoring or flavoring additive + base syrup, etc. Mixed drinks produced in this way are, for example, fruit juices or cola drinks, also with the addition of carbon dioxide.
Nachteilig ist bei diesen bekannten Verfahrensweisen u.a., dass der Mischer, in welchem die das Mischgetränk bildenden Komponenten (Wasser und/oder Zucker und/oder Grundsirup und/oder Aromastoff und/oder Kohlensäure) gemischt werden eine von der Füllmaschine auch räumlich getrennte Einheit darstellt, und dass daher Verbindungsleitungen zwischen dem Mischer und der Füllmaschine notwendig sind, die ebenso wie Flüssigkeitsverbindungen innerhalb der Füllmaschine ein erhebliches Flüssigkeitsvolumen enthalten.A disadvantage of these known methods, inter alia, that the mixer in which the components forming the mixed drink (water and / or sugar and / or base syrup and / or flavoring and / or carbonic acid) is mixed is also a spatially separate unit of the filling machine, and that, therefore, connecting lines between the mixer and the filling machine are necessary, which as well as fluid connections within the filling machine contain a considerable volume of liquid.
Bei jedem Produktwechsel, beispielsweise bei einem Wechsel der Zusatz-Komponente(n), aber auch bei einem Wechsel der Grundkomponente ist ea erforderlich, das gesamte innerhalb der Gesamtanlage enthaltene Flüssigkeitsvolumen, insbesondere auch aus den Rohrleitungen zwischen Mischer und Füllmaschine und aus den einzelnen Versorgungsleitungen eines jeden Füllventils. Dabei muss in der Regel zumindest ein Großteil dieses Flüasigkeltsvolumens verworfen werden.For each product change, for example, when changing the additional component (s), but also when changing the basic component ea is required, the entire contained within the overall system liquid volume, in particular from the piping between mixer and filling machine and from the individual supply lines of each filling valve. As a rule, at least a major part of this volume of fl ucts must be discarded.
Zusätzlich zu dem dabei auftretenden Verlust an hochwertigem Produkt ist auch nachteilig, dass in der Praxis der Produktwechsel bzw. der Komponentenwechsel allein schon durch das notwendig Entleeren der Verbindungsleitungen sehr zeitaufwendig ist.In addition to the resulting loss of high-quality product is also disadvantageous that in practice, the product change or the component change alone by the necessary emptying of the connecting lines is very time consuming.
Um diese Nachtelle zu vermelden wurde bereits vorgeschlagen (
Bekannt ist ein Verfahren zum Freistrahlfüllen von Flaschen oder dergleichen Behältern mit einem aus wenigstens zwei Komponenten bestehenden flüssigen Füllgut sowie ein Füllsystem zum Durchführen dieses Verfahrens (
Bekannt ist weiterhin ein Verfahren zum Füllen von Flaschen oder dergleichen Behältern mit einem aus wenigstens zwei Komponenten bestehenden flüssigen Füllgut (
Aufgabe der Erfindung ist es, ein Verfahren aufzuzeigen, welches bei gleichbleibender und reproduzierbarer Qualität des abgefüllten Produktes einen Produktwechsel bzw. Kompanentenwechsel und dabei speziell Wechsel der wenigstens einen Zusatz-Komponente bei einem reduzierten Verlust an hochwerten Produkt und Zeltaufwand ermöglicht.The object of the invention is to provide a method which, with a consistent and reproducible quality of the product bottled product change or Kompanentenwechsel and thereby specifically allows changing at least one additional component with a reduced loss of high quality product and tent expenditure.
Zur Lösung dieser Aufgabe ist ein Verfahren entsprechend dem Patentanspruch 1 ausgebildet. Ein Füllsystem zum Durchführen des Verfahrens Ist Gegenstand des patentanspruchs 8.To solve this problem, a method according to
Bei einer generellen Ausführungsform der Erfindung erfolgt die Zugabe der wenigstens einen zusätzlichen Komponente zu der ersten Komponente oder Grundkomponente außerhalb des jeweiligen Füllelementes bzw, außerhalb des in dem Füllelement ausgebildeten, das Flüssigkeitsventil enthaltenden Flüssigkeitskanals, und zwar über wenigstens eine zusätzliche Abgabeöffnung für die wenigstens eine zusätzliche Komponente direkt in den zu füllenden Behälter und/oder in einen dem Behälter während des Füllens bzw. während der Füllphase zufließenden Strom der wenigstens einen ersten Komponente.In a general embodiment of the invention, the addition of the at least one additional component to the first component or Basic component outside of the respective filling element or, outside the formed in the filling element, the liquid valve containing liquid channel via at least one additional discharge opening for the at least one additional component directly into the container to be filled and / or into a container during the filling or during the filling phase inflowing stream of the at least one first component.
Speziell bei dieser Ausführungsform des erfindungsgemäßen Verfahrens ist es nicht erforderlich, die Komponenten vor und/oder beim Einbringen in einen Behälter zu vermischen. Es hat sich gezeigt, dass eine ausreichende Vermischung der Komponenten zu dem gemischten Füllgut, beispielsweise zu dem Mischgetränk auch dann erfolgt, wenn die Komponenten getrennt und zeitlich nacheinander in den jeweiligen Behälter eingebracht werden. Die Vermischung erfolgt dann vielfach quasi automatisch durch beispielsweise beim Transport bzw. beim Handeln der Behälter auftretenden Erschütterungen und Bewegungen. Weiterhin besteht aber auch die Möglichkeit, dass die Durchmischung der Komponenten im verschlossenen Behälter erst durch den Endverbraucher, beispielsweise durch Schütteln des Behälters erfolgt, während die Komponenten zuvor im verschlossenen Behälter bewusst getrennt vorhanden sind, beispielsweise in der Weise, dass sich in einem Behälter aus transparenten Material (z.B. Glas oder glasklarem Kunststoff) die "farblose" Grundkomponente oberhalb der etwas schwereren farbigen und/oder geschmacksbildenden weiteren Komponente befindet oder aber umgekehrt, was auch als zusätzlicher Marketingeffekt genutzt kann.Especially in this embodiment of the method according to the invention, it is not necessary to mix the components before and / or during introduction into a container. It has been shown that a sufficient mixing of the components to the mixed contents, for example, to the mixed beverage also takes place when the components are introduced separately and sequentially in the respective container. The mixing is then carried out almost automatically by, for example, during transport or during the action of the container occurring vibrations and movements. Furthermore, there is also the possibility that the mixing of the components in the sealed container only by the end user, for example, by shaking the container, while the components are previously present in the closed container deliberately separated, for example, in such a way that in a container transparent material (eg glass or clear plastic) is the "colorless" base component above the slightly heavier colored and / or flavor-forming further component or vice versa, which can also be used as an additional marketing effect.
Vorteile des erfindungsgemäßen Verfahrens bzw. der erfindungsgemäßen Vorrichtung bestehen u.a. darin, dass eine gleichbleibende und reproduzierbare Qualität des abgefüllten Produktes erreicht wird, und dass das bei einem Produkt- oder Komponentenwechsel zu verwerfende Produktvolumen gering ist, da sich innerhalb der Verbindungen des Füllsystems bzw. des jeweiligen Füllers kein aus den Komponenten bestehendes Mischprodukt befindet oder aber nur ein sehr geringes Volumen an einem solchen Mischprodukt Die bei einem Produktwechsel zu verwerfende Menge an Produkt und auch der Zeitaufwand für einen Produktwechsel sind daher deutlich reduziert, und zwar bei reproduzierbaren Füllergebnissen.Advantages of the method and the device according to the invention include u.a. The fact that a consistent and reproducible quality of the bottled product is achieved, and that the product volume to be discarded during a product or component change is low, since there is no mixed product consisting of the components within the compounds of the filling system or of the respective filler only a very small volume of such a mixed product The amount of product to be discarded in a product change and also the time required for a product change are therefore significantly reduced, namely with reproducible filling results.
Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche.Further developments of the invention are the subject of the dependent claims.
Die Erfindung wird Im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutern. Es zelgen:
- Fig. 1
- in vereinfachter Darstellung ein Füllsystem gemäß der Erfindung, zusammen mit einem als Flasche ausgebildeten Behälter;
- Fig. 2 und 3
- das Follsystem der
in verschiedenen Betriebszuständen;Figur 1 - Fig. 4
- in Darstellung wie
abgewandelte Ausführungsform des Füllsystems derFigur 1Figur 1 : - Fig. 5
- in einer Darstellung
ähnlich Figur 1 ein Vergleichsbeispiel eines Füllsystems nicht Teil der Erfindung. - Fig. 6
- in einer Darstellung
annlich Figur 1 ein weiteres Vergleichsbeispiel eines Füllsystems nicht Teil der Erfindung. - Fig. 7
- das Füllsystem der
im Betriebszustand "Spülen";Figur 6 - Fig. 8
- eine Abwandlung des Füllsystems der
.Figur 6
- Fig. 1
- in a simplified representation of a filling system according to the invention, together with a bottle formed as a container;
- FIGS. 2 and 3
- the Follsystem the
FIG. 1 in different operating states; - Fig. 4
- in representation like
FIG. 1 modified embodiment of the filling system ofFIG. 1 : - Fig. 5
- similar in a presentation
FIG. 1 a comparative example of a filling system does not form part of the invention. - Fig. 6
- in a presentation annlich
FIG. 1 another comparative example of a filling system does not form part of the invention. - Fig. 7
- the filling system of
FIG. 6 in the operating state "rinsing"; - Fig. 8
- a modification of the filling system of
FIG. 6 ,
In den
Das Füllsystem 1, welches bei der dargestellten Ausführungsform Bestandteil einer Füllmaschine umlaufender Bauart ist, besteht in an sich bekannter Weise aus einem Füllelement 3, welches mit einer Vielzahl gleichartiger Füllelemente am Umfang eines um eine vertikale Maschinenachse umlaufend antreibbaren Rotors 4 der Füllmaschine vorgesehen ist.The
In einem Gehäuse 5 des Füllelementes 3 ist ein Flüssigkeitskanal 6 ausgebildet, der an einem oberen Ende über eine zumindest teilweise von einer Leitung 7 gebildete Flüssigkeitsverbindung mit dem für sämtliche Füllelemente 3 des Füllsystems 1 bzw. der Füllmaschine gemeinsamen und am Rotor 4 vorgesehenen Kessel 8 zur Aufnahme der Hauptkomponente bzw. ersten Komponente HK dient. Bei betriebsbereitem Füllsystem 1 ist der Kessel 8, der beispielsweise als Ringkessel ausgebildet ist, niveaugesteuert bis zu dem Niveau N mit der Komponente HK gefüllt.In a
In der Flüssigkeitsverbindung zwischen dem Kessel 8 und jedem Füllelement 3 bzw. dessen Flüssigkeitskanal 6 ist ein Durchflussmesser 9 vorgesehen, der z.B. ein magnetisch/induktiver Durchflussmesser ist und ein elektrisches Signal, welches dem Volumenstrom bzw. der dem jeweiligen Füllelement 3 zufließenden Menge der Komponente HK entspricht, an eine beispielsweise von einem Rechner gebildete Steuereinheit 10 liefert, die für sämtliche Füllelemente 3 des Füllsystems 1 gemeinsam vorgesehen und beispielsweise der die Füllmaschine steuernde Rechner ist.In the fluid communication between the
Im Bereich der Unterseite des Füllelementes 3 bildet der Flüssigkeitskanal 6 eine Abgabeöffnung 11 zur Abgabe des flüssigen Füllgutes an die jeweils zu füllende Flasche 2. In der Abgabeöffnung 11 ist eine Gassperre 12 vorgesehen, die bei der dargestellten Ausführungsform von einem Einsatz gebildet ist, der siebartig mit einer Vielzahl von Durchlässen bzw. Kanälen versehen ist.In the region of the underside of the filling
Im Flüssigkeitskanal 6 ist zwischen dem oberen Anschluss zur Flüssigkeitsverbindung 7 und der unteren Abgabeöffnung 11 ein Flüssigkeitsventil 13 zur gesteuerten Abgabe der Komponente HK in die jeweilige Flasche 2 angeordnet. Das Flüssigkeitsventil 13 besteht in bekannter Weise aus einem Ventilkörper 14, der zwischen einer geschlossenen Steigung und einer geöffneten Steigung in vertikaler Richtung, d.h. in der Füllelementachse FA auf und ab bewegbar ist und in der geschlossenen Stellung mit einer Dichtung gegen einen Ventilsitz im Flüssigkeitskanal 6 anliegt. Das gesteuerte Öffnen und Schließen des Flüssigkeitsventils 13 erfolgt über eine von der Steuereinheit 10 gesteuerte Betätigungseinrichtung 15, und zwar u.a. auch in Abhängigkeit von dem vom Durchflussmesser 9 gelieferten Messsignal.In the
Mit 16 ist in der
Jedem Füllelement 3 ist ein Behälterträger 21 zugeordnet, an dem bei der dargestellten Ausführungsform die jeweilige Flasche 2 an einem unterhalb der Flaschenmündung 2.1 gebildeten Flansch 2.2 hängend gehalten ist, und zwar derart, dass die Flaschenmündung 2.1 von der Unterseite des Füllelementes 3 und damit von den dortigen Abgabeöffnungen 11 und 17 sowie auch von dem unteren, offenen Ende eines ringartigen Einsatzes 22 beabstandet ist, so dass beide Komponenten HK und ZK der jeweils zu füllenden Flasche 2 als freier Strahl zugeführt werden, wie dies in der
Der Einsatz 22 umgibt den die Abgabeöffnung 11 bildenden unteren rohrförmig ausgebildeten Gehäuseabschnitt 5.1 des Gehäuses 5 mit Abstand, so dass zwischen der Innenfläche des ringartigen Einsatzes 22 und der Außenfläche des Gehäuseabschnittes 5.1 ein Ringkanal 23 gebildet ist. Weiterhin steht der Einsatz 22 etwas über die Unterseite der Gassperre 12 und auch über die Abgabeöffnungen 11 und 17 nach unten vor, so dass nach dem Verschließen des unteren, offenen Endes des Einsatzes 22 mit einer mit unterbrochenen Linien angedeuteten Spülkappe 22.1 und bei geöffnetem Flüssigkeitsventil 13 eine CIP-Reinigung mit einem z.B. den Flüssigkeitskanal 6 von oben nach unten durchströmenden und anschließend über den Ringspalt 23 und eine an diesen angeschlossene Leitung 24 abgeführten Reinigungsmedium möglich ist. In diese CIP-Reinigung können dann auch die Abgabeöffnung 17 und die zugehörigen Flüssigkeitswege (Fluidverbindung 16, Sperrventil 18, Dosierpumpe 19, Leitung 20 usw.) einbezogen werden.The
Eine mögliche Betriebsweise des Füllsystems 1 zum Einbringen der Komponenten HK und ZK ergibt sich aus der
Die Betriebsweise, bei der das Zuführen der Komponente HK endet, bevor das Flüssigkeitsventil 13 geschlossen wird, hat den Vorteil, dass im Bereich der Abgabeöffnung 17 bzw. im Bereich der Unterseite der Gassperre 12 eventuell vorhandene Reste der Komponente ZK durch die Komponente HK mitgeführt und in die am Füllelement 3 vorgesehene Flasche 2 eingebracht werden, so dass zu Beginn jeder neuen Füllphase eindeutige Verhältnisse vorliegen. Es versteht sich, dass bei mehreren Füllelementen 3 am Rotor 4 für jedes Füllelement 3 eine eigenständige Dosierpumpe 19 und ein eigenständiges Sperrventil 18 vorgesehen sind und diese für jedes Füllelement 3 individuell steuerbar sind.The operation in which the supply of the component HK ends before the
Das Füllsystem 1 ermöglicht auch einen Wechsel der Komponenten HK und/oder ZK. Das Wechseln der Komponente HK erfolgt in üblicher Weise durch Leerfahren des Füllsystems 1 hinsichtlich der Komponente HK und ggs. durch anschließendes Spülen und/oder Reinigen des Füllsystems 1 sowie sämtlicher Fluidverbindungen und -wege auch innerhalb der Füllelemente 3 bevorzugt in einem CIP-Reinigungsverfahren.The filling
Durch die Verwendung der Gassperre 12 ist erreicht, dass nach dem Schließen des Flüssigkeitsventils 13, d.h. am Ende jeder Füllphase der sich unterhalb des Flüssigkeitsventils 13 befindliche Teil des Flüssigkeitskanals 6 weiterhin mit der Komponente HK vollständig gefüllt ist, ohne dass ein Nachtropfen des Füllelementes 3 erfolgt. Weiterhin ist auch der Querschnitt der Fluidverbindung 16 bzw. des diese Fluidverbindung bildenden Fluidkanals insbesondere an der Abgabeöffnung 17 so gewählt, dass nach der Beendigung der Abgabe der Komponente ZK, d.h. nach dem Sperren des Ventils 18 und dem Abschalten der Dosierpumpe 19 der zwischen dem Sperrventil 18 und der Abgabeöffnung 17 sich erstreckende Teil der Fluidverbindung 16 weiterhin mit der Komponente ZK gefüllt ist, ohne dass ein Nachtropfen aus der Abgabeöffnung 17 erfolgt. Am Beginn jeder neuen Füllphase sehen somit beide Komponenten HK und ZK sofort, d.h. verzögerungsfrei zur Verfügung.By using the
Für ein Wechseln der Komponente ZK gegen eine andere Komponente ZK', beispielsweise gegen eine im Geschmack und/oder Farbe unterschiedliche Komponente werden entsprechend der
Nach dem Spülen der Fluidverbindung 16, des Sperrventils 18, der Dosierpumpe 19 und der mit dem Eingang der Dosierpumpe verbundenen Leitung 20 jedes Füllelementes 3 wird bei weiterhin angetriebener Dosierpumpe 19 und geöffnetem Sperrventil 18 die Komponente ZK' zugeführt bzw. vorgezogen, und zwar solange, bis diese Komponente die Abgabeöffnung 17 erreicht hat bzw. dort austritt. Da das zuvor gespülte und nach dem Spülen von der Spülflüssigkeit eingenommene Volumen bekannt ist, kann dieses Vorziehen der Komponente ZK' grundsätzlich durch entsprechende Steuerung der Dosierpumpe 19 bzw. des von dieser Pumpe geförderten Volumenstroms erfolgen.After flushing the
Ist die Auffangwanne 25 in der vorbeschriebenen Weise fest an der Füllmaschine umlaufender Bauart vorgesehen, so erfolgt das Umstellen bzw. Wechseln von der Komponente ZK auf die Komponente ZK' abschnittsweise an den sich jeweils oberhalb der Auffangwanne 25 befindlichen Füllelementen 3 unter Drehen des Rotors 4, und zwar z.B. bei kontinuierlich, aber sehr langsam drehendem Rotor 4 oder aber bei getaktet drehendem Rotor 4.If the
Vorstehend wurde davon ausgegangen, dass jedes Füllelement 3 für beide Komponenten ZK und ZK' eine gemeinsame Dosierpumpe 19 mit Sperrventil 18 aufweist und beide Komponenten dementsprechend auch über die Leitung 20 an die Dosierpumpe 19 geleitet werden. Die
Das Füllsystem 1a ermöglicht einen Wechsel der Komponenten ZK und ZK', selbstverständlich wiederum unter Spülen der Strömungswege der bisher verwendeten Komponente ZK bzw. ZK' und unter Vorziehen der nach dem Wechsei zu verwendeten Komponente ZK' bzw. ZK, wobei das Spülen und Vorziehen auf die gemeinsame Fluidverbindung 16 werden kann.The filling
Das Füllsystem 1a ermöglicht weiterhin auch das volumengesteuerte Einbringen beider Komponenten ZK und ZK' in die jeweiligen Flaschen 2 innerhalb ein und derselben Füllphase. Die Komponenten ZK und ZK' werden hierfür beispielsweise durch entsprechendes Ansteuern der zugehörigen Dosierpumpe 19 und des Ventils 18 zeitlich versetzt in die jeweilige Flasche 2 eingebracht werden, und zwar derart, dass das Einbringen der Komponenten ZK und ZK' jeweils mit einer dieser Komponenten, beispielsweise mit der Komponente ZK begonnen und mit derselben Komponente auch beendet wird, so dass nach dem Füllen jeder Flasche 2, d.h. am Ende jeder Füllphase die selben Verhältnisse hinsichtlich der an der Abgabeöffnung 17 anstehenden Komponente ZK bzw. ZK' vorliegen.The filling
Die
Bei den Füllsystemen 1 - 1 b sind die Kessel für die Komponenten ZK und ZK' für sämtliche Füllelemente 3 oder aber eine Gruppe von mehreren Füllelementen der Füllmaschine gemeinsam vorgesehen. Die Dosierpumpen 19 und die zugehörigen Sperrventile 18 sind hingegen für die einzelnen Füllelemente 3 gesondert vorgesehen und individuell steuerbar.In the filling systems 1-1b, the boilers for the components ZK and ZK 'are provided jointly for all filling
Die
Nach der Positionierung einer Flasche 2 unter dem Füllelement 3 bzw. unterhalb der dortigen mit der Gassperre 12 versehenen Abgabeöffnung 11 und nach dem Einleiten der Füllphase durch Öffnen des Flüssigkeitsventils 13 erfolgt während einer Teilphase dieser Füllphase nach Öffnen des Sperrventils 28 über die Dosierpumpe 27 das volumengesteuerte Einbringen der Komponente ZK bzw. ZK' in den Leitungsabschnitt 7.2, und zwar bevorzugt bei zuvor gesperrtem Sperrventil 26, um ein Eindringen der Komponente ZK bzw. ZK' in den Kessel 8 zuverlässig zu vermeiden. Das Einbringen der Komponente ZK bzw. ZK' wird durch Schließen des Sperrventils 28 und durch Abschalten der Dosierpumpe 27 beendet, so dass dann das Füllen der jeweiligen Flasche 2 mit der Komponente HK durch Öffnen des Sperrventils 26 erfolgen oder fortgesetzt werden kann.After the positioning of a
Unter Berücksichtigung des Flüssigkeitsvolumens, welches sich in der Fluidverbindung zwischen dem Ausgang des Sperrventils 28 und der Abgabeöffnung 11 befindet, ist die Teilfüllphase, in der die Komponente ZK bzw. ZK' in den Leitungsabschnitt 7.2 eingebracht wird, so gewählt und innerhalb der Gesamtfüllphase so vorgesehen, dass mit dem nach dem Schließen des Sperrventils 28 und Öffnen des Sperrventils 26 der jeweiligen Flasche 2 zufließenden Komponenten HK der gesamte, zuvor eingebrachte Anteil der Komponente ZK bzw. ZK' noch vor Beendigung der Füllphase in die Flasche 2 mitgeführt wird. Sobald das mit dem Durchflussmesser 9 gemessene Gesamtvolumen (Volumen der Komponente HK und der Komponente ZK bzw. ZK') der gewünschten Füllmenge entspricht, wird durch Schließen des Flüssigkeitsventils 13 die Füllphase beendet.Taking into account the liquid volume which is in fluid communication between the outlet of the
Das Füllsystem 1 c gestattet selbstverständlich ebenfalls einen Wechsel zwischen der Komponente ZK und ZK'. Für diesen Wechsel wird entsprechend der
Die
Bei den Füllsystemen 1c und 1d sind die Kessel 29 für die Komponenten ZK und ZK' wiederum für sämtliche Füllelemente 3 oder aber eine Gruppe von mehreren Füllelementen der Füllmaschine gemeinsam vorgesehen. Die Dosierpumpen 27 und die zugehörigen Sperrventile 28 sind hingegen für die einzelnen Füllelemente 3 gesondert vorgesehen und individuell steuerbar.In the filling
Sämtlichen vorbeschriebenen Ausführungsformen ist u.a. gemeinsam, dass die Komponente ZK bzw. ZK' jeweils über die Dosierpumpe 19 bzw. 27 volumengesteuert zugegeben werden, und dass jeder Dosierpumpe 19 bzw. 27 ein Sperrventil 18 bzw. 28 zugeordnet ist, welches u.a. einen verzögerungsfreien Beginn sowie ein verzögerungsfreies Beenden der Zugabe der jeweiligen Komponente ZK bzw. ZK' ermöglicht.All the above-described embodiments are i.a. together that the component ZK or ZK 'are volume-controlled respectively via the
Bei den Füllsystemen und dabei speziell auch bei den Füllsystemen 1 - 1 b besteht auch die Möglichkeit, den in die jeweilige Flasche 2 eingebrachten Anteil der Komponente ZK bzw. ZK' unter Verwendung von Durchflussmessern zu steuern oder zu regeln, die dann anstelle der Dosierpumpe 19 bzw. 27 oder aber zusätzlich zu dieser im Flüssigkeitskanal vor oder nach dem Sperrventil 18 bzw. 28 vorgesehen ist, welches dann von der Steuereinheit 10 in Abhängigkeit von dem Signal dieser Durchflussmesser gesteuert wird.In the filling systems and in particular also in the filling systems 1 - 1 b, it is also possible to control or regulate the proportion of the component ZK or ZK 'introduced into the
Die Erfindung wurde voranstehend an Ausführungsbeispielen beschrieben. Es versteht sich, dass zahlreiche Änderungen sowie Abwandlungen möglich sind, ohne dass dadurch der der Erfindung zugrundeliegende Erfindungsgedanke verlassen wird. So kann selbstverständlich die Anzahl der Komponenten, die zusätzlich zu der Hauptkomponente HK in die Flaschen oder Behälter wahlweise oder aber jeweils gemeinsam eingebracht werden beliebig sein.The invention has been described above by means of exemplary embodiments. It is understood that numerous changes and modifications are possible without thereby departing from the inventive concept underlying the invention. Thus, it goes without saying that the number of components which, in addition to the main component HK, may be introduced into the bottles or containers selectively or jointly in each case, may be arbitrary.
Ebenfalls kann die vorliegende Erfindung auch dazu genutzt werden, auf einer Füllmaschine während des laufenden Betriebs zu einem Zeitpunkt parallel mehrere unterschiedliche Produkte abzufüllen. So ist es beispielsweise möglich, alle zu füllenden Flaschen 2 mit der Hauptkomponente HK zu füllen, wobei durch die Füllelemente 3 einer ersten Anzahl von Flaschen 2 eine erste Zusatzkomponente ZK und einer zweiten Anzahl von Flaschen 2 eine zweite Zusatzkomponente ZK' zugeführt wird.
Dabei kann das Verhältnis der ersten Anzahl von Flaschen 2 zu der zweiten Anzahl von Flaschen 2 beliebig sein. Auch kann die räumliche Anordnung der ersten Flaschen 2 zu der räumlichen Anordnung der zweiten Flaschen 2 beliebig sein. Diese können beispielsweise abwechseln oder aber auch blockweise am Rotor 4 vorgesehen sein.
Durch diese Vorgehensweise wird es ermöglicht, ohne Umstellarbeiten einen beliebigen Produktmix zu erzeugen.Also, the present invention can also be used to fill several different products in parallel on a filling machine during operation at a time. For example, it is possible to fill all the
In this case, the ratio of the first number of
This procedure makes it possible to create any product mix without conversion work.
Claims (11)
- Method for free-jet filling bottles or similar containers (2) with a liquid filling material comprising at least two components (HK; ZK/ZK'), using a filling system (1, 1 a) comprising at least one filling element (3) having a fluid channel (6) for the controlled dispensing of the first component (HK) by way of at least one dispensing opening (11), said channel forming said dispensing opening (11), a liquid valve (13) being disposed in said channel and said channel being connected to a first component (HK) supply container or vessel (8) by way of a liquid connection (7), wherein at least one additional component (ZK, ZK') is meter-dispensed, by way of at least one additional dispensing opening (17) provided on the at least one dispensing opening (11) for the first component (HK), into the respective container (2) or into a free jet of the first component (HK), said jet exiting the filling element (3) and being supplied to the respective container (2), characterised in that the at least one additional component (ZK, ZK') is discharged from the at least one additional dispensing opening (17) provided within the dispensing opening (11) in the area of a gas lock (12) that forms at least one dispensing opening (11) for the first component (HK).
- Method according to claim 1, characterised in that the at least one additional component (ZK, ZK') is meter-dispensed using a flow meter and/or a metering pump (19).
- Method according to claim 1 or 2, characterised in that the at least one further component (ZK, ZK') is dispensed such that this component is blended with the first component (HK) only within the container (2).
- Method according to claim 2 or 3, characterised in that the at least one dispensing opening (17) for the additional component (ZK, ZK') is connected with at least one metering pump (19) and/or flow meter disposed in series with a controllable check valve (18).
- Method according to any one of the preceding claims, characterised by the use of at least two metering pumps (19) and/or flow meters connected with the at least one dispensing opening (17) for the additional component (ZK, ZK') or with the fluid channel (7), preferably by way of one stop valve (18) each.
- Method according to any one of the preceding claims, characterised in that the at least one dispensing opening (11, 17) of the filling element (3) leads into a space that can be closed by a closing element (22.1) during CIP cleaning.
- Method according to any one of the preceding claims, characterised in that, during operation, all containers (2) to be filled are filled with the main component (HK), wherein, simultaneously, a first number of containers (2) are filled with a first additional component (ZK) and at least a second number of containers (2) are filled with at least one second additional component (ZK').
- Filling system for free-jet filling bottles or similar containers (2) with a liquid filling material comprising at least two components (HK; ZK/ZK'), comprising at least one filling element (3) having a fluid channel (6) for the controlled dispensing of the first component (HK) by way of at least one dispensing opening (11), said channel forming said dispensing opening (11), a liquid valve (13) being disposed in said channel and said channel being connected to a first component (HK) supply container or vessel (8) by way of a liquid connection (7), comprising at least one additional dispensing opening (17) provided on the at least one dispensing opening (11) for the first component (HK) and meter-dispensed by way of the at least one additional component (ZK, ZK') into the respective container (2) or into a free jet of the first component (HK), said jet exiting the filling element (3) and being supplied to the respective container (2), controlled by at least one flow meter and/or one dosing pump (19),
characterised in
that the at least one additional dispensing opening (17) is provided within the dispensing opening (11) in the area of a gas lock (12) that forms at least one dispensing opening (11) for first component (HK). - Filling system according to claim 8, characterised in that the at least one dispensing opening (17) for the additional component (ZK, ZK') is connected with at least one metering pump (19) and/or flow meter disposed in series with a controllable check valve (18).
- Filling system according to any one of the preceding claims 8 or 9, characterised by at least two metering pumps (19) and/or flow meters connected with the at least one dispensing opening (17) for the additional component (ZK, ZK').
- Filling system according to any one of the preceding claims 8-10, characterised in that the at least one dispensing opening (11, 17) of the filling element (3) leads into a space that can be closed by a closing element (22.1) during CIP cleaning.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200930727T SI2279149T1 (en) | 2008-04-22 | 2009-04-09 | Method and filling system for filling bottles or similar containers with a liquid product |
PL09734717T PL2279149T3 (en) | 2008-04-22 | 2009-04-09 | Method and filling system for filling bottles or similar containers with a liquid product |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008020271 | 2008-04-22 | ||
PCT/EP2009/002666 WO2009129937A1 (en) | 2008-04-22 | 2009-04-09 | Method and filling system for filling bottles or similar containers with a liquid filling material and filling material dispensed into containers |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2279149A1 EP2279149A1 (en) | 2011-02-02 |
EP2279149B1 true EP2279149B1 (en) | 2013-07-17 |
Family
ID=40848594
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09734717.3A Active EP2279149B1 (en) | 2008-04-22 | 2009-04-09 | Method and filling system for filling bottles or similar containers with a liquid product |
Country Status (5)
Country | Link |
---|---|
US (1) | US8590581B2 (en) |
EP (1) | EP2279149B1 (en) |
PL (1) | PL2279149T3 (en) |
SI (1) | SI2279149T1 (en) |
WO (1) | WO2009129937A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017120324A1 (en) * | 2017-09-04 | 2019-03-07 | Krones Ag | Apparatus and method for filling a container with a filling product |
DE102022133039A1 (en) | 2022-12-12 | 2024-06-13 | Krones Aktiengesellschaft | Free jet filling of a container with a multi-component filling product |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102009018730A1 (en) * | 2009-04-27 | 2010-11-18 | Khs Gmbh | filling system |
DE102009032791A1 (en) * | 2009-07-10 | 2011-01-13 | Krones Ag | Device for filling multi-component drinks |
DE102009032795A1 (en) * | 2009-07-10 | 2011-01-13 | Krones Ag | Filling device for filling containers |
DE102009049583A1 (en) * | 2009-10-15 | 2011-05-12 | Khs Gmbh | Method and device for filling containers with a filling material consisting of at least one first and second liquid component in a predetermined ratio |
DE102009053350B4 (en) * | 2009-11-17 | 2011-09-22 | Khs Gmbh | filler |
DE102010008166A1 (en) * | 2010-02-16 | 2011-08-18 | KHS GmbH, 44143 | Method and filling system for volume and / or quantity-controlled filling of containers with a filling material consisting of at least two components |
DE102010027511A1 (en) * | 2010-07-16 | 2012-01-19 | Khs Gmbh | Filling element, method and filling system for filling containers |
DE102010047883A1 (en) * | 2010-10-11 | 2012-04-12 | Khs Gmbh | Method and filling system for volume and / or quantity-controlled filling of containers |
DE102011112925A1 (en) * | 2011-09-13 | 2013-03-14 | Khs Gmbh | Method, filling system and filling element for filling containers |
DE102012108526A1 (en) * | 2012-09-12 | 2014-03-13 | Krones Ag | Apparatus and method for filling a container with a filling product |
DE102013106927A1 (en) * | 2013-07-02 | 2015-01-08 | Khs Gmbh | Filling element and filling machine |
ITMI20131163A1 (en) * | 2013-07-10 | 2015-01-11 | Smi Spa | FILLING DEVICE |
ES2702917T3 (en) | 2015-12-07 | 2019-03-06 | Nestec Sa | Apparatus for filling containers |
DE102015122033A1 (en) * | 2015-12-16 | 2017-06-22 | Khs Gmbh | filling |
DE102018132621A1 (en) * | 2018-12-18 | 2020-06-18 | Krones Ag | Device and method for filling a container with a filling product |
JP7443515B2 (en) | 2019-12-16 | 2024-03-05 | ザ プロクター アンド ギャンブル カンパニー | Liquid dispensing system with integrated dispensing nozzle |
DE102019135257A1 (en) * | 2019-12-19 | 2021-06-24 | Krones Ag | Device for filling a container with a filling product |
EP4303132A1 (en) * | 2022-07-04 | 2024-01-10 | G.D S.p.A. | Apparatus and process for dispensing a liquid product into containers |
Family Cites Families (12)
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GB854740A (en) | 1958-05-26 | 1960-11-23 | Ralph Frederick Anderson | Improvements relating to valves for dispensing liquid or semi-solid substances |
FR2635098B1 (en) | 1988-08-04 | 1991-05-17 | Scoma Sa | METHOD AND MACHINE FOR ADDING A PRODUCT TO A LIQUID, IN PARTICULAR THE ADDING OF FERMENTION IN WINE |
DE9200647U1 (en) | 1992-01-21 | 1992-03-19 | Haese, Gerhard, 6501 Stadecken-Elsheim, De | |
DE19543945A1 (en) * | 1995-11-25 | 1997-05-28 | Khs Masch & Anlagenbau Ag | Filling machine and filling element for such a machine |
US5992455A (en) | 1997-07-21 | 1999-11-30 | Tetra Laval Holdings & Finance, Sa | Dual-stream filling valve |
DE20004954U1 (en) | 2000-03-09 | 2002-02-28 | Tampier Johannes | Sensory filling machine |
IT1320083B1 (en) | 2000-11-17 | 2003-11-18 | Ocme Srl | NOZZLE FOR FILLING TWO LIQUID AND / OR GASEOUS PRODUCTS FOR FILLING MACHINES. |
DE10061418A1 (en) | 2000-12-09 | 2002-08-14 | Henkel Kgaa | Filling multi-phase liquid wash and cleaning media, involves delivering different liquid phases separately into container, one after another, with replacement of the components of the material carried out to set up material equilibrium |
ITMI20021030A1 (en) * | 2002-05-14 | 2003-11-14 | Ronchi Mario Spa | DEVICE FOR IN-LINE FEEDING OF ADDITIVES TO A BASIC PRODUCT, PARTICULARLY FOR FILLING MACHINES AND RELATED MACHINE RIE |
CN100546878C (en) | 2005-02-23 | 2009-10-07 | 诺登机械公司 | Applying nozzle |
ITMN20050057A1 (en) | 2005-09-20 | 2007-03-21 | Weightpack Srl | FILLER CONTAINER MACHINE |
DE102006045987A1 (en) | 2006-09-27 | 2008-04-03 | Khs Ag | Method for filling containers with a liquid product and filling system |
-
2009
- 2009-04-09 WO PCT/EP2009/002666 patent/WO2009129937A1/en active Application Filing
- 2009-04-09 EP EP09734717.3A patent/EP2279149B1/en active Active
- 2009-04-09 US US12/989,171 patent/US8590581B2/en active Active
- 2009-04-09 PL PL09734717T patent/PL2279149T3/en unknown
- 2009-04-09 SI SI200930727T patent/SI2279149T1/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017120324A1 (en) * | 2017-09-04 | 2019-03-07 | Krones Ag | Apparatus and method for filling a container with a filling product |
DE102022133039A1 (en) | 2022-12-12 | 2024-06-13 | Krones Aktiengesellschaft | Free jet filling of a container with a multi-component filling product |
Also Published As
Publication number | Publication date |
---|---|
US8590581B2 (en) | 2013-11-26 |
US20110039044A1 (en) | 2011-02-17 |
WO2009129937A1 (en) | 2009-10-29 |
PL2279149T3 (en) | 2013-12-31 |
EP2279149A1 (en) | 2011-02-02 |
SI2279149T1 (en) | 2013-10-30 |
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