EP2627603B1 - Method and filling system for filling containers in a volume and/or quantity controlled manner - Google Patents

Method and filling system for filling containers in a volume and/or quantity controlled manner Download PDF

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Publication number
EP2627603B1
EP2627603B1 EP11760711.9A EP11760711A EP2627603B1 EP 2627603 B1 EP2627603 B1 EP 2627603B1 EP 11760711 A EP11760711 A EP 11760711A EP 2627603 B1 EP2627603 B1 EP 2627603B1
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EP
European Patent Office
Prior art keywords
filling
component
contents
main component
flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP11760711.9A
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German (de)
French (fr)
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EP2627603A1 (en
Inventor
Manfred Härtel
Jonathan Lorenz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
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KHS GmbH
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Filing date
Publication date
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Priority to SI201130346T priority Critical patent/SI2627603T1/en
Publication of EP2627603A1 publication Critical patent/EP2627603A1/en
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Publication of EP2627603B1 publication Critical patent/EP2627603B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/20Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/04Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus without applying pressure
    • B67C3/045Apparatus specially adapted for filling bottles with hot liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26Methods or devices for controlling the quantity of the material fed or filled
    • B65B3/30Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement
    • B65B3/32Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement by pistons co-operating with measuring chambers
    • B65B3/326Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement by pistons co-operating with measuring chambers for dosing several products to be mixed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/20Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
    • B67C3/208Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups specially adapted for adding small amounts of additional liquids, e.g. syrup

Definitions

  • the invention relates to a method according to the preamble of claim 1 and to a filling system according to the preamble of claim 9.
  • a method and filling system are known from WO2010017888 known.
  • tainers are in particular cans, bottles, tubes, pouches made of metal, glass and / or plastic, but also other packaging materials which are suitable for filling liquid or viscous products for pressure filling or for pressureless filling.
  • free jet filling is to be understood as meaning a process in which the filling material flows into the container to be filled in a free filling jet, the container with its container mouth or opening not resting against the filling element, but rather from the filling element or from a filling element there
  • Snowgutauslass discharge opening
  • contents are, in particular, liquid or flowable products which, in a liquid or flowable base or matrix, contain solids or solid constituents, e.g. Contain particles and / or fibers, such as fruit, fruit or vegetable juices with fruit, fruit or vegetable pieces or fibers.
  • the measurement of the liquid volume or the volume flow of the respective container prepares supplied filling material but often problems or it comes here to erroneous measurements in particular by investing in the measurement of solids on the inner surfaces of the flow meter and / or especially in magnetic inductive flow meters flowing through this flowmeter product due to the solids has a highly fluctuating conductivity and this leads to incorrect measurements.
  • This also applies if products containing such solids or solids are supplied to the respective container to be filled in at least two phases or components, namely in the form of a solids-free or substantially solids-free main component and a dosed, the solids or solid components in higher concentration, but still flowable additional component.
  • the WO 2011044972 A2 was on 21 April 2011 published and is therefore relevant only to the novelty of the invention.
  • the object of the invention is to provide a method which allows high-accuracy and reliable volume and / or quantity-controlled filling of containers with solids or solids containing products.
  • a method according to claim 1 is formed.
  • a filling system for volume and / or quantity-controlled filling of containers is the subject of claim 9.
  • the filling of the containers with the solids or solid components containing product or product takes place in that this contents in the form of at least one solids-free or substantially solids-free main component and separated therefrom with a containing the solids or solid components but still flowable additive component in the respective Container is introduced.
  • the metering or addition ie the determination of the filling volume of the additional component takes place indirectly in the inventive method, by measuring that volume of the main component, which is displaced from the introduced into a storage or metering volume of the additional component, with a flow meter , which in this case flows through exclusively by the at least one solids-free or substantially solids-free main component.
  • Magnetic inductive flow meters which are particularly inexpensive, robust and can be used everywhere or almost anywhere are used as flow meters in the invention, provided that the measurement of the volume flow and thus the volume (time integral of the volume flow) of liquid products with sufficient electrical conductivity.
  • Figures 1 and 2 generally designated 1 filling system used for filling containers, which are exemplified as bottles 2, with a liquid product, which consists of the component K1 (main component) and the component K2 (additional component), of which the component K1 is a liquid, ie no or substantially no solids or solids containing component, such as fruit, fruit or Vegetable juice and the component K2 are still a liquid or flowable, but solids or solid components, such as fruit, fruit or vegetable fibers or components (also pulp) in higher concentration containing component.
  • a liquid product which consists of the component K1 (main component) and the component K2 (additional component), of which the component K1 is a liquid, ie no or substantially no solids or solids containing component, such as fruit, fruit or Vegetable juice and the component K2 are still a liquid or flowable, but solids or solid components, such as fruit, fruit or vegetable fibers or components (also pulp) in higher concentration containing component.
  • the two components K1 and K2 are successively introduced into the respective bottle in a filling process in the manner described in more detail below, wherein the mixing of these components takes place essentially only in the respective bottle 2.
  • the introduction of the components K1 and K2 into the respective bottle 2 takes place such that in at least one filling phase of the filling process the required filling volume of the component K1 and in at least one filling phase the required filling volume of the component K2 are introduced into the bottle 2 to be filled.
  • the filling system 1 comprises in a known manner a filling element 3, in the housing 4, a liquid channel 5 is provided which forms a discharge opening 6 at the bottom of the housing 4 and at its this discharge opening 6 remote upper region via a connection 7 to the lower end a metering or product line 8 is connected.
  • the filling element 3 is part of a filling machine of rotating design and for this purpose together with a plurality of similar filling elements 3 on the circumference of a vertical machine axis rotatably driven rotor 9 is provided on which u.a. a boiler 10 for the component K1, an annular channel 11 for the component K2 and an annular channel 12 are provided, in each case for all filling elements 3 of the filling machine together.
  • the annular channel 12 is part of a hot circulation described below in more detail for the component K1, with which not only the component K1 but also all functional components of the filling system 1 carrying this component are kept at an elevated temperature required for hot sterile filling.
  • the boiler 10 is partially filled with the component K1 partially controlled, specifically to form a occupied by the component K1 liquid space 10.1 and one filled for example with an inert gas chamber 10.2 above the liquid level of the component K1.
  • the upper end of the product line 8 is connected to the liquid space 10.1 of the boiler 1 connected, via a supply line 14 via a second control valve 15 of the control valve means is the upper end of the product line eighth controlled with the component K2 leading annular channel 11 connectable.
  • the product line 8 and the control valves 13 and 15 are provided independently for each filling element 3 of the filling machine.
  • liquid valve 17 In the interior of the liquid channel 5 is located between the port 7 and the discharge opening 6 operable by an actuator 16 liquid valve 17, with the volume and / or quantity controlled delivery of the contents in the respective bottle 2, the connection between the terminal 7 and the discharge opening 6 controlled at the beginning of each filling process and is closed at the end of the filling process, in response to electrical measurement signals of a first flow meter 18 and a second flow meter 19.
  • the two flow meters 18 and 19, which are, for example, electromagnetic flowmeters (MIDs), respectively measure and record the volume flow of the component K1 through the product line 8 and are spatially separated from each other in the product line 8 so arranged that the flow meter 18 in the region of the upper end of the product line 8, ie in the flow direction to the control valve Following e 13 and 15 and the flow meter 19 is located in the lower region of the product line 8 in the flow direction in front of the terminal 7.
  • MIDs electromagnetic flowmeters
  • the product line 8 forms a in the Figures 1 and 2 helically illustrated product line section 8.1, which serves as a storage or dosing and whose volume is at least equal to the largest, to be introduced into the respective bottle 2 in a process step of the filling process filling volume of the second component K2, but less than that in the respective bottle 2 during the filling process to be introduced filling volume of the first component K1.
  • a control valve 20 having liquid connection 21 is provided which connects the liquid channel 5 controlled with the annular channel 12, u.a. such that even with the liquid valve 17 closed, i. before introduction and / or after completion of the respective filling process and with open control valves 13 and 20, a flow connection from the liquid space 10.1 through the product line 8, through the liquid channel 5 and through the opened liquid connection 21 into the annular channel 12 and from there via a non-illustrated a heater having connection back into the boiler 10 for the hot circulation of the component K1 consists.
  • the respective bottle 2 is arranged for free jet filling with its bottle opening 2.1 at a distance below the discharge opening 6, with its bottle axis coaxially with the vertical Greelementachse FA.
  • the illustrated embodiment is used to hold the respective bottle 2 a each filling element 3 associated and provided on the rotor 9 container carrier 22 to which the bottle 2 is held with a bottle mouth flange hanging.
  • the liquid valve 17 and the control valve 15 are opened in a first or preceding process step with closed control valves 13 and 20, so that the component K2 is introduced from the annular channel 11 into the product line 8 or into the product line section 8.1, while displacing part of the hitherto in the product line 8 located component K1 via the opened liquid valve 17 into the bottle 2.
  • the thereby displaced by the component K2 from the product line 8 volume of the component K1 corresponds to the introduced into the product line 8 volume of Component K2 and is detected with the, in this process step exclusively by the component K1 through flow meter 19.
  • the control valve 15 is closed.
  • the partial volume of the first component K1 introduced into the respective bottle 2 in the preceding method step but at the same time also that introduced into the product line 8 or into the product line section 8.1, i. metered volume of the component K2 determined.
  • the closing of the liquid valve 17 and the control valve 13 to terminate the filling process then takes place when the component K1 is also introduced with the required filling volume in the respective bottle 2.
  • the control valve 20 is opened again for the renewed hot circulation when the liquid valve 17 is closed.
  • control valve 20 Since the filling system 1, the control valve 20 is closed during the entire filling process, u.a. effectively prevents the component K2 or its components from entering the annular channel 12 and thus into the hot circulation.
  • FIGS. 3 and 4 show in a representation similar to the Figures 1 and 2 a filling system 1a, which differs from the filling system 1 substantially only in that in the in the FIGS. 3 and 4 No flow meter are provided with 8a product line, but for each filling element 3 of the filling system 1 a and the respective filling machine separately a flow meter 18a in the connecting line 14 and a flow meter 19a in the liquid connection 21 are arranged. Otherwise, the filling system 1a corresponds to the filling system 1, so that those components and / or components which correspond at least to their function forth components and / or components of the filling system 1, in the FIGS. 3 and 4 with the same reference numerals as in the Figures 1 and 2 are designated.
  • the volume of the product line 8a and of the connection 7 is greater than the volume of the component K2, which is introduced into the respective bottle 2 in a method step, but smaller than the volume of the component K1 to be introduced into the respective bottle 2.
  • the component K1 is introduced from the boiler 10 into the product line 8a.
  • the volume of the component K2 present there is first introduced into the bottle 2 via the liquid connection comprising the product line 8a, the connection 7 and the liquid channel 5, and this liquid connection is completely flushed with the component K1, so that in turn it is filled exclusively with the component K1 is.
  • the volume of the component K1 flowing into the product line 8a from the boiler 10 is detected by the flow meter 18a.
  • the filling volume of the component K2 to be introduced into the respective bottle 2 is likewise not determined directly but indirectly by the volume of the component K1 displaced by this component and detected by the flow meters 18a and 19a.
  • the metering of the component K2 can therefore, in a filling machine having this type of filling system, already take place in the angular range of the rotational movement of the rotor 9 between a container outlet and a container inlet of the filling machine, i. in the so-called "loss angle" of the rotational movement of the rotor 9, i. before the bottle 2 to be filled is transferred to the container inlet to the respective filling station formed by the filling element 3 and the container carrier 22.
  • the usable for the entire filling process angular range of rotation of the rotor 9 is substantially increased and recovered process time for the filling process to a considerable extent, so that given machine dimensions (diameter of the rotor 9) u.a. Also, a significant increase in the performance of the filling machine (number of filled bottles 2 per unit time) is achieved.
  • the inventive construction generally erroneous measurements of the flow meter 18, 19 and 18a, 19a are avoided in particular by solid components in the filling.
  • a high dosing accuracy is achieved when introducing the components K1 and K2 into the bottles 2 and a high accuracy of the total filling volume introduced into the bottles 2 in each case.
  • the component K2 is introduced into the metering or storage space formed by the product line section 8.1 or by the product line 8a and possibly also partially by the connection 7 only in one method step of the entire filling process and in a subsequent method step from this is applied with the component K1 in the bottle 2.
  • the component K2 is introduced into the metering or storage space formed by the product line section 8.1 or by the product line 8a and possibly also partially by the connection 7 only in one method step of the entire filling process and in a subsequent method step from this is applied with the component K1 in the bottle 2.
  • the measurement of the filling volume of the component K2 takes place indirectly by measuring the volume of the component K1 displaced by this component, so that the control of the filling process can be effected exclusively by signals of flow meters 18/19 or 18a / 19a, which are currently only available from the component K1 or a medium to be flowed through which contains the component K2 at most in a proportion which is not relevant to the measurement accuracy and / or measurement reliability.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Description

Die Erfindung bezieht sich auf ein Verfahren gemäß Oberbegriff Patentanspruch 1 sowie auf ein Füllsystem gemäß Oberbegriff Patentanspruch 9. Ein derartiges Verfahren sowie Füllsystem sind aus der WO2010017888 bekannt.The invention relates to a method according to the preamble of claim 1 and to a filling system according to the preamble of claim 9. Such a method and filling system are known from WO2010017888 known.

"Behälter" sind im Sinne der Erfindung insbesondere Dosen, Flaschen, Tuben, Pouches aus Metall, Glas und/oder Kunststoff, aber auch andere Packmittel, die zum Abfüllen von flüssigen oder viskosen Produkten für ein Druckfüllen oder für ein druckloses Füllen geeignet sind.For the purposes of the invention, "containers" are in particular cans, bottles, tubes, pouches made of metal, glass and / or plastic, but also other packaging materials which are suitable for filling liquid or viscous products for pressure filling or for pressureless filling.

Unter "Freistrahlfüllen" ist im Sinne der Erfindung ein Verfahren zu verstehen, bei dem das Füllgut dem zu befüllenden Behälter in einem freien Füllstrahl zuströmt, wobei der Behälter mit seiner Behältermündung oder -öffnung nicht am Füllelement anliegt, sondern von dem Füllelement bzw. von einem dortigen Füllgutauslass (Abgabeöffnung) beabstandet ist.For the purposes of the invention, "free jet filling" is to be understood as meaning a process in which the filling material flows into the container to be filled in a free filling jet, the container with its container mouth or opening not resting against the filling element, but rather from the filling element or from a filling element there Füllgutauslass (discharge opening) is spaced.

"Füllgut" im Sinne der Erfindung sind insbesondere flüssige oder fließfähige Produkte, die in einer flüssigen oder fließfähige Basis oder Matrix Feststoffe oder Festbestandteile, z.B. Partikel und/oder Fasern enthalten, beispielsweise Frucht-, Obst- oder Gemüsesäfte mit Frucht-, Obst- oder Gemüsestücken oder -fasern.For the purposes of the invention, "contents" are, in particular, liquid or flowable products which, in a liquid or flowable base or matrix, contain solids or solid constituents, e.g. Contain particles and / or fibers, such as fruit, fruit or vegetable juices with fruit, fruit or vegetable pieces or fibers.

Der Ausdruck "im Wesentlichen" bedeutet im Sinne der Erfindung Abweichungen von jeweils exakten Wert um +/- 10%, bevorzugt um +/- 5% und/oder Abweichungen in Form von für die Funktion unbedeutenden Änderungen.The term "essentially" in the context of the invention means deviations from the exact value by +/- 10%, preferably by +/- 5%, and / or deviations in the form of changes that are insignificant for the function.

Es ist bekannt, das in Behälter abgefüllte Flüssigkeitsvolumen von Produkten durch Messung des Volumenstroms unter Verwendung von Durchflussmessern zu bestimmen, beispielsweise durch Messung mit magnetisch induktiven Durchflussmessern (MIDs), die keine bewegten Funktionselemente aufweisen und sich schon deswegen durch eine hohe Robustheit auszeichnen.It is known to determine the liquid volume of products filled in containers by measuring the volume flow using flow meters, for example by measuring with electromagnetic flowmeters (MIDs), which have no moving functional elements and are therefore characterized by a high robustness.

Bei Produkten, die Feststoffe oder Festbestandteile enthalten, bereitet die Messung der Flüssigkeitsvolumen bzw. des Volumenstroms des dem jeweiligen Behälter zugeführten Füllgutes aber häufig Probleme bzw. es kommt hierbei zu Fehlmessungen insbesondere auch dadurch, dass sich während der Messung Feststoffe an den Innenflächen des Durchflussmessers anlegen und/oder speziell bei magnetisch induktiven Durchflussmessern das diese Durchflussmesser durchströmende Produkt aufgrund der Feststoffe eine stark schwankende Leitfähigkeit aufweist und es dadurch zu Fehlmessungen kommt. Dies gilt auch dann, wenn derartige Feststoffe oder Festbestandteile enthaltende Produkte dem jeweils zu füllenden Behälter in wenigstens zwei Phasen oder Komponenten zugeführt werden, nämlich in Form einer feststofffreien oder im Wesentlichen feststofffreien Hauptkomponente und einer zudosierten, die Feststoffe oder Festbestandteile in höherer Konzentration aufweisenden, aber noch fließfähigen Zusatzkomponente.For products containing solids or solid components, the measurement of the liquid volume or the volume flow of the respective container prepares supplied filling material but often problems or it comes here to erroneous measurements in particular by investing in the measurement of solids on the inner surfaces of the flow meter and / or especially in magnetic inductive flow meters flowing through this flowmeter product due to the solids has a highly fluctuating conductivity and this leads to incorrect measurements. This also applies if products containing such solids or solids are supplied to the respective container to be filled in at least two phases or components, namely in the form of a solids-free or substantially solids-free main component and a dosed, the solids or solid components in higher concentration, but still flowable additional component.

Die WO 2011044972 A2 wurde am 21. April 2011 veröffentlicht und ist daher nur für die Neuheit der Erfindung relevant.The WO 2011044972 A2 was on 21 April 2011 published and is therefore relevant only to the novelty of the invention.

Aufgabe der Erfindung ist es, ein Verfahren aufzuzeigen, welches mit hoher Genauigkeit und betriebssicher ein volumen- und/oder mengengesteuertes Füllen von Behältern mit Feststoffe oder Festbestandteile enthaltenden Produkten ermöglicht. Zur Lösung dieser Aufgabe ist ein Verfahren entsprechend dem Patentanspruch 1 ausgebildet. Ein Füllsystem zum volumen- und/oder mengengesteuerten Füllen von Behältern ist Gegenstand des Patentanspruches 9.The object of the invention is to provide a method which allows high-accuracy and reliable volume and / or quantity-controlled filling of containers with solids or solids containing products. To solve this problem, a method according to claim 1 is formed. A filling system for volume and / or quantity-controlled filling of containers is the subject of claim 9.

Bei der Erfindung erfolgt das Füllen der Behälter mit dem Feststoffe oder Festbestandteile enthaltenden Produkt oder Füllgut dadurch, dass dieses Füllgut in Form wenigstens einer feststofffreien oder im Wesentlichen feststofffreien Hauptkomponente und hiervon getrennt mit einer, die Feststoffe oder Festbestandteile enthaltenden allerdings noch fließfähigen Zusatzkomponente in den jeweiligen Behälter eingebracht wird. Die Dosierung bzw. Zudosierung, d.h. die Bestimmung des Füllvolumens der Zusatzkomponente erfolgt bei dem erfindungsgemäßen Verfahren mittelbar, und zwar durch Messung desjenigen Volumens der Hauptkomponente, der von dem in einen Speicher- oder Dosierraum eingebrachte Volumen der Zusatzkomponente verdrängt wird, und zwar mit einem Durchflussmesser, der hierbei ausschließlich von der wenigstens einen feststofffreien oder im Wesentlichen feststofffreien Hauptkomponente durchströmt wird. Trotz der Möglichkeit einer genauen Dosierung der wenigstens einen Zusatzkomponente sind Beeinträchtigungen oder Fehlmessungen bei der Bestimmung des Volumens dieser Zusatzkomponente durch Feststoffe oder Festbestandteile vermieden.In the invention, the filling of the containers with the solids or solid components containing product or product takes place in that this contents in the form of at least one solids-free or substantially solids-free main component and separated therefrom with a containing the solids or solid components but still flowable additive component in the respective Container is introduced. The metering or addition, ie the determination of the filling volume of the additional component takes place indirectly in the inventive method, by measuring that volume of the main component, which is displaced from the introduced into a storage or metering volume of the additional component, with a flow meter , which in this case flows through exclusively by the at least one solids-free or substantially solids-free main component. Despite the possibility of accurate dosage of at least one additional component Impairment or incorrect measurements in the determination of the volume of this additional component by solids or solid components avoided.

Als Durchflussmesser finden bei der Erfindung insbesondere magnetisch induktive Durchflussmesser (MIDs) Verwendung, die besonders preiswert, robust und überall bzw. nahe überall einsetzbar sind, sofern es um die Messung des Volumenstroms und damit des Volumens (Zeit-Integral des Volumenstroms) von flüssigen Produkten mit ausreichender elektrischer Leitfähigkeit geht.Magnetic inductive flow meters (MIDs) which are particularly inexpensive, robust and can be used everywhere or almost anywhere are used as flow meters in the invention, provided that the measurement of the volume flow and thus the volume (time integral of the volume flow) of liquid products with sufficient electrical conductivity.

Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren. Auch wird der Inhalt der Ansprüche zu einem Bestandteil der Beschreibung gemacht.Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures. Also, the content of the claims is made an integral part of the description.

Die Erfindung wird im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert. Es zeigen:

Fig. 1 und 2
in vereinfachter Prinzipdarstellung ein Füllsystem zum Füllen von Behältern mit einem aus zwei Komponenten bestehenden flüssigen Füllgut, und zwar in unterschiedlichen Phasen oder Verfahrensschritten eines Füllprozesses;
Fig. 3 und 4
ähnliche Darstellungen wie Figuren 1 und 2 bei einer weiteren Ausführungsform des erfindungsgemäßen Füllsystems.
The invention will be explained in more detail below with reference to the figures of exemplary embodiments. Show it:
Fig. 1 and 2
in a simplified schematic representation of a filling system for filling containers with a two-component liquid filling material, in different phases or process steps of a filling process;
3 and 4
similar representations as Figures 1 and 2 in a further embodiment of the filling system according to the invention.

Das in den Figuren 1 und 2 allgemein mit 1 bezeichnete Füllsystem dient zum Füllen von Behältern, die beispielhaft als Flaschen 2 dargestellt sind, mit einem flüssigen Füllgut, welches sich aus der Komponente K1 (Hauptkomponente) und der Komponente K2 (Zusatzkomponente) zusammensetzt, von denen die Komponente K1 eine flüssige, d.h. keine oder im Wesentlichen keine Feststoffe oder Festbestandteile enthaltende Komponente, beispielsweise Frucht-, Obst- oder Gemüsesaft und die Komponente K2 eine zwar noch flüssige oder fließfähige, aber Feststoffe oder Festbestandteile, beispielsweise Frucht-, Obst- oder Gemüse-Fasern oder -Bestandteile (auch Pulpe) in höherer Konzentration enthaltende Komponente sind.That in the Figures 1 and 2 generally designated 1 filling system used for filling containers, which are exemplified as bottles 2, with a liquid product, which consists of the component K1 (main component) and the component K2 (additional component), of which the component K1 is a liquid, ie no or substantially no solids or solids containing component, such as fruit, fruit or Vegetable juice and the component K2 are still a liquid or flowable, but solids or solid components, such as fruit, fruit or vegetable fibers or components (also pulp) in higher concentration containing component.

Die beiden Komponenten K1 und K2 werden in einem Füllprozess in der nachstehend noch näher beschriebenen Weise nacheinander in die jeweilige Flasche eingebracht, wobei das Vermischen dieser Komponenten im Wesentlichen erst in der jeweiligen Flasche 2 erfolgt.The two components K1 and K2 are successively introduced into the respective bottle in a filling process in the manner described in more detail below, wherein the mixing of these components takes place essentially only in the respective bottle 2.

Grundsätzlich erfolgt das Einbringen der Komponenten K1 und K2 in die jeweilige Flasche 2 derart, dass in wenigstens einer Füllphase des Füllprozesses das erforderliche Füllvolumen der Komponente K1 und in wenigstens einer Füllphase das erforderliche Füllvolumen der Komponente K2 in die zu füllende Flasche 2 eingebracht werden.In principle, the introduction of the components K1 and K2 into the respective bottle 2 takes place such that in at least one filling phase of the filling process the required filling volume of the component K1 and in at least one filling phase the required filling volume of the component K2 are introduced into the bottle 2 to be filled.

Das Füllsystem 1 umfasst in bekannter Weise ein Füllelement 3, in dessen Gehäuse 4 ein Flüssigkeitskanal 5 vorgesehen ist, der an der Unterseite des Gehäuses 4 eine Abgabeöffnung 6 bildet und an seinem dieser Abgabeöffnung 6 entfernt liegenden oberen Bereich über einen Anschluss 7 an das untere Ende einer Dosier- oder Produktleitung 8 angeschlossen ist. Das Füllelement 3 ist Bestandteil einer Füllmaschine umlaufender Bauart und hierfür zusammen mit einer Vielzahl gleichartiger Füllelemente 3 am Umfang eines um eine vertikale Maschinenachse umlaufend angetriebenen Rotors 9 vorgesehen, an welchem u.a. ein Kessel 10 für die Komponente K1, ein Ringkanal 11 für die Komponente K2 sowie ein Ringkanal 12 vorgesehen sind, und zwar jeweils für sämtliche Füllelemente 3 der Füllmaschine gemeinsam.The filling system 1 comprises in a known manner a filling element 3, in the housing 4, a liquid channel 5 is provided which forms a discharge opening 6 at the bottom of the housing 4 and at its this discharge opening 6 remote upper region via a connection 7 to the lower end a metering or product line 8 is connected. The filling element 3 is part of a filling machine of rotating design and for this purpose together with a plurality of similar filling elements 3 on the circumference of a vertical machine axis rotatably driven rotor 9 is provided on which u.a. a boiler 10 for the component K1, an annular channel 11 for the component K2 and an annular channel 12 are provided, in each case for all filling elements 3 of the filling machine together.

Der Ringkanal 12 ist Bestandteil eines nachstehend noch näher beschriebenen Heißumlaufs für die Komponente K1 ist, mit dem nicht nur die Komponente K1, sondern auch alle diese Komponente führenden Funktionselemente des Füllsystems 1 auf einer erhöhten, für ein heißsteriles Abfüllen benötigte Temperatur gehalten werden.The annular channel 12 is part of a hot circulation described below in more detail for the component K1, with which not only the component K1 but also all functional components of the filling system 1 carrying this component are kept at an elevated temperature required for hot sterile filling.

Während des Füllbetriebes ist der Kessel 10 mit der Komponente K1 niveaugesteuert teilgefüllt, und zwar unter Ausbildung eines von der Komponente K1 eingenommenen Flüssigkeitsraumes 10.1 und eines beispielsweise mit einem Inertgas gefüllten Gasraum 10.2 über dem Flüssigkeitsspiegel der Komponente K1.During the filling operation, the boiler 10 is partially filled with the component K1 partially controlled, specifically to form a occupied by the component K1 liquid space 10.1 and one filled for example with an inert gas chamber 10.2 above the liquid level of the component K1.

Über eine Steuerventileinrichtung bzw. über ein erstes Steuerventil 13 dieser Einrichtung ist das obere Ende der Produktleitung 8 gesteuert mit dem Flüssigkeitsraum 10.1 des Kessels 1 verbindbar, und zwar über eine Zuleitung 14. Über ein zweites Steuerventil 15 der Steuerventileinrichtung ist das obere Ende der Produktleitung 8 gesteuert mit dem die Komponente K2 führenden Ringkanal 11 verbindbar. Die Produktleitung 8 und die Steuerventile 13 und 15 sind für jedes Füllelement 3 der Füllmaschine eigenständig vorgesehen.Via a control valve device or via a first control valve 13 of this device, the upper end of the product line 8 is connected to the liquid space 10.1 of the boiler 1 connected, via a supply line 14 via a second control valve 15 of the control valve means is the upper end of the product line eighth controlled with the component K2 leading annular channel 11 connectable. The product line 8 and the control valves 13 and 15 are provided independently for each filling element 3 of the filling machine.

Im Inneren des Flüssigkeitskanals 5 befindet sich zwischen dem Anschluss 7 und der Abgabeöffnung 6 ein durch eine Betätigungseinrichtung 16 betätigbares Flüssigkeitsventil 17, mit dem zur volumen- und/oder mengengesteuerten Abgabe des Füllgutes in die jeweilige Flasche 2 die Verbindung zwischen dem Anschluss 7 und der Abgabeöffnung 6 gesteuert am Beginn des jeweiligen Füllprozesses geöffnet und am Ende des Füllprozesses geschlossen wird, und zwar in Abhängigkeit von elektrischen Messsignalen eines ersten Durchflussmessers 18 und eines zweiten Durchflussmessers 19. Die beiden Durchflussmesser 18 und 19, die beispielsweise magnetisch induktive Durchflussmesser (MIDs) sind, messen bzw. erfassen jeweils den Volumenstrom der Komponente K1 durch die Produktleitung 8 und sind hierfür in der Produktleitung 8 räumlich von einander getrennt so angeordnet, dass sich der Durchflussmesser 18 im Bereich des oberen Endes der Produktleitung 8, d.h. in Strömungsrichtung auf die Steuerventile 13 und 15 folgend und der Durchflussmesser 19 im unteren Bereich der Produktleitung 8 in Strömungsrichtung vor dem Anschluss 7 befindet. Zwischen den beiden Durchflussmessern 18 und 19 bildet die Produktleitung 8 einen in den Figuren 1 und 2 wendelartig dargestellten Produktleitungsabschnitt 8.1, der als Speicher- oder Dosierraum dient und dessen Volumen wenigstens gleich dem größten, in die jeweilige Flasche 2 in einem Verfahrensschritt des Füllprozesses einzubringenden Füllvolumen der zweiten Komponente K2 ist, aber kleiner als das in die jeweilige Flasche 2 während des Füllprozesses einzubringenden Füllvolumens der ersten Komponente K1.In the interior of the liquid channel 5 is located between the port 7 and the discharge opening 6 operable by an actuator 16 liquid valve 17, with the volume and / or quantity controlled delivery of the contents in the respective bottle 2, the connection between the terminal 7 and the discharge opening 6 controlled at the beginning of each filling process and is closed at the end of the filling process, in response to electrical measurement signals of a first flow meter 18 and a second flow meter 19. The two flow meters 18 and 19, which are, for example, electromagnetic flowmeters (MIDs), respectively measure and record the volume flow of the component K1 through the product line 8 and are spatially separated from each other in the product line 8 so arranged that the flow meter 18 in the region of the upper end of the product line 8, ie in the flow direction to the control valve Following e 13 and 15 and the flow meter 19 is located in the lower region of the product line 8 in the flow direction in front of the terminal 7. Between the two flow meters 18 and 19, the product line 8 forms a in the Figures 1 and 2 helically illustrated product line section 8.1, which serves as a storage or dosing and whose volume is at least equal to the largest, to be introduced into the respective bottle 2 in a process step of the filling process filling volume of the second component K2, but less than that in the respective bottle 2 during the filling process to be introduced filling volume of the first component K1.

Für den Fall, dass das Füllelement 3 für eine Heißabfüllung vorgesehen ist, ist im Füllelement 3 bzw. im Gehäuse 4 weiterhin eine, ein Steuerventil 20 aufweisende Flüssigkeitsverbindung 21 vorgesehen, die den Flüssigkeitskanal 5 gesteuert mit dem Ringkanal 12 verbindet, und zwar u.a. derart, dass auch bei geschlossenem Flüssigkeitsventil 17, d.h. vor Einleiten und/oder nach Beendigung des jeweiligen Füllprozesses und bei geöffneten Steuerventilen 13 und 20 eine Strömungsverbindung aus dem Flüssigkeitsraum 10.1 durch die Produktleitung 8, durch den Flüssigkeitskanal 5 und durch die geöffnete Flüssigkeitsverbindung 21 in den Ringkanal 12 und von diesem über eine nicht dargestellte, eine Heizeinrichtung aufweisende Verbindung zurück in den Kessel 10 für den Heißumlauf der Komponente K1 besteht.In the event that the filling element 3 is provided for hot filling, in the filling element 3 or in the housing 4 further, a, a control valve 20 having liquid connection 21 is provided which connects the liquid channel 5 controlled with the annular channel 12, u.a. such that even with the liquid valve 17 closed, i. before introduction and / or after completion of the respective filling process and with open control valves 13 and 20, a flow connection from the liquid space 10.1 through the product line 8, through the liquid channel 5 and through the opened liquid connection 21 into the annular channel 12 and from there via a non-illustrated a heater having connection back into the boiler 10 for the hot circulation of the component K1 consists.

Die jeweilige Flasche 2 ist für ein Freistrahlfüllen mit ihrer Flaschenöffnung 2.1 im Abstand unterhalb der Abgabeöffnung 6 angeordnet, und zwar mit ihrer Flaschenachse achsgleich mit der vertikalen Füllelementachse FA. Bei der dargestellten Ausführungsform dient zum Halten der jeweiligen Flasche 2 ein jedem Füllelement 3 zugeordneter und am Rotor 9 vorgesehener Behälterträger 22, an dem die Flasche 2 mit einem Flaschen-Mündungsflansch hängend gehalten ist.The respective bottle 2 is arranged for free jet filling with its bottle opening 2.1 at a distance below the discharge opening 6, with its bottle axis coaxially with the vertical Füllelementachse FA. In the illustrated embodiment is used to hold the respective bottle 2 a each filling element 3 associated and provided on the rotor 9 container carrier 22 to which the bottle 2 is held with a bottle mouth flange hanging.

Die Arbeitsweise des Füllsystems 1 lässt sich, wie folgt, beschreiben:

  • Während des Füllbetriebes sind der Flüssigkeitskanal 5 zumindest in Strömungsrichtung vor dem Flüssigkeitsventil 17, der Anschluss 7 sowie die Produktleitung 8 vollständig mit dem Füllgut gefüllt, und zwar vor Beginn des jeweiligen Füllprozesses bevorzugt ausschließlich mit der Komponente K1. Weiterhin befindet sich das Steuerventil 20 während des jeweiligen Füllprozesses im geschlossenen Zustand und wird erst nach Beendigung des jeweiligen Füllprozesses für den Heißumlauf geöffnet.
The operation of the filling system 1 can be described as follows:
  • During the filling operation, the liquid channel 5, at least in the flow direction in front of the liquid valve 17, the connection 7 and the product line 8 are completely filled with the filling material, specifically before the start of the respective filling process exclusively with the component K1. Furthermore, the control valve 20 is in the closed state during the respective filling process and is opened only after completion of the respective filling process for the hot circulation.

Am Beginn jedes Füllprozesses werden in einem ersten oder vorausgehenden Verfahrensschritt bei geschlossenen Steuerventilen 13 und 20 das Flüssigkeitsventil 17 und das Steuerventil 15 geöffnet, sodass die Komponente K2 aus dem Ringkanal 11 in die Produktleitung 8 bzw. in den Produktleitungsabschnitt 8.1 eingeleitet wird, und zwar unter Verdrängen eines Teils der bis dahin in der Produktleitung 8 befindlichen Komponente K1 über das geöffnete Flüssigkeitsventil 17 in die Flasche 2. Das dabei von der Komponente K2 aus der Produktleitung 8 verdrängte Volumen der Komponente K1 entspricht dem in die Produktleitung 8 eingebrachten Volumen der Komponente K2 und wird mit dem, in diesem Verfahrensschritt ausschließlich von der Komponente K1 durchströmten Durchflussmesser 19 erfasst.At the beginning of each filling process, the liquid valve 17 and the control valve 15 are opened in a first or preceding process step with closed control valves 13 and 20, so that the component K2 is introduced from the annular channel 11 into the product line 8 or into the product line section 8.1, while displacing part of the hitherto in the product line 8 located component K1 via the opened liquid valve 17 into the bottle 2. The thereby displaced by the component K2 from the product line 8 volume of the component K1 corresponds to the introduced into the product line 8 volume of Component K2 and is detected with the, in this process step exclusively by the component K1 through flow meter 19.

Entspricht das mit dem Durchflussmesser 19 gemessene Volumen dem erforderlichen, in die jeweilige Flasche 1 einzubringenden Füllvolumen der Komponente K2, so wird das Steuerventil 15 geschlossen. Mit dem Durchflussmesser 19 werden also das in dem vorausgehenden Verfahrensschritt in die jeweiligen Flasche 2 eingebrachte Teilvolumen der ersten Komponente K1, zugleich aber auch das in die Produktleitung 8 bzw. in den Produktleitungsabschnitt 8.1 eingebrachte, d.h. zudosierte Volumen der Komponente K2 bestimmt.If the volume measured with the flow meter 19 corresponds to the required filling volume of the component K2 to be introduced into the respective bottle 1, the control valve 15 is closed. Thus, with the flow meter 19, the partial volume of the first component K1 introduced into the respective bottle 2 in the preceding method step, but at the same time also that introduced into the product line 8 or into the product line section 8.1, i. metered volume of the component K2 determined.

In einem zweiten oder nachfolgenden Verfahrensschritt wird bei weiterhin offenem Flüssigkeitsventil 17 und geschlossenen Steuerventilen 15 und 20 das Steuerventil 13 geöffnet, sodass dann unter Spülen der Produktleitung 18, des Produktleitungsabschnitts 8.1, des Anschlusses 7 und des Flüssigkeitskanals 5 mit der Komponente K1 das gesamte, anfänglich in dieser Produktleitung 8 befindliche, d.h. zudosierte Volumen der Komponente K2 in die Flasche 2 eingebracht wird und die Produktleitung 18, der Produktleitungsabschnitt 8.1, der Anschluss 7 und der Flüssigkeitskanal 5 wiederum ausschließlich und vollständig mit der Komponente K1 gefüllt sind. Das hierbei der jeweiligen Flasche 2 zufließende Volumen der Komponente K1 wird dabei zunächst mit dem unteren Durchflussmesser 19 und dann später mit dem oberen Durchflussmesser 18 bestimmt, in jedem Fall aber so, das für die mengen- und/oder volumenmäßige Steuerung des Füllprozesses jeweils nur das Messsignal desjenigen Durchflussmessers 18 bzw. 19 genutzt wird, der aktuell nicht von der Komponente K2 oder von dem einen Anteil oder Rest der Komponente K2 enthaltenden Füllgut durchströmt wird.In a second or subsequent process step, with the liquid valve 17 still open and closed control valves 15 and 20, the control valve 13 is opened, so that then rinsing the product line 18, the product line section 8.1, the terminal 7 and the liquid channel 5 with the component K1 the entire, initially located in this product line 8, ie metered volume of the component K2 is introduced into the bottle 2 and the product line 18, the product line section 8.1, the terminal 7 and the liquid channel 5 are in turn exclusively and completely filled with the component K1. The case of the respective bottle 2 inflowing volume of the component K1 is determined first with the lower flow meter 19 and then later with the upper flow meter 18, but in any case so that for the quantitative and / or volume control of the filling process only the Measuring signal of that flow meter 18 or 19 is used, which is currently not flowed through by the component K2 or by the portion or remainder of the component K2 containing contents.

Unter Berücksichtigung der durch die Konstruktion vorgegebenen und damit bekannten Volumina der Produktleitung 8, des Anschlusses 7 und des Flüssigkeitskanals 5, unter Berücksichtigung des Volumens der Komponente K1, die im ersten Verfahrensschritt bereits in die Flasche 2 eingebracht wurde, sowie eventuell auch unter Berücksichtigung weiterer Füllparameter, wie z.B. Temperatur der Komponenten K1 und K2 usw., erfolgt das Schließen des Flüssigkeitsventils 17 und des Steuerventils 13 zur Beendigung des Füllprozesses dann, wenn die Komponente K1 ebenfalls mit dem erforderlichen Füllvolumen in die jeweilige Flasche 2 eingebracht ist. Nach Beendigung jedes Füllprozesses wird bei geschlossenem Flüssigkeitsventil 17 das Steuerventil 20 für den erneuten Heißumlauf wieder geöffnet.Taking into account the predetermined by the construction and thus known volumes of the product line 8, the terminal 7 and the liquid channel 5, taking into account the volume of the component K1, the In the first process step has already been introduced into the bottle 2, and possibly also taking into account further filling parameters, such as temperature of the components K1 and K2, etc., the closing of the liquid valve 17 and the control valve 13 to terminate the filling process then takes place when the component K1 is also introduced with the required filling volume in the respective bottle 2. After completion of each filling process, the control valve 20 is opened again for the renewed hot circulation when the liquid valve 17 is closed.

Da beim Füllsystem 1 das Steuerventil 20 während des gesamten Füllprozesses geschlossen ist, ist u.a. wirksam verhindert, dass die Komponente K2 oder deren Bestandteile in den Ringkanal 12 und damit in den Heißumlauf gelangen.Since the filling system 1, the control valve 20 is closed during the entire filling process, u.a. effectively prevents the component K2 or its components from entering the annular channel 12 and thus into the hot circulation.

Die Figuren 3 und 4 zeigen in einer Darstellung ähnlich den Figuren 1 und 2 ein Füllsystem 1a, welches sich von dem Füllsystem 1 im Wesentlichen nur dadurch unterscheidet, dass in der in den Figuren 3 und 4 mit 8a bezeichneten Produktleitung keine Durchflussmesser vorgesehen sind, sondern für jedes Füllelement 3 des Füllsystems 1 a bzw. der betreffenden Füllmaschine gesondert ein Durchflussmesser 18a in der Verbindungsleitung 14 und ein Durchflussmesser 19a in der Flüssigkeitsverbindung 21 angeordnet sind. Ansonsten entspricht das Füllsystem 1 a dem Füllsystem 1, sodass diejenigen Bauteile und/oder Komponenten, die zumindest von ihrer Funktion her Bauteilen und/oder Komponenten des Füllsystems 1 entsprechen, in den Figuren 3 und 4 mit denselben Bezugsziffern wie in den Figuren 1 und 2 bezeichnet sind.The FIGS. 3 and 4 show in a representation similar to the Figures 1 and 2 a filling system 1a, which differs from the filling system 1 substantially only in that in the in the FIGS. 3 and 4 No flow meter are provided with 8a product line, but for each filling element 3 of the filling system 1 a and the respective filling machine separately a flow meter 18a in the connecting line 14 and a flow meter 19a in the liquid connection 21 are arranged. Otherwise, the filling system 1a corresponds to the filling system 1, so that those components and / or components which correspond at least to their function forth components and / or components of the filling system 1, in the FIGS. 3 and 4 with the same reference numerals as in the Figures 1 and 2 are designated.

Das Volumen der Produktleitung 8a sowie des Anschlusses 7 ist größer als das Volumen der Komponente K2, die in einem Verfahrensschritt in die jeweilige Flasche 2 eingebracht wird, aber kleiner als das in die jeweilige Flasche 2 einzubringende Volumen der Komponente K1.The volume of the product line 8a and of the connection 7 is greater than the volume of the component K2, which is introduced into the respective bottle 2 in a method step, but smaller than the volume of the component K1 to be introduced into the respective bottle 2.

Mit dem Füllsystem 1a ist beispielsweise das folgende Füllverfahren möglich, wobei am Beginn eines jeden Füllprozesses die Produktleitung 8a, der Anschluss 7 und der Flüssigkeitskanal 5 in Strömungsrichtung vor dem Flüssigkeitsventil 17 vollständig mit der Komponente K1 gefüllt sind:

  • Am Beginn des Füllprozesses wird in einem ersten oder vorausgehenden Verfahrensschritt bei geschlossenem Flüssigkeitsventil 17, bei geschlossenem Steuerventil 13 und bei geöffnetem Steuerventil 20 das Steuerventil 15 geöffnet, sodass die Komponente K2 aus dem Ringkanal 11 über das Steuerventil 15 in die Produktleitung 8a gelangt und hierbei die bis dahin in der Produktleitung 8a vorhandene Komponente K1 zumindest teilweise über den Anschluss 7, den Flüssigkeitskanal 11 und die Flüssigkeitsverbindung 21 in den Ringkanal 12 verdrängt. Das dabei die Flüssigkeitsverbindung 21 durchströmende Volumen der verdrängten Komponente K1 entspricht dem der Produktleitung 8a zufließenden Volumen der Komponente K2 und wird mit dem Durchflussmesser 19a erfasst. Sobald das mit dem Durchflussmesser 19a erfasste Volumen dem in die Flasche 2 einzubringenden Füllvolumen der Komponente K2 entspricht, werden das Steuerventil 15 und das Steuerventil 20 geschlossen. Das erforderliche Füllvolumen der Komponente K2 befindet sich dann in der Produktleitung 8a sowie eventuell teilweise auch im Anschluss 7.
With the filling system 1a, for example, the following filling method is possible, wherein at the beginning of each filling process, the product line 8a, the connection 7 and the liquid channel 5 in the flow direction in front of the liquid valve 17 are completely filled with the component K1:
  • At the beginning of the filling process, the control valve 15 is opened in a first or previous process step with the liquid valve 17 closed, closed control valve 13 and open control valve 20 so that the component K2 passes from the annular channel 11 via the control valve 15 in the product line 8a and in this case the until then present in the product line 8a existing component K1 at least partially via the terminal 7, the liquid passage 11 and the liquid connection 21 in the annular channel 12 displaced. The volume of the displaced component K1 flowing through the liquid connection 21 corresponds to the volume of the component K2 flowing into the product line 8a and is detected by the flow meter 19a. As soon as the volume detected by the flow meter 19a corresponds to the filling volume of the component K2 to be introduced into the bottle 2, the control valve 15 and the control valve 20 are closed. The required filling volume of the component K2 is then located in the product line 8a and possibly also partially in the connection 7.

In einem zweiten oder nachfolgenden Verfahrensschritt wird nach dem Schließen des Steuerventils 20 durch Öffnen des Flüssigkeitsventils 17 und des Steuerventils 13 die Komponente K1 aus dem Kessel 10 in die Produktleitung 8a eingeleitet. Hierdurch wird zunächst das dort vorhandene Volumen der Komponente K2 über die die Produktleitung 8a, den Anschluss 7 und den Flüssigkeitskanal 5 umfassende Flüssigkeitsverbindung in die Flasche 2 eingebracht und diese Flüssigkeitsverbindung vollständig mit der Komponente K1 gespült, sodass sie dann wiederum ausschließlich mit der Komponente K1 gefüllt ist. Das der Produktleitung 8a aus dem Kessel 10 zufließende Volumen der Komponente K1 wird mit dem Durchflussmesser 18a erfasst. Unter Berücksichtigung des durch die Konstruktion vorgegebenen und damit bekannten Volumens der Flüssigkeitsverbindung zwischen dem Steuerventil 13 und der Abgabeöffnung 6, d.h. unter Berücksichtigung der bekanten Volumina der Produktleitung 8a, des Anschlusses 7 und des Flüssigkeitskanals 5 sowie eventuell auch unter Berücksichtigung von weiteren Füllparametern, wie beispielsweise Temperatur der Komponenten K1 und K2 usw. erfolgt das Schließen des Flüssigkeitsventils 17 mit der Betätigungseinrichtung 16 und damit die Beendigung des Füllprozesses dann, wenn auch die Komponente K1 mit dem erforderlichen Füllvolumen in die Flasche 2 eingebracht ist. Am Ende jedes Füllprozesses wird bei weiterhin geöffnetem Steuerventil 13 das Steuerventil 20 für den Heißumlauf der Komponente K1 erneut geöffnet.In a second or subsequent process step, after closing the control valve 20 by opening the liquid valve 17 and the control valve 13, the component K1 is introduced from the boiler 10 into the product line 8a. As a result, the volume of the component K2 present there is first introduced into the bottle 2 via the liquid connection comprising the product line 8a, the connection 7 and the liquid channel 5, and this liquid connection is completely flushed with the component K1, so that in turn it is filled exclusively with the component K1 is. The volume of the component K1 flowing into the product line 8a from the boiler 10 is detected by the flow meter 18a. Taking into account the predetermined by the construction and thus known volume of fluid communication between the control valve 13 and the discharge port 6, ie taking into account the bekanten volumes of the product line 8a, the terminal 7 and the liquid channel 5 and possibly also taking into account further Füllparametern, such as Temperature of the components K1 and K2, etc., the closing of the liquid valve 17 with the actuator 16 and thus the completion of the filling process then takes place, although the component K1 is introduced into the bottle 2 with the required filling volume. At the end of each filling process, when the control valve 13 is still open, the control valve 20 for the hot circulation of the component K1 is reopened.

Bei dem Füllsystem 1 a wird das in die jeweilige Flasche 2 einzubringende Füllvolumen der Komponente K2 ebenfalls nicht unmittelbar, sondern mittelbar durch das von dieser Komponente verdrängte und mit den Durchflussmessern 18a und 19a erfasste Volumen der Komponente K1 bestimmt.In the filling system 1a, the filling volume of the component K2 to be introduced into the respective bottle 2 is likewise not determined directly but indirectly by the volume of the component K1 displaced by this component and detected by the flow meters 18a and 19a.

Bei dem Füllsystem 1 a ist das Flüssigkeitsventil 17 während des Zudosierens der Komponente K2, d.h. während des Einbringens dieser Komponente in den Produktkanal 8a geschlossen. Das Zudosieren der Komponente K2 kann daher bei einer dieses Füllsystem aufweisenden Füllmaschine umlaufender Bauart bereits im Winkelbereich der Drehbewegung des Rotors 9 zwischen einem Behälterauslauf und einem Behältereinlauf der Füllmaschine, d.h. im sogenannten "Verlustwinkel" der Drehbewegung des Rotors 9 erfolgen, d.h. bevor die zu füllende Flasche 2 am Behältereinlauf an die jeweilige von dem Füllelement 3 und dem Behälterträger 22 gebildete Füllstelle übergeben wird. Hierdurch wird der für den gesamten Füllprozess nutzbare Winkelbereich der Drehbewegung des Rotors 9 wesentlich vergrößert sowie in erheblichem Maße Prozesszeit für den Füllprozess gewonnen, so dass bei vorgegebenen Maschinenabmessungen (Durchmesser des Rotors 9) u.a. auch eine erhebliche Steigerung der Leistung der Füllmaschine (Anzahl der gefüllten Flaschen 2 je Zeiteinheit) erreicht wird.In the filling system 1 a, the liquid valve 17 during the metering of the component K2, i. closed during the introduction of this component in the product channel 8a. The metering of the component K2 can therefore, in a filling machine having this type of filling system, already take place in the angular range of the rotational movement of the rotor 9 between a container outlet and a container inlet of the filling machine, i. in the so-called "loss angle" of the rotational movement of the rotor 9, i. before the bottle 2 to be filled is transferred to the container inlet to the respective filling station formed by the filling element 3 and the container carrier 22. As a result, the usable for the entire filling process angular range of rotation of the rotor 9 is substantially increased and recovered process time for the filling process to a considerable extent, so that given machine dimensions (diameter of the rotor 9) u.a. Also, a significant increase in the performance of the filling machine (number of filled bottles 2 per unit time) is achieved.

Durch die erfindungsgemäße Ausbildung werden generell Fehlmessungen der Durchflussmesser 18, 19 bzw. 18a, 19a insbesondere durch feste Bestandteile im Füllgut vermieden. Mit der erfindungsgemäßen Ausbildung wird weiterhin eine hohe Dosiergenauigkeit beim Einbringen der Komponenten K1 und K2 in die Flaschen 2 sowie eine hohe Genauigkeit des in die Flaschen 2 jeweils eingebrachten Gesamtfüllvolumens erreicht.The inventive construction generally erroneous measurements of the flow meter 18, 19 and 18a, 19a are avoided in particular by solid components in the filling. With the construction according to the invention, furthermore, a high dosing accuracy is achieved when introducing the components K1 and K2 into the bottles 2 and a high accuracy of the total filling volume introduced into the bottles 2 in each case.

Die Erfindung wurde vorstehend an Ausführungsbeispielen beschrieben. Es versteht sich, dass zahlreiche Änderungen sowie Abwandlungen möglich sind. So ist vorstehend stets von Volumen oder Füllvolumen die Rede. Selbstverständlich sind diese Begriffe auch gleichwertig mit "Menge" oder "Füllmenge" zusetzen.The invention has been described above by embodiments. It is understood that numerous changes and modifications are possible. So is above always the volume or volume of the speech. Of course, these terms are also equivalent to "amount" or "fill quantity" enforce.

Vorstehend wurde die vorliegende Erfindung im Wesentlichen an solchen Füllelementen 3 erläutert, die für eine Heißabfüllung von Produkten vorgesehen oder geeignet waren. Es versteht sich dabei aber von selbst, dass auch andere, nicht für eine Heißabfüllung von Produkten oder Füllgütern vorgesehene Füllelemente für die Anwendung der vorliegenden Erfindung geeignet sind, so dass die vorliegende Erfindung bzw. die Anwendung dieser Erfindung trotzt der gewählten Ausführungsbeispiele nicht auf zur Heißabfüllung geeignete Füllelemente 3 beschränkt istIn the foregoing, the present invention has been explained essentially in terms of such filling elements 3, which were intended or suitable for hot filling of products. It goes without saying, however, that other, not intended for hot filling of products or filling materials filling elements for the application of the present invention are suitable, so that the present invention or the application of this invention defies the selected embodiments not for hot filling suitable filling elements 3 is limited

Weiterhin wurde davon ausgegangen, dass jeweils nur in einem Verfahrensschritt des gesamten Füllprozesses die Komponente K2 in den von dem Produktleitungsabschnitt 8.1 bzw. von der Produktleitung 8a und eventuell teilweise auch von dem Anschluss 7 gebildeten Dosier- oder Speicherraum eingebracht und in einem anschließenden Verfahrensschritt aus diesem mit der Komponente K1 in die Flasche 2 ausgebracht wird. Selbstverständlich besteht insbesondere bei entsprechend großvolumigen Flaschen 2 oder anderen großvolumigen Behältern die Möglichkeit, diese vorgenannten Verfahrensschritte im jeweiligen Füllprozess zweimal oder aber mehrfach wiederholt durchzuführen. In jedem Fall erfolgt aber die Messung des Füllvolumens der Komponente K2 indirekt durch Messen des von dieser Komponente verdrängten Volumen der Komponente K1, sodass die Steuerung des Füllprozesses ausschließlich durch Signale solcher Durchflussmesser 18/19 bzw. 18a/19a erfolgen kann, die aktuell nur von der Komponente K1 oder von einem Füllgut durchströmt werden, welches die Komponente K2 allenfalls in einem für die Messgenauigkeit und/oder Messsicherheit nicht relevanten Anteil enthält.Furthermore, it was assumed that the component K2 is introduced into the metering or storage space formed by the product line section 8.1 or by the product line 8a and possibly also partially by the connection 7 only in one method step of the entire filling process and in a subsequent method step from this is applied with the component K1 in the bottle 2. Of course, in particular with correspondingly large-volume bottles 2 or other large-volume containers, it is possible to repeat these aforementioned process steps twice or repeatedly in the respective filling process. In any case, however, the measurement of the filling volume of the component K2 takes place indirectly by measuring the volume of the component K1 displaced by this component, so that the control of the filling process can be effected exclusively by signals of flow meters 18/19 or 18a / 19a, which are currently only available from the component K1 or a medium to be flowed through which contains the component K2 at most in a proportion which is not relevant to the measurement accuracy and / or measurement reliability.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1, 1a1, 1a
Füllsystemfilling system
22
Flaschebottle
2.12.1
Flaschenöffnungbottle opening
33
Füllelementeinfill
44
Füllelementgehäusefilling element
55
Flüssigkeitskanal im Gehäuse 4Liquid channel in the housing 4
66
Abgabeöffnungdischarge opening
77
Anschlussconnection
8, 8a8, 8a
Produkt oder DosierleitungProduct or dosing line
8.18.1
ProduktleitungsabschnittProduct line section
99
Rotorrotor
1010
Kesselboiler
10.110.1
Flüssigkeitsraumliquid space
10.210.2
Gasraumheadspace
11, 1211, 12
Ringkanalannular channel
1313
Steuerventilcontrol valve
1414
Verbindungsleitungconnecting line
1515
Steuerventilcontrol valve
1616
Betätigungseinrichtungactuator
1717
Flüssigkeitsventilliquid valve
18, 1918, 19
DurchflussmesserFlowmeter
18a, 19a18a, 19a
DurchflussmesserFlowmeter
2020
Steuerventilcontrol valve
2121
Flüssigkeitsverbindungfluid communication
2222
Behälterträgercontainer carrier
K1, K2K1, K2
Komponenten des FüllgutesComponents of the contents
FAFA
Füllelementachsefilling element

Claims (13)

  1. Method for the filling in a quantity and/or volume controlled manner of containers (2) with contents comprising at least the main component (K1) and at least one additional component (K2), wherein the components (K1, K2) are introduced into the respective container (2) via a common contents line (8) and a filling element (3), said container (2) being arranged on the filling element (3), specifically in a controlled manner by means of a flow rate measuring device (18, 19) associated with the filling element (3), which triggers an end of the respective filling process when the at least one main component (K1) and the at least one additional element (K2) are introduced into the respective container (2) in the required filling volume, wherein use is made as the flow measuring device of at least two flow meters (18,19) located at a distance from one another in the direction of flow of the filling material, preferably magnetic inductive flow meters (MID's), wherein, at the beginning of each filling process, the contents line (8), and preferably also a fluid chamber of the filling element (3) constantly in connection with this contents line (8), are filled exclusively with the at least one main component (K1) characterised in that, during each filling process, in at least one preceding method step, the at least one additional component (K2) is conducted into a storage or metering chamber (8.1) formed from the contents line (8) and in this situation the volume of the at least one main component (K1) which is displaced out of the contents line (8) or out of the storage or metering chamber by the at least one additional component (K2) is detected by at least one first of the flow meters (19), which in this situation are flowed through exclusively by the at least one main component (K1), and specifically for the indirect determination of the volume of the at least one additional component (K2) flowing into the storage or metering chamber, and that the introduction of the at least one additional component (K2) into the storage or metering chamber is ended when the volume of the first component (K1) which is displaced out of the contents line (8) or the storage or metering chamber by the at least one second component and measured by the at least one first flow meter (19) has reached a predetermined value, and that, in at least one further subsequent method step, the at least one main component (K1) is conducted into the contents line (8) and via this and via the filling element (3) into the respective container (2), and specifically with the joint conducting of the at least one additional components (K2) out of the storage and metering chamber, and that, during this subsequent method step, the volume of the main component flowing into the container (2) is likewise detected by at least one second flow meter (18), which in this situation is flowed through exclusively by the at least one main component (K1), and wherein both the at least one main component (K1) as well as the at least one additional component (K2) flow through the first flow meter (18) in the direction of flow as well as through the second flow meter (19) in the direction of flow.
  2. Method according to claim 1, characterised in that, the volume of the main component is measured during the preceding method step by at least one flow meter (19) following the storage or metering chamber in the direction of flow of the contents material, and/or during the subsequent method step at least in part by at least one second flow meter (18) upstream of the storage or metering chamber in the direction of flow of the contents material.
  3. Method according to claim 1 or 2, characterised in that, during the filling process, the process sequence consisting of the preceding method step and the subsequent method step is carried out only once or at least twice.
  4. Method according to any one of claims 1- 3, characterised in that, in the preceding method step, the at least one main component (K1) displaced by the introduction of the at least one additional component (K2) out of the storage or metering chamber is conducted into the respective container (2) which is to be filled, or, with the filling element (3) closed, is displaced into an additional channel (12), preferably into an additional channel (12), from which the at least one main component (K1) is conducted back to a storage container or boiler (10) for this component.
  5. Method according to any one of the preceding claims, characterised in that, the at least one main component (K1) is conducted to the contents line (8) by controlled opening and closing of at least one first control valve (13), and the at least one additional component is conducted to the contents line by controlled opening and closing of at least one second control valve (15), and that the volume of the at least one main component (K1) is detected in the subsequent method step at least in part by a flow meter (18), which is flowed through by the at least one main component (K1) downstream of the first control valve (13) or upstream of the first control valve (13).
  6. Method according to any one of the preceding claims, characterised in that, in the preceding method step the volume of the at least one main component which is displaced out of the contents line (8) is detected by a flow meter (19), which is provided on the contents line (8), by relation to the direction of flow of the contents material, downstream of the storage or metering chamber.
  7. Method according to claim 6, characterised in that, the fluid connection (21) is blocked during the subsequent method step.
  8. Method according to any one of the preceding claims, characterised in that the at least one additional component (K2), in a base or matrix capable of flowing, contains constituents of more solid consistency, or solids or solid constituents, such as fibres and/or particles, such as fruit or vegetable fibres or pieces, and/or that the at least one main component (K1) is a fluid component, without or essentially without such constituents of more solid consistency or solids or solid constituents.
  9. Filling system for the filling in a volume and/or quantity controlled manner of containers (2) with contents comprising at least one main component (K1) and at least one additional component (K2), with a filling element (3) with at least one fluid channel (5), which forms at least one outlet aperture (6) for the outlet of the contents into the respective container (2) arranged at the filling element (3), with at least one fluid valve (17) arranged in the fluid channel (5) for the controlled opening and closing of the filling element (3), which, by way of a control valve device comprising at least two control valves (13,15), is connected to a source (10) for the at least one main component (K1) and to a source (11) for the at least one additional component (K2), and with a contents line (8, 8a) common to the at least one main component (K1) and the at least one additional component (K2) and forming a storage or metering chamber (8.1) for the metering in of the at least one additional component (K2), and with at least two flow meters (18, 19; 18a, 19a), in each case determining a volume flow of the contents material and generating an appropriate electrical measurement signal, which are preferably magnetic inductive flow meters (MID's), characterised in that at least one first flow meter (19, 19a), in relation to the direction of flow of the contents material on the contents line (8), is arranged downstream of the storage or metering chamber or in a controlled connection (21), connecting the fluid channel (5) of the filling element (3) with an ancillary or additional channel (12) and comprising at least one further control valve (20), and that at least one second flow meter (18, 18a) is arranged on the contents line, in relation to the direction of flow of the contents material towards the control valve device, downstream, or, in relation to the direction of flow of the at least one main component (K1), is arranged in a connection, exclusively conducting this component, upstream of the control valve.
  10. Filling system according to claim 9, characterised in that, even with the arrangement of the at least one first flow meter (19) in the contents line (8), the controlled connection, comprising the at least one further control valve (20), is provided between the fluid channel (5) and the ancillary or additional channel (12).
  11. Filling system according to claim 9 or 10, characterised in that, the controlled connection (21) between the fluid channel (5) and the ancillary or additional channel (12) is a part of a hot circulation arrangement for the at least one main component (K1).
  12. Filling system according to any one of the preceding claims, characterised in that, the contents line is formed from a product line or pipeline (8, 8a) between the control valve arrangement and the filling element (3) or a contents material connection (7) of this filling element (3), preferably from a product line (8, 8a) which extends at least in part areas in a vertical direction or essentially in a vertical direction and/or, for the formation of the storage or metering chamber, is formed at least in one part area (8.1) in a helical shape.
  13. Filling system according to any one of the preceding claims, characterised in that, it is a constituent part of a filling machine of circulating design, and specifically with a plurality of filling elements (3) at a rotor (9) circulating about a vertical machine axis, and that provided for each filing element (3) independently are the contents line (8, 8a), the control valve device connecting this contents line (8, 8a) in a controlled manner with the sources (10, 11) for the at least one main component (K1) and the at least one additional component (K2), the first and second flow meters (18, 18a; 19, 19a), and preferably also the additional controllable connection (21).
EP11760711.9A 2010-10-11 2011-09-23 Method and filling system for filling containers in a volume and/or quantity controlled manner Not-in-force EP2627603B1 (en)

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DE102010047883A DE102010047883A1 (en) 2010-10-11 2010-10-11 Method and filling system for volume and / or quantity-controlled filling of containers
PCT/EP2011/004759 WO2012048791A1 (en) 2010-10-11 2011-09-23 Method and filling system for filling containers in a volume and/or quantity controlled manner

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EP (1) EP2627603B1 (en)
DE (1) DE102010047883A1 (en)
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EP2627603A1 (en) 2013-08-21
US9150398B2 (en) 2015-10-06
WO2012048791A1 (en) 2012-04-19
DE102010047883A1 (en) 2012-04-12
US20130220481A1 (en) 2013-08-29

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