EP2278562A1 - Method and device for identifying characteristics of an empty goods container - Google Patents
Method and device for identifying characteristics of an empty goods container Download PDFInfo
- Publication number
- EP2278562A1 EP2278562A1 EP20100401016 EP10401016A EP2278562A1 EP 2278562 A1 EP2278562 A1 EP 2278562A1 EP 20100401016 EP20100401016 EP 20100401016 EP 10401016 A EP10401016 A EP 10401016A EP 2278562 A1 EP2278562 A1 EP 2278562A1
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- EP
- European Patent Office
- Prior art keywords
- support
- container
- support element
- empties
- empty container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000003287 optical effect Effects 0.000 claims abstract description 65
- 238000012546 transfer Methods 0.000 claims description 25
- 230000002441 reversible effect Effects 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 description 32
- 230000032258 transport Effects 0.000 description 23
- 238000003860 storage Methods 0.000 description 15
- 230000001154 acute effect Effects 0.000 description 11
- 230000008901 benefit Effects 0.000 description 9
- 238000011161 development Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
- B07C5/3408—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level for bottles, jars or other glassware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F7/00—Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus
- G07F7/06—Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus by returnable containers, i.e. reverse vending systems in which a user is rewarded for returning a container that serves as a token of value, e.g. bottles
- G07F7/0609—Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus by returnable containers, i.e. reverse vending systems in which a user is rewarded for returning a container that serves as a token of value, e.g. bottles by fluid containers, e.g. bottles, cups, gas containers
Definitions
- the invention relates to a device for detecting characteristic features of an empty container having at least one planar support element on which the empty container with a lateral surface of the same can be applied to a contact surface of the support element, with a carrier for supporting the empty container and at least one optical sensor for detecting at least a characteristic feature of an empties container and with a transport / sorting device, which transports and sorts the empties container after detecting the at least one feature.
- the invention relates to a method for detecting characteristic features of an empty container, wherein a lateral surface of the empty container is scanned by means of an optical sensor and wherein the empty container is guided during the scanning under rotation about its longitudinal axis with a lateral surface on a support element.
- Conventional reverse vending machines have an input module for accepting empties containers, for example bottles and / or beverage cans. From a transport module, the entered empty container is transported to a detection module. In the detection module, the empty container is rotated by means of other drives, so that attached to the empty container identification features, eg. As barcode, deposit and / or other special features can be detected by means of an optical sensor. For determining the identification features, at least one sensor, for example a bar code reader and / or a camera, is arranged on the device. It is also possible to provide a plurality of sensors for determining various features. About another transport module is the empty container from the detection module fed to a sorting module.
- the empty container is fed to one of several possible conveying elements, which guide the empties to collection stations, depending on the detection features determined by the sensors.
- the empty container for volume reduction is fed to a compacting module.
- Such devices are also referred to as crushers.
- an input module and a transport module for a reverse vending machine are known.
- the input module has a drainage channel formed from two curved rods, via which the empties container inserted through an input opening in an outer wall of the reverse vending machine is fed to the transport module arranged below the input opening.
- the input module has guide means which ensure that the empties container is placed upright on the subsequent transport module.
- the transport module is designed here as a substantially horizontally oriented endless conveyor belt.
- a detection module for reverse vending machines is known, are scanned in the standing on a conveyor belt conveyed empty containers from an optical sensor.
- a stationary arranged plate-shaped support member is provided for this purpose, which is aligned perpendicular to the empty container receiving section of the conveyor belt and with the transport direction einschiebt an acute angle.
- the empty containers supported on the conveyor belt are supported on the stationarily arranged plate during transport. Due to the frictional force acting between the plate and the empty container, the empty container is set in rotation in the transport direction on transport on the conveyor belt.
- the optical sensor is now arranged and aligned such that it the empty container during its rotation scans on the plate and so fully covers the lateral surface of the empties container. In this way it can be ensured that the barcode, the deposit sign and / or another characteristic feature of the empties container can be reliably identified regardless of its original relative position to the optical sensor.
- a device for sorting empty containers which are supplied to the device via a transport module.
- the sorting device Above an endless conveyor belt of the transport module, the sorting device has a drive shaft extending essentially parallel to the transport direction of the empty container.
- the drive shaft sorting arms are rotatably connected, which include a in the effective range of the sorting device incoming container on both sides with distance.
- the sorting arms convey the empty container to one side or the other of the conveyor belt.
- the empty containers can thereby be supplied to one of two predetermined conveying elements. If more than two conveying elements are to be realized, several sorting devices can be arranged one behind the other.
- a disadvantage of the solutions known from the prior art is that the functions input, transport, detection and sorting are realized by means of separate functional modules.
- the function modules represent separate units, which are arranged one behind the other and coupled with each other in terms of information technology. Due to this, today's reverse vending machines are relatively large. Furthermore, they are expensive to manufacture and maintain due to the large number of functional modules and relatively error-prone.
- Object of the present invention is therefore to provide a particularly simple, compact and cost-effective device and a simplified method for the return of empty containers available.
- the invention is characterized in connection with the preamble of claim 1, characterized in that the carrier is formed by the at least one support member and that the at least one support member is rotatably supported about a substantially horizontal drive axis such that the empty container of a Input position in which the empties container can be placed on the at least one support element, in at least one transfer position, from which the empties container can be transferred to a downstream functional module, can be brought.
- the particular advantage of the invention is that the support element supports the empty container and at the same time serves as a carrier of the empty container.
- a separate transport module for carrying and transporting the empties container is not required.
- the core idea of the invention here is to execute the input module, the recognition module and the transport / sorting module connecting the input module and the recognition module as a functional and structural unit. This reduces the size of the empties reverse vending machine on the one hand. On the other hand, the entire device can be operated with a single drive, resulting in significant cost advantages.
- the risk of faults and failures is reduced because the number of components is reduced and the data-related coupling of separate functional modules for input, transport and detection of the empty container can be dispensed with.
- the empties container is guided with its lateral surface rollable on the support element and scanned with rotation about its longitudinal axis of the optical sensor.
- this allows the lateral surface of the empty container full circumference of be detected by the optical sensor.
- the characteristic features of the empties container for example its geometry, its surface texture and its optical material properties, as well as a barcode and / or a token, can be read out independently of the orientation of the empties container during the input.
- the rotation of the empty container about its longitudinal axis can take place without the provision of an additional drive solely due to the rotational movement of the support element, on which the empty container is rolled out with its lateral surface around the drive axis.
- the support elements can be rotated in the opposite direction.
- the longitudinal axis of the empty container is oriented parallel to the drive axis in the input position and / or in the transfer position. Due to the parallel arrangement of the longitudinal axis and the drive axle of the empty container rolls in the rotation of the support elements about the drive axis on its lateral surface. Slipping or slipping of the empty container along the support element is avoided.
- the drive axle of the support element can be oriented in the direction of the user at an angle between 0 and 180 degrees. The preferred orientation of the drive axle depends on the downstream sorting paths, the structure and the placement of the machine.
- the support element carrying the empty container is arranged in the input position and / or in the transfer position rotated by an acute angle downwards.
- the acute angle here is greater than 0 ° and less than 45 °.
- the acute angle is greater than 0 ° and less than 15 °.
- the empty container is thereby in the input position and / or in the transfer position as a result of acting on him Weight force spent in a defined rest position.
- the rest position can be realized mechanically here, for example, by a support element itself and by a stationary mounted holding element. Entering empty containers is simplified insofar as the customer does not have to position the empty container exactly. Rather, the container takes its rest position automatically.
- the transfer of the empty container to a downstream functional module is simplified, since the position of the empty container after detecting the same by the optical sensor is known exactly.
- the empty container is brought by the weight alone in the input position and / or the transfer position, can also be dispensed with a separate drive, so that the structure of the device further simplifies and the costs are reduced.
- the empties container can be spent in the input position and / or in the transfer position due to the weight acting on it in a defined rest position by a special geometry and orientation of the support element without a stationary mounted holding element.
- the support arms of the support elements are aligned symmetrically in the input position for receiving an empty container to a running through the drive axis vertical plane.
- the support elements can have different geometries.
- the support element is at least partially planar and / or curved and / or angled formed.
- a flat support element is advantageous if the empty container with a predetermined Roll rotation speed on the support element and should be moved from the input position to the transfer position.
- a flat support element is simple and inexpensive to manufacture.
- a bent and / or angled support member has the advantage that the empty container in the input position and / or in the transfer position and / or the same can be set from the input position to the transfer position at predetermined positions on the support element.
- This geometry offers at least one possible rest position in the input position and / or forwarding position without the need for additional components.
- An angled support member makes it possible to tilt a non-circular in cross-section, but for example rectangular empty container by the rotation of the support member about its longitudinal axis and to detect an initially hidden, not detectable by the optical sensor part of the lateral surface.
- the support element has at least two structurally identical, angularly offset about the drive axis arranged support arms.
- the support arms protrude radially from the drive axle. Between adjacent support arms, a support angle of equal to or less than 180 ° is included.
- a support angle of equal to or less than 180 ° is included.
- three identical support arms can be arranged offset by a same support angle to each other about the drive axis.
- the three support arms can in this case have an equal radial length.
- the support element hereby takes the form of a rotor. Each revolution of the rotor, a number corresponding to the number of support arms number of empty containers are inserted into the device, scanned in the same and spent in the forwarding position. This increases the throughput of the device.
- the support arms form an angled support element with the advantages described.
- the dimensions of the support elements are selected such that upon rotation of the empty container about the longitudinal axis of its entire surface with at least one, preferably stationary, optical sensor can be scanned.
- the empty container after the optical scanning a predetermined function modules, for example, for collecting, compacting, onward transport, return or for further processing, are supplied.
- the support element is rotated at an individually selected rotational speed in and / or counterclockwise about the drive axis.
- this also integrates the sorting function into the device according to the invention.
- a separate sorting module can thus be dispensed with as well as on a sorting module and the detection module connecting second transport module.
- the compact design of the device is thereby further promoted.
- due to the omission of further drives, guide means or the like the costs and the susceptibility to failure of the device decrease.
- the dimensions of the support arms of the support member are selected such that the empties container is fully scraperable while rolling it on the contact surface of the support member.
- two offset from each other optical sensors are provided.
- the area of the surface of an empties container detected by the sensors is increased.
- the unrolling of the empty container for detecting the lateral surface, in particular the arranged on the lateral surface characteristic features can thus take place to a lesser extent.
- On the support elements or rolling empties containers are optically scanned by the two sensors from different directions.
- the two sensors can be aligned with their optical axes such that at least one first sensor detects the empty containers, in particular in the input position, and at least one second sensor detects the empty containers when unrolling on the support elements and / or in the transfer position.
- the angle of rotation of the empties container required for complete detection of the lateral surface is reduced compared to a previous solution by the size of the angle between the optical axes of the sensors. Since the angle of rotation of the path of the empty container during unrolling is proportional, thereby reducing the same time the radial length of the support arms and the dimensions of the support member.
- the device is equipped with a reflector unit which deflects light in the direction of the at least one sensor. This light would not get to the sensor without the reflector unit.
- the reflector unit thus leads to the sensor not only detecting light reflected directly from the surface of an empties container in the direction of the sensor, but also light which is reflected outside an aperture angle of the sensor centered about the optical axis of the sensor.
- the sensor can detect, for example, not only the surface facing him an empties container, but also the laterally aligned areas.
- the reflector unit allows the use of only a single sensor.
- the reflector unit is introduced into the detection area or the measuring beam of the at least one optical sensor in such a way that the detection area can be divided into partial detection areas or the measurement beam into partial measuring beam, and the empty container can be scanned by at least two detection areas or measuring beam bundles offset by a measuring angle with individual opening angles is.
- the at least one optical sensor and the reflector unit may be positioned such that the detection area or the measuring beam and / or the partial detection areas or partial measuring beam of the sensor are arranged symmetrically with respect to a plane extending vertically through the drive axis.
- the reflector unit can have a first reflector arranged symmetrically with respect to this plane, with two reflector segments arranged at an angle to one another, which divide the detection area originating from the optical sensor or the measuring beam into two partial detection areas or partial measuring beam.
- the reflector unit may have two spaced-apart and second symmetrical to the central plane and the drive axis arranged second reflectors for deflecting the two generated on the first reflector part detection or partial measuring beam in the direction of the support elements.
- the angle of rotation of the empties container required for the complete detection of the lateral surface is reduced by the size of the angle between the two observation directions or partial measuring beam bundles. Since the angle of rotation of the path of the empty container during unrolling is proportional, thereby reducing both the radial length of the support elements and the dimensions of the support elements at the same time.
- the dimensions of the support element can be further reduced if there is no requirement for a scan of the complete lateral surface, or if there is a request to the user to align the empties container, for example, such that the empties container with the barcode up in Direction of the sensor is inserted.
- a reduction in the dimensions of the support element is also possible if the empty container has no barcode, but only a shape recognition is performed. In this case, because of the rotational symmetry of the Empties container this not turned at all. The dimensions of the support element can therefore be reduced to the diameter of the empty container.
- a distance of the at least one optical sensor from the drive axis is selected such that the measuring beam has a scan field width measured transversely to the center plane in the area of the drive axis which is at least twice as large as the radial length of the at least one support arm.
- the empty container during its rotation about the longitudinal axis of a single, preferably fixed optical sensor can be detected. If the scan field width of the optical sensor corresponds to twice the radial length of the support arm and the empty container is supported in the input position at a free end of a first support arm and in the transfer position at a free end of the second support arm, the support element has its necessary for complete detection of the empty container minimum diameter.
- the empty container is detected in the input position and the transfer position of the optical sensor.
- the position of the empty container, or the position of the support element, during the detection or sorting movement is constantly analyzed. If all required features are detected, the rotational movement, depending on the downstream sorting process, continues to sort, possibly with a correction of the rotational speed continues or immediately interrupted. In this case, at least one change of direction is required for the further sorting movement. This process substantially increases the throughput of the device.
- the support member can be rotated back and forth or tilted for the detection of the characteristics of the empty container.
- This is particularly advantageous in a device in which the rest position is ensured by the geometry of the support element in the input position and / or forwarding position.
- the scanning field of the sensor widens on both sides of the axis of the rest position. If, during the rotation of the support element in one direction, the features are not detected, the direction of rotation can be changed.
- the empty container in the other part, with respect to the axis of the rest position the scanning field is unrolled and the previously hidden part of the lateral surface is scanned.
- the invention in connection with the preamble of claim 16 as a method, characterized in that the empty container due to rotation of the support member about a substantially horizontal drive axis automatically from an input position, placed in the empty container on the at least one support element is, comes in one or more forwarding position on which the empty container is handed over to a downstream function module.
- the particular advantage of the invention is that the rotation of the empty container about its longitudinal axis automatically, that is, without additional drives based solely on the weight acting on the empty container weight. Due to the rotation, another subregion of the lateral surface of the empties container constantly gets into the detection range of the optical sensor. As a result, in the input position, hidden subsections of the outer surface of the empty container, which are not detectable by the optical sensor, can be optically detected during the unwinding from the input position into the transfer position. Accordingly, a barcode or a token is detected by the optical sensor irrespective of the original orientation of the empty container in the input position during the rotation along the support element. By dispensing with separate drives, the detection method is greatly simplified.
- a device 1 for detecting characteristic features of a circular in cross-section empty container 2 consists essentially of a support element 4 rotatably mounted about a drive axis 3 and an optical sensor 5 arranged at a radial distance a from the drive axis 3.
- a measuring beam 6 emanating from the optical sensor 5 serves to empty the empty container 2 resting on the support element 4 a measuring beam bundle 6 which widens up from the optical sensor 5 in the direction of the support element 4.
- the device 1 is used, for example, in reverse vending machines, which are set up by the trade to enable the customer to automatically return empty containers 2 having a radius r.
- the empties container 2 must first be supplied to a detection unit after being input by the customer.
- a detection unit it is determined whether it is a returnable empties container 2, for example, a disposable or returnable deposit bottle or can, and which pledge is payable to the customer in returning the empties container 2.
- the empties container 2 in a downstream sorting module can be fed to one of several conveying elements and / or reduced in volume in a compacting module, for example crushed and / or shredded.
- the return of empties is designed to be particularly cost-effective and the sales staff is significantly relieved.
- the support member 4 is constructed rotor-shaped and has three substantially identical support arms 7.1, 7.2, 7.3.
- the support arms 7.1, 7.2, 7.3 protrude radially from the drive shaft 3 and have a same radial length I, so that the free ends 8.1, 8.2, 8.3 of the support arms 7.1, 7.2, 7.3 on a common, coaxial with the drive axis 3 oriented circular path lie.
- the support arms 7.1, 7.2, 7.3 are each arranged angularly offset by a same support angle ⁇ of 120 °. Between two adjacent support arms 7.1, 7.2, 7.3 in this case an angle throat 10 is formed.
- the support arms 7.1, 7.2, 7.3 also have in the radial direction a flat bearing surfaces 11 for guiding the empty container 2.
- the support element 4 thus forms in the region of the support arms 7.1, 7.2, 7.3 planar contact surfaces 11. In the region of the angled indentations 10, the support element 4 is formed angled.
- the optical sensor 5 is designed, for example, as an image-giving sensor (camera) or as a laser scanner.
- the measuring beam 6 of the optical sensor 5 is symmetrical.
- the measuring beam 6 of the optical sensor 5 expands, starting from the optical sensor 5 in the direction of the support member 4.
- the measuring beam 6 has perpendicular to the center plane M a scan field width w, which is twice as large as the radial length I of the support arms 7.1, 7.2, 7.3.
- the distance a of the optical sensor 5 from the drive axis 3 and, on the other hand, an opening angle ⁇ of the measuring beam 6 are available as free design parameters for selecting the scan field width w.
- an opening angle ⁇ of the measuring beam 6 is available as free design parameters for selecting the scan field width w.
- Typical opening angles ⁇ of commercially available optical sensors are in the range between 0 ° and 120 °, for example 30 ° or 60 °.
- the empties container 2 is moved in a basic position of the device 1 according to FIG FIG. 1a with a lateral surface 12 of the same on the optical sensor 5 facing contact surface 11 of a first support arm 7.1 of the support element 4 is placed.
- the support member 4 is in this case positioned so that the first support arm 7.1 is arranged ⁇ turned from the horizontal downward by a pointed W ink.
- the acute angle ⁇ is greater than 0 ° and less than 45 °.
- the acute angle ⁇ is greater than 0 ° and less than 15 °.
- the empties container 2 can be placed manually by a customer through a recess in a housing, not shown, of the device 1 at any point on the first support arm 7.1. Due to the gravitational force acting on the empty container 2, the empty container 2 is automatically moved in the direction of the free end 8.1 of the first support arm 7.1 until the empty container 2 engages a first, stationarily mounted holding element 13.1 of the reverse vending machine in an input position (first rest position). is held.
- the lateral surface 12 of the empty container 2 is located on the optical sensor 5 facing contact surface 11 of the first support arm 7.1 and on the first holding element 13.1.
- a longitudinal axis 14 of the empty container 2 is arranged in this case oriented parallel to the drive axis 3.
- the support member 4 After entering the empty container 2, the support member 4 is rotated by a drive, not shown, about the drive shaft 3 in the counterclockwise direction. As soon as the first support arm 7.1 - as in FIG. 1a shown - sweeps over the horizontal, the empty container 2 moves automatically and under rotation about its longitudinal axis 14 of the free end 8.1 of the first support arm 7.1 in the direction of the drive axle 3. The empty container 2 reaches in accordance Figure 1c the angled throat 10 between the first support arm 7.1 and a second support arm 7.2 at a time at which both the first support arm 7.1 and the second support arm 7.2 are arranged above the drive axle 3.
- the support member 4 is further rotated counterclockwise until the second support arm 7.2 according to Figure 1d is arranged below the drive axle 3 and with the horizontal an acute angle ⁇ includes.
- the acute angle ⁇ is greater than 0 ° and less than 45 °, preferably greater than 0 ° and less than 15 °.
- the acute angle ⁇ and the acute angle ⁇ can be chosen to be equal.
- the empty container 2 moves out of the angular throat 10 in the direction of the free end 8.2 of the second support arm 7.2. It rotates about its longitudinal axis 14 and reaches a transfer position (second rest position), as soon as it rests with its lateral surface 12 on the second, also fixedly provided holding element 13.2. To bring the empty container 2 from the input position to the transfer position, a rotation of the support member 4 by less than 90 ° is required. From the forwarding position, the empty container 2 can be supplied to a downstream functional module (not shown), for example a transport module with at least one conveying element 27 or a compacting module or at least one storage container 23, 24, 25, 26.
- a downstream functional module not shown
- the rotational speed of the empty container 2 about its longitudinal axis 14 is equal to the angular velocity of the rotating about the drive shaft 3 support member 4, as the empty container 2 at the free ends 8.1, 8.2 of the support arms 7.1, 7.2 or in the angular groove 10 is fixed and no relative movement with respect on the support member 4 performs.
- the rotation of the empty container 2 is superimposed about its longitudinal axis 14 with the rotational movement of the support member 4 about the drive axis 3.
- the rotational speed of the empty container 2 is greater than the angular velocity the support element 4.
- the support member 4 comes when detecting the empty container 2 a double function. First, it serves as a support surface on which the empty container 2 rests about its longitudinal axis 14 under rotation. In addition, the support element 4 carries the empty container 2, so that it is possible to dispense with a separate carrier, for example a conveyor belt.
- the empty container 2 is detected regardless of its position on the support member 4 of the optical sensor 5.
- the radial length I of the support arms 7.1, 7.2, 7.3 can be chosen so that the lateral surface 12 of the empty container 2 is fully detected by the optical sensor 5.
- the minimum required radial length I of the support arm 7.1, 7.2, 7.3 is defined here by the ratio of the product of the circle number Pi and the maximum radius r of the largest accepted empty container 2 and the required for full detection of the lateral surface 12 of the empty container 2 rotation angle of the empty container. 2 on the one hand to 360 ° on the other hand.
- the empty container 2 carried on the support element 4 can be scanned by two optical sensors 5, 15.
- the optical sensors 5, 15 are arranged symmetrically with respect to the center plane M on both sides thereof.
- the optical sensors 5, 15 and partial measuring beam bundles 16.1, 16.2 emanating from the sensors 5, 15 are offset by a measuring angle ⁇ .
- the measuring angle ⁇ is greater than 0 ° and less than 180 °, preferably greater than 20 ° and less than 150 ° and in a particularly preferred embodiment greater than 60 ° and less than 120 °.
- the empty container 2 is moved while being rotated about its longitudinal axis along the first support arm 7.1 and the second support arm 7.2 from the input position to the transfer position.
- the lateral surface 12 of the empty container 2 is in this case detected in the region of the free end 8.1 of the first support arm 7.1 of the Generalmessstrahlbündel 16.1 of the first optical sensor 5 and in the region of the free end 8.2 and the second support arm 7.2 of the Generalmessstrahlbündel 16.2 of the second optical sensor 15.
- the lateral surface 12 of the empty container 2 is covered by the two partial measuring beam bundles 16.1, 16.2 of the optical sensors 5, 15.
- the empty container 2 can be scanned particularly advantageously and in a simple manner by means of the two partial measuring beam 16.1, 16.2.
- a larger part of the outer surface 12 of the empty container 2 is already detected by the partial measuring beam bundles 16.1, 16.2 due to the measuring angle ⁇ between the sensors 5, 15 without rotation.
- FIGS. 3a to 3e Another advantage is the two-sensor solution according to the FIGS. 2a and 2b in the detection of non-rollable, for example, in cross-section square empty containers 17.
- the rectangular in cross-section empty container 17 slides under bearing a first side surface 18.1 of the same on the contact surface 11 of the first support arm 7.1 from the input position in the direction of the angled throat 10 between the first support arm 7.1 and the second support arm 7.2.
- a second side surface 18.2 of the empty container 17 In the input position according to FIG. 3a can be scanned by the first sensor 5 alone, a second side surface 18.2 of the empty container 17.
- a third side surface 18.3 of the empty container 17 is rotated in the partial measuring beam 16.1 of the first sensor 5 such that a third side surface 18.3 of the empty container 17 can be scanned by the first sensor 5.
- the empty container 17 Upon further rotation of the support member 4, the empty container 17 reaches the angle throat 10 (FIG. Figure 3c ) and tilts as a result of the force acting on it in the direction of the second support arm 7.2 as soon as a center of gravity of the empty container 17 passes over the median plane M ( 3d figure ).
- the empty container 17 slips under contact with the second side surface 18.2 of the contact surface 11 of the second support arm 7.2 from the angular throat 10 in the direction of the free end 8.2 of the second support arm 7.2.
- the transfer order according to the FIG. 3e enters the first side surface 18.1, the first the contact surface 11 of the first support arm 7.1 and could not be optically detected, in the detection range of the second partial measuring beam 16.2 of the second optical sensor 15th
- FIG. 4 An alternative embodiment of the invention according to the FIG. 4 provides that in the measuring beam 6 of the optical sensor 5, a reflector unit 19 is introduced.
- the reflector unit 19 consists of a first reflector 20 and two second reflectors 21.1, 21.2.
- the first reflector 20 is arranged in the center plane M and is formed from two reflector segments 20. 1, 20. 2 arranged at an angle to one another.
- the angled mutually arranged reflector segments 20.1, 20.2 of the first reflector 20 serve to divide the outgoing from the optical sensor 5 measuring beam 6 into two Detailmessstrahlbündel 22.1, 22.2, which spread like the original Meßstrahlbündel 6 symmetrically with respect to the center plane M.
- the two partial measuring beam bundles 22.1, 22.2 meet the second reflectors 21.1, 21.2 and are reflected from there in the direction of the support element 4.
- the partial measuring beam bundles 22.1, 22.2 enclose the measuring angle ⁇ '.
- the second reflectors 21.1, 21.2 are in this case between the sensor and the support member and laterally spaced from the median plane M arranged that at least the first Crystalmessstrahlbündel 22.1 the empty container 2 in the input position and at least the second Partmessstrahlbündel 22.2 scans the empty container 2 in the forwarding position.
- the reflector solution corresponds to FIG FIG. 4 the two-sensor solution according to the FIGS. 2a and 2b ,
- the dimensions of the device 1 relative to the two-sensor solution can be further reduced.
- it has succeeded in the use of the reflector solution a To reduce width b to less than 300 mm and a depth t to less than 600 mm.
- the radial length I of the support arms 7.1, 7.2, 7.3 in the two-sensor solution after the FIGS. 2a and 2b and in the reflector solution according to FIG. 4 by the ratio of the product of the circle number Pi the measuring angle ⁇ , ⁇ 'and the radial length I on the one hand and 360 ° on the other hand can be reduced.
- the length I of the support arm 7.1, 7.2, 7.3 reduces by a third at the measuring angle ⁇ , ⁇ 'of 120 ° and by one sixth at the measuring angle ⁇ , ⁇ ' of 60 °.
- the device 1 can realize a sorting function.
- the empty container 2 depending on the direction of rotation and the rotational speed of the support member 4 from the transfer position the predetermined storage container 23, a number of a total of four storage containers 23, 24, 25, 26 respectively. If the support element 4 is rotated slowly from the transfer position counterclockwise about the drive shaft 3, the empty container 2 enters the first storage container 23. In a rapid rotational movement of the support member 4 in the counterclockwise direction of serving as a carrier of the empty container 2 second support arm is 7.2 under the empty container 2 turned away, so that the empty container 2 is no longer supported by the support member 4 and falls due to the force acting on him weight in the second storage container 24.
- the empty container 2 rolls from the free end 8.2 of the second support arm 7.2 in the direction of the angular throat 10 and is finally held there. If the support element 4 is slowly rotated further in the clockwise direction, the empties container 2 enters the third storage container 25, which may be arranged, for example, as a return tray for non-returnable empties container 2 and facing the customer. Will the support member 4 after reaching the angle throat 10th instead turned quickly clockwise, the empty container 2 enters the fourth storage container 26th
- FIG. 6 shows another way to realize the sorting function.
- the support element 4, of which only the relevant for the function support arm 7.2 is drawn here initially rotated clockwise.
- the empty container 2 rolls from the free end 8.2 of the support arm 7.2 in the direction of the angle throat 10 and is held therein.
- the support member 4 is rotated counterclockwise that the empty container 2 depending on the rotational speed of the support member 4 and the Winkelendlage thereof a predetermined of three arranged on a common side of the median plane M storage containers 23, 24, 25 is supplied.
- the weight and the size of the empty container 2 can be determined and used to determine the rotational speed.
- the sampled empty container 2 may according to FIG. 7 be supplied to the conveyor element 27 formed by a conveyor belt, a conveyor chute or the like.
- the conveyor element 27 formed by a conveyor belt, a conveyor chute or the like.
- a different number of conveying elements 27 and / or storage containers 23, 24, 25, 26 may be arranged.
- storage containers 23, 24, 25, 26 and conveying elements 27 can be combined in a common arrangement.
- the input position can be taken in the angled throat 10 instead of at a free edge 8.1 of the first support arm 7.1.
- the empties container 2 is in this case positioned by the customer in the device 1 such that its bar code and / or pledge mark faces the optical sensor 28.
- the optical sensor 28 is designed such that it detects the part of the lateral surface 12 of the empties container 2 facing it with a small scan field.
- the support member 4 is rotated in a known manner in the counterclockwise direction.
- the empty container 2 releases from the angular throat 10 as soon as the second support arm 7.2 has swept the horizontal and is arranged below the drive axle 3.
- a particularly inexpensive optical sensor 28 with a small scan field width w can be used in this embodiment alternative. Due to the high integration density and the small number of components, in particular the drives, the already low-cost device 1 is further reduced cost by the cheap sensor 28. Since no rotation of the bottle is required, the support elements and thus the entire machine can be made smaller.
- the support element 4 is completely flat.
- the empty container 2 moves continuously from the input position to the transfer position.
- the empties container 2 thus arrives at a rotation of the support member 4 by a few degrees in the counterclockwise direction in the forwarding position.
- the support element 4 is particularly simple in design and therefore inexpensive to manufacture.
- the newly formed support member 4 can of course with the two-sensor solution according to the Figures 2 and 3 and with the reflector solution according to the FIG. 4 be combined.
- the contact surface 11 of the support member 4 may have any contour, in particular be concavely or convexly curved.
- the support element 4 is formed angled. This angular shape provides a rest position between the support arms of the support element.
- the scanning field of the sensor widened on both sides of the drive axle, or the rest position.
- the empties container is hereby manually placed by a customer through a recess in a housing, not shown, of the device 1 at any point of the support element. Due to the weight force acting on the empty container, the empty container is held in its rest position in the rest position. If the characteristic recognition feature is not detected by the optical sensor in this input position, the support member is first clockwise, as in Fig. 10a and Fig. 10b recognizable, turned. The empties roll on a support arm of the support element.
- the support element is rotated counterclockwise beyond the input position (FIG. Fig. 10c and Fig. 10d ) until the characteristic feature is detected.
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Abstract
Description
Die Erfindung betrifft eine Vorrichtung zum Erkennen von charakteristischen Merkmalen eines Leergutbehälters mit mindestens einem flächigen Stützelement, an dem der Leergutbehälter mit einer Mantelfläche desselben an eine Anlagefläche des Stützelementes anlegbar ist, mit einem Träger zum Tragen des Leergutbehälters und mit mindestens einem optischen Sensor zur Erfassung mindestens eines charakteristischen Merkmals eines Leergutbehälters und mit einer Transport-/ Sortiereinrichtung, welche die Leergutbehälter nach dem Erfassen des mindestens einen Merkmals abtransportiert und sortiert.The invention relates to a device for detecting characteristic features of an empty container having at least one planar support element on which the empty container with a lateral surface of the same can be applied to a contact surface of the support element, with a carrier for supporting the empty container and at least one optical sensor for detecting at least a characteristic feature of an empties container and with a transport / sorting device, which transports and sorts the empties container after detecting the at least one feature.
Ferner betrifft die Erfindung ein Verfahren zum Erkennen von charakteristischen Merkmalen eines Leergutbehälters, wobei eine Mantelfläche des Leergutbehälters mittels eines optischen Sensors abgetastet wird und wobei der Leergutbehälter während des Abtastens unter Rotation um seine Längsachse mit einer Mantelfläche an einem Stützelement geführt wird.Furthermore, the invention relates to a method for detecting characteristic features of an empty container, wherein a lateral surface of the empty container is scanned by means of an optical sensor and wherein the empty container is guided during the scanning under rotation about its longitudinal axis with a lateral surface on a support element.
Übliche Leergut-Rücknahmeautomaten verfügen über ein Eingabemodul zur Annahme von Leergutbehältern, beispielsweise Flaschen und/oder Getränkedosen. Von einem Transportmodul wird der eingegebene Leergutbehälter zu einem Erkennungsmodul transportiert. In dem Erkennungsmodul wird der Leergutbehälter mit Hilfe weiterer Antriebe gedreht, so dass auf dem Leergutbehälter angebrachte Erkennungsmerkmale, z. B. Barcode, Pfandzeichen und/oder andere Sondermerkmale, mittels eines optischen Sensors erkannt werden können. Zur Bestimmung der Erkennungsmerkmale ist mindestens ein Sensor, beispielsweise ein Barcodeleser und/oder eine Kamera, an der Vorrichtung angeordnet. Es können auch mehrere Sensoren zur Bestimmung verschiedener Merkmale vorgesehen sein. Über ein weiteres Transportmodul wird der Leergutbehälter vom Erkennungsmodul einem Sortiermodul zugeführt. In dem Sortiermodul wird der Leergutbehälter einem von mehreren möglichen Förderelementen zugeführt, die das Leergut, abhängig von den durch die Sensoren ermittelten Erkennungsmerkmalen, zu Sammelstationen leiten. Optional kann darüber hinaus vorgesehen sein, dass der Leergutbehälter zur Volumenreduzierung einem Kompaktiermodul zugeführt wird. Derartige Einrichtungen werden auch als Crusher bezeichnet.Conventional reverse vending machines have an input module for accepting empties containers, for example bottles and / or beverage cans. From a transport module, the entered empty container is transported to a detection module. In the detection module, the empty container is rotated by means of other drives, so that attached to the empty container identification features, eg. As barcode, deposit and / or other special features can be detected by means of an optical sensor. For determining the identification features, at least one sensor, for example a bar code reader and / or a camera, is arranged on the device. It is also possible to provide a plurality of sensors for determining various features. About another transport module is the empty container from the detection module fed to a sorting module. In the sorting module, the empty container is fed to one of several possible conveying elements, which guide the empties to collection stations, depending on the detection features determined by the sensors. Optionally, in addition, it may be provided that the empty container for volume reduction is fed to a compacting module. Such devices are also referred to as crushers.
Aus der
Aus der
Aus der
Nachteilig an den aus dem Stand der Technik bekannten Lösungen ist, dass die Funktionen Eingeben, Transportieren, Erkennen und Sortieren mittels separater Funktionsmodule realisiert sind. Die Funktionsmodule stellen getrennte Baueinheiten dar, die hintereinander angeordnet und informationstechnisch miteinander gekoppelt sind. Bedingt hierdurch sind heutige Leergut-Rücknahmeautomaten relativ groß. Ferner sind sie aufgrund der Vielzahl an Funktionsmodulen teuer in der Herstellung und Wartung sowie vergleichsweise fehleranfällig.A disadvantage of the solutions known from the prior art is that the functions input, transport, detection and sorting are realized by means of separate functional modules. The function modules represent separate units, which are arranged one behind the other and coupled with each other in terms of information technology. Due to this, today's reverse vending machines are relatively large. Furthermore, they are expensive to manufacture and maintain due to the large number of functional modules and relatively error-prone.
Aufgabe der vorliegenden Erfindung ist es daher, eine besonders einfache, kompakt bauende und kostengünstige Vorrichtung und ein vereinfachtes Verfahren für die Rücknahme von Leergutbehältern zur Verfügung zu stellen.Object of the present invention is therefore to provide a particularly simple, compact and cost-effective device and a simplified method for the return of empty containers available.
Zur Lösung dieser Aufgabe ist die Erfindung in Verbindung mit dem Oberbegriff des Patentanspruchs 1 dadurch gekennzeichnet, dass der Träger durch das mindestens eine Stützelement gebildet ist und dass das mindestens eine Stützelement derart drehbar um eine im Wesentlichen horizontale Antriebsachse gelagert ist, dass der Leergutbehälter von einer Eingabestellung, in der der Leergutbehälter auf das mindestens eine Stützelement auflegbar ist, in wenigstens eine Weitergabestellung, aus der der Leergutbehälter einem nachgelagerten Funktionsmodul übergebbar ist, verbringbar ist.To solve this problem, the invention is characterized in connection with the preamble of claim 1, characterized in that the carrier is formed by the at least one support member and that the at least one support member is rotatably supported about a substantially horizontal drive axis such that the empty container of a Input position in which the empties container can be placed on the at least one support element, in at least one transfer position, from which the empties container can be transferred to a downstream functional module, can be brought.
Der besondere Vorteil der Erfindung besteht darin, dass das Stützelement den Leergutbehälter stützt und zugleich als Träger des Leergutbehälters dient. Ein separates Transportmodul zum Tragen und Transportieren des Leergutbehälters ist nicht erforderlich. Kerngedanke der Erfindung ist hierbei, das Eingabemodul, das Erkennungsmodul und das das Eingabemodul und das Erkennungsmodul verbindende Transport-/ Sortiermodul als eine funktionale und bauliche Einheit auszuführen. Hierdurch verringert sich zum einen die Baugröße des Leergut-Rücknahmeautomaten. Zum anderen kann die gesamte Vorrichtung mit einem einzigen Antrieb betätigt werden, so dass sich erhebliche Kostenvorteile ergeben. Zudem sinkt das Risiko von Störungen und Ausfällen, da die Anzahl der Bauteile reduziert und auf die datentechnische Kopplung getrennter Funktionsmodule für Eingabe, Transport und Erkennung des Leergutbehälters verzichtet werden kann.The particular advantage of the invention is that the support element supports the empty container and at the same time serves as a carrier of the empty container. A separate transport module for carrying and transporting the empties container is not required. The core idea of the invention here is to execute the input module, the recognition module and the transport / sorting module connecting the input module and the recognition module as a functional and structural unit. This reduces the size of the empties reverse vending machine on the one hand. On the other hand, the entire device can be operated with a single drive, resulting in significant cost advantages. In addition, the risk of faults and failures is reduced because the number of components is reduced and the data-related coupling of separate functional modules for input, transport and detection of the empty container can be dispensed with.
Nach einer bevorzugten Ausführungsform der Erfindung wird der Leergutbehälter mit seiner Mantelfläche abrollbar an dem Stützelement geführt und unter Rotation um seine Längsachse von dem optischen Sensor abgetastet. Vorteilhaft kann hierdurch die Mantelfläche des Leergutbehälters voll umfänglich von dem optischen Sensor erfasst werden. Die charakteristischen Merkmale des Leergutbehälters, beispielsweise seine Geometrie, seine Oberflächenbeschaffenheit und seine optischen Materialeigenschaften können ebenso wie ein Barcode und/oder ein Pfandzeichen unabhängig von der Orientierung des Leergutbehälters bei der Eingabe ausgelesen werden. Die Rotation des Leergutbehälters um seine Längsachse kann ohne das Vorsehen eines zusätzlichen Antriebs allein aufgrund der Drehbewegung des Stützelements, an dem der Leergutbehälter mit seiner Mantelfläche abrollbar geführt ist, um die Antriebsachse erfolgen.According to a preferred embodiment of the invention, the empties container is guided with its lateral surface rollable on the support element and scanned with rotation about its longitudinal axis of the optical sensor. Advantageously, this allows the lateral surface of the empty container full circumference of be detected by the optical sensor. The characteristic features of the empties container, for example its geometry, its surface texture and its optical material properties, as well as a barcode and / or a token, can be read out independently of the orientation of the empties container during the input. The rotation of the empty container about its longitudinal axis can take place without the provision of an additional drive solely due to the rotational movement of the support element, on which the empty container is rolled out with its lateral surface around the drive axis.
Wird bei einer Drehung der Stützelemente in eine Richtung das charakteristische Merkmal nicht erkannt, so können die Stützelemente in die entgegengesetzte Richtung gedreht werden.If the characteristic feature is not recognized when the support elements are rotated in one direction, the support elements can be rotated in the opposite direction.
Nach einer Weiterbildung der Erfindung ist die Längsachse des Leergutbehälters in der Eingabestellung und/oder in der Weitergabestellung parallel zur Antriebsachse orientiert. Durch die parallele Anordnung von Längsachse und Antriebsachse rollt der Leergutbehälter bei der Drehung der Stützelemente um die Antriebsachse über seine Mantelfläche ab. Ein Abgleiten bzw. Rutschen des Leergutbehälters entlang des Stützelements wird vermieden.
Die Antriebsachse des Stützelementes kann in Richtung Benutzer unter einem Winkel zwischen 0 und 180 Grad orientiert sein. Die bevorzugte Orientierung der Antriebsachse ist abhängig von den nachgelagerten Sortierwegen, dem Aufbau und der Platzierung der Maschine.According to a development of the invention, the longitudinal axis of the empty container is oriented parallel to the drive axis in the input position and / or in the transfer position. Due to the parallel arrangement of the longitudinal axis and the drive axle of the empty container rolls in the rotation of the support elements about the drive axis on its lateral surface. Slipping or slipping of the empty container along the support element is avoided.
The drive axle of the support element can be oriented in the direction of the user at an angle between 0 and 180 degrees. The preferred orientation of the drive axle depends on the downstream sorting paths, the structure and the placement of the machine.
Nach einer Weiterbildung der Erfindung ist das den Leergutbehälter tragende Stützelement in der Eingabestellung und/oder in der Weitergabestellung um einen spitzen Winkel nach unten gedreht angeordnet. Der spitze Winkel ist hierbei größer als 0° und kleiner als 45°. Bevorzugt ist der spitze Winkel größer als 0° und kleiner als 15°. Vorteilhaft wird der Leergutbehälter hierdurch in der Eingabestellung und/oder in der Weitergabestellung infolge der auf ihn wirkenden Gewichtskraft in eine definierte Ruhelage verbracht. Die Ruhelage kann hier beispielsweise durch ein Stützelement selbst und durch ein ortfest montiertes Halteelement mechanisch realisiert werden. Die Eingabe der Leergutbehälter vereinfacht sich insofern, als dass der Kunde den Leergutbehälter nicht exakt positionieren muss. Vielmehr nimmt der Behälter seine Ruhelage selbsttätig ein. Auch die Weitergabe des Leergutbehälters an ein nachgelagertes Funktionsmodul vereinfacht sich, da die Position des Leergutbehälters nach dem Erkennen desselben durch den optischen Sensor exakt bekannt ist. Indem der Leergutbehälter allein durch die Gewichtskraft in die Eingabestellung und/oder die Weitergabestellung gebracht wird, kann zudem auf einen separaten Antrieb verzichtet werden, so dass der Aufbau der Vorrichtung weiter vereinfacht und die Kosten gesenkt werden.According to a development of the invention, the support element carrying the empty container is arranged in the input position and / or in the transfer position rotated by an acute angle downwards. The acute angle here is greater than 0 ° and less than 45 °. Preferably, the acute angle is greater than 0 ° and less than 15 °. Advantageously, the empty container is thereby in the input position and / or in the transfer position as a result of acting on him Weight force spent in a defined rest position. The rest position can be realized mechanically here, for example, by a support element itself and by a stationary mounted holding element. Entering empty containers is simplified insofar as the customer does not have to position the empty container exactly. Rather, the container takes its rest position automatically. The transfer of the empty container to a downstream functional module is simplified, since the position of the empty container after detecting the same by the optical sensor is known exactly. By the empty container is brought by the weight alone in the input position and / or the transfer position, can also be dispensed with a separate drive, so that the structure of the device further simplifies and the costs are reduced.
Nach einer weiteren vorteilhaften Ausgestaltung der Erfindung kann der Leergutbehälter in der Eingabestellung und/oder in der Weitergabestellung infolge der auf ihn wirkenden Gewichtskraft in eine definierte Ruhelage durch eine spezielle Geometrie und Ausrichtung des Stützelementes auch ohne ein ortfest montiertes Halteelement verbracht werden.According to a further advantageous embodiment of the invention, the empties container can be spent in the input position and / or in the transfer position due to the weight acting on it in a defined rest position by a special geometry and orientation of the support element without a stationary mounted holding element.
Nach einer weiteren vorteilhaften Ausgestaltung der Erfindung sind die Stützarme der Stützelemente in der Eingabestellung zur Aufnahme eines Leergutbehälters symmetrisch zu einer durch die Antriebsachse verlaufenden vertikalen Ebene ausgerichtet. Diese Ausgestaltung besitzt die gleichen Vorteile wie die zuvor beschriebene Ausgestaltung. Die Konstruktion wird jedoch durch den symmetrischen Aufbau wesentlich vereinfacht.According to a further advantageous embodiment of the invention, the support arms of the support elements are aligned symmetrically in the input position for receiving an empty container to a running through the drive axis vertical plane. This embodiment has the same advantages as the previously described embodiment. However, the construction is considerably simplified by the symmetrical structure.
Die Stützelemente können unterschiedliche Geometrien aufweisen.The support elements can have different geometries.
Nach einer Weiterbildung der Erfindung ist das Stützelement zumindest abschnittsweise eben und/oder gebogen und/oder abgewinkelt ausgebildet. Ein ebenes Stützelement ist vorteilhaft, wenn der Leergutbehälter mit einer vorgegebenen Rotationsgeschwindigkeit auf dem Stützelement abrollen und von der Eingabestellung in die Weitergabestellung verbracht werden soll. Zudem ist ein ebenes Stützelement einfach und kostengünstig in der Herstellung.According to a development of the invention, the support element is at least partially planar and / or curved and / or angled formed. A flat support element is advantageous if the empty container with a predetermined Roll rotation speed on the support element and should be moved from the input position to the transfer position. In addition, a flat support element is simple and inexpensive to manufacture.
Ein gebogenes und/oder abgewinkeltes Stützelement bietet den Vorteil, dass der Leergutbehälter in der Eingabestellung und/oder in der Weitergabestellung und/oder beim Verbringen desselben von der Eingabestellung in die Weitergabestellung an vorgegebenen Positionen auf dem Stützelement festgelegt werden kann. Diese Geometrie bietet mindestens eine mögliche Ruhelage in der Eingabestellung und/oder Weitergabestellung, ohne dass zusätzliche Bauelemente erforderlich sind.A bent and / or angled support member has the advantage that the empty container in the input position and / or in the transfer position and / or the same can be set from the input position to the transfer position at predetermined positions on the support element. This geometry offers at least one possible rest position in the input position and / or forwarding position without the need for additional components.
Ein abgewinkeltes Stützelement ermöglicht, einen im Querschnitt nicht kreisrunden, sondern beispielsweise rechteckigen Leergutbehälter durch die Drehung des Stützelements um seine Längsachse zu kippen und einen zunächst verdeckten, von dem optischen Sensor nicht erfassbaren Teil der Mantelfläche zu erfassen.An angled support member makes it possible to tilt a non-circular in cross-section, but for example rectangular empty container by the rotation of the support member about its longitudinal axis and to detect an initially hidden, not detectable by the optical sensor part of the lateral surface.
Nach einer Weiterbildung der Erfindung weist das Stützelement mindestens zwei baugleiche, winkelversetzt um die Antriebsachse angeordnete Stützarme auf. Die Stützarme ragen hierbei radial von der Antriebsachse ab. Zwischen benachbarten Stützarmen ist ein Stützwinkel von gleich oder weniger als 180° eingeschlossen. Bevorzugt können beispielsweise drei baugleiche Stützarme um einen gleichen Stützwinkel zueinander versetzt um die Antriebsachse angeordnet sein. Die drei Stützarme können hierbei eine gleiche radiale Länge aufweisen. Vorteilhaft erhält das Stützelement hierbei die Form eines Rotors. Je Umdrehung des Rotors kann eine zu der Zahl der Stützarme korrespondierende Anzahl an Leergutbehälter in die Vorrichtung eingelegt, in derselben gescannt und in die Weitergabestellung verbracht werden. Hierdurch erhöht sich der Durchsatz der Vorrichtung. Zudem bilden die Stützarme ein abgewinkeltes Stützelement mit den beschriebenen Vorteilen.According to a development of the invention, the support element has at least two structurally identical, angularly offset about the drive axis arranged support arms. The support arms protrude radially from the drive axle. Between adjacent support arms, a support angle of equal to or less than 180 ° is included. Preferably, for example, three identical support arms can be arranged offset by a same support angle to each other about the drive axis. The three support arms can in this case have an equal radial length. Advantageously, the support element hereby takes the form of a rotor. Each revolution of the rotor, a number corresponding to the number of support arms number of empty containers are inserted into the device, scanned in the same and spent in the forwarding position. This increases the throughput of the device. In addition, the support arms form an angled support element with the advantages described.
Vorteilhaft sind die Abmessungen der Stützelemente derart gewählt, dass bei der Rotation des Leergutbehälters um die Längsachse seine ganze Oberflache mit mindestens einem, vorzugsweise fest stehenden, optischen Sensor abgetastet werden kann.Advantageously, the dimensions of the support elements are selected such that upon rotation of the empty container about the longitudinal axis of its entire surface with at least one, preferably stationary, optical sensor can be scanned.
Nach einer Weiterbildung der Erfindung kann der Leergutbehälter nach der optischen Abtastung einem vorgegeben Funktionsmodulen, beispielsweise zum Sammeln, Kompaktieren, Weitertransportieren, Zurückgeben oder zur Weiterverarbeitung, zugeführt werden. Je nach vorgegebenem Funktionsmodul wird das Stützelement mit einer individuell gewählten Rotationsgeschwindigkeit im und/oder gegen den Uhrzeigersinn um die Antriebsachse gedreht. Bei der Festlegung der Drehrichtung und der Rotationsgeschwindigkeit des Stützelements sind insbesondere die Lage der Funktionsmodule sowie die Größe und das Gewicht der Leergutbehälter zu berücksichtigen. Vorteilhaft wird hierdurch auch die Sortierfunktion in die erfindungsgemäße Vorrichtung integriert. Auf das Vorsehen eines separaten Sortiermoduls kann hierdurch ebenso verzichtet werden so wie auch auf ein das Sortiermodul und das Erkennungsmodul verbindendes zweites Transportmodul. Die kompakte Bauform der Vorrichtung wird hierdurch weiter gefördert. Ebenso sinken aufgrund des Verzichts auf weitere Antriebe, Führungsmittel oder dergleichen die Kosten sowie die Fehleranfälligkeit der Vorrichtung.According to a development of the invention, the empty container after the optical scanning a predetermined function modules, for example, for collecting, compacting, onward transport, return or for further processing, are supplied. Depending on the given functional module, the support element is rotated at an individually selected rotational speed in and / or counterclockwise about the drive axis. When determining the direction of rotation and the rotational speed of the support element, in particular the position of the functional modules as well as the size and weight of the empty containers are to be considered. Advantageously, this also integrates the sorting function into the device according to the invention. On the provision of a separate sorting module can thus be dispensed with as well as on a sorting module and the detection module connecting second transport module. The compact design of the device is thereby further promoted. Likewise, due to the omission of further drives, guide means or the like, the costs and the susceptibility to failure of the device decrease.
Nach einer vorteilhaften Weiterbildung der Erfindung sind die Abmessungen der Stützarme des Stützelements derart gewählt sind, dass der Leergutbehälter unter Abrollen desselben an der Anlagefläche des Stützelements vollumfänglich abtastbar ist.According to an advantageous embodiment of the invention, the dimensions of the support arms of the support member are selected such that the empties container is fully scraperable while rolling it on the contact surface of the support member.
Nach einer vorteilhaften Weiterbildung der Erfindung sind zwei versetzt zueinander angeordnete optische Sensoren vorgesehen. Dadurch wird der durch die Sensoren erfasste Bereich der Oberfläche eines Leergutbehälters vergrößert. Das Abrollen des Leergutbehälters zur Erfassung der Mantelfläche, insbesondere der auf der Mantelfläche angeordneten charakteristischen Merkmale, kann somit in geringerem Umfang stattfinden. Auf den Stützelementen liegende oder rollende Leergutbehälter werden durch die beiden Sensoren aus unterschiedlichen Richtungen optisch abgetastet. Darüber hinaus können die beiden Sensoren mit ihren optischen Achsen derart ausgerichtet sein, dass mindestens ein erster Sensor die Leergutbehälter insbesondere in der Eingabestellung erfasst und mindestens ein zweiter Sensor die Leergutbehälter beim Abrollen auf den Stützelementen und/oder in der Weitergabestellung. Vorteilhaft, reduziert sich hierbei der zur vollständigen Erfassung der Mantelfläche notwendige Drehwinkel des Leergutbehälters gegenüber einer vorigen Lösung um die Größe des Winkels zwischen den optischen Achsen der Sensoren. Da der Drehwinkel der Wegstrecke des Leergutbehälters beim Abrollen proportional ist, reduzieren sich hierdurch zugleich die radiale Länge der Stützarme bzw. die Abmessungen des Stützelements.According to an advantageous embodiment of the invention, two offset from each other optical sensors are provided. As a result, the area of the surface of an empties container detected by the sensors is increased. The unrolling of the empty container for detecting the lateral surface, in particular the arranged on the lateral surface characteristic features can thus take place to a lesser extent. On the support elements or rolling empties containers are optically scanned by the two sensors from different directions. Moreover, the two sensors can be aligned with their optical axes such that at least one first sensor detects the empty containers, in particular in the input position, and at least one second sensor detects the empty containers when unrolling on the support elements and / or in the transfer position. Advantageously, the angle of rotation of the empties container required for complete detection of the lateral surface is reduced compared to a previous solution by the size of the angle between the optical axes of the sensors. Since the angle of rotation of the path of the empty container during unrolling is proportional, thereby reducing the same time the radial length of the support arms and the dimensions of the support member.
Nach einer vorteilhaften Weiterbildung der Erfindung ist die Vorrichtung mit einer Reflektoreinheit ausgestattet, welche Licht in Richtung des mindestens einen Sensors umlenkt. Dieses Licht würde ohne die Reflektoreinheit nicht zu dem Sensor gelangen. Die Reflektoreinheit führt damit dazu, dass der Sensor nicht nur direkt von der Oberfläche eines Leergutbehälters in Richtung des Sensors reflektiertes Licht erfasst, sondern auch Licht, welches außerhalb eines um die optisches Achse des Sensors zentrierten Öffnungswinkels des Sensors reflektiert wird. Damit kann der Sensor beispielsweise nicht nur die ihm zugewandte Oberfläche eines Leergutbehälters erfassen, sondern auch die seitlich ausgerichteten Bereiche. Die Reflektoreinheit ermöglicht den Einsatz lediglich eines einzigen Sensors. Die Reflektoreinheit ist derart in den Erfassungsbereich oder das Messstrahlbündel des mindestens einen optischen Sensors eingebracht, dass der Erfassungsbereich in Teilerfassungsbereiche oder das Messstrahlbündel in Teilmessstrahlbündel aufteilbar ist, und dass der Leergutbehälter von mindestens zwei um einen Messwinkel versetzten Erfassungsbereiche oder Messstrahlbündel mit individuellen Öffnungswinkeln abtastbar ist. Bevorzugt können der mindestens eine optische Sensor und die Reflektoreinheit derart positioniert sein, dass der Erfassungsbereich bzw. das Messstrahlbündel und/oder die Teilerfassungsbereiche bzw. Teilmessstrahlbündel des Sensors symmetrisch bezüglich einer durch die Antriebsachse vertikal verlaufende Ebene angeordnet sind. Die Reflektoreinheit kann hierbei einen bezüglich dieser Ebene symmetrisch angeordneten ersten Reflektor mit zwei abgewinkelt zueinander angeordneten Reflektorsegmenten aufweisen, die den von dem optischen Sensor ausgehenden Erfassungsbereich oder das Messstrahlbündel in zwei Teilerfassungsbereiche oder Teilmessstrahlbündel aufteilen. Ferner kann die Reflektoreinheit zwei beabstandet und symmetrisch zu der Mittelebene und der Antriebsachse angeordnete zweite Reflektoren aufweisen zur Umlenkung der zwei an dem ersten Reflektor erzeugten Teilerfassungsbereiche oder Teilmessstrahlbündel in Richtung der Stützelemente. Vorteilhaft kann hierdurch ein Leergutbehälter gleichzeitig in zwei Erfassungsbereichen angeordnet sein bzw. aus zwei unterschiedlichen Richtungen optisch mit einzigem Sensor abgetastet werden. Hierbei reduziert sich der zur vollständigen Erfassung der Mantelfläche notwendige Drehwinkel des Leergutbehälters um die Größe des Winkels zwischen den zwei Beobachtungsrichtungen bzw. Teilmessstrahlbündeln. Da der Drehwinkel der Wegstrecke des Leergutbehälters beim Abrollen proportional ist, reduzieren sich hierdurch zugleich die radiale Länge der Stützelemente bzw. die Abmessungen der Stützelemente.According to an advantageous development of the invention, the device is equipped with a reflector unit which deflects light in the direction of the at least one sensor. This light would not get to the sensor without the reflector unit. The reflector unit thus leads to the sensor not only detecting light reflected directly from the surface of an empties container in the direction of the sensor, but also light which is reflected outside an aperture angle of the sensor centered about the optical axis of the sensor. Thus, the sensor can detect, for example, not only the surface facing him an empties container, but also the laterally aligned areas. The reflector unit allows the use of only a single sensor. The reflector unit is introduced into the detection area or the measuring beam of the at least one optical sensor in such a way that the detection area can be divided into partial detection areas or the measurement beam into partial measuring beam, and the empty container can be scanned by at least two detection areas or measuring beam bundles offset by a measuring angle with individual opening angles is. Preferably, the at least one optical sensor and the reflector unit may be positioned such that the detection area or the measuring beam and / or the partial detection areas or partial measuring beam of the sensor are arranged symmetrically with respect to a plane extending vertically through the drive axis. In this case, the reflector unit can have a first reflector arranged symmetrically with respect to this plane, with two reflector segments arranged at an angle to one another, which divide the detection area originating from the optical sensor or the measuring beam into two partial detection areas or partial measuring beam. Furthermore, the reflector unit may have two spaced-apart and second symmetrical to the central plane and the drive axis arranged second reflectors for deflecting the two generated on the first reflector part detection or partial measuring beam in the direction of the support elements. As a result, an empties container can advantageously be arranged in two detection regions at the same time or can be optically scanned with two sensors from two different directions. In this case, the angle of rotation of the empties container required for the complete detection of the lateral surface is reduced by the size of the angle between the two observation directions or partial measuring beam bundles. Since the angle of rotation of the path of the empty container during unrolling is proportional, thereby reducing both the radial length of the support elements and the dimensions of the support elements at the same time.
Die Abmessungen des Stützelements können weiter reduziert werden, wenn es keine Anforderung für eine Abtastung der kompletten Mantelfläche gibt, bzw. wenn es eine Aufforderung an den Benutzer zur Ausrichtung des Leergutbehälters gibt, beispielsweise in der Art, dass der Leergutbehälter mit dem Barcode nach oben in Richtung des Sensors einzulegen sei. Eine Reduzierung der Abmessungen des Stützelements ist auch dann möglich, falls der Leergutbehälter keinen Barcode besitzt, sondern lediglich nur eine Formerkennung durchgeführt wird. In diesem Fall wird wegen der Rotationssymmetrie des Leergutbehälters dieser überhaupt nicht gedreht. Die Abmessungen des Stützelementes können daher bis zum Durchmesser des Leergutbehälters reduziert werden.The dimensions of the support element can be further reduced if there is no requirement for a scan of the complete lateral surface, or if there is a request to the user to align the empties container, for example, such that the empties container with the barcode up in Direction of the sensor is inserted. A reduction in the dimensions of the support element is also possible if the empty container has no barcode, but only a shape recognition is performed. In this case, because of the rotational symmetry of the Empties container this not turned at all. The dimensions of the support element can therefore be reduced to the diameter of the empty container.
Nach einer Weiterbildung der Erfindung ist ein Abstand des mindestens einen optischen Sensors von der Antriebsachse derart gewählt, dass das Messstrahlbündel im Bereich der Antriebsachse eine quer zur Mittelebene gemessene Scanfeldbreite aufweist, die wenigstens doppelt so groß ist wie die radiale Länge des wenigstens einen Stützarms. Vorteilhaft kann der Leergutbehälter bei seiner Rotation um die Längsachse von einem einzigen, vorzugsweise fest stehenden optischen Sensor erfasst werden. Sofern die Scanfeldbreite des optischen Sensors der doppelten radialen Länge des Stützarms entspricht und der Leergutbehälter in der Eingabestellung an einem freien Ende eines ersten Stützarms und in der Weitergabestellung an einem freien Ende des zweiten Stützarms abgestützt ist, besitzt das Stützelement seinen zur vollständigen Erfassung des Leergutbehälters notwendigen minimalen Durchmesser. Hierbei wird der Leergutbehälter in der Eingabestellung und der Weitergabestellung von dem optischen Sensor erfasst.According to a development of the invention, a distance of the at least one optical sensor from the drive axis is selected such that the measuring beam has a scan field width measured transversely to the center plane in the area of the drive axis which is at least twice as large as the radial length of the at least one support arm. Advantageously, the empty container during its rotation about the longitudinal axis of a single, preferably fixed optical sensor can be detected. If the scan field width of the optical sensor corresponds to twice the radial length of the support arm and the empty container is supported in the input position at a free end of a first support arm and in the transfer position at a free end of the second support arm, the support element has its necessary for complete detection of the empty container minimum diameter. Here, the empty container is detected in the input position and the transfer position of the optical sensor.
Nach einer vorteilhaften Weiterbildung der Erfindung wird die Lage des Leergutbehälters, bzw. die Lage des Stützelementes, während der Erkennungs-oder Sortierbewegung ständig analysiert. Werden alle erforderliche Merkmale erfasst, wird die Drehbewegung, abhängig vom nachgelagerten Sortiervorgang, weiter zur Sortierung, ggf. mit einer Korrektur der Drehgeschwindigkeit fortgesetzt oder sofort unterbrochen. In diesem Fall ist für die weitere Sortierbewegung mindestens ein Richtungswechsel erforderlich. Durch diesen Ablauf wird der Durchsatz der Vorrichtung wesentlich erhöht.According to an advantageous embodiment of the invention, the position of the empty container, or the position of the support element, during the detection or sorting movement is constantly analyzed. If all required features are detected, the rotational movement, depending on the downstream sorting process, continues to sort, possibly with a correction of the rotational speed continues or immediately interrupted. In this case, at least one change of direction is required for the further sorting movement. This process substantially increases the throughput of the device.
Nach einer vorteilhaften Weiterbildung der Erfindung kann für die Erfassung der Merkmale des Leergutbehälters das Stützelement hin- und hergedreht bzw. gekippt werden. Das ist besonders vorteilhaft in einer Vorrichtung, in der die Ruhelage durch die Geometrie des Stützelementes in der Eingabestellung und/oder Weitergabestellung gewährleistet wird. Das Abtastfeld des Sensors verbreitert sich zu beiden Seiten der Achse der Ruhelage. Falls bei der Drehung des Stützelementes in eine Richtung die Merkmale nicht erfasst werden, kann die Richtung der Drehung gewechselt werden. Damit wird der Leergutbehälter in den anderen Teil, bezüglich der Achse der Ruhelage, des Abtastfeldes abgerollt und der zuvor verdeckte Teil der Mantelfläche wird abgetastet.According to an advantageous embodiment of the invention, the support member can be rotated back and forth or tilted for the detection of the characteristics of the empty container. This is particularly advantageous in a device in which the rest position is ensured by the geometry of the support element in the input position and / or forwarding position. The scanning field of the sensor widens on both sides of the axis of the rest position. If, during the rotation of the support element in one direction, the features are not detected, the direction of rotation can be changed. Thus, the empty container in the other part, with respect to the axis of the rest position, the scanning field is unrolled and the previously hidden part of the lateral surface is scanned.
Zur Lösung der Aufgabe ist die Erfindung in Verbindung mit dem Oberbegriff des Patentanspruchs 16 als ein Verfahren dadurch gekennzeichnet, dass der Leergutbehälter infolge einer Drehung des Stützelements um eine im Wesentlichen horizontale Antriebsachse selbsttätig von einer Eingabestellung, in der der Leergutbehälter auf das mindestens eine Stützelement aufgelegt wird, in eine oder mehrere Weitergabestellung gelangt, auf der der Leergutbehälter einem nachgelagerten Funktionsmodul übergeben wird.To solve the problem, the invention in connection with the preamble of claim 16 as a method, characterized in that the empty container due to rotation of the support member about a substantially horizontal drive axis automatically from an input position, placed in the empty container on the at least one support element is, comes in one or more forwarding position on which the empty container is handed over to a downstream function module.
Der besondere Vorteil der Erfindung besteht darin, dass die Rotation des Leergutbehälters um seine Längsachse selbsttätig, das heißt ohne zusätzliche Antriebe allein auf Basis der auf den Leergutbehälter wirkenden Gewichtskraft erfolgt. Durch die Rotation gerät ständig ein anderer Teilbereich der Mantelfläche des Leergutbehälters in den Erfassungsbereich des optischen Sensors. Hierdurch können in der Eingabestellung zunächst verdeckte und vom optischen Sensor nicht erfassbare Teilbereiche der Mantelfläche des Leergutbehälters während des Abrollens von der Eingabestellung in die Weitergabestellung optisch erfasst werden. Ein Barcode oder ein Pfandzeichen wird demzufolge unabhängig von der ursprünglichen Orientierung des Leergutbehälters in der Eingabestellung während der Rotation entlang des Stützelements von dem optischen Sensor erfasst. Durch den Verzicht auf separate Antriebe wird das Erfassungsverfahren insofern deutlich vereinfacht.The particular advantage of the invention is that the rotation of the empty container about its longitudinal axis automatically, that is, without additional drives based solely on the weight acting on the empty container weight. Due to the rotation, another subregion of the lateral surface of the empties container constantly gets into the detection range of the optical sensor. As a result, in the input position, hidden subsections of the outer surface of the empty container, which are not detectable by the optical sensor, can be optically detected during the unwinding from the input position into the transfer position. Accordingly, a barcode or a token is detected by the optical sensor irrespective of the original orientation of the empty container in the input position during the rotation along the support element. By dispensing with separate drives, the detection method is greatly simplified.
Weitere Vorteile der Erfindung ergeben sich aus den weiteren Unteransprüchen.Further advantages of the invention will become apparent from the further subclaims.
Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Figuren näher erläutert.Embodiments of the invention will be explained in more detail with reference to FIGS.
Es zeigen:
- Figuren 1a - 1d
- eine Prinzipdarstellung der Funktionsweise einer Vor- richtung zum Erkennung von Leergutbehältern in einer ersten Ausführungsform,
- Figuren 2a - 2b
- eine zweite Ausführungsform der Vorrichtung,
- Figuren 3a - 3e
- eine Prinzipdarstellung der Erfassung von im Quer- schnitt rechteckförmigen Leergutbehältern mittels der Vorrichtung gemäß
Figuren 2a und 2b , Figur 4- eine dritte Ausführungsform der Vorrichtung,
Figur 5- eine Prinzipdarstellung der Vorrichtung mit Sortierfunkti- on in einer ersten Ausführungsform,
Figur 6- eine Prinzipdarstellung der Vorrichtung mit Sortierfunkti- on in einer zweiten Ausführungsform,
Figur 7- die Prinzipdarstellung der Vorrichtung mit Sortierfunktion in einer dritten Ausführungsform,
Figur 8- eine vierte Ausführungsform der Vorrichtung und
- Figur 9
- eine fünfte Ausführungsform der Vorrichtung.
Figur 10- eine sechste Ausführungsform der Vorrichtung.
- FIGS. 1a-1d
- 1 is a schematic diagram of the operation of a device for detecting empties containers in a first embodiment,
- Figures 2a - 2b
- a second embodiment of the device,
- FIGS. 3a-3e
- a schematic representation of the detection of rectangular rectangular empties containers by means of the device according to
FIGS. 2a and 2b . - FIG. 4
- A third embodiment of the device
- FIG. 5
- 1 is a schematic representation of the device with sorting function in a first embodiment,
- FIG. 6
- 2 is a schematic representation of the device with sorting function in a second embodiment,
- FIG. 7
- the schematic diagram of the device with sorting function in a third embodiment,
- FIG. 8
- a fourth embodiment of the device and
- FIG. 9
- a fifth embodiment of the device.
- FIG. 10
- a sixth embodiment of the device.
Eine Vorrichtung 1 zum Erkennen von charakteristischen Merkmalen eines im Querschnitt kreisförmigen Leergutbehälters 2 gemäß der
Die Vorrichtung 1 kommt beispielsweise in Leergut-Rücknahmeautomaten zum Einsatz, die vom Handel aufgestellt werden, um den Kunden die selbsttätige, automatische Rückgabe von Leergutbehältern 2 mit einem Radius r zu ermöglichen. In derartigen Leergut-Rücknahmeautomaten müssen die Leergutbehälter 2 nach ihrer Eingabe durch den Kunden zunächst einer Erkennungseinheit zugeführt werden. In dieser Erkennungseinheit wird festgestellt, ob es sich um einen rücknahmefähigen Leergutbehälter 2, beispielsweise eine Einweg- bzw. Mehrweg-Pfandflasche oder -dose handelt und welches Pfand dem Kunden bei der Rückgabe des Leergutbehälters 2 auszuzahlen ist. Nach der Erfassung des Leergutbehälters 2 in dem Erkennungsmodul kann der Leergutbehälter 2 in einem nachgelagerten Sortiermodul einem von mehreren Förderelementen zugeführt werden und/oder in einem Kompaktiermodul volumenmäßig verkleinert, zum Beispiel zerdrückt und/oder geschreddert werden. Durch die Automatisierung wird die Leergut-Rücknahme besonders wirtschaftlich gestaltet und das Verkaufspersonal signifikant entlastet.The device 1 is used, for example, in reverse vending machines, which are set up by the trade to enable the customer to automatically return
Das Stützelement 4 ist rotorförmig aufgebaut und besitzt drei im Wesentlichen baugleiche Stützarme 7.1, 7.2, 7.3. Die Stützarme 7.1, 7.2, 7.3 ragen radial von der Antriebsachse 3 ab und besitzen eine gleiche radiale Länge I, so dass die freien Enden 8.1, 8.2, 8.3 der Stützarme 7.1, 7.2, 7.3 auf einer gemeinsamen, koaxial zur Antriebsachse 3 orientierten Kreisbahn 9 liegen. Die Stützarme 7.1, 7.2, 7.3 sind jeweils um einen gleichen Stützwinkel γ von 120° winkelversetzt angeordnet. Zwischen zwei benachbarten Stützarmen 7.1, 7.2, 7.3 ist hierbei eine Winkelkehle 10 gebildet. Die Stützarme 7.1, 7.2, 7.3 weisen darüber hinaus in radialer Richtung eine ebene Anlageflächen 11 zur Führung des Leergutbehälters 2 auf. Das Stützelement 4 bildet insofern im Bereich der Stützarme 7.1, 7.2, 7.3 ebene Anlageflächen 11. Im Bereich der Winkelkehlen 10 ist das Stützelement 4 abgewinkelt ausgebildet.The
Der optische Sensor 5 ist beispielsweise als ein Bild gebender Sensor (Kamera) oder als ein Laserscanner ausgebildet. Der optische Sensor 5 definiert zusammen mit der im Wesentlichen horizontal orientierten Antriebsachse 3 des Stützelements 4 eine Mittelebene M der Vorrichtung 1. Bezüglich dieser Mittelebene M ist das Messstrahlbündel 6 des optischen Sensors 5 symmetrisch ausgebildet. Das Messstrahlbündel 6 des optischen Sensors 5 weitet sich ausgehend vom optischen Sensor 5 in Richtung des Stützelements 4 auf. In Höhe der Antriebsachse 3 besitzt das Messstrahlbündel 6 senkrecht zur Mittelebene M eine Scanfeldbreite w, die doppelt so große ist wie die radiale Länge I der Stützarme 7.1, 7.2, 7.3. Als freie Designparameter zur Wahl der Scanfeldbreite w stehen zum einen der Abstand a des optischen Sensors 5 von der Antriebsachse 3 und zum anderen ein Öffnungswinkel δ des Messstrahlbündels 6 zur Verfügung. Allgemein gilt, dass mit kleinerem Öffnungswinkel δ der Abstand a vom Sensor 5 und der Antriebsachse 3 vergrößert werden muss. Mit zunehmenden Öffnungswinkel δ kann der Abstand a reduziert werden. Typische Öffnungswinkel δ handelsüblicher optischer Sensoren liegen hierbei im Bereich zwischen 0° und 120°, beispielsweise 30° oder 60°.The
Zur Erfassung der charakteristischen Merkmale des Leergutbehälters 2 wird wie folgt verfahren: Der Leergutbehälter 2 wird in einer Grundstellung der Vorrichtung 1 gemäß
Nach der Eingabe des Leergutbehälters 2 wird das Stützelement 4 durch einen nicht dargestellten Antrieb um die Antriebsachse 3 im Gegenuhrzeigersinn gedreht. Sobald der erste Stützarm 7.1 - wie in
Sobald der zweite Stützarm 7.2 die Horizontale überstreicht, bewegt sich der Leergutbehälter 2 aus der Winkelkehle 10 in Richtung des freien Endes 8.2 des zweiten Stützarms 7.2. Er rotiert hierbei um seine Längsachse 14 und erreicht eine Weitergabestellung (zweite Ruhelage), sobald er mit seiner Mantelfläche 12 an dem zweiten, ebenfalls ortsfest vorgesehenen Halteelement 13.2 anliegt. Zum Verbringen des Leergutbehälters 2 von der Eingabestellung in die Weitergabestellung ist eine Drehung des Stützelements 4 um weniger als 90° erforderlich. Aus der Weitergabestellung kann der Leergutbehälter 2 einem nicht dargestellten, nachgelagerten Funktionsmodul, beispielsweise einem Transportmodul mit mindestens einem Förderelement 27 oder einem Kompaktiermodul oder mindestens einem Ablagebehälter 23, 24, 25, 26, zugeführt werden.As soon as the second support arm 7.2 sweeps over the horizontal, the
Die Rotationsgeschwindigkeit des Leergutbehälters 2 um seine Längsachse 14 gleicht so lange der Winkelgeschwindigkeit des um die Antriebsachse 3 drehenden Stützelements 4, wie der Leergutbehälter 2 an den freien Enden 8.1, 8.2 der Stützarme 7.1, 7.2 oder in der Winkelkehle 10 festliegt und keine Relativbewegung in Bezug auf das Stützelement 4 ausführt. Sobald der Leergutbehälter 2 auf den Stützarmen 7.1, 7.2 des Stützelements 4 abrollt, überlagert sich die Rotation des Leergutbehälters 2 um seine Längsachse 14 mit der Drehbewegung des Stützelements 4 um die Antriebsachse 3. In der Folge ist die Rotationsgeschwindigkeit des Leergutbehälters 2 größer als die Winkelgeschwindigkeit des Stützelements 4.The rotational speed of the
Dem Stützelement 4 kommt beim Erfassen des Leergutbehälters 2 eine Doppelfunktion zu. Zum einen dient es als Stützfläche, an der der Leergutbehälter 2 unter Rotation um seine Längsachse 14 anliegt. Darüber hinaus trägt das Stützelement 4 den Leergutbehälter 2, so dass auf einen separaten Träger, beispielsweise ein Transportband, verzichtet werden kann.The
Wenn die Scanfeldbreite w des Messstrahlbündels 6 wenigstens der doppelten Länge I der Stützarme 7.1, 7.2, 7.3 entspricht, wird der Leergutbehälter 2 unabhängig von seiner Lage auf dem Stützelement 4 von dem optischen Sensor 5 erfasst. Die radiale Länge I der Stützarme 7.1, 7.2, 7.3 kann hierbei so gewählt werden, dass die Mantelfläche 12 des Leergutbehälters 2 von dem optischen Sensor 5 vollumfänglich erfasst wird. Die minimal erforderliche radiale Länge I des Stützarms 7.1, 7.2, 7.3 definiert sich hierbei aus dem Verhältnis des Produkts der Kreiszahl Pi und dem maximalen Radius r des größten akzeptierten Leergutbehälters 2 und dem zur vollumfänglichen Erfassung der Mantelfläche 12 des Leergutbehälters 2 erforderlichen Drehwinkel des Leergutbehälters 2 einerseits zu 360° anderseits. Hierdurch ist sichergestellt, dass die charakteristischen Merkmale des Leergutbehälters 2, beispielsweise seine äußere Form, seine Oberflächenbeschaffenheit und/oder seine optischen Materialeigenschaften ebenso wie ein auf der Mantelfläche des Leergutbehälters 2 aufgebrachter Barcode bzw. ein Pfandzeichen unabhängig von der Orientierung des Leergutbehälters 2 bei der Eingabe durch den Kunden mit dem optischen Sensor 5 erfasst werden können.If the scan field width w of the
Nach einer alternativen Ausführungsform der Vorrichtung 1 gemäß der
Gleiche Bauteile und Bauteilfunktionen sind mit den gleichen Bezugszeichen versehen.The same components and component functions are provided with the same reference numerals.
In bekannter Weise wird der Leergutbehälter 2 unter Rotation desselben um seine Längsachse entlang des ersten Stützarms 7.1 und des zweiten Stützarms 7.2 aus der Eingabestellung in die Weitergabestellung verbracht. Die Mantelfläche 12 des Leergutbehälters 2 wird hierbei im Bereich des freien Endes 8.1 des ersten Stützarms 7.1 von dem Teilmessstrahlbündel 16.1 des ersten optischen Sensors 5 und im Bereich des freien Endes 8.2 und des zweiten Stützarms 7.2 von dem Teilmessstrahlbündel 16.2 des zweiten optischen Sensors 15 erfasst. Im Bereich der Winkelkehle 10 zwischen dem ersten Stützarm 7.1 und dem zweiten Stützarm 7.2 ist die Mantelfläche 12 des Leergutbehälters 2 von den beiden Teilmessstrahlbündeln 16.1, 16.2 der optischen Sensoren 5, 15 erfasst.In a known manner, the
Durch das Vorsehen von zwei optischen Sensoren 5, 15 kann der Leergutbehälter 2 mittels der zwei Teilmessstrahlbündel 16.1, 16.2 besonders vorteilhaft und in einfacher Weise abgetastet werden. Im Vergleich zur Ein-Sensor-Lösung wird von den Teilmessstrahlbündeln 16.1, 16.2 aufgrund des Messwinkels ε zwischen den Sensoren 5, 15 bereits ohne Rotation ein größerer Teil der Mantelfläche 12 des Leergutbehälters 2 erfasst. Hierdurch reduziert sich der zur vollständigen Erfassung der Mantelfläche notwendige Drehwinkel des Leergutbehälters 2 um den Messwinkel ε zwischen den zwei Teilmessstrahlbündeln 16.1, 16.2. Da der Drehwinkel proportional zur Wegstrecke des auf dem Stützelement 4 abrollenden Leergutbehälters 2 ist, reduzieren sich hierdurch zugleich die radiale Länge I der Stützarme 7.1, 7.2, 7.3 bzw. die Abmessungen des Stützelements 4.By providing two
Einen weiteren Vorteil bietet die Zwei-Sensor-Lösung gemäß der
Bei weiterer Drehung des Stützelements 4 erreicht der Leergutbehälter 17 die Winkelkehle 10 (
Sobald der zweite Stützarm 7.2 über die Horizontale hinausgedreht ist und sich unterhalb der Antriebsachse 3 befindet, rutscht der Leergutbehälter 17 unter Anlage der zweiten Seitenfläche 18.2 desselben an der Anlagefläche 11 des zweiten Stützarms 7.2 von der Winkelkehle 10 in Richtung des freien Endes 8.2 des zweiten Stützarms 7.2. Spätestens mit Erreichen der Weitergabestellung gemäß der
Eine alternative Ausführungsform der Erfindung gemäß der
Bezüglich der Vorteile und der Reduzierung der Abmessung des Stützelements 4 entspricht die Reflektorlösung gemäß
Gegenüber der Ausführungsform der Erfindung gemäß
Nach einer weiteren Ausführungsform der Erfindung gemäß
Statt Ablagebehälter 23, 24, 25, 26 vorzusehen, kann der abgetastete Leergutbehälter 2 gemäß
Nach einer alternativen Ausführungsform der Erfindung gemäß
Nach einer weiteren alternativen Ausführungsform gemäß
Das eben ausgebildete Stützelement 4 kann selbstverständlich mit der Zwei-Sensor-Lösung gemäß der
Nach einer nicht dargestellten alternativen Ausführungsform der Erfindung kann die Anlagefläche 11 des Stützelements 4 eine beliebige Kontur aufweisen, insbesondere konkav bzw. konvex gekrümmt sein.According to an alternative embodiment of the invention, not shown, the contact surface 11 of the
Nach einer weiteren alternativen Ausführungsform gemäß
Sämtliche Merkmale der Erfindung können sowohl einzeln als auch in beliebiger Kombination miteinander erfindungswesentlich sein.All features of the invention may be essential to the invention both individually and in any combination with each other.
- 11
- Vorrichtungcontraption
- 22
- Leergutbehälterempty containers
- 33
- Antriebsachsedrive axle
- 44
- Stützelementsupport element
- 55
- optischer Sensoroptical sensor
- 66
- MessstrahlbündelMeasuring beam
- 7.1, 7.2, 7.37.1, 7.2, 7.3
- Stützarmesupport arms
- 8.1, 8.2, 8.38.1, 8.2, 8.3
- freie Endenfree ends
- 99
- Kreisbahnorbit
- 1010
- Winkelkehleangle throat
- 1111
- Anlageflächecontact surface
- 1212
- Mantelflächelateral surface
- 13.1, 13.213.1, 13.2
- 1./2. Halteelement1./2. retaining element
- 1414
- Längsachselongitudinal axis
- 1515
- optischer Sensoroptical sensor
- 16.1, 16.216.1, 16.2
- TeilmessstrahlbündelPartial measuring beam
- 1717
- rechteckiger Leergutbehälterrectangular empty container
- 18.1, 18.2, 18.3, 18.418.1, 18.2, 18.3, 18.4
- Seitenflächeside surface
- 1919
- Reflektoreinheitreflector unit
- 2020
- erster Reflektorfirst reflector
- 20.1, 20.220.1, 20.2
- Reflektorsegmentereflector segments
- 21.1, 21.221.1, 21.2
- zweiter Reflektorsecond reflector
- 22.1,22.222.1,22.2
- TeilmessstrahlbündelPartial measuring beam
- 2323
- erster Ablagebehälterfirst storage container
- 2424
- zweiter Ablagebehältersecond storage container
- 2525
- dritter Ablagebehälterthird storage bin
- 2626
- vierter Ablagebehälterfourth storage bin
- 2727
- Förderelementimpeller
- 2828
- optischer Sensoroptical sensor
- aa
- Abstanddistance
- bb
- Breitewidth
- ll
- radiale Längeradial length
- rr
- Radiusradius
- tt
- Tiefedepth
- ww
- ScanfeldbreiteScan Field Width
- MM
- Mittelebenemidplane
- α, βα, β
- spitzer Winkelacute angle
- δδ
- Öffnungswinkelopening angle
- γγ
- Stützwinkelsupport bracket
- ε, ε'ε, ε '
- Messwinkelmeasuring angle
Claims (17)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20100401016 EP2278562B1 (en) | 2009-07-13 | 2010-01-25 | Method and device for identifying characteristics of an empty goods container |
PCT/EP2011/000262 WO2011089013A1 (en) | 2010-01-25 | 2011-01-22 | Device and method for recognizing characteristic features of an empties container |
US13/012,405 US8471165B2 (en) | 2009-07-13 | 2011-01-24 | Device and method for recognizing characteristic features of empty containers |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009026160A DE102009026160A1 (en) | 2009-07-13 | 2009-07-13 | Device and method for detecting characteristic features of an empties container |
EP20100401016 EP2278562B1 (en) | 2009-07-13 | 2010-01-25 | Method and device for identifying characteristics of an empty goods container |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2278562A1 true EP2278562A1 (en) | 2011-01-26 |
EP2278562B1 EP2278562B1 (en) | 2015-05-20 |
Family
ID=42079112
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20100401016 Active EP2278562B1 (en) | 2009-07-13 | 2010-01-25 | Method and device for identifying characteristics of an empty goods container |
Country Status (4)
Country | Link |
---|---|
US (1) | US8471165B2 (en) |
EP (1) | EP2278562B1 (en) |
DE (1) | DE102009026160A1 (en) |
DK (1) | DK2278562T3 (en) |
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WO2011089013A1 (en) * | 2010-01-25 | 2011-07-28 | Wincor Nixdorf International Gmbh | Device and method for recognizing characteristic features of an empties container |
EP2482257A1 (en) * | 2011-01-24 | 2012-08-01 | Wincor Nixdorf International GmbH | Device and method for recognizing characteristic features of empty containers |
US8471165B2 (en) | 2009-07-13 | 2013-06-25 | Wincor Nixdorf International Gmbh | Device and method for recognizing characteristic features of empty containers |
EP2636458A1 (en) | 2012-03-08 | 2013-09-11 | Wincor Nixdorf International GmbH | Method and device for detecting shape and weight of returnable packaging containers |
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DE102010036996A1 (en) * | 2010-08-16 | 2012-02-16 | Wincor Nixdorf International Gmbh | Receiving- and aligning device for use in empty goods reverse-vending machine for receiving empty goods, has roller whose rotational axis is independently rotated around longitudinal axis of receiving part |
US20130168300A1 (en) * | 2011-06-29 | 2013-07-04 | Richard L. Malone | Systems and methods for sorting recyclable objects |
DE102011109392B4 (en) * | 2011-08-04 | 2013-05-23 | Findbox Gmbh | Vending Machine |
FR2982600B1 (en) * | 2011-11-10 | 2014-02-21 | Green Creative | BIN WITH MEANS FOR COMPRESSING CONTAINERS WHILE COLLECTING SEPARATELY THE LIQUID THAT CAN BE CONTAINED IN THESE CONTAINERS |
US20140207600A1 (en) * | 2012-08-24 | 2014-07-24 | Daniel Ezell | System and method for collection and management of items |
EP3754620A1 (en) * | 2016-02-22 | 2020-12-23 | Wincor Nixdorf International GmbH | Empties return device |
DE102018208575B4 (en) | 2018-04-17 | 2022-10-27 | Sielaff GmbH & Co. KG Automatenbau Herrieden | Bottle display, return machine and sorting system |
JP7457726B2 (en) * | 2018-10-31 | 2024-03-28 | トムラ、システムズ、アーエスアー | Container recovery machine and how to operate the container recovery machine |
US12076753B2 (en) * | 2022-04-27 | 2024-09-03 | Carter-Hoffmann, Llc | Machine to receive food containers to be reused |
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Also Published As
Publication number | Publication date |
---|---|
US20110180463A1 (en) | 2011-07-28 |
EP2278562B1 (en) | 2015-05-20 |
US8471165B2 (en) | 2013-06-25 |
DE102009026160A1 (en) | 2011-01-27 |
DK2278562T3 (en) | 2015-07-20 |
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