EP2258522B1 - Process and apparatus for cutting a continuously guided rod in rod-shaped articles of variable length - Google Patents
Process and apparatus for cutting a continuously guided rod in rod-shaped articles of variable length Download PDFInfo
- Publication number
- EP2258522B1 EP2258522B1 EP10075385A EP10075385A EP2258522B1 EP 2258522 B1 EP2258522 B1 EP 2258522B1 EP 10075385 A EP10075385 A EP 10075385A EP 10075385 A EP10075385 A EP 10075385A EP 2258522 B1 EP2258522 B1 EP 2258522B1
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- EP
- European Patent Office
- Prior art keywords
- cutting
- rod
- drive
- strand
- counter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/28—Cutting-off the tobacco rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
Definitions
- the invention relates to a device having the features of the preamble of claim 1. Furthermore, the invention relates to a stranding machine for producing strand-like articles, in particular cigarettes, filters or the like, essentially comprising a storage container for the material to be processed, means for forming at least one continuously conveyed Strand, a strand conveyor and a device for cutting the continuously conveyed strand.
- Such devices are used in particular in the tobacco processing industry. Usually, the generic devices are part of a stranding machine for the production of cigarettes, filters or the like. The devices can also be used as a single machine. In the production of individual sections, the so-called sticks, the endless strand of tobacco, filter material or the like, separated by means of the cutting device. These cuts must be made exactly to produce a high and consistent quality.
- the device for cutting is preferably arranged above or below a strand or several strands. At the intersection of cutter and strand the abutment of the cutter must be opposite to prevent dodging of the strand and at the same time to ensure the leadership of the strand. Only then is an exact and reproducible cut quality achieved.
- the actuator is connected to the controller.
- the entire adjustment can be optimally coordinated.
- the counter bearing is assigned an addition gear as a device for superposition of an adjusting movement in addition to the actual drive movement.
- the device allows for a particularly simple and accurate adjustment of the anvil depending on the selected article length.
- the device also ensures an adjustment or adjustment of the position of the anvil during operation of the device, so that downtime of the device for purposes of adjustment can be reduced or even avoided altogether.
- the addition gear is particularly well suited to implement the coordinated Vertellung / settings.
- the object is achieved by a stranding machine with the features mentioned in the fact that the device is designed for cutting according to one of claims 1 to 5.
- the advantages achieved thereby have already been described above, so that reference is made to avoid repetition of the statements regarding the device itself.
- the apparatus and method are for cutting articles from one or more parallel strands of tobacco, filter material or the like having a length adjustment of the variable length article cutting device.
- a known as a stranding machine 10 device is shown, which is used for the production of rod-shaped articles, such as cigarettes, filters or the like.
- the stranding machine 10 shown in the figure by way of example a cigarette rod machine, comprises substantially next to a storage container 11 for the material to be processed or a conveyor 12 for transporting the material from the storage container 11 to a storage shaft 13, means 14 for forming a Strands or more parallel strands, a strand conveyor 15 and a device 16 for cutting the continuously conveyed strand or several continuously funded strands.
- the stranding machine 10 may be formed as a single, double or multiple strand machine.
- each stranding machine 10 comprises a device 16 for cutting the continuously conveyed strand.
- the device 16 essentially comprises a cutting device 18 and an abutment 19.
- the abutment 19 is directly associated with a drive means 20, the drive means 20 being in operative connection with the abutment 19 by means of a toothed belt 21 or a comparable means.
- the drive means 20 also serves to drive the cutting device 18.
- a mechanical coupling 22 is provided.
- the mechanical coupling 22 is designed as a bevel gear set 23. Other conventional couplings 22 are also used.
- the bevel gear set 23 is in operative connection with the drive means 20 via a toothed belt 24 or a comparable means.
- the coupling 22 is via a hinge element 25, preferably one Cardan joint, connected to the cutter 18 to the drive.
- Both the counter bearing 19 and the cutting device 18, an actuator 26 and 27 is assigned.
- the actuators 26, 27 in turn are connected to each other via a controller 28 for producing the operative connection.
- FIG. 3 Another embodiment of the invention is in FIG. 3 shown.
- the device 16 is in principle similar to the device 16 described above, so that the same reference numerals are used for the same parts.
- an adjusting mechanism 29 is provided which is associated with the mechanical coupling 22.
- the adjusting 29 serves to compensate for the phase shift of the drive means 20, which is triggered by an adjustment of the thrust bearing 19.
- the adjusting 29 is manually adjustable.
- an adjusting drive 30 is assigned to the adjusting mechanism 29.
- the actuator 30 is in turn connected to the controller 28, which is also connected to the actuators 26, 27 of the cutting device 18 and the thrust bearing 19.
- the drive means 20 and the cutting device 18 is a separate drive means 31 associated with the abutment 19.
- the drive means 20, 31 are connected to each other via a control for producing the operative connection.
- the controller is the controller 28, which already connects the actuators 26, 27 with each other.
- both the cutting device 18 and the abutment 19 is assigned its own main drive 31 and 20 and its own actuator 27 and 26, respectively.
- the essential components of the cutting device 18 are a cutting wheel 32, which can be driven in rotation by means of the drive means 31, and at least one blade 33.
- the cutting wheel 32 is inclined with respect to the strand 17. Details will be given below on the basis of FIG. 5 explained in more detail.
- a plurality of blades 33 are distributed on the circumference of the cutting wheel 32 with the Schneidrad micr D s and arranged at the same distance from each other.
- Each of the knives 33 is movable on the cutting wheel 32, namely preferably one with respect to the Cutting wheel 32 radially extending axis formed rotatable or pivotable.
- the cutting wheel 32 is adjustable, namely formed in particular pivotable.
- the axis of rotation R s of the cutting wheel 32 extends at an angle to the strand 17.
- the central axis M S of the cutting wheel 32 also runs obliquely or inclined at an angle, the so-called helix angle or inclination angle ⁇ , to the strand 17.
- the angle ⁇ is preferably between 60 ° and ⁇ 90 °.
- the knives 33 are arranged on the cutting wheel 32 in such a way that they run perpendicular to the strand 17 at the point of intersection S with the strand 17.
- the cutting device 18 additionally comprises a knife carrier 35 and a knife table 36.
- the knife carrier 35 serves to mount the cutting wheel 32 and is arranged on the knife table 36.
- the drive 31 for the cutting wheel 32 is assigned to the blade carrier 35.
- the knife table 36 itself is movable, namely formed in particular pivotable.
- the knife table 36 is pivotable about a pivot axis 37.
- the pivot axis 37 extends in the embodiment shown perpendicular to the strand 17. A pivoting about this pivot axis 37 leads to the change of the angle ⁇ .
- For automated pivoting of the knife table 36 and thus of the knife carrier 35 or the cutting wheel 32 is associated with the knife table 36 of the actuator 27.
- the knife table 36 itself is mounted on a base 38, which in turn is arranged fixed to the frame. At or on the base 38, a carrier 39 for a support member 40 of the cutting wheel 32 is arranged.
- the stationary and rigid support member 40 is connected via a hinge 41 with the cutting wheel 32 and serves to guide the knife 33, which are arranged on the circumference of the cutting wheel 32 and (not shown) have radially inwardly directed guide elements. This ensures that the blades 33 are always perpendicular to the strand 17 regardless of the angle ⁇ at the intersection point S.
- the counter-bearing 19 is in a first embodiment according to the FIGS. 2 to 4 formed as a tube drive and includes an eccentric 42.
- the eccentric 42 is associated with a connecting rod 43, a holding element 44 and a guide member 45 for the connecting rod 43.
- By the eccentric unit 42 and by the eccentric unit 42 associated components is also an axial velocity component of the holding element 44, which has a cutting gap 46, in the direction of the strand 17 and its transport direction T guaranteed.
- the holding element 44 that is the so-called tube, is arranged at a free end of the connecting rod 24. With the other end of the connecting rod 24 is attached to the eccentric 42.
- the guide element 45 is formed in the embodiment shown as a leaf spring 47.
- the leaf spring 47 is fixed at one end to the connecting rod 43 and at the other end frame or frame side. Instead of the leaf spring 47, however, other common guide elements 45 can be used. Due to the described design of the thrust bearing 19, the axial velocity component of the holding element 44 is reached, which must correspond to the axial velocity component of the blade 33 at the intersection S.
- the speed ratios of cutter 18 and thrust bearing 19 correspond.
- both drives 20, 31 are coordinated with one another in such a way that they are at the same speed ratio to each other.
- the knife 33 and the holding member 44 are diametrically opposed to the cutting gap 46, such that the strand 17 is guided within the holding element 44, namely in the tube, and the Knife 33 for complete passage through the strand 17 in the cutting gap 46 of the holding element 44 occurs.
- Both the knife 33 and the holding member 44 run with the strand 17 in the axial direction in the transport direction T, so that during the cut no relative movement between strand 17, knife 33 and retaining element 44 exists.
- the abutment 19 or more precisely the eccentric 42 itself 48 assigned a device for superimposing a rotational movement in addition to the rotational movement of the eccentric 42, wherein the rotational movement by a drive shaft 20 operatively connected to the drive shaft 49 is generated.
- the device 48 is preferably designed as an addition gear 50.
- Other mechanical solutions for superimposing an additional movement on the eccentric unit 42 can also be used.
- the addition gear 50 essentially comprises two planetary gears 51, 52, which are connected in parallel with each other. Furthermore, an adjusting shaft 53 is part of the device 48.
- the two planetary gear 51, 52 are arranged as a link between the actuator 26 and the adjusting shaft 53.
- Both planetary gear 51, 52 have a ring gear 54 and 55, a set of planetary gears 56 and 57 and a sun gear 58 and 59.
- Each set planetary gears 56, 57 comprises one or more planetary gears, wherein in the illustrated embodiment, two planetary gears provided are.
- All or individual drives 20, 31 or actuators 26, 27 are preferably designed as electric motors.
- the actuator 26 is in operative connection with the ring gear 54, for example via a toothed belt 60 or the like.
- the ring gear 54 is on the one hand centered directly on the adjusting shaft 53 and centered on the other via the set planet gears 56 and the sun gear 58 indirectly on the adjusting shaft 53.
- the ring gear 55 is fixedly arranged on the frame 61 and positioned centrally relative to the drive shaft 49 of the eccentric unit 42.
- the sun gear 59 is fixedly connected to the drive shaft 49.
- the planetary gears of both sets 56, 57 are associated with each other in pairs, wherein each planetary gear of the set 56 are arranged with a planetary gear of the set 57 on a common axis 62 and 63, respectively.
- the adjusting shaft 53 is disposed within the formed as a hollow shaft 64 drive shaft 49, wherein adjusting 53rd and hollow shaft 64 are mounted against each other.
- the adjusting shaft 53 projects out of the hollow shaft 64 on the side facing the eccentric unit 42.
- a gear 65 is arranged at the protruding from the hollow shaft 64 end of the adjusting shaft 53.
- the gear 65 is preferably formed integrally with the adjusting shaft 53 and in operative connection with the eccentric 42.
- adjusting shaft 53 and hollow shaft 64 rotate synchronously at the same speed or speed.
- eccentric 42 is a first embodiment of the first embodiment.
- the eccentric unit 42 according to FIG. 6 has a first disc 67, a second disc 68 and a pin 69 to form a double eccentric.
- the first disk 67 is associated with the drive shaft 49 of the eccentric unit 42 and mounted rotationally fixed on this symmetrically to the axis of rotation 70 of the adjusting shaft 53 or hollow shaft 64.
- the first disc 67 is thus driven to rotate directly by the drive shaft 49.
- the second disc 68 is arranged eccentrically to the first disc 67 and stored relative to the latter.
- the second disk 68 is in operative connection with the gear 65 of the adjusting shaft 53.
- the pin 69 is arranged, and eccentric to the central axis 71 of the disc 68.
- the pin 69 is preferably an integral part of the disc 68, namely integrally connected thereto and serves to receive the connecting rod 43rd
- FIG. 7 An alternative embodiment of the first embodiment is the FIG. 7 refer to.
- the eccentric unit 42 shown therein is formed of a rack rail system.
- the addition gear 50 is provided and formed in the same manner as described above, so that a re-description is omitted.
- the eccentric unit 42 may be formed from a toothed rail 72 and a pin 73.
- the pin 73 is arranged on the toothed rail 72.
- the toothed rail 72 carries the pin 73, which is arranged eccentrically to the adjusting shaft 53 for the toothed rail 72.
- the eccentric 42 on two tooth rails, namely the toothed rail 72 which carries the pin 73, and a toothed rail 74 which carries a balance weight 75.
- the toothed rails 72, 74 are provided with a toothing 76 and 77, respectively, to form a linear guide.
- the two toothed or flat rails 72, 74 are by means of the toothing 76, 77 with the gear 65 of the adjusting 53 in engagement and thus in operative connection.
- the toothed rails 72, 74 are linearly movable in opposite directions.
- the toothed rails 72, 74 are arranged on a plate 78, which is fixed, so rotationally fixed to the hollow shaft 64 is arranged.
- the guide member 45 in this embodiment is formed of a plurality of guides, preferably two side guides 79, 80 and a center guide 81.
- FIGS. 9a and b a further embodiment of the first embodiment is shown.
- the eccentric unit 42 according to FIG. 9 corresponds essentially to the eccentric unit 42, which is based on the FIGS. 7 and 8th has been described, so that a renewed description is omitted.
- the toothed rails 72, 74 are curved.
- the curvature may be circular, arcuate or otherwise shaped.
- an unbalance shaft may be additionally provided.
- the imbalance shaft serves to compensate for the radial stroke of the eccentric 42 and is driven by the drive 20, which also serves to drive the hollow shaft 64.
- a Verstella is arranged, which is radially positionable in linear guides.
- tube drive thrust bearing 19 The trained as a so-called tube drive thrust bearing 19 is described only as an example. Alternatively, other well-known elements can be used as an abutment 19 with a corresponding holding element or holding elements.
- a Tubenrad according to the Figures 10 and 11 can be used as an abutment 19.
- the tube wheel essentially comprises a rotationally drivable element 82, which serves as a conveying means and has at least one, but preferably a plurality of holding elements 83.
- the holding elements 83 serve to hold and guide the strand 17 or the strands 17 in particular at the time of cutting the strand 17 or the strands 17.
- Each holding element 83 has a cutting gap 84, which is designed to dip the knife 33.
- the element 82 is rotatably driven about an axis 85. Several, preferably twelve holding elements 83 are distributed uniformly over the circumference of the element / conveyor 82.
- Each retainer 83 is pivotally mounted on the conveyor 82 so that format holders 86 associated with each retainer 83 and, in the illustrated embodiment, by way of example, hold two parallel transported strands 17, preferably in any position, but especially at the time of counter-cutting of the strand 17 or the strands 17 parallel to the strand 17 and the strands 17 run. This is usually the horizontal position.
- the holding elements 83 are designed to be radially adjustable. The adjustment can be done manually or automatically.
- the conveyor 82 has two discs 87 and 88 which are mounted on the common axis 85.
- the preferably one-piece axis 85 is parallel angled or offset, that is, that it has two sections 85.1 and 85.2, which are arranged offset from each other in parallel.
- the sections 85.1 and 85.2 or the central axes 89 and 90 of the sections 85.1 and 85.2 are parallel to each other.
- the outer disc 87 which is disposed at the free end 91 of the axis 85, is associated with the portion 85.1 and rotates about the central axis 89.
- the inner disc 88 is associated with the portion 85.2 and rotates about the central axis 90. Accordingly, the discs 87, 88 arranged parallel and axially offset from one another.
- Both discs 87, 88 are coupled together via hinge members 92 and thereby operatively connected so as to rotate about the central axes 89, 90 at the same speed.
- the holding elements 83 are associated with the front disc 87. More precisely, the retaining elements 83 are non-rotatably arranged at free ends 93 of the joint elements 92 which protrude beyond the disk 87.
- the discs 87, 88 have the same diameter in the embodiment shown. However, the diameters can also be different.
- Each disc 87, 88 has adjusting elements 94.
- the adjusting elements 94 are arranged in the region of the circumference of the respective disc 87 or 88.
- the number of actuators 94 per disc 87, 88 corresponds to the number of holding elements 83.
- the actuators 94 are segmented, i. that each actuator 94 is formed separately from the adjacent actuator 94.
- Each retaining element 83 is associated with a pair of control elements.
- the pair of control elements is formed from an actuator 94 of the disc 87 and a corresponding actuator 94 of the disc 88.
- the adjusting elements 94 of a pair of adjusting elements are arranged one behind the other in front view.
- the connection between the discs 87, 88 and between the adjusting elements 94 of each pair of adjusting elements is made by the hinge elements 92, which are formed as well as the axis 85 parallel offset.
- the hinge elements 92 are mounted in the adjusting elements 94, so that the holding elements 83 arranged on the hinge elements 92 are always in the same position with respect to the alignment with the strands 17, despite the rotation of the discs 87, 88.
- the adjusting elements 94 are arranged in recesses 95 of the discs 87, 88.
- the adjusting elements 94 may have different embodiments. Shown is an embodiment in which the adjusting elements 94 each have a pin 96 or pin or the like, wherein the pins 96 are guided in a control or adjusting cam 97.
- the control curve 97 or a plurality of actuating curves 97 run radially outwards starting from the axis 85, so that a change in the position of the control curves 97, in particular a rotation of the disks 97 and 99 having the control curves 97, inevitably results in a radial adjustment of the control curves 97 Pins 96 and thus the actuators 94 has per se result.
- the adjusting elements 94 spindles assigned by means of which the adjusting elements 94 are radially movable.
- the spindles are radially aligned and extend transversely to the axis 85.
- Other conventional adjustment mechanisms are also used.
- the discs 87, 88 are driven in rotation by means of a drive 100.
- the drive 100 is connected via a toothed belt 101 or other transmission elements in operative connection with the disc 88.
- the hinge elements 92 By the hinge elements 92, the rotation of the disc 88 on the disc 87 is transferable.
- Both discs 87, 88 basically rotate at the same speed.
- an additional movement can be superimposed on the rotational movement of the discs 87, 88.
- the disks 87, 88 are preceded by a device 102 which corresponds to the device 48.
- the device 102 is likewise designed as an addition gear 103.
- the addition gear 103 can be driven by means of an actuator 104, which is in operative connection with the gear 103 by means of a toothed belt 105 or an equivalent transmission element.
- actuator 104 which is in operative connection with the gear 103 by means of a toothed belt 105 or an equivalent transmission element.
- Other mechanical solutions for superimposing an additional movement can also be used.
- the adjusting elements 94 of a pair of adjusting elements are operatively connected to one another by a coupling 106, in particular a Schmidt coupling.
- Other types of couplings such as an Oldham coupling or drive shafts or other conventional coupling elements are also used.
- the Tubenrad can eg in the arrangement according to FIG. 4 be integrated, so that then the drive 100 and the actuator 104 are connected to the controller 28.
- the entire unit of conveyor 82, gear 103 and clutch (s) 106 is disposed on a frame 107 and guided on or in linear guides 108.
- an actuator 109 the entire unit is designed height adjustable. The height adjustment serves to compensate for the change in diameter of the conveyor 82 or to compensate for the radial displacement of the holding elements 83.
- the actuator 109 may also be connected to the controller 28.
- connection can also be formed purely electrically or purely mechanically.
- the change in length of the sticks 34 is now introduced according to the invention so that an operator inputs a changed stock length, for example, via a control panel and thus informs the controller 28.
- the controller 28 searches for the predetermined pole length the corresponding inclination angle ⁇ , triggers an adjustment of the knife table 36 by means of the actuator 27 and adapts the rotational speed of the cutting wheel 32 via the drive 31 to the changed inclination angle ⁇ .
- the controller 28 forwards the changed data to the actuator 26 and the drive 20 and provides for an adaptation of the holding elements 44 to the new positioning / adjustment of the knife 33.
- the position of the holding elements 44 is tracked so that they defies the changed cutting length at the intersection S again diametrically opposed to the knife 33.
- the procedure is essentially the same.
- the method differs in that the plate 78 is driven at the drive speed of the hollow shaft 64, while the speed difference between the adjusting shaft 53 and hollow shaft 64 causes the adjusting shaft 53 causes a displacement of the toothed rails 72, 74, whereby the eccentricity of the pin 73 and thus the connecting rod 43 changed.
- This leads to the adjustment of the position / adjustment of the holding elements 44 in Dependence of the input changed inclination angle ⁇ .
- the drive shaft of the drive 20 also twists. This phase shift must then be compensated by means of the actuator 30.
- This compensation setting is eliminated when using curved toothed rails 72, 74, since no phase shift occurs due to the curvature of the toothed rails 72, 74.
Abstract
Description
Die Erfindung betrifft eine Vorrichtung mit den Merkmalen des Oberbegriffes des Anspruches 1. Weiterhin betrifft die Erfindung eine Strangmaschine zur Herstellung strangförmiger Artikel, insbesondere Zigaretten, Filter oder dergleichen, im wesentlichen umfassend ein Vorratsbehältnis für das zu verarbeitende Material, Mittel zum Bilden mindestens eines kontinuierlich geförderten Strangs, einen Strangförderer sowie eine Vorrichtung zum Schneiden des kontinuierlich geförderten Strangs.The invention relates to a device having the features of the preamble of claim 1. Furthermore, the invention relates to a stranding machine for producing strand-like articles, in particular cigarettes, filters or the like, essentially comprising a storage container for the material to be processed, means for forming at least one continuously conveyed Strand, a strand conveyor and a device for cutting the continuously conveyed strand.
Derartige Vorrichtungen kommen insbesondere in der Tabak verarbeitenden Industrie zum Einsatz. Üblicherweise sind die gattungsgemäßen Vorrichtungen Teil einer Strangmaschine zur Herstellung von Zigaretten, Filtern oder dergleichen. Die Vorrichtungen können aber auch als Einzelmaschine eingesetzt werden. Bei der Herstellung werden einzelne Abschnitte, die sogenannten Stöcke, vom endlosen Strang aus Tabak, Filtermaterial oder dergleichen, mittels der Vorrichtung zum Schneiden abgetrennt. Diese Trennschnitte müssen exakt erfolgen, um einen hohe und gleichbleibende Qualität zu erzeugen. Die Vorrichtung zum Schneiden ist vorzugsweise oberhalb oder unterhalb eines Stranges oder mehrerer Stränge angeordnet. Im Schnittpunkt von Schneideinrichtung und Strang muß das Gegenlager der Schneideinrichtung gegenüberliegen, um ein Ausweichen des Strangs zu verhindern und gleichzeitig die Führung des Strangs sicherzustellen. Erst dadurch wird eine exakte und reproduzierbare Schnittqualität erreicht.Such devices are used in particular in the tobacco processing industry. Usually, the generic devices are part of a stranding machine for the production of cigarettes, filters or the like. The devices can also be used as a single machine. In the production of individual sections, the so-called sticks, the endless strand of tobacco, filter material or the like, separated by means of the cutting device. These cuts must be made exactly to produce a high and consistent quality. The device for cutting is preferably arranged above or below a strand or several strands. At the intersection of cutter and strand the abutment of the cutter must be opposite to prevent dodging of the strand and at the same time to ensure the leadership of the strand. Only then is an exact and reproducible cut quality achieved.
In Abhängigkeit des mit der Vorrichtung bzw. mit der Strangmaschine abzuarbeitenden Auftrags ist möglicherweise eine Veränderung der Schnittlänge der Artikel erforderlich. Dies bedeutet z.B., dass in einem ersten Auftrag Zigaretten einer ersten Länge vom Strang getrennt werden sollen und anschließend in einem folgenden Auftrag Zigaretten einer zweiten Länge, die von der ersten Länge abweicht. Wie bereits erwähnt, ist es eine wesentliche Bedingung für einen optimalen Schnitt, dass die Positionen von Schneideinrichtung und Gegenlager zum einen an die jeweilige Schnittlänge angepaßt und zum anderen aufeinander abgestimmt sind. Mit anderen Worten ist eine Verstellung der Schneideinrichtung und des Gegenlagers für jede Artikellänge erforderlich. Die Verstellung der Schnittlänge kann u.a. durch die Veränderung des Durchmessers des Laufkreises L erreicht werden. Dies führt jedoch dazu, dass sich der Abstand zwischen der Schneideinrichtung und dem Fördermittel ändert.Depending on the order to be processed with the device or with the stranding machine, it may be necessary to change the cutting length of the articles. This means, for example, that in a first order cigarettes of a first length of Strand are separated and then in a subsequent order cigarettes of a second length, which deviates from the first length. As already mentioned, it is an essential condition for an optimal cut that the positions of the cutting device and the counter bearing are matched to the respective cutting length and matched to one another. In other words, an adjustment of the cutter and the abutment for each article length is required. The adjustment of the cutting length can be achieved, inter alia, by changing the diameter of the running circle L. However, this causes the distance between the cutter and the conveyor to change.
Bei bekannten Vorrichtungen ist die Veränderung der Schnittlänge mit erheblichem Aufwand verbunden. So müssen zunächst diverse Befestigungen, wie z.B. Verschraubungen, der separaten Einheiten Schneideinrichtung und Gegenlager gelöst werden, um nacheinander die Schneideinrichtung und das Gegenlager individuell einzustellen und aufeinander abzustimmen. Dies ist sehr zeitaufwendig und kann nur bei Maschinenstillstand erfolgen, was wiederum zu einem Produktionsausfall führt. Des Weiteren kann die Verstellung und Abstimmung der erforderlichen Verstellungen nur durch geschultes Fachpersonal vorgenommen werden, da nur mit langjähriger Erfahrung eine optimale Einstellung und eine optimale Abstimmung erzielt werden können. Aufwendig ist auch eine aus der Veränderung des Laufkreises resultierende Höhenanpassung, die manuell ausgeführt werden muss.In known devices, the change in the cutting length is associated with considerable effort. Thus, first various fasteners, such as e.g. Unions, the separate units cutting device and thrust bearing are released to successively adjust the cutter and the anvil and tune each other. This is very time consuming and can only be done with machine downtime, which in turn leads to a loss of production. Furthermore, the adjustment and coordination of the required adjustments can be made only by trained specialist personnel, since only with many years of experience, an optimal setting and optimal tuning can be achieved. Complex is also a resulting from the change of the track height adjustment, which must be performed manually.
Es ist daher Aufgabe der vorliegenden Erfindung, eine Vorrichtung zu schaffen, die eine vereinfachte Verstellung zum Schneiden von Artikeln variabler Länge ermöglicht. Des Weiteren ist es Aufgabe der Erfindung, eine einfach einzustellende Strangmaschine zu schaffen.It is therefore an object of the present invention to provide a device which allows a simplified adjustment for cutting articles of variable length. Furthermore, it is an object of the invention to provide an easily adjustable stranding machine.
Diese Aufgabe wird zum einen durch eine Vorrichtung mit den eingangs genannten Merkmalen dadurch gelöst, dass das Gegenlager ein Tubenrad ist, wobei dem Tubenrad ein Stellantrieb zur Höhenanpassung zugeordnet ist. Mittels des Stellantriebs zur Höhenanpassung kann jede Veränderung des Durchmessers des Laufkreises z.B. durch Auswechseln des Tubenrades während des Betriebs der Vorrichtung automatisch ausgeglichen werden, ohne das aufwendige Stellarbeiten durch eine Bedienperson notwendig sind.This object is achieved on the one hand by a device having the features mentioned in that the counter bearing is a Tubenrad, the Tubenrad an actuator is assigned for height adjustment. By means of the actuator for height adjustment, any change in the diameter of the circuit, for example, by replacing the Tubenrades during operation of the device automatically be compensated, without the elaborate parking work by an operator are necessary.
Vorzugsweise ist der Stellantrieb an die Steuerung angeschlossen. Mit dieser Ausführungsform lässt sich die gesamte Verstellung optimal aufeinander abstimmen.Preferably, the actuator is connected to the controller. With this embodiment, the entire adjustment can be optimally coordinated.
In einer vorteilhaften Weiterbildung der Erfindung ist dem Gegenlager ein Additionsgetriebe als Einrichtung zur Überlagerung einer Verstellbewegung zusätzlich zur eigentlichen Antriebsbewegung zugeordnet. Die Einrichtung ermöglicht zum einen eine besonders einfache und genaue Verstellung des Gegenlagers in Abhängigkeit der ausgewählten Artikellänge. Zum anderen gewährleistet die Einrichtung auch eine Einstellung bzw. Verstellung der Position des Gegenlagers während des Betriebs der Vorrichtung, so dass Stillstandszeiten der Vorrichtung zu Zwecken der Verstellung reduziert bzw. sogar ganz vermieden werden können. Das Additionsgetriebe ist besonders gut geeignet, die aufeinander abgestimmten Vertellungen/Einstellungen umzusetzen.In an advantageous development of the invention, the counter bearing is assigned an addition gear as a device for superposition of an adjusting movement in addition to the actual drive movement. The device allows for a particularly simple and accurate adjustment of the anvil depending on the selected article length. On the other hand, the device also ensures an adjustment or adjustment of the position of the anvil during operation of the device, so that downtime of the device for purposes of adjustment can be reduced or even avoided altogether. The addition gear is particularly well suited to implement the coordinated Vertellung / settings.
Zum anderen wird die Aufgabe durch eine Strangmaschine mit den eingangs genannten Merkmalen dadurch gelöst, dass die Vorrichtung zum Schneiden nach einem der Ansprüche 1 bis 5 ausgebildet ist. Die dadurch erzielten Vorteile wurden bereits weiter oben beschrieben, so dass zur Vermeidung von Wiederholungen auf die Ausführungen bezüglich der Vorrichtung selbst verwiesen wird.On the other hand, the object is achieved by a stranding machine with the features mentioned in the fact that the device is designed for cutting according to one of claims 1 to 5. The advantages achieved thereby have already been described above, so that reference is made to avoid repetition of the statements regarding the device itself.
Weitere vorteilhafte und bevorzugte Merkmale, Ausführungsformen oder Verfahrensschritte ergeben sich aus den Unteransprüchen und der Beschreibung. Besonders bevorzugte Ausführungsformen sowie das Verfahren werden anhand der beigefügten Zeichnung näher erläutert. In der Zeichnung zeigt:
- Fig. 1
- eine perspektivische Ansicht einer Strangmaschine mit einer Vorrichtung zum Schneiden eines kontinuierlich geförderten Strangs in strangförmige Artikel,
- Fig. 2
- eine schematische Darstellung einer ersten Ausführungsform der Vorrichtung zum Schneiden mit einer Schneideinrichtung, einem Gegenlager, einem gemeinsamen Antrieb für vorgenannten Komponenten sowie einer Steuerung zum Verknüpfen der Komponenten,
- Fig. 3
- eine schematische Darstellung einer weiteren Ausführungsform der Vorrichtung zum Schneiden mit einer Schneideinrichtung, einem Gegenlager, einem gemeinsamen Antrieb für die vorgenannten Komponenten sowie einer Steuerung zum Verknüpfen der Komponenten,
- Fig. 4
- eine schematische Darstellung einer weiteren Ausführungsform der Vorrichtung zum Schneiden mit einer Schneideinrichtung, einem Gegenlager, separaten Antrieben für die vorgenannten Komponenten sowie einer Steuerung zum Verknüpfen der Komponenten,
- Fig. 5
- eine Funktionsdarstellung der mit dem Strang in Eingriff befindlichen Schneideinrichtung,
- Fig. 6
- eine Seitenansicht einer ersten Ausführungsform des Gegenlagers mit einer als Doppelexzenter ausgebildeten Exzentereinheit im Schnitt,
- Fig. 7
- eine Seitenansicht einer weiteren Ausführungsform des Gegenlagers mit einer als Zahnschienensystem ausgebildeten Exzentereinheit im Schnitt,
- Fig. 8a bis d
- Detailansichten des Zahnschienensystems gemäß
Figur 7 , - Fig. 9a und b
- Detailansichten einer weiteren Ausführungsform des Zahnschienensystems,
- Fig. 10
- eine Vorderansicht einer weiteren Ausführungsform des Gegenlagers als Tubenrad, und
- Fig. 11
- eine Seitenansicht der Ausführungsform gemäß
im Schnitt.Figur 10
- Fig. 1
- a perspective view of a stranding machine with a device for cutting a continuously conveyed strand in strand-like articles,
- Fig. 2
- a schematic representation of a first embodiment of the device for cutting with a cutting device, an abutment, a common drive for the aforementioned components and a controller for linking the components,
- Fig. 3
- a schematic representation of another embodiment of the device for cutting with a cutting device, an abutment, a common drive for the aforementioned components and a controller for linking the components,
- Fig. 4
- a schematic representation of another embodiment of the device for cutting with a cutting device, an abutment, separate drives for the aforementioned components and a controller for linking the components,
- Fig. 5
- a functional representation of the cutter engaged with the strand,
- Fig. 6
- a side view of a first embodiment of the thrust bearing with an eccentric formed as a double eccentric in section,
- Fig. 7
- a side view of another embodiment of the abutment with a trained as a rack rail system eccentric in section,
- Fig. 8a to d
- Detailed views of the rack rail system according to
FIG. 7 . - Fig. 9a and b
- Detail views of another embodiment of the rack rail system,
- Fig. 10
- a front view of another embodiment of the abutment as Tubenrad, and
- Fig. 11
- a side view of the embodiment according to
FIG. 10 on average.
Die Vorrichtung und das Verfahren dienen zum Schneiden von Artikeln von einem endlosen Strang oder mehreren parallel geführten Strängen aus Tabak, Filtermaterial oder dergleichen mit einer Längeneinstellung der Vorrichtung zum Schneiden von Artikeln variabler Länge.The apparatus and method are for cutting articles from one or more parallel strands of tobacco, filter material or the like having a length adjustment of the variable length article cutting device.
Der besseren Übersicht halber wird anhand der
Das Prinzip einer ersten Ausführungsform dieser Vorrichtung 16 zum Schneiden beispielsweise eines einzelnen kontinuierlich geförderten Strangs 17 in strang- bzw. stabförmige Artikel, die auch als einzelne, separate Einheit betreibbar ist, wird im Detail zunächst mit Bezug auf die
Eine weitere Ausführungsform der Erfindung ist in der
In der Ausführungsform gemäß
Die wesentlichen Komponenten der Schneideinrichtung 18 sind ein mittels des Antriebsmittels 31 rotierend antreibbares Schneidrad 32 sowie mindestens ein Messer 33. Das Schneidrad 32 ist in bezug auf den Strang 17 geneigt angeordnet. Details hierzu werden im Folgenden anhand der
Aus dem Funktionsbild gemäß
Die Schneideinrichtung 18 umfaßt zur Darstellung einer besonders bevorzugten Ausführungsform zusätzlich einen Messerträger 35 sowie einen Messertisch 36. Der Messerträger 35 dient zur Lagerung des Schneidrades 32 und ist auf dem Messertisch 36 angeordnet. Der Antrieb 31 für das Schneidrad 32 ist dem Messerträger 35 zugeordnet. Der Messertisch 36 selbst ist bewegbar, nämlich insbesondere schwenkbar ausgebildet. Hierzu ist der Messertisch 36 um eine Schwenkachse 37 schwenkbar. Die Schwenkachse 37 verläuft in der gezeigten Ausführung senkrecht zum Strang 17. Ein Verschwenken um diese Schwenkachse 37 führt zur Veränderung des Winkels β. Zur automatisierten Verschwenkung des Messertisches 36 und damit des Messerträgers 35 bzw. des Schneidrades 32 ist dem Messertisch 36 der Stellantrieb 27 zugeordnet. Der Messertisch 36 selbst ist auf einer Unterlage 38 gelagert, die ihrerseits gestellfest angeordnet ist. An der bzw. auf der Unterlage 38 ist ein Träger 39 für ein Stützelement 40 des Schneidrades 32 angeordnet. Das ortsfeste und starre Stützelement 40 ist über eine Gelenkverbindung 41 mit dem Schneidrad 32 verbunden und dient zur Führung der Messer 33, die auf dem Umfang des Schneidrades 32 angeordnet sind und (nicht gezeigte) radial nach innen gerichtete Führungselemente aufweisen. Dadurch wird sichergestellt, dass die Messer 33 unabhängig vom Winkel β im Schnittpunkt S stets senkrecht zum Strang 17 stehen.To illustrate a particularly preferred embodiment, the cutting
Das Gegenlager 19 ist in einer ersten Ausführungsvariante gemäß der
Die Drehzahlverhältnisse von Schneideinrichtung 18 und Gegenlager 19 entsprechen sich. Das bedeutet für die Ausführungsform gemäß
Zur Verstellung der Exzentrizität, also zur Veränderung des Hubs der Exzentereinheit 42 ist dem Gegenlager 19 bzw. genauer der Exzentereinheit 42 selbst eine Einrichtung 48 zur Überlagerung einer Drehbewegung zusätzlich zur Rotationsbewegung der Exzentereinheit 42 zugeordnet, wobei die Rotationsbewegung durch eine mit dem Antrieb 20 wirkverbundene Antriebswelle 49 erzeugt wird. Die Einrichtung 48 ist bevorzugt als Additionsgetriebe 50 ausgebildet. Andere mechanische Lösungen zur Überlagerung einer zusätzlichen Bewegung auf die Exzentereinheit 42 sind ebenfalls einsetzbar. Das Additionsgetriebe 50 umfaßt im Wesentlichen zwei Planetengetriebe 51, 52, die parallel zueinander geschaltet sind. Des Weiteren ist eine Verstellwelle 53 Bestandteil der Einrichtung 48. Die beiden Planetengetriebe 51, 52 sind als Bindeglied zwischen dem Stellantrieb 26 und der Verstellwelle 53 angeordnet. Beide Planetengetriebe 51, 52 verfügen über ein Hohlrad 54 bzw. 55, einen Satz Planetenräder 56 bzw. 57 sowie ein Sonnenrad 58 bzw. 59. Jeder Satz Planetenräder 56, 57 umfaßt ein oder mehrere Planetenräder, wobei in der gezeigten Ausführungsform jeweils zwei Planetenräder vorgesehen sind. Sämtliche oder auch einzelne Antriebe 20, 31 bzw. Stellantriebe 26, 27 sind bevorzugt als Elektromotoren ausgebildet.To adjust the eccentricity, ie to change the stroke of the eccentric 42, the
Der Stellantrieb 26 ist mit dem Hohlrad 54 beispielsweise über einen Zahnriemen 60 oder dergleichen in Wirkverbindung. Das Hohlrad 54 ist zum einen unmittelbar auf der Verstellwelle 53 zentriert und zum anderen über den Satz Planetenräder 56 und das Sonnenrad 58 mittelbar auf der Verstellwelle 53 zentriert. Das Hohlrad 55 ist ortsfest am Gestell 61 angeordnet und gegenüber der Antriebswelle 49 der Exzentereinheit 42 zentrisch positioniert. Das Sonnenrad 59 ist fest mit der Antriebswelle 49 verbunden. Die Planetenräder beider Sätze 56, 57 sind paarweise einander zugeordnet, wobei jeweils ein Planetenrad des Satzes 56 mit einem Planetenrad des Satzes 57 auf einer gemeinsamen Achse 62 bzw. 63 angeordnet sind. Die Verstellwelle 53 ist innerhalb der als Hohlwelle 64 ausgebildeten Antriebswelle 49 angeordnet, wobei Verstellwelle 53 und Hohlwelle 64 gegeneinander gelagert sind. Die Verstellwelle 53 ragt aus der Hohlwelle 64 auf der der Exzentereinheit 42 zugewandten Seite heraus. An dem aus der Hohlwelle 64 herausragenden Ende der Verstellwelle 53 ist ein Zahnrad 65 angeordnet. Das Zahnrad 65 ist vorzugsweise einstückig mit der Verstellwelle 53 ausgebildet und in Wirkverbindung mit der Exzentereinheit 42. Üblicherweise rotieren Verstellwelle 53 und Hohlwelle 64 mit gleicher Drehzahl bzw. Geschwindigkeit synchron. Durch Betrieb des Stellantriebes 26 zusätzlich zum Betrieb des Antriebs 20 ist eine Geschwindigkeitsdifferenz zwischen Verstellwelle 53 und Hohlwelle 64 erzeugbar, so dass eine überlagerte Bewegung auf die Exzentereinheit 42 ausübbar ist, die zur Verstellung der Exzentrizität führt. Die Hohlwelle 64 ist ihrerseits beispielsweise über einen Zahnriemen 66 oder dergleichen mit dem Antrieb 20 in Wirkverbindung.The
Die in
Eine alternative Ausführungsform der ersten Ausführungsvariante ist der
In den
In einer weiteren nicht gezeigten Ausführungsform kann zusätzlich eine Unwuchtwelle vorgesehen sein. Die Unwuchtwelle dient zum Ausgleich des Radialhubs der Exzentereinheit 42 und ist durch den Antrieb 20, der auch zum Antreiben der Hohlwelle 64 dient, antreibbar. An der Unwuchtwelle ist ein Verstellgewicht angeordnet, das in Linearführungen radial positionierbar ist.In another embodiment, not shown, an unbalance shaft may be additionally provided. The imbalance shaft serves to compensate for the radial stroke of the eccentric 42 and is driven by the
Das als sogenannter Tubentrieb ausgebildete Gegenlager 19 ist nur als ein Beispiel beschrieben. Alternativ können auch anderweitig bekannte Elemente als Gegenlager 19 mit entsprechendem Halteelement bzw. Halteelementen verwendet werden.The trained as a so-called tube drive thrust bearing 19 is described only as an example. Alternatively, other well-known elements can be used as an
Anstelle des Tubentriebs kann gemäß einer zweiten Ausführungsvariante z.B. auch ein Tubenrad gemäß der
Das Fördermittel 82 weist zwei Scheiben 87 und 88 auf, die auf der gemeinsamen Achse 85 gelagert sind. Die vorzugsweise einstückige Achse 85 ist parallel abgewinkelt bzw. versetzt ausgebildet, d.h., dass sie zwei Abschnitte 85.1 und 85.2 aufweist, die parallel versetzt zueinander angeordnet sind. Die Abschnitte 85.1 und 85.2 bzw. die Mittelachsen 89 und 90 der Abschnitte 85.1 und 85.2 verlaufen parallel zueinander. Die äußere Scheibe 87, die am freien Ende 91 der Achse 85 angeordnet ist, ist dem Abschnitt 85.1 zugeordnet und rotiert um die Mittelachse 89. Die innere Scheibe 88 ist dem Abschnitt 85.2 zugeordnet und rotiert um die Mittelachse 90. Entsprechend sind die Scheiben 87, 88 parallel und axial versetzt zueinander angeordnet. Beide Scheiben 87, 88 sind miteinander über Gelenkelemente 92 miteinander gekoppelt und dadurch in Wirkverbindung, derart, dass sie mit der gleichen Geschwindigkeit um die Mittelachsen 89, 90 rotieren. Die Halteelemente 83 sind der vorderen Scheibe 87 zugeordnet. Genauer sind die Halteelemente 83 an freien Enden 93 der Gelenkelemente 92, die über die Scheibe 87 hinausragen, drehfest angeordnet.The
Die Scheiben 87, 88 weisen in der gezeigten Ausführungsform denselben Durchmesser auf. Die Durchmesser können jedoch auch unterschiedlich sein. Jede Scheibe 87, 88 verfügt über Stellelemente 94. Die Stellelemente 94 sind im Bereich des Umfangs der jeweiligen Scheibe 87 bzw. 88 angeordnet. Die Anzahl der Stellelemente 94 pro Scheibe 87, 88 entspricht der Anzahl der Halteelemente 83. Die Stellelemente 94 sind segmentiert, d.h. dass jedes Stellelement 94 separat vom benachbarten Stellelement 94 ausgebildet ist. Jedes Halteelement 83 ist einem Stellelementepaar zugeordnet. Das Stellelementepaar ist aus einem Stellelement 94 der Scheibe 87 und einem korrespondierenden Stellelement 94 der Scheibe 88 gebildet. Die Stellelemente 94 eines Stellelementepaares sind in Vorderansicht hintereinander angeordnet. Die Verbindung zwischen den Scheiben 87, 88 bzw. zwischen den Stellelementen 94 jedes Stellelementepaares ist durch die Gelenkelemente 92 hergestellt, die ebenso wie die Achse 85 parallel versetzt ausgebildet sind. Die Gelenkelemente 92 sind in den Stellelementen 94 gelagert, so dass sich die an den Gelenkelementen 92 angeordneten Halteelemente 83 trotz Rotation der Scheiben 87, 88 stets in derselben Position in bezug auf die Ausrichtung zu den Strängen 17 befinden. Die Stellelemente 94 sind in Ausnehmungen 95 der Scheiben 87, 88 angeordnet.The
Die Stellelemente 94 können unterschiedliche Ausführungsformen aufweisen. Gezeigt ist eine Ausführung, in der die Stellelemente 94 jeweils einen Stift 96 oder Pin oder dergleichen aufweisen, wobei die Stifte 96 in einer Steuer- oder Stellkurve 97 geführt sind. Die Stellkurve 97 bzw. mehrere Stellkurven 97 verlaufen ausgehend von der Achse 85 spiralförmig radial nach außen, so dass eine Positionsveränderung der Stellkurven 97, insbesondere eine Rotation der die Stellkurven 97 aufweisenden Scheiben 98 bzw. 99 zwangsläufig eine radiale Verstellung der in den Stellkurven 97 geführten Stifte 96 und damit der Stellelemente 94 an sich zur Folge hat. In anderen Ausführungsformen sind den Stellelementen 94 Spindeln zugeordnet, mittels der die Stellelemente 94 radial bewegbar sind. Hierzu sind die Spindeln radial ausgerichtet und verlaufen quer zur Achse 85. Andere übliche Verstellmechanismen sind ebenfalls einsetzbar.The adjusting
Die Scheiben 87, 88 sind mittels eines Antriebs 100 rotierend antreibbar. Der Antrieb 100 ist über einen Zahnriemen 101 oder andere Übertragungselemente in Wirkverbindung mit der Scheibe 88. Durch die Gelenkelemente 92 ist die Rotation der Scheibe 88 auf die Scheibe 87 übertragbar. Beide Scheiben 87, 88 rotieren grundsätzlich mit derselben Geschwindigkeit. Zur Veränderung des Durchmessers des Fördermittels 82 bzw. des durch die Halteelemente 83 beschriebenen Laufkreises L ist der Rotationsbewegung der Scheiben 87, 88 eine zusätzliche Bewegung überlagerbar. Hierzu ist den Scheiben 87, 88 eine Einrichtung 102 vorgeschaltet, die der Einrichtung 48 entspricht. Die Einrichtung 102 ist ebenfalls als Additionsgetriebe 103 ausgebildet. Das Additionsgetriebe 103, dessen Bestandteile im Zusammenhang mit den anderen Ausführungsformen bereits weiter oben beschrieben wurden, ist mittels eines Stellantriebs 104 antreibbar, der mittels eines Zahnriemens 105 oder einem gleichwirkenden Übertragungselement in Wirkverbindung mit dem Getriebe 103 steht. Andere mechanische Lösungen zur Überlagerung einer zusätzlichen Bewegung sind ebenfalls einsetzbar. Die Stellelemente 94 eines Stellelementepaares sind durch eine Kupplung 106, insbesondere eine Schmidtkupplung miteinander in Wirkverbindung stehen. Andere Kupplungstypen, wie z.B. eine Oldham-Kupplung oder auch Gelenkwellen oder andere übliche Kupplungselemente sind ebenfalls einsetzbar.The
Das Tubenrad kann z.B. in die Anordnung gemäß
Alternativ zu den zuvor beschriebenen Verbindungen der Schneideinrichtung 18 mit dem Gegenlager 19, die aus einer kombinierten mechanischen und elektrischen Kopplung gebildet sind, kann die Verbindung auch rein elektrisch oder rein mechanisch ausgebildet sein.As an alternative to the above-described connections of the cutting
Im Folgenden wird das Verfahrensprinzip zur Veränderung der Schnittlänge der Artikel beispielhaft zunächst anhand eines einzelnen Strangs 17 aus Tabak insbesondere anhand der
Der Strang 17 wird inder Strangmaschine 10 insbesonderemit den Mitteln 14 hergestellt. Vom endlosenStrang 17, der kontinuierlich gefördert wird, schneidet dieVorrichtung 16 nun einzelne Artikel, dieStöcke 34 ab.Das geneigte Schneidrad 32mit den Messern 33 rotiert. Beim Auftreffen eines derMesser 33auf den Strang 17, also im Schnittpunkt S,steht das Messer 33senkrecht zum Strang 17.Der Strang 17 ist indem Halteelement 44, der Tube, gehalten bzw. geführt. Dadurch wird verhindert, dass derStrang 17dem Messer 33 beim Schnitt ausweicht.Das Halteelement 44 wirkt somit als Widerlager. Um ein vollständiges Durchschneiden des Strangs 17 zu erreichen,tritt das Messer 33 auf der gegenüberliegenden Seite des Strangs 17 wieder aus,wobei das Messer 33 in diesem Augenblick inden Schneidspalt 46 eintaucht. Während der gesamten Schnittbewegung bzw. Schnittausführung bewegen sichStrang 17,Messer 33 und Halteelement 44 mit gleicher Geschwindigkeit in Transportrichtung T, da sowohldas Messer 33 als auchdas Halteelement 44 im Schnittpunkt S eine axiale Geschwindigkeitskomponente aufweisen.Für das Messer 33 wird diese durch den Neigungswinkel β des Schneidrades 32zum Strang 17 bestimmt.Für das Halteelement 44 wird sie durch den Hub bzw. die Exzentrizität des Pleuels 43 definiert. Bestimmender Parameter für die Schnittlänge ist jedoch bevorzugt der Neigungswinkel β. In Abhängigkeit der Größe des Neigungswinkels β muß sich auch die Drehzahl des Schneidrades 32 ändern, um die notwendige Bedingung für einen optimalen Schnitt "axiale Geschwindigkeitskomponente des Messers entspricht Fördergeschwindigkeit des Strangs" einzuhalten, da derStrang 17 stets mit konstanter Geschwindigkeit gefördert wird. Bedingt durch die Drehzahl bzw. Umfangsgeschwindigkeit des Schneidrades 32 ergibt sich eine bestimmte Schnittlänge der Stöcke 34. Verkleinert man z.B. den Neigungswinkel β, muß auch die Drehzahl reduziert werden. Mit der reduzierten Drehzahl verlängert sich die Zeit zwischen zwei Schnitten, so dass es im Ergebnis zu längeren Stöcken 34 führt. Jeder Länge des Stocks 34 ist damit ein Datensatz zugeordnet, der die wesentlichen Parameter Stranggeschwindigkeit, Neigungswinkel, Drehzahl des Scheidrades für die jeweiligeVorrichtung 16 beinhaltet.
- The
strand 17 is produced in the strandingmachine 10, in particular by themeans 14. From theendless strand 17, which is continuously conveyed, thedevice 16 now cuts off individual articles, thesticks 34. Theinclined cutting wheel 32 rotates with theblades 33. Upon impact of one of theknives 33 on thestrand 17, ie at the intersection S, theknife 33 is perpendicular to thestrand 17. Thestrand 17 is held or guided in the holdingelement 44, the tube. This prevents thestrand 17 from escaping theknife 33 when cutting. The holdingelement 44 thus acts as an abutment. In order to achieve a complete cutting of thestrand 17, theknife 33 exits on the opposite side of thestrand 17 again, theknife 33 is immersed in thecutting gap 46 at this moment. During the entire cutting movement or cut execution,strand 17,knife 33 and holdingelement 44 move at the same speed in the transport direction T, since both theknife 33 and the holdingelement 44 have an axial velocity component at the point of intersection S. For theknife 33 this is determined by the inclination angle β of thecutting wheel 32 to thestrand 17. For the retainingelement 44, it is defined by the stroke or the eccentricity of the connectingrod 43. However, the determining parameter for the cut length is preferably the inclination angle β. Depending on the size of the inclination angle β, the rotational speed of thecutting wheel 32 must also change in order to comply with the necessary condition for an optimum cut "axial velocity component of the blade corresponds to the conveying speed of the strand", since thestrand 17 is always conveyed at a constant speed. Due to the rotational speed or circumferential speed of thecutting wheel 32, a certain cutting length of thepoles 34 results. If, for example, the inclination angle β is reduced, the rotational speed must also be reduced. With the reduced speed, the time between two cuts increases, resulting in longer sticks 34 as a result. Each length of thestick 34 is thus associated with a data set that includes the essential parameters strand speed, inclination angle, speed of the separating wheel for eachdevice 16.
Die Längenveränderung der Stöcke 34 wird nun erfindungsgemäß so eingeleitet, dass ein Bediener eine veränderte Stocklänge beispielsweise über ein Bedienpult eingibt und damit der Steuerung 28 mitteilt. Die Steuerung 28 sucht zu der vorgegebenen Stocklänge den entsprechenden Neigungswinkel β, löst eine Verstellung des Messertisches 36 mittels des Stellantriebs 27 aus und paßt die Drehzahl des Schneidrades 32 über den Antrieb 31 an den veränderten Neigungswinkel β an. Nahezu synchron leitet die Steuerung 28 die veränderten Daten an den Stellantrieb 26 sowie den Antrieb 20 weiter und sorgt für eine Anpassung der Haltelemente 44 an die neue Positionierung/Einstellung des Messers 33. Mit anderen Worten wird die Position der Halteelemente 44 nachgeführt, so dass diese trotzt der veränderten Schnittlänge im Schnittpunkt S wieder diametral dem Messer 33 gegenüberliegt. Alle Schritte erfolgen automatisch und sind somit bedienerunabhängig und können während des Betriebs der Vorrichtung 16 bzw. der Strangmaschine 10 erfolgen. Genauer passiert folgendes: Nach der bzw. durch die Verstellung des Neigungswinkels β und der dadurch ausgelösten Veränderung der Drehzahl des Schneidrades 32 wird der Stellantrieb 26 aktiviert und treibt das Additionsgetriebe 50 an. Durch das Additionsgetriebe 50 wird eine Geschwindigkeitsdifferenz zwischen der Verstellwelle 53 und der Antriebswelle 49 bzw. Hohlwelle 64 erzeugt, so dass die Scheibe 67 mit einer Geschwindigkeit angetrieben wird, die sich von der Antriebsgeschwindigkeit der Scheibe 68 unterscheidet. Dadurch verstellt sich der Hub bzw. die Exzentrizität des Zapfens 69 und damit des Pleuels 43. Dies führt zur Verstellung der Position/Einstellung der Haltelemente 44 in Abhängigkeit des eingangs veränderten Neigungswinkels β, sowie zur Anpassung der Drehzahlen bzw. des Drehzahlverhältnisses der Antriebe 20 und 31.The change in length of the
Mit Bezug auf die Ausführungsform gemäß
Selbstverständlich gelten die beschriebenen Verfahrensweisen auch für mehrere gleichzeitig zu schneidende Stränge 17 aus Tabak, Filtermaterial oder anderen Materialien. Die Verstellung des Neigungswinkels β kann auch manuell am Schneidrad 20 erfolgen. Die weiteren Einstellungen/Anpassungen ergeben sich dann zwangsläufig aus der Kopplung von Schneideinrichtung 18 und Gegenlager 19.Of course, the procedures described also apply to several strands of tobacco, filter material or other materials to be cut at the same time. The adjustment of the inclination angle β can also be done manually on the
Das Schneiden von mehreren Strängen 17 gleichzeitig, und zwar mit variabler Länge, wird anhand der
- Die
Längenveränderung der Stöcke 34 wird nun erfindungsgemäß so eingeleitet, dass ein Bediener eine veränderte Stocklänge beispielsweise über ein Bedienpult eingibt und damit der Steuerung 28 mitteilt.Die Steuerung 28 sucht zu der vorgegebenen Stocklänge den entsprechenden Neigungswinkel β, löst eine Verstellung des Messertisches 36 mittels des Stellantriebs 27 aus und passt die Drehzahl des Schneidrades 32über den Antrieb 31 an den veränderten Neigungswinkel β an. Nahezu synchron leitet dieSteuerung 28 die veränderten Daten anden Stellantrieb 104 sowie den Antrieb 100 weiter und sorgt für eine Anpassung der Haltelemente 83 an die neue Positionierung/Einstellung des Messers 33. Mit anderen Worten wird diePosition der Halteelemente 83 nachgeführt, so dass diese trotzt der veränderten Schnittlänge im Schnittpunkt S wiederdiametral dem Messer 33 gegenüberliegt. Alle Schritte erfolgen automatisch und sind somit bedienerunabhängig und können während des Betriebs der Vorrichtung 16 bzw.der Strangmaschine 10 erfolgen. Genauer passiert folgendes: Nach der bzw. durch die Verstellung des Neigungswinkels β und der dadurch ausgelösten Veränderung der Drehzahl des Schneidrades 32 wird derStellantrieb 104 aktiviert und treibtdas Additionsgetriebe 103 an.Durch das Additionsgetriebe 103 wird eine der Rotationsbewegung überlagerte Rotationsbewegung auf die 98, 99 ausgeübt, was zu einer Verdrehung der Stellkurven 97 führt. Durch dieScheiben Stellkurven 97 werden dieStifte 96 radial nach außen oder innen bewegt, je nach Drehrichtung der Scheiben 98, 99, was durch dieVerstellung der Stellelemente 94 zu einer Veränderung des Durchmessers des Laufkreises L führ. Wird der Durchmesser des Laufkreises L bei gleichbleibender Anzahl Halteelemente 83 größer, wird die Schnittlänge ebenfalls größer, weil die Intervalle, indenen ein Halteelement 83 den Schnittpunkt S durchläuft, größer werden. Durch Reduzierung des Durchmessers wird eine Verkürzung der Schnittlänge erreicht.
- The change in length of the
sticks 34 is now introduced according to the invention so that an operator inputs a changed stock length, for example, via a control panel and thus informs thecontroller 28. Thecontroller 28 searches for the predetermined pole length the corresponding inclination angle β, triggers an adjustment of the knife table 36 by means of theactuator 27 and adjusts the rotational speed of thecutting wheel 32 via thedrive 31 to the changed inclination angle β. Almost synchronously, thecontroller 28 passes on the changed data to theactuator 104 and the drive 100 and ensures an adaptation of the holdingelements 83 to the new positioning / adjustment of theblade 33. In other words, the position of the holdingelements 83 is tracked so that they defies the changed cutting length at the intersection S again diametrically opposed to theknife 33. All steps take place automatically and are therefore operator-independent and can take place during the operation of thedevice 16 or the strandingmachine 10. Specifically, the following happens: After or through the adjustment of the inclination angle β and the thereby triggered change in the rotational speed of thecutting wheel 32, theactuator 104 is activated and drives theaddition gear 103 at. By theaddition gear 103 is one of Rotational movement superimposed rotational movement on the 98, 99 exercised, resulting in a rotation of the control curves 97. By adjustingdiscs curves 97, thepins 96 are moved radially outward or inward, depending on the direction of rotation of the 98, 99, which leads to a change in the diameter of the running circle L by the adjustment of the adjustingdiscs elements 94. If the diameter of the running circle L increases with the number of holdingelements 83 remaining the same, the cutting length also becomes greater because the intervals at which a holdingelement 83 passes through the point of intersection S become larger. By reducing the diameter, a shortening of the cutting length is achieved.
Da der Strang 17 bzw. die Stränge 17 stets in derselben Ebene gefördert werden, ist bei einer Veränderung des Durchmessers des Laufkreises eine Höhenanpassung des Fördermittels 82 notwendig, damit die Halteelemente 83 im Schnittpunkt S entsprechend immer in der Strangebene liegen. Zur Höhenanpassung wird der Stellantrieb 109 aktiviert, der die gesamte Einheit einschließlich des Fördermittels 82 nach oben bzw. unten verfährt.Since the
Claims (6)
- Apparatus for cutting at least one continuously conveyed rod (17) into rod-shaped articles of variable length, in particular cigarettes, filters or the like, including a cutting device (18) formed from a cutting wheel (32) which is rotatable by means of a drive means (31), which is arranged at an angle to the rod (17) to form an axial speed component in the direction of the rod (17) and is displaceable to vary the angle of inclination β, and at least one blade (33) arranged on the cutting wheel (32), wherein the cutting device (18) for varying the angle of inclination β includes a blade carrier (35) for receiving the cutting wheel (32), a blade table (36) for receiving the blade carrier (35), and the adjusting drive (27) for pivoting the blade table (36) and the blade carrier (35) arranged thereon about a pivot axis (37) which runs vertically to the rod (17), a counter-support (19), wherein the counter-support (19) is assigned a drive means (100) for driving the counter-support (19), as well as a control means (28) for controlling the drive means (31, 100) and the adjusting drive (27), characterized in that the counter-support (19) is a tube wheel, wherein the tube wheel is assigned an adjusting drive (109) for adaptation of height.
- Apparatus according to claim 1, characterized in that the adjusting drive (109) is connected to the control system (28).
- Apparatus according to claim 1 or 2, characterized in that the counter-support (19) is assigned an addition gear mechanism as a device (102) for superimposing a displacing movement in addition to the actual driving movement.
- Apparatus according to claim 3, characterized in that the tube wheel is assigned an adjusting drive (104) which is in functional connection with the device (102) and is connected to the control system (28).
- Apparatus according to any one of claims 1 to 4, characterized in that the tube wheel includes a rotatable element (82) with at least one holding element (83) comprising a cutting gap (84), the or each holding element (83) being radially displaceable for adjustment of the running circle L formed by the holding elements (83).
- Continuous rod-making machine for the manufacture of rod-shaped articles, in particular cigarettes, filters or the like, essentially including a storage container (11) for the material to be processed, means (14) for forming at least one continuously conveyed rod (17), a rod conveyor (15) and an apparatus (16) for cutting the continuously conveyed rod (17), characterized in that the apparatus (16) for cutting is designed according to any one of claims 1 to 5.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10075385T PL2258522T3 (en) | 2004-09-24 | 2005-09-22 | Process and apparatus for cutting a continuously guided rod in rod-shaped articles of variable length |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004047265A DE102004047265A1 (en) | 2004-09-24 | 2004-09-24 | Method and apparatus for cutting a continuous strand into strand-shaped articles of variable length |
EP05090269A EP1640125B1 (en) | 2004-09-24 | 2005-09-22 | Process and apparatus for cutting a continuously guided rod in rod-shaped articles of variable length |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05090269.1 Division | 2005-09-22 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2258522A1 EP2258522A1 (en) | 2010-12-08 |
EP2258522B1 true EP2258522B1 (en) | 2012-02-29 |
EP2258522B8 EP2258522B8 (en) | 2012-06-27 |
Family
ID=35539170
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10075385A Revoked EP2258522B8 (en) | 2004-09-24 | 2005-09-22 | Process and apparatus for cutting a continuously guided rod in rod-shaped articles of variable length |
EP05090269A Not-in-force EP1640125B1 (en) | 2004-09-24 | 2005-09-22 | Process and apparatus for cutting a continuously guided rod in rod-shaped articles of variable length |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05090269A Not-in-force EP1640125B1 (en) | 2004-09-24 | 2005-09-22 | Process and apparatus for cutting a continuously guided rod in rod-shaped articles of variable length |
Country Status (7)
Country | Link |
---|---|
US (1) | US7992574B2 (en) |
EP (2) | EP2258522B8 (en) |
JP (1) | JP4749100B2 (en) |
CN (2) | CN102172299B (en) |
AT (2) | ATE487571T1 (en) |
DE (2) | DE102004047265A1 (en) |
PL (2) | PL2258522T3 (en) |
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ITBO20060664A1 (en) | 2006-09-28 | 2006-12-28 | Gd Spa | CUTTING UNIT FOR AT LEAST ONE CONTINUOUS KISS |
DE102008007111B4 (en) | 2008-01-31 | 2012-07-19 | Hauni Maschinenbau Ag | Transmission system and method of operating a rod making machine of the tobacco processing industry |
DE102008016958B9 (en) * | 2008-03-31 | 2015-11-26 | Hauni Maschinenbau Ag | Device for guiding and holding in the transport direction T continuously conveyed, strand-shaped article, method for adapting such a device to different cutting lengths and Tubenradsatz |
DE102009024931A1 (en) * | 2009-06-06 | 2010-12-09 | Hauni Maschinenbau Ag | Cutting device of the tobacco processing industry for cutting at least one conveyed strand into a plurality of rod-shaped articles and methods for establishing and checking the operational readiness of the cutting device |
DE102009049657A1 (en) * | 2009-10-09 | 2011-04-14 | Hauni Maschinenbau Ag | Cutting device for an extrusion machine of the tobacco processing industry and method for adjusting the cutting device |
DE102009049656A1 (en) * | 2009-10-09 | 2011-04-14 | Hauni Maschinenbau Ag | Cutting device for a strand machine of the tobacco processing industry |
DE102009047022A1 (en) | 2009-11-11 | 2011-05-12 | Hauni Maschinenbau Ag | Device for use in rod-making machine for cutting continuously supplied rod, particularly tobacco rod for tobacco processing industry, comprises cutter, which has cutting wheel that is driven in rotating manner |
DE102010004934B3 (en) * | 2010-01-18 | 2011-06-16 | Hauni Maschinenbau Ag | Device for monitoring a one-sided firmly clamped in a machine for the production of tobacco products leaf spring |
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DE102012100757B9 (en) * | 2012-01-31 | 2013-07-25 | Hauni Maschinenbau Ag | Device for guiding and holding a continuously conveyed in the transport direction T strand of tobacco processing industry and Tubenradsatz |
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WO2016005933A1 (en) | 2014-07-11 | 2016-01-14 | G. D S.P.A. | Device for cutting at least one continuous rod of material in a machine for making smokers' articles. |
ITUB20160693A1 (en) * | 2016-02-12 | 2017-08-12 | Gd Spa | Apparatus and method for producing semi-finished products intended to form parts of smoking articles. |
CN107303013B (en) * | 2016-04-20 | 2019-11-26 | 上海烟草集团有限责任公司 | Capsule filter stick stripping off device, stripping means and capsule method for detecting position |
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CN109047889B (en) * | 2018-07-27 | 2019-12-20 | 深圳华晨国际建筑设计有限公司 | Automatic pipe cutting machine capable of cutting round pipes with different lengths simultaneously |
CN111772230B (en) * | 2019-04-03 | 2022-06-17 | 中烟机械技术中心有限责任公司 | Rod-shaped object conveying device |
CN111772228A (en) * | 2020-07-15 | 2020-10-16 | 山东中烟工业有限责任公司 | A a cigarette length micromatic setting for connecing installation |
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- 2005-09-22 EP EP10075385A patent/EP2258522B8/en not_active Revoked
- 2005-09-22 AT AT05090269T patent/ATE487571T1/en active
- 2005-09-22 AT AT10075385T patent/ATE547216T1/en active
- 2005-09-22 PL PL10075385T patent/PL2258522T3/en unknown
- 2005-09-22 DE DE502005010505T patent/DE502005010505D1/en active Active
- 2005-09-22 PL PL05090269T patent/PL1640125T3/en unknown
- 2005-09-22 EP EP05090269A patent/EP1640125B1/en not_active Not-in-force
- 2005-09-22 JP JP2005274838A patent/JP4749100B2/en not_active Expired - Fee Related
- 2005-09-23 CN CN2011101340755A patent/CN102172299B/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
CN102172299B (en) | 2013-07-10 |
ATE487571T1 (en) | 2010-11-15 |
EP2258522A1 (en) | 2010-12-08 |
PL2258522T3 (en) | 2012-07-31 |
PL1640125T3 (en) | 2011-04-29 |
US7992574B2 (en) | 2011-08-09 |
DE502005010505D1 (en) | 2010-12-23 |
CN1751610B (en) | 2011-07-06 |
EP1640125A1 (en) | 2006-03-29 |
EP2258522B8 (en) | 2012-06-27 |
CN102172299A (en) | 2011-09-07 |
CN1751610A (en) | 2006-03-29 |
JP4749100B2 (en) | 2011-08-17 |
US20060065278A1 (en) | 2006-03-30 |
JP2006087432A (en) | 2006-04-06 |
ATE547216T1 (en) | 2012-03-15 |
EP1640125B1 (en) | 2010-11-10 |
DE102004047265A1 (en) | 2006-04-06 |
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