EP2252191B1 - Method for self-cleaning of a continuous dishwasher and corresponding dishwasher - Google Patents
Method for self-cleaning of a continuous dishwasher and corresponding dishwasher Download PDFInfo
- Publication number
- EP2252191B1 EP2252191B1 EP08871607A EP08871607A EP2252191B1 EP 2252191 B1 EP2252191 B1 EP 2252191B1 EP 08871607 A EP08871607 A EP 08871607A EP 08871607 A EP08871607 A EP 08871607A EP 2252191 B1 EP2252191 B1 EP 2252191B1
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- EP
- European Patent Office
- Prior art keywords
- storage tank
- cleaning
- rinsing
- zone
- storage tanks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims description 129
- 238000000034 method Methods 0.000 title claims description 57
- 239000012530 fluid Substances 0.000 claims description 42
- 239000007788 liquid Substances 0.000 claims description 24
- 239000013505 freshwater Substances 0.000 claims description 21
- 238000011049 filling Methods 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 6
- 239000002351 wastewater Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 28
- 238000011109 contamination Methods 0.000 description 6
- 238000011010 flushing procedure Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000012141 concentrate Substances 0.000 description 4
- 239000003599 detergent Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000012459 cleaning agent Substances 0.000 description 3
- 230000012447 hatching Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004851 dishwashing Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 241000792859 Enema Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000007920 enema Substances 0.000 description 1
- 229940095399 enema Drugs 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000021190 leftovers Nutrition 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/24—Washing or rinsing machines for crockery or tableware with movement of the crockery baskets by conveyors
- A47L15/241—Washing or rinsing machines for crockery or tableware with movement of the crockery baskets by conveyors the dishes moving in a horizontal plane
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0018—Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
- A47L15/0057—Cleaning of machines parts, e.g. removal of deposits like lime scale or proteins from piping or tub
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4202—Water filter means or strainers
- A47L15/4208—Arrangements to prevent clogging of the filters, e.g. self-cleaning
Definitions
- the invention relates to a method for self-cleaning a cleaning machine, in particular a continuous dishwasher, for cleaning, such as dishes
- Cleaning machines in particular continuous dishwashers, which are used, for example, for cleaning the costs incurred in catering, to be cleaned dishes, Tray and container parts are known. While domestic dishwashing devices generally run through a program sequence with the successive cleaning steps in the case of a stationary arrangement of the dishes and cutlery items to be cleaned, the treatment zones are arranged successively in continuous dishwashing machines and the items to be cleaned or the item to be cleaned are removed from the feed area by means of suitably designed conveying means (Inlet area) transported by successive to be traversed treatment zones to the removal area (outlet area).
- Inlet area conveying means transported by successive to be traversed treatment zones to the removal area (outlet area).
- Conventional continuous-flow dishwashers generally have four different treatment zones between the inlet region and the outlet region.
- a conveyor promotes the items to be washed through the individual treatment zones.
- This is a pre-cleaning zone, at least one cleaning zone, a final rinse zone and a drying zone.
- the pre-cleaning zone easily adhering dirt is removed from the material to be cleaned.
- rinsing liquid is sucked by a pump from the storage tank associated with this treatment zone and sprayed over the material to be cleaned by appropriately trained nozzles. Subsequently, the rinsing liquid flows back into the storage tank and is there again by a circulation pump aspirated and introduced into a circulation circuit.
- the storage tank is covered by sieves to keep larger dirt particles from the rinsing liquid.
- the at least one cleaning zone which adjoins the pre-cleaning zone, dirt particles adhering to the items to be cleaned are removed by means of a usually alkaline rinsing liquid.
- the heated rinsing liquid is sucked by a further circulating pump from the storage tank associated with the storage tank and sprayed over the items to be washed by means of suitably positioned and oriented nozzles. Subsequently, the rinsing liquid flows back into the corresponding storage tank and is sucked in again by the circulation pump.
- the storage tank is covered by sieves in order to retain coarser dirt particles from the rinsing liquid.
- the alkaline rinsing liquid which wets the surface of the ware, rinsed off together with any leftovers from the surface of the ware by means of hot fresh water to which a rinse aid is usually added.
- the fresh water is collected after this treatment step again in one of these treatment zone associated storage tank and sucked with a treatment zone associated circulating pump and distributed by the actual fresh water rinsing by means of nozzles on the dishes (pump clearing). Subsequently, the rinsing liquid flows back into the storage tank and is sucked in there again by the circulation pump.
- the volume of water supplied to the described dishwasher in the final rinse zone overflows, only by the action of gravity, between the storage tanks of the individual zones, from zone to zone, thus renewing the contents of each of the storage tanks.
- the first tank of the machine pre-wash zone
- there is an overflow which directs the excess water to the sewer system.
- Each storage tank comprises a suitable device, such as a manually operated drain valve, which serves to empty each storage tank.
- a dishwasher which, in contrast to the embodiment described above, has filter means in each treatment zone with which the cleaning fluid contained in the respective storage tank is continuously filtered.
- This design of a dishwasher has additional pumps between the individual Storage tanks of the respective zones, so that the water which is supplied to the dishwasher in the rinse, controlled and can be selectively pumped into the storage tanks of other treatment zones.
- each of the storage tanks of this machine has its own electrically powered means for draining the tank, ie a pump.
- the above-described dishwashers are usually emptied and thoroughly cleaned. This is necessary to allow hygienic operation of the dishwasher. This cleaning is usually done in such a way that the doors or flaps fitted to each treatment zone are opened. Then the storage tank of each zone is emptied by the means provided, for example with the manual drain valves or, where appropriate, the pumps. Furthermore, all screens are removed from the tanks and cleaned outside the machine manually using water. The interior of the individual treatment zones is usually sprayed by hand with the aid of a hose with a spray device with water and rinsed out.
- the water, which is used for this purpose, is usually tap water, optionally heated tap water, without the addition of detergents.
- Solutions are known in which attempts are made by additional apparatus measures to eliminate the disadvantages outlined above or at least alleviate them.
- a solution is known, according to which a nozzle system is arranged on the ceiling of each storage tank, which is fed by a separate pump.
- the separate pump is supplied from the storage tank of the pump flush. This water is still relatively clean at the end of a working day.
- the water from the storage tank of the pump clearing can now be used to spout the covers of the storage tanks. The dripping water is then no longer collected, but runs into the sewage system.
- the disadvantage of this procedure lies in the fact that the amount of water in the storage tank of the pump clearing is very limited.
- the storage tank of the pump clearing usually has only a volume of about 30 1, so that by the single use of this amount, the cleaning effect is extremely limited.
- Solutions are also known to mitigate by additional procedural measures, the disadvantages described above.
- the tanks of the machine are refilled, heated and enriched with cleaner.
- the circulation pumps of all tanks are restarted and the inside of the machine is sprayed with clean washing liquor.
- the disadvantage of this approach is that a very high level of additional water, cleaning and energy consumption is required to make the entire machine operational again at the end of an operating cycle.
- the filling and heating of the storage tanks takes a relatively long time.
- this zone In the area of the pre-cleaning zone, the cleaning effect with this method will be insufficient, because on the one hand by the operation here most Dirt accumulates and on the other hand, this zone usually has neither a means for heating nor a way to dosing of cleaners.
- DE 41 00 164 C1 refers to a method for rinsing dinnerware in large plants.
- a process for rinsing dinnerware in large-scale systems is disclosed in several successive process steps, wherein the dinnerware passes through several rinse zones in which the rinse water added, in some cases with surfactants, is fed cascade-like after passing through a rinsing zone in countercurrent to the respectively preceding rinse zone as rinse water becomes.
- the pre-clearing only surfactant-free, heated fresh water is supplied.
- the wastewater withdrawn from the pre-evacuation zone connected upstream is fed directly to the wastewater line to the oil and grease separation stage and to the wastewater withdrawn from the rinse zone located at the end of the cascade.
- the object of the present invention is to provide a method in which automatic automatic cleaning of a continuous dishwasher is possible at the end of an operating period, such as a working day. Furthermore, the solution proposed by the invention is based on the object of designing an apparatus of a continuous-flow dishwasher so that the described method for the automatic automatic cleaning of the continuous-flow dishwasher can be carried out there.
- the continuous-flow dishwasher proposed according to the invention comprises a filter device on each of the storage tanks and has, in addition to the circulating pumps for carrying out the actual rinsing process, further pumps between the individual ones Storage tanks of the respective treatment zones for the items to be washed.
- the water which is supplied to the continuous dishwasher for example, within the pump clearing, be controlled and pumped specifically into the storage tank of the respective preceding cleaning zone.
- the inventively embodied continuous-flow dishwasher in which a filter device is provided in each cleaning zone, with which the cleaning fluid, which is located in the respective storage tank, can be continuously filtered, advantageously has the property that the cleaning fluid in the individual storage tanks also on End of an operating cycle is still relatively clean.
- the first tank for example the storage tank of the pre-rinse zone (pre-clearing)
- the degree of pollution decreases.
- the relatively cleanest water is present, which in the described case of continuous fine filtering is virtually free of suspended particles.
- the last tank such as the storage tank of the pump rinsing zone, with empty rinsed fine filter is ready.
- the last storage tank is filled with fresh water.
- This water can be preheated and come, for example, from an on-site network or from a built-in boiler of the machine, and be enriched with detergent or rinse aid.
- a rinse aid brings the particular advantage that at the end of the entire process sequence, all inner surfaces of the continuous dishwasher are sprayed with rinse solution, whereby the rinsing of dirt is particularly favored.
- Dirt residues which are located in the respective treatment zone, are rinsed from all inner surfaces by means of the existing rinsing systems and nozzles and collected in the fine filter. After this cleaning process, the process cycle starts again.
- the storage tanks are successively emptied as described above; at the same time, the filters of the individual storage tanks are rinsed and each tank is again filled with clean cleaning solution from the next tank.
- the storage tank of the pump clearing is no longer filled. Its insides are wetted by the fresh water and therefore sufficiently well cleaned.
- the still filled with liquid storage tanks are rinsed again as described above. This cycle is now repeated again, with the exception that now also the second last tank is not refilled.
- the filter devices on the emptying devices can be removed from the storage tanks and poured out by hand.
- the advantages of the method proposed according to the invention, in particular of the automated method lie in the extremely economical handling of the resources, be it fresh water, be it heating energy, be it cleaning agents, because they are usefully used several times.
- a further advantage of the method proposed according to the invention is the fact that heated rinsing liquid with cleaning agent is also introduced into the pre-rinsing zone (pre-evacuation) by means of the described cascade principle for self-cleaning. In the rinsing mode, this zone runs cold and without detergent addition, on the other hand, especially with a strong pollution expected.
- each of the cleaning zones of the dishwasher is equipped with additional nozzles. These are designed so that all inner surfaces of the respective zones can be sprayed with cleaning liquid.
- the nozzle heads with their outlet openings are oriented or positioned accordingly.
- the inner sides of the closed doors are acted upon in sufficient quantity with cleaning liquid through these nozzle heads.
- These nozzle heads are either directly attached to the washing systems of the respective zone, or special nozzles or washing systems are installed in the individual cleaning zones, which reach and wet all inner surfaces.
- the mentioned nozzle heads or nozzles or washing systems are supplied either directly from the respective built-circulation pump of the cleaning zone with cleaning directly from the built-circulation pump each of the cleaning zone with cleaning fluid, or there are special pumps that are controlled accordingly for the realization of the self-cleaning function.
- the inner surfaces of the machine are smooth and formed without narrow gaps and corners to improve the cleaning result.
- the ceiling of each storage tank is designed with a slope, so that all residues of the introduced in the automated cleaning cycle cleaning fluid drain well. Any existing Grobsiebsysteme and the bottoms of the storage tanks are designed so that all residual fluids are directed to each drain device.
- the inner sides or rear sides of the doors are profiled, for example, with a herringbone pattern, whereby a damming of the liquid film forming on the surface is achieved and detached contaminants can be optimally washed away, without it after carrying out the inventive proposed automatic cleaning cycle 'manual intervention of a Operator required.
- FIG. 1 is a schematically reproduced embodiment of a proposed inventions continuous flow dishwasher with a number of cleaning zones corresponding number of storage tanks to remove.
- FIG. 1 is a section taken in the longitudinal direction of the inventively proposed continuous dishwasher.
- the continuous dishwasher is shown without items to be cleaned, as the situation at the end of the rinsing operation after an operating period generally represents.
- the storage tanks of individual rinse zones 2, 3 and 4 are filled with dirty cleaning fluid whose degree of soiling is different from each other.
- a transport device 7 for the material to be cleaned is shown schematically.
- the transport device 7 is shown in the illustration FIG. 1 exemplified as a conveyor chain. However, other variants of the transport device can also be used.
- a transport direction, in which the material to be cleaned is conveyed during operation by the individual rinsing zones 2, 3, 4 of the continuous-flow dishwasher, is designated by reference numeral 8.
- a pre-rinsing zone 2 with its at least one rinsing system 9 follows in the transport direction 8.
- the main rinsing zone 2 is followed by a main washing zone 3 having at least one rinsing system 10 associated therewith.
- a pump rinsing zone 4 which likewise has at least one rinsing system 11, adjoins the main washing zone 3.
- the pump rinsing zone 4 is followed by a fresh water rinsing zone 5, which likewise has at least one rinsing system 12.
- the inventively proposed method can also be carried out with a continuous dishwasher, the cleaning zones are constructed for the good to be cleaned in a different from the above list combination and / or number.
- the individual cleaning zones 2, 3, 4 each have storage tanks 13 which are covered by coarse sieves 15, for example.
- the coarse sieves 15 keep coarser impurities away from the cleaning fluid stored in each of the storage tanks 13.
- Each of the storage tanks 13 is associated with a fine filter 16 and a pump 17 for rinsing the fine filter 16;
- Each of the storage tanks 13 of the individual cleaning zones 2, 3, 4 likewise has an emptying device 18.
- the circulation pumps 14, the individual cleaning zones 2, 3, 4 - are assigned - except the Frischwasserklar mecaniczone -.
- Each of the above-mentioned cleaning zones 2, 3, 4 and 5 of the continuous dishwasher has at least one nozzle or a nozzle head, which is designed such that all inner surfaces of the respective cleaning zones 2, 3, 4 and 5 can be treated with cleaning liquid.
- the nozzles or the nozzle heads are oriented so that no non-wetted surface sections remain.
- the inner sides of the doors, which are in the closed state, via which the individual treatment zones are accessible from the outside, are wetted in sufficient quantity with cleaning liquid by the nozzles or the nozzle heads.
- the nozzles or nozzle heads are either directly attached to the flushing systems 9, 10, 11 and 12 of the respective cleaning zones 2, 3, 4, 5, or special nozzles or flushing systems are installed in the cleaning zones 2, 3, 4 and 5, with which all inner surfaces of the respective cleaning zone can be sprayed.
- nozzles or flushing systems are supplied either directly from the respective built-circulation pump 14 of the respective cleaning zone 2, 3, 4 and 5 with cleaning liquid, or there are special pumps for performing the self-cleaning provided.
- the inner surfaces of the cleaning zones 2, 3, 4 and 5 of the continuous-flow dishwasher are preferably designed with a smooth surface, without narrow gaps and corners.
- the ceiling of each of the storage tank 13 is designed in such a gradient that all remains of each sprayed cleaning liquid can drain well. Any existing Grobsiebsysteme 15 and the bottoms of the storage tank 13 are designed so that all possibly remaining in the storage tank 13 liquid residues are directed to each drain device.
- the inner sides or rear sides of the doors 24 allowing access to the respective cleaning zones 2, 3, 4 and 5 are preferred profiled with a herringbone pattern. As a result, it is possible to achieve a damming up of the liquid film on these surfaces, so that loosened soiling can be washed off in an optimal manner in the direction of the tanks 13.
- FIGS. 2a and 2 B Different stages of the sequence of the inventively proposed automated cleaning process can be seen in certain operating conditions.
- the proposed method according to the invention runs cyclically; the individual steps within a cleaning cycle are indicated by the reference numerals 30 to 39.
- Reference numeral 30 designates the starting situation at the end of an operating period, ie after the end of the purging operation. All storage tanks 13 of the individual rinse zones 2, 3, 4 and 5 are filled with used cleaning fluid 22. This is in the first zone, ie the pre-rinse zone 2, the strongest and in the zone 4, ie in the pump rinsing zone, least polluted. As a result of the fine filter 16 permanently in operation during operation of the continuous-flow dishwasher, the contamination of the cleaning fluid 22 at the end of the rinsing operation is relatively low. In the FIGS. 2a and 2 B For example, a high degree of contamination of the cleaning fluid 22 is characterized by a narrow hatching and a low degree of soiling of the cleaning fluid 22 by a further hatching.
- Each of the storage tanks 13 of the pre-rinsing zone 2 of the main rinsing zone 3 and the fresh water or pump rinsing 4, 5 is associated with an emptying device 18.
- the storage tank 13 of Pumpenklar Hughes- or Frischwasserklar Hugheszone 4, 5 can be filled by the filling device 21 with fresh water.
- Each of the tanks 13 is assigned a pre-rinsing system 9 or rinsing system 10 and 11, wherein the cleaning fluid 22 present in the respective tanks 13 in different degrees of contamination is conveyed via circulating pumps 14 into the respective pre-rinsing 9 or rinsing systems 10 and 11. Furthermore, each of the storage tanks 13 has a coarse screen 15 (not shown) and a fine filter 16. The pumping of cleaning fluid 22 from one of the storage tanks 13 in a respective downstream storage tank 13 via pumps 17th
- Reference numeral 31 identifies a first step of a cycle of the automated cleaning method proposed according to the invention.
- the most polluted storage tank 13 of the pre-rinse zone 2 is completely emptied.
- the fine filter 16 is backwashed by means of the pump 17 and passed the present in the fine filter 16 concentrate into the drain.
- the storage tank 13 remaining cleaning fluid 22 is via the emptying device 18 if necessary, also discharged into the drain.
- the fine filter 16 in the storage tank 13 of the main washing zone 3 is then backwashed, the concentrate is passed into the storage tank of the pre-rinsing zone 2.
- the storage tank 13 of the main wash zone 3 is emptied and the storage tank 13, which is associated with the pre-wash zone 2, refilled.
- the storage tank 13 which is associated with the pre-rinsing zone 2 there is thus cleaning fluid 22, which is heated and optionally enriched with cleaner, and has a lower degree of contamination identified by the further hatching. This is indicated by the stage 32.
- step 33 the last seen in the transport direction 8 of the storage tank 13, such as the Pumpenklar Hugheszone 4 or the Frischwasserklar Hugheszone 5 associated storage tank 13 is filled with fresh water. This is done via the filling device 21.
- This water can be preheated, for example, be taken from the on-site network or the built-in boiler of the continuous dishwasher; if necessary, it may be enriched with detergent or rinse aid.
- the renewed cleaning liquid which is located in each of the cleaning zones 2, 3, 4 and 5 or each of these storage tanks 13, is then built in for a certain period of time, for example between 60 s and 120 s Pump 14 circulated.
- This is indicated in the stage 34 by the cleaning fluid 22 emerging from the pre-rinsing system 9 or from the rinsing systems 10 and 11.
- Dirt residues which are located in the respective zone 2, 3, 4 and 5, are rinsed by means of the existing rinsing systems 9, 10 and 11 and nozzles from all inner surfaces (eg the storage tank 13 and the inside of an access door) and in the fine filter 16 collected.
- the storage tanks 13 are, as described above with reference to the method steps 31 and 32, drained one after the other, at the same time the individual fine filters 16 of the individual storage tanks 13 are rinsed, and each of the storage tanks 13 again receives a filling with cleaning fluid 22, which has a lower degree of contamination, from the - seen in the transport direction 8 - Subsequent storage tank 13, see process step 35.
- the storage tank 13, which is associated with the Pumpenklar Hugheszone 4 and the Frischiganklar mecaniczone 5 is no longer filled. Whose insides are sufficiently well cleaned by the fresh water supplied in step 33, so that it requires no further purification step.
- a subsequent method step 36 the cleaning fluid 22 of the storage tanks 13 of the pre-rinse zone 2 and the main washing zone 3 is again circulated and rinsed as described above. Thereafter, the pumping of the cleaning fluid 22 into a storage tank 13 of the preceding in the transport direction 8 zone occurs, with the deviation that now the storage tank 13 of the main wash zone 3 is not refilled according to process step 37. The pumping is repeated until at last only the storage tank 13, which is assigned to the pre-rinsing zone 2, is filled with cleaning fluid 22. This is finally circulated in step 38. In process step 39, the storage tank 13, which is assigned to the pre-rinsing zone 2, emptied, there is a final backwashing of the fine filter 16 and a complete emptying of the storage tank 13 of the pre-rinsing zone second
- the Pumpenklar Hugheszone 4 and the Frischbergklar Hugheszone 5 is assigned (about 301 water) all storage tanks 13 and all fine filter 16 of the continuous dishwasher several times each with increasingly cleaner cleaning fluid 22 and fresh water completely cleaned. There remains only the filter device to remove the emptying devices 18 from the storage tank 13 and to clean by hand, so for example pour.
- the first method step 31 can be repeated several times after the filling of the storage tank 13 of the pump rinsing zone 4 or the fresh water rinsing zone 5, before the further steps are followed by a successive emptying of all storage tanks 13 of the continuous rinse machine.
- FIG. 3 It can be seen that by means of an independent nozzle head 23 mounted, for example, in a roof surface of one of the cleaning zones, inner sides of the access doors 24 can be wetted. As a result, even in the corners and edges accumulating dirt can be replaced early, so that it does not even caking and solidifies, but can be rinsed off in a timely manner.
- the independent nozzle heads 23 may be designed to have, for example, a hemispherical nozzle head - as in FIG FIG. 3 shown - and the nozzles are introduced in this way, that wetting of the above the flushing systems 9, 10 and 11 lying sides of the cleaning zone, ie the ceiling and the inside of the door 24, always with cleaning fluid 22 can be swept.
- FIG. 4 See section line AA, it can be seen that at the doors 24, which allow access to the individual cleaning zones, for example, an inclined profile, ie a profiling 25 - preferably in herringbone form - is arranged.
- a profiling 25 - preferably in herringbone form - is arranged. This advantageously prevents the accumulation of dirt, promotes its drainage with constant wetting, in particular a round configuration of the bottom of the individual profiles of the profiling 25 prevents drainage of cleaning fluid or a caking or setting of impurities.
- the profiling 25 is arranged on the inside, for example, of each of the doors 24 and may, for example, at an angle - as in FIG. 4 - run from 45 Ā°. Of course, other angles of inclination can be selected.
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- Washing And Drying Of Tableware (AREA)
- Cleaning By Liquid Or Steam (AREA)
Description
Die Erfindung bezieht sich auf ein Verfahren zur Selbstreinigung eines Reinigungsautomaten, insbesondere einer DurchlaufspĆ¼lmaschine, fĆ¼r zu reinigendes Gut, wie zum Beispiel GeschirrThe invention relates to a method for self-cleaning a cleaning machine, in particular a continuous dishwasher, for cleaning, such as dishes
Reinigungsautomaten, insbesondere DurchlaufspĆ¼lmaschinen, die zum Beispiel fĆ¼r die Reinigung der bei Gemeinschaftsverpflegung anfallenden, zu reinigenden Geschirr-, Tablett- und BehƤlterteilen eingesetzt werden, sind bekannt. WƤhrend GeschirrspĆ¼lvorrichtungen fĆ¼r den hƤuslichen Bereich in der Regel bei einer ortsfesten Anordnung der zu reinigenden Geschirr- und Besteckteile einen Programmablauf mit den aufeinander folgenden Reinigungsschritten durchlaufen, werden die Behandlungszonen in DurchlaufspĆ¼lmaschinen nacheinander angeordnet und das SpĆ¼lgut beziehungsweise das zu reinigende Gut mittels geeignet ausgebildeter Fƶrdermittel vom Aufgabebereich (Einlaufbereich) durch aufeinanderfolgend zu durchlaufende Behandlungszonen zum Entnahmebereich (Auslaufbereich) transportiert.Cleaning machines, in particular continuous dishwashers, which are used, for example, for cleaning the costs incurred in catering, to be cleaned dishes, Tray and container parts are known. While domestic dishwashing devices generally run through a program sequence with the successive cleaning steps in the case of a stationary arrangement of the dishes and cutlery items to be cleaned, the treatment zones are arranged successively in continuous dishwashing machines and the items to be cleaned or the item to be cleaned are removed from the feed area by means of suitably designed conveying means (Inlet area) transported by successive to be traversed treatment zones to the removal area (outlet area).
Aus dem Stand der Technik bekannte DurchlaufspĆ¼lmaschinen besitzen zwischen Einlaufbereich und Auslaufbereich in der Regel vier verschiedene Behandlungszonen. Eine Fƶrdereinrichtung fƶrdert das SpĆ¼lgut durch die einzelnen Behandlungszonen. Hierbei handelt es sich um eine Vorreinigungszone, mindestens eine Reinigungszone, eine KlarspĆ¼lzone sowie eine Trocknungszone. In der Vorreinigungszone wird leicht anhaftender Schmutz von dem zu reinigenden Gut entfernt. Hierzu wird SpĆ¼lflĆ¼ssigkeit durch eine Pumpe aus dem dieser Behandlungszone zugeordneten Vorratstank angesaugt und Ć¼ber dem zu reinigenden Gut durch geeignet ausgebildete DĆ¼sen versprĆ¼ht. AnschlieĆend flieĆt die SpĆ¼lflĆ¼ssigkeit wieder zurĆ¼ck in den Vorratstank und wird dort erneut von einer UmwƤlzpumpe angesaugt und in einen UmwƤlzkreislauf eingebracht. Ćblicherweise wird der Vorratstank durch Siebe abgedeckt, um grƶĆere Schmutzpartikel aus der SpĆ¼lflĆ¼ssigkeit fernzuhalten.Conventional continuous-flow dishwashers generally have four different treatment zones between the inlet region and the outlet region. A conveyor promotes the items to be washed through the individual treatment zones. This is a pre-cleaning zone, at least one cleaning zone, a final rinse zone and a drying zone. In the pre-cleaning zone easily adhering dirt is removed from the material to be cleaned. For this purpose, rinsing liquid is sucked by a pump from the storage tank associated with this treatment zone and sprayed over the material to be cleaned by appropriately trained nozzles. Subsequently, the rinsing liquid flows back into the storage tank and is there again by a circulation pump aspirated and introduced into a circulation circuit. Usually, the storage tank is covered by sieves to keep larger dirt particles from the rinsing liquid.
In der mindestens einen Reinigungszone, die sich an die Vorreinigungszone anschlieĆt, werden mittels einer Ć¼blicherweise alkalischen SpĆ¼lflĆ¼ssigkeit noch an dem zu reinigenden SpĆ¼lgut anhaftende Schmutzpartikel entfernt. Dazu wird die erwƤrmte SpĆ¼lflĆ¼ssigkeit durch eine weitere UmwƤlzpumpe aus dem der Reinigungszone zugeordneten Vorratstank angesaugt und Ć¼ber dem SpĆ¼lgut mittels geeignet positionierter und orientierter DĆ¼sen versprĆ¼ht. AnschlieĆend flieĆt die SpĆ¼lflĆ¼ssigkeit wieder zurĆ¼ck in den entsprechenden Vorratstank und wird dort erneut von der UmwƤlzpumpe angesaugt. Ćblicherweise wird der Vorratstank durch Siebe abgedeckt, um grƶbere Schmutzpartikel aus der SpĆ¼lflĆ¼ssigkeit zurĆ¼ckzuhalten.In the at least one cleaning zone, which adjoins the pre-cleaning zone, dirt particles adhering to the items to be cleaned are removed by means of a usually alkaline rinsing liquid. For this purpose, the heated rinsing liquid is sucked by a further circulating pump from the storage tank associated with the storage tank and sprayed over the items to be washed by means of suitably positioned and oriented nozzles. Subsequently, the rinsing liquid flows back into the corresponding storage tank and is sucked in again by the circulation pump. Usually, the storage tank is covered by sieves in order to retain coarser dirt particles from the rinsing liquid.
In der KlarspĆ¼lzone, die sich an die mindestens eine Reinigungszone anschlieĆt, wird die alkalische SpĆ¼lflĆ¼ssigkeit, welche die OberflƤche des SpĆ¼lgutes benetzt, zusammen mit eventuell noch verbliebenen Speiseresten von der OberflƤche des SpĆ¼lgutes mittels heiĆen Frischwassers abgespĆ¼lt, dem in der Regel ein KlarspĆ¼ler zudosiert ist. Bei bestimmten AusfĆ¼hrungsformen der KlarspĆ¼lzone wird das Frischwasser nach diesem Behandlungsschritt nochmals in einem dieser Behandlungszone zugeordneten Vorratstank aufgefangen und mit einer dieser Behandlungszone zugeordneten UmwƤlzpumpe angesaugt und von der eigentlichen FrischwasserklarspĆ¼lung mittels DĆ¼sen Ć¼ber das SpĆ¼lgut verteilt (PumpenklarspĆ¼lung). AnschlieĆend flieĆt die SpĆ¼lflĆ¼ssigkeit wieder zurĆ¼ck in den Vorratstank und wird dort erneut von der UmwƤlzpumpe angesaugt.In the final rinse zone, which adjoins the at least one cleaning zone, the alkaline rinsing liquid, which wets the surface of the ware, rinsed off together with any leftovers from the surface of the ware by means of hot fresh water to which a rinse aid is usually added. In certain embodiments of the rinsing zone, the fresh water is collected after this treatment step again in one of these treatment zone associated storage tank and sucked with a treatment zone associated circulating pump and distributed by the actual fresh water rinsing by means of nozzles on the dishes (pump clearing). Subsequently, the rinsing liquid flows back into the storage tank and is sucked in there again by the circulation pump.
Das Wasservolumen, das der beschriebenen SpĆ¼lmaschine in der KlarspĆ¼lzone zugefĆ¼hrt wird, lƤuft mittels ĆberlƤufen, nur durch die Wirkung der Schwerkraft, zwischen den Vorratstanks der einzelnen Zonen, jeweils von Zone zu Zone, Ć¼ber und erneuert so den Inhalt eines jeden der Vorratstanks. Im ersten Tank der Maschine (VorspĆ¼lzone) befindet sich ein Ćberlauf, der das Ć¼berschĆ¼ssige Wasser zum Kanalsystem leitet. Jeder Vorratstank umfasst eine geeignete Einrichtung, so zum Beispiel ein manuell bedienbares Entleerungsventil, welches dem Entleeren eines jeden Vorratstankes dient.The volume of water supplied to the described dishwasher in the final rinse zone overflows, only by the action of gravity, between the storage tanks of the individual zones, from zone to zone, thus renewing the contents of each of the storage tanks. In the first tank of the machine (pre-wash zone) there is an overflow, which directs the excess water to the sewer system. Each storage tank comprises a suitable device, such as a manually operated drain valve, which serves to empty each storage tank.
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Am Ende eines Betriebszyklus', so zum Beispiel am Ende eines Arbeitstages, werden die oben beschriebenen SpĆ¼lmaschinen in der Regel entleert und grĆ¼ndlich gereinigt. Dies ist notwendig, um einen hygienischen Betrieb der SpĆ¼lmaschine zu ermƶglichen. Diese Reinigung erfolgt normalerweise derart, dass die TĆ¼ren oder Klappen, mit denen jede Behandlungszone ausgestattet ist, geƶffnet werden. Dann wird der Vorratstank einer jeden Zone mit den dafĆ¼r vorgesehenen Mitteln, so zum Beispiel mit den manuellen Entleerungsventilen oder gegebenenfalls den Pumpen, entleert. Weiterhin werden alle Siebeinrichtungen aus den Tanks entfernt und auĆerhalb der Maschine manuell unter Verwendung von Wasser gereinigt. Das Innere der einzelnen Behandlungszonen wird in der Regel von Hand mit Hilfe eines Schlauchs mit SprĆ¼hvorrichtung mit Wasser ausgespritzt und ausgespĆ¼lt. Verschmutzungen, so zum Beispiel Speisereste, StƤrkeablagerungen und FettrƤnder etc., die sich wƤhrend des SpĆ¼lbetriebes im Inneren der Zonen abgelagert haben, werden auf diese Weise entfernt und durch die Abflussƶffnungen der einzelnen Vorratstanks in die Kanalisation gespĆ¼lt. Das Wasser, welches hierzu Verwendung findet, ist in der Regel Leitungswasser, optional erwƤrmtes Leitungswasser, ohne Zusatz von Reinigungsmitteln.At the end of an operating cycle, for example at the end of a working day, the above-described dishwashers are usually emptied and thoroughly cleaned. This is necessary to allow hygienic operation of the dishwasher. This cleaning is usually done in such a way that the doors or flaps fitted to each treatment zone are opened. Then the storage tank of each zone is emptied by the means provided, for example with the manual drain valves or, where appropriate, the pumps. Furthermore, all screens are removed from the tanks and cleaned outside the machine manually using water. The interior of the individual treatment zones is usually sprayed by hand with the aid of a hose with a spray device with water and rinsed out. Dirt, such as food debris, starch deposits and fat edges, etc., which have deposited during the rinsing operation inside the zones are removed in this way and rinsed through the discharge openings of the individual storage tanks in the sewer. The water, which is used for this purpose, is usually tap water, optionally heated tap water, without the addition of detergents.
Die Nachteile dieser Vorgehensweise liegen darin, dass zur grĆ¼ndlichen Reinigung und AusspĆ¼lung der einzelnen Behandlungszonen der SpĆ¼lmaschinen eine groĆe Frischwassermenge verbraucht wird. Dies findet seine Ursache unter anderem darin, dass Ć¼blicherweise Wasser ohne Zusatz von Reinigungsmitteln zum Einsatz kommt und die Verschmutzung in den Behandlungszonen am Ende eines Tages zum Beispiel auch fettartige Bestandteile enthƤlt, die abzuspĆ¼len sind. Dadurch wird der oben beschriebene Frischwasserverbrauch zusƤtzlich begĆ¼nstigt. Die QualitƤt der auf diese Weise durchgefĆ¼hrten Reinigung ist sehr stark von der ausfĆ¼hrenden Person abhƤngig, d.h. deren Gewissenhaftigkeit hinsichtlich des Vornehmens der Reinigung. Die Reinigungskraft muss sich zur AusfĆ¼hrung der TƤtigkeit beziehungsweise zur Sichtkontrolle des Reinigungsergebnisses durch die TĆ¼r der SpĆ¼lmaschine in die jeweilige Behandlungszone hineinbeugen beziehungsweise in diese hineinzwƤngen, was aus ergonomischen GrĆ¼nden nicht gĆ¼nstig ist.The disadvantages of this procedure are that for thorough cleaning and rinsing of the individual treatment zones of the dishwasher a large amount of fresh water is consumed. This is due, inter alia, to the fact that water is usually used without the addition of cleaning agents and the contamination in the treatment zones at the end of a day, for example, also contains fat-like ingredients that are to be rinsed off. As a result, the fresh water consumption described above is additionally favored. The quality of the cleaning carried out in this way depends very much on the person performing the work, i. their conscientiousness with regard to doing the cleaning. The cleaning force must bend in order to carry out the activity or for visual inspection of the cleaning result through the door of the dishwasher in the respective treatment zone or hineinzwƤngen in this, which is not favorable for ergonomic reasons.
Da zur beschriebenen manuellen Reinigung die TĆ¼ren der einzelnen Behandlungszonen offen stehen mĆ¼ssen und diese TĆ¼ren sehr hƤufig als nach oben bewegliche SchiebetĆ¼ren ausgebildet sind, kann die RĆ¼ckseite beziehungsweise die Innenseite dieser TĆ¼ren nicht abgespritzt werden, sondern die Reinigung der RĆ¼ckseite beziehungsweise der Innenseite derartiger TĆ¼ren gestaltet sich als sehr schwierig. Je nachdem, wie der Wasserstrahl aus der SprĆ¼hvorrichtung auf WƤnde oder Einbauten in der Reinigungszone auftrifft, wird dieser Strahl reflektiert und spritzt in Richtung der Reinigungskraft zurĆ¼ck, wodurch insgesamt gesehen der herkƶmmliche manuell vorzunehmende Reinigungsvorgang nach dem Ende des Arbeitstages im Ergebnis stark von subjektiven EinflĆ¼ssen abhƤngig, sehr unbequem durchzufĆ¼hren und vor allem sehr zeitaufwƤndig ist.Since for the described manual cleaning the doors of the individual treatment zones must be open and these doors very often as sliding upwards sliding doors are formed, the back or the inside of these doors can not be hosed, but the cleaning of the back or the inside of such doors turns out to be very difficult. Depending on how the water jet from the spraying device impinges on walls or internals in the cleaning zone, this jet is reflected and splashes back in the direction of the cleaning force, as a result of which the conventional manual cleaning process after the end of the working day as a whole strongly depends on subjective influences , very inconvenient and, above all, very time consuming.
Es sind Lƶsungen bekannt, bei denen durch zusƤtzliche apparative MaĆnahmen versucht wird, die obenstehend skizzierten Nachteile auszurƤumen oder diese zumindest zu lindern. So ist zum Beispiel eine Lƶsung bekannt, wonach an der Decke eines jeden Vorratstanks ein DĆ¼sensystem angeordnet ist, welches Ć¼ber eine separate Pumpe gespeist wird. Die separate Pumpe wird aus dem Vorratstank der PumpenklarspĆ¼lung versorgt. Dieses Wasser ist auch am Ende eines Arbeitstages noch relativ sauber. WƤhrend oder nachdem das Wasser aus den Ć¼brigen Vorratstanks abgelassen oder abgepumpt wird, kann nun das Wasser aus dem Vorratstank der PumpenklarspĆ¼lung benutzt werden, um die Decken der Vorratstanks abzuspritzen. Das abtropfende Wasser wird dann nicht mehr aufgefangen, sondern lƤuft in die Kanalisation. Der Nachteil dieser Vorgehensweise liegt in der Tatsache, dass die Wassermenge im Vorratstank der PumpenklarspĆ¼lung stark begrenzt ist. Der Vorratstank der PumpenklarspĆ¼lung hat Ć¼blicherweise lediglich ein Volumen von etwa 30 1, so dass durch die einmalige Verwendung dieser Menge auch der Reinigungseffekt ƤuĆerst begrenzt ist.Solutions are known in which attempts are made by additional apparatus measures to eliminate the disadvantages outlined above or at least alleviate them. Thus, for example, a solution is known, according to which a nozzle system is arranged on the ceiling of each storage tank, which is fed by a separate pump. The separate pump is supplied from the storage tank of the pump flush. This water is still relatively clean at the end of a working day. During or after the water is drained or pumped from the remaining storage tanks, the water from the storage tank of the pump clearing can now be used to spout the covers of the storage tanks. The dripping water is then no longer collected, but runs into the sewage system. The disadvantage of this procedure lies in the fact that the amount of water in the storage tank of the pump clearing is very limited. The storage tank of the pump clearing usually has only a volume of about 30 1, so that by the single use of this amount, the cleaning effect is extremely limited.
Es sind weiterhin Lƶsungen dahingehend bekannt, durch zusƤtzliche verfahrenstechnische MaĆnahmen die obenstehend beschriebenen Nachteile abzumildern. So existieren zum Beispiel Maschinen, bei denen nach der oben beschriebenen manuellen Entleerung und ersten Reinigung der Siebe die Tanks der Maschine erneut gefĆ¼llt, aufgeheizt und mit Reiniger angereichert werden. An der derart mit sauberem Wasser erneut betriebsbereit hergerichteten Maschine werden die UmwƤlzpumpen aller Tanks erneut gestartet und die Innenseite der Maschine mit sauberer Waschlauge abgespritzt. Der Nachteil dieser Vorgehensweise liegt darin, dass ein sehr hoher zusƤtzlicher Wasser-, Reiniger- und Energieverbrauch erforderlich ist, um die gesamte Maschine am Ende eines Betriebszyklus' erneut betriebsbereit bereitzustellen. ZusƤtzlich benƶtigt das FĆ¼llen und Aufheizen der Vorratstanks eine relativ lange Zeit. Im Bereich der Vorreinigungszone wird der Reinigungseffekt mit diesem Verfahren ungenĆ¼gend sein, da zum einen durch den Betrieb hier der meiste Schmutz anfƤllt und zum anderen diese Zone Ć¼blicherweise weder eine Mƶglichkeit zum Aufheizen noch eine Mƶglichkeit zur Zudosierung von Reinigern aufweist.Solutions are also known to mitigate by additional procedural measures, the disadvantages described above. For example, there are machines in which after the manual emptying and first cleaning of the sieves described above, the tanks of the machine are refilled, heated and enriched with cleaner. At the machine, which has been refurbished so cleanly with clean water, the circulation pumps of all tanks are restarted and the inside of the machine is sprayed with clean washing liquor. The disadvantage of this approach is that a very high level of additional water, cleaning and energy consumption is required to make the entire machine operational again at the end of an operating cycle. In addition, the filling and heating of the storage tanks takes a relatively long time. In the area of the pre-cleaning zone, the cleaning effect with this method will be insufficient, because on the one hand by the operation here most Dirt accumulates and on the other hand, this zone usually has neither a means for heating nor a way to dosing of cleaners.
Angesichts der vorstehend skizzierten Nachteile der Lƶsungen gemĆ¤Ć des Standes der Technik liegt der vorliegenden Erfindung die Aufgabe zugrunde, ein Verfahren bereitzustellen, an dem eine selbsttƤtige automatisierte Reinigung einer DurchlaufspĆ¼lmaschine am Ende einer Betriebsperiode, wie zum Beispiel eines Arbeitstages, mƶglich ist. Des Weiteren liegt der erfindungsgemĆ¤Ć vorgeschlagenen Lƶsung die Aufgabe zugrunde, eine apparative Ausstattung einer DurchlaufspĆ¼lmaschine so zu gestalten, dass das beschriebene Verfahren zur selbsttƤtigen automatisierten Reinigung der DurchlaufspĆ¼lmaschine dort durchfĆ¼hrbar ist.In view of the drawbacks of the prior art solutions outlined above, the object of the present invention is to provide a method in which automatic automatic cleaning of a continuous dishwasher is possible at the end of an operating period, such as a working day. Furthermore, the solution proposed by the invention is based on the object of designing an apparatus of a continuous-flow dishwasher so that the described method for the automatic automatic cleaning of the continuous-flow dishwasher can be carried out there.
ErfindungsgemĆ¤Ć wird die Aufgabe durch die Merkmale des Anspruches 1 gelƶst. Vorteilhafte Weiterbildungen sind in den UnteransprĆ¼chen dargelegt.According to the invention the object is achieved by the features of
Die erfindungsgemĆ¤Ć vorgeschlagene DurchlaufspĆ¼lmaschine umfasst eine Filtereinrichtung an einem jeden der Vorratstanks und weist zusƤtzlich zu den UmwƤlzpumpen zur DurchfĆ¼hrung des eigentlichen SpĆ¼lprozesses weitere Pumpen zwischen den einzelnen Vorratstanks der jeweiligen Behandlungszonen fĆ¼r das SpĆ¼lgut auf. So kann das Wasser, das der DurchlaufspĆ¼lmaschine zum Beispiel innerhalb der PumpenklarspĆ¼lung zugefĆ¼hrt wird, gesteuert und gezielt in den Vorratstank der jeweils vorhergehenden Reinigungszone gepumpt werden. Die erfindungsgemĆ¤Ć ausgestaltete DurchlaufspĆ¼lmaschine, bei der in einer jeden Reinigungszone eine Filtereinrichtung vorgesehen ist, mit der das Reinigungsfluid, das sich im jeweiligen Vorratstank befindet, kontinuierlich gefiltert werden kann, weist in vorteilhafter Weise die Eigenschaft auf, dass das Reinigungsfluid in den einzelnen Vorratstanks auch am Ende eines Betriebszyklus' noch relativ sauber ist. Im ersten Tank, so zum Beispiel dem Vorratstank der VorspĆ¼lzone (VorabrƤumung), befinden sich entsprechend der Reinigungsabfolge die meisten Schmutzreste; in jedem weiteren, in Fƶrderrichtung des zu reinigenden Gutes gesehen, auf diesen folgenden Vorratstank nimmt der Grad der Verschmutzung ab. In der PumpenklarspĆ¼lzone liegt das relativ gesehen sauberste Wasser vor, das im beschriebenen Fall einer kontinuierlichen Feinfilterung nahezu frei von Schwebstoffen ist.The continuous-flow dishwasher proposed according to the invention comprises a filter device on each of the storage tanks and has, in addition to the circulating pumps for carrying out the actual rinsing process, further pumps between the individual ones Storage tanks of the respective treatment zones for the items to be washed. Thus, the water which is supplied to the continuous dishwasher, for example, within the pump clearing, be controlled and pumped specifically into the storage tank of the respective preceding cleaning zone. The inventively embodied continuous-flow dishwasher, in which a filter device is provided in each cleaning zone, with which the cleaning fluid, which is located in the respective storage tank, can be continuously filtered, advantageously has the property that the cleaning fluid in the individual storage tanks also on End of an operating cycle is still relatively clean. In the first tank, for example the storage tank of the pre-rinse zone (pre-clearing), there are the most dirt residues corresponding to the cleaning sequence; in each further, seen in the conveying direction of the goods to be cleaned, on this next storage tank, the degree of pollution decreases. In the pump rinsing zone, the relatively cleanest water is present, which in the described case of continuous fine filtering is virtually free of suspended particles.
Diese Abstufung der WasserqualitƤt lƤsst sich nun in vorteilhafter Weise dahingehend ausnutzen, dass relativ sauberes Wasser, welches in einer der Reinigungszonen vorliegt, da zu benutzt wird, die jeweils vorhergehende Reinigungszone mit verfahrensbedingt grƶĆerem Schmutzanfall zu reinigen. Bezogen auf die Gesamtzahl der Reinigungszonen einer DurchlaufspĆ¼lmaschine mit mehreren Vorratstanks erfolgt dies in folgender Weise:
- Der am stƤrksten verschmutzte Tank innerhalb einer VorspĆ¼lzone wird zunƤchst vollstƤndig entleert. Dazu wird ein Feinfilter rĆ¼ckgespĆ¼lt und das dort enthaltene Konzentrat in den Abfluss der Kanalisation geleitet; eventuell im Tank verbliebenes Restwasser wird Ć¼ber eine Entleerungsvorrichtung ebenfalls in den Abfluss, d.h. der Kanalisation zugeleitet. Ein Feinfilter, der in einem zweiten Vorratstank angeordnet ist, wird anschlieĆend rĆ¼ckgespĆ¼lt und sein Konzentrat in den ersten Tank geleitet. Dadurch entleert sich der zweite Vorratstank, der erste Vorratstank ist hingegen wieder befĆ¼llt.
- The most polluted tank within a pre-rinse zone is first completely emptied. For this purpose, a fine filter is backwashed and passed the concentrate contained therein into the drain of the sewer system; any remaining water in the tank is also fed via an emptying device into the drain, ie the sewer. A fine filter, which is arranged in a second storage tank, is then backwashed and passed its concentrate into the first tank. As a result, the second storage tank is emptied, whereas the first storage tank is refilled.
Mit jedem in Fƶrderrichtung auf den zweiten Vorratstank folgenden Tank wird genauso verfahren, so dass der letzte Tank, so zum Beispiel der Vorratstank der PumpenklarspĆ¼lzone, mit gespĆ¼ltem Feinfilter leer bereitsteht. Im folgenden Schritt des erfindungsgemĆ¤Ć vorgeschlagenen Verfahrens wird der letzte Vorratstank mit frischem Wasser aufgefĆ¼llt. Dieses Wasser kann vorgeheizt sein und zum Beispiel aus einem bauseitig gestellten Netz oder aus einem eingebauten Boiler der Maschine stammen, und mit Reinigungsmittel oder KlarspĆ¼lmittel angereichert sein.With each following in the conveying direction of the second storage tank tank is the same procedure, so that the last tank, such as the storage tank of the pump rinsing zone, with empty rinsed fine filter is ready. In the following step of the method proposed by the invention, the last storage tank is filled with fresh water. This water can be preheated and come, for example, from an on-site network or from a built-in boiler of the machine, and be enriched with detergent or rinse aid.
Der Zusatz eines KlarspĆ¼lmittels bringt insbesondere den Vorteil, dass am Ende des kompletten Verfahrensablaufes alle InnenflƤchen der DurchlaufspĆ¼lmaschine mit KlarspĆ¼llƶsung besprĆ¼ht sind, wodurch das AbspĆ¼len von Schmutzresten besonders begĆ¼nstigt wird.The addition of a rinse aid brings the particular advantage that at the end of the entire process sequence, all inner surfaces of the continuous dishwasher are sprayed with rinse solution, whereby the rinsing of dirt is particularly favored.
Nun wird die erneuerte ReinigungsflĆ¼ssigkeit, die sich in jeder Behandlungszone beziehungsweise jedem Vorratstank befindet, fĆ¼r eine bestimmte Zeit, so zum Beispiel wƤhrend einer Zeitspanne von 60 s bis 120 s, durch die der jeweiligen Behandlungszone zugeordnete UmwƤlzpumpe umgewƤlzt.Now the renewed cleaning liquid, which is located in each treatment zone or each storage tank, for a certain time, for example, during a period of 60 s to 120 s, circulated through the respective treatment zone associated circulating pump.
Schmutzreste, die sich in der jeweiligen Behandlungszone befinden, werden mittels der vorhandenen SpĆ¼lsysteme und DĆ¼sen von allen InnenflƤchen abgespĆ¼lt und im Feinfilter gesammelt. Nach diesem Reinigungsvorgang beginnt der Verfahrenszyklus erneut.Dirt residues, which are located in the respective treatment zone, are rinsed from all inner surfaces by means of the existing rinsing systems and nozzles and collected in the fine filter. After this cleaning process, the process cycle starts again.
Die Vorratstanks werden, wie oben beschrieben, nacheinander entleert; gleichzeitig werden die Filter der einzelnen Vorratstanks gespĆ¼lt und jeder Tank erhƤlt wieder eine FĆ¼llung mit sauberer Reinigungslƶsung aus dem nachfolgenden Tank. Im Unterschied zum vorhergehenden Verfahren wird nunmehr der Vorratstank der PumpenklarspĆ¼lung nicht mehr gefĆ¼llt. Dessen Innenseiten sind durch das frische Wasser benetzt und demzufolge ausreichend gut gereinigt. In einem nachfolgenden SpĆ¼lschritt werden die noch mit FlĆ¼ssigkeit befĆ¼llten Vorratstanks erneut wie obenstehend beschrieben ausgespĆ¼lt. Dieser Zyklus wird nun erneut wiederholt, mit der Abweichung, dass nunmehr auch der zweitletzte Tank nicht wiederbefĆ¼llt wird.The storage tanks are successively emptied as described above; at the same time, the filters of the individual storage tanks are rinsed and each tank is again filled with clean cleaning solution from the next tank. In contrast to the previous method now the storage tank of the pump clearing is no longer filled. Its insides are wetted by the fresh water and therefore sufficiently well cleaned. In a subsequent rinsing step, the still filled with liquid storage tanks are rinsed again as described above. This cycle is now repeated again, with the exception that now also the second last tank is not refilled.
Die obenstehend beschriebenen Verfahrenszyklen werden so lange wiederholt, bis zuletzt nur noch der erste Tank der DurchlaufspĆ¼lmaschine mit ReinigungsflĆ¼ssigkeit befĆ¼llt ist. Er wird ein letztes Mal ausgespĆ¼lt, der Feinfilter wird ebenfalls ein letztes Mal rĆ¼ckgespĆ¼lt und dann der Tank entleert. Am Ende dieses Verfahrensablaufes sind mit dem Einsatz von einer FĆ¼llung des PumpenklarspĆ¼ltanks, entsprechend etwa 301 Wasser, alle Vorratstanks, alle Feinfilter sowie alle InnenflƤchen der Behandlungszonen der Maschine mehrmals mit jeweils immer sauberem Wasser komplett innengereinigt worden. Bei Bedarf kann der erste Schritt mit der FĆ¼llung des in Transportrichtung letztliegenden Vorratstanks der PumpenklarspĆ¼lung mehrmals wiederholt werden, bevor die weiteren Schritte mit der sukzessiven Entleerung der Maschine sich anschlieĆen. Vor dem Beginn des automatisierten Ablaufes kann es gegebenenfalls erforderlich sein, vorhandene Grobsiebe aus der DurchlaufspĆ¼lmaschine zu entnehmen, manuell zu reinigen und anschlieĆend wieder in die Maschine einzulegen.The process cycles described above are repeated until at last only the first tank of the continuous dishwasher is filled with cleaning liquid. He is rinsed out one last time, the fine filter is also backwashed one last time and then emptied the tank. At the end of this procedure with the use of a filling of the pump rinsing tank, corresponding to about 301 water, all storage tanks, all fine filters and all inner surfaces of the treatment zones of the machine have been completely cleaned several times, each with always clean water. If necessary, the first step can be repeated several times with the filling of the storage tank of the pump clearing last in the transport direction before the further steps with the successive emptying of the machine are followed. Before starting the automated process, it may be necessary to remove existing coarse sieves from the continuous dishwasher, clean them manually and then re-insert them into the machine.
Am Ende des erfindungsgemĆ¤Ć vorgeschlagenen automatisierten Verfahrens sind nur noch die Filtereinrichtungen an den Entleerungsvorrichtungen aus den Vorratstanks zu entnehmen und von Hand auszuschĆ¼tten. Die Vorteile des erfindungsgemĆ¤Ć vorgeschlagenen, insbesondere des automatisierten, Verfahrens liegen in dem ƤuĆerst wirtschaftlichen Umgang mit den Ressourcen, sei es Frischwasser, sei es Heizenergie, sei es Reinigungsmittel, weil diese sinnvoll mehrfach verwendet werden. Ein weiterer Vorteil des erfindungsgemĆ¤Ć vorgeschlagenen Verfahrens ist darin zur erblicken, dass durch das beschriebene Kaskadenprinzip zur Selbstreinigung auch in die VorspĆ¼lzone (VorabrƤumung) erwƤrmte SpĆ¼lflĆ¼ssigkeit mit Reiniger eingebracht wird. Im SpĆ¼lbetrieb lƤuft diese Zone kalt und ohne Reinigerzugabe, andererseits ist besonders hier mit einer starken Verschmutzung zu rechnen. In weiterer vorteilhafter Weise wird gerade diese stark verschmutzte Zone mit den meisten Zyklen innengereinigt. Insgesamt gesehen wird durch das erfindungsgemĆ¤Ć vorgeschlagene Verfahren mit relativ geringem Aufwand an Rohstoffen, Arbeit und Zeit eine selbsttƤtige, effektive Reinigung einer mehrere Vorratstanks enthaltenden DurchlaufspĆ¼lmaschine an allen InnenflƤchen in gleichbleibend hoher QualitƤt zur VerfĆ¼gung gestellt.At the end of the automated method proposed according to the invention, only the filter devices on the emptying devices can be removed from the storage tanks and poured out by hand. The advantages of the method proposed according to the invention, in particular of the automated method, lie in the extremely economical handling of the resources, be it fresh water, be it heating energy, be it cleaning agents, because they are usefully used several times. A further advantage of the method proposed according to the invention is the fact that heated rinsing liquid with cleaning agent is also introduced into the pre-rinsing zone (pre-evacuation) by means of the described cascade principle for self-cleaning. In the rinsing mode, this zone runs cold and without detergent addition, on the other hand, especially with a strong pollution expected. In a further advantageous manner, just this heavily polluted zone with the most cycles is cleaned inside. Overall, the inventive method proposed with relatively little effort on raw materials, labor and time provided an automatic, effective cleaning of a multiple storage tanks continuous flow machine on all inner surfaces in a consistently high quality.
Um die Wirkung des erfindungsgemĆ¤Ć vorgeschlagenen Verfahrens in vorteilhafter Weise zu verbessern, ist eine jede der Reinigungszonen der SpĆ¼lmaschine mit zusƤtzlichen DĆ¼sen ausgestattet. Diese sind derart ausgelegt, dass alle InnenflƤchen der jeweiligen Zonen mit ReinigungsflĆ¼ssigkeit besprĆ¼ht werden kƶnnen. Dazu sind die DĆ¼senkƶpfe mit deren Austrittsƶffnungen entsprechend orientiert beziehungsweise positioniert. AuĆerdem werden durch diese DĆ¼senkƶpfe auch die Innenseiten der geschlossenen TĆ¼ren in ausreichender Menge mit ReinigungsflĆ¼ssigkeit beaufschlagt. Diese DĆ¼senkƶpfe sind entweder direkt an den Waschsystemen der jeweiligen Zone angebracht, oder es sind spezielle DĆ¼sen oder Waschsysteme in den einzelnen Reinigungszonen eingebaut, die alle InnenflƤchen erreichen und benetzen.In order to improve the effect of the proposed method according to the invention in an advantageous manner, each of the cleaning zones of the dishwasher is equipped with additional nozzles. These are designed so that all inner surfaces of the respective zones can be sprayed with cleaning liquid. For this purpose, the nozzle heads with their outlet openings are oriented or positioned accordingly. In addition, the inner sides of the closed doors are acted upon in sufficient quantity with cleaning liquid through these nozzle heads. These nozzle heads are either directly attached to the washing systems of the respective zone, or special nozzles or washing systems are installed in the individual cleaning zones, which reach and wet all inner surfaces.
Die erwƤhnten DĆ¼senkƶpfe beziehungsweise DĆ¼sen oder Waschsysteme werden entweder direkt von der jeweils eingebauten UmwƤlzpumpe der Reinigungszone mit Reinigungsdirekt von der jeweils eingebauten UmwƤlzpumpe der Reinigungszone mit ReinigungsflĆ¼ssigkeit versorgt, oder es sind spezielle Pumpen vorhanden, die fĆ¼r die Realisierung der Selbstreinigungsfunktion entsprechend angesteuert werden. In vorteilhafter Weise sind die InnenflƤchen der Maschine glattflƤchig und ohne enge Spalte und Ecken ausgebildet, um das Reinigungsergebnis zu verbessern. In weiterer Ausgestaltung der erfindungsgemĆ¤Ć vorgeschlagenen Lƶsung ist die Decke eines jeden Vorratstanks mit GefƤlle ausgefĆ¼hrt, so dass alle Reste der im automatisierten Reinigungszyklus eingebrachten ReinigungsflĆ¼ssigkeit gut ablaufen. Eventuell vorhandene Grobsiebsysteme sowie die Bƶden der Vorratstanks sind derart ausgelegt, dass alle RestflĆ¼ssigkeiten zur jeweiligen Ablaufvorrichtung geleitet werden. Die Innenseiten beziehungsweise RĆ¼ckseiten der TĆ¼ren sind zum Beispiel mit einem fischgrƤtartigen Muster profiliert, wodurch ein Aufstauen des sich auf der OberflƤche bildenden FlĆ¼ssigkeitsfilmes erreicht wird und abgelƶste Verschmutzungen optimal abgeschwemmt werden kƶnnen, ohne dass es nach DurchfĆ¼hrung des erfindungsgemĆ¤Ć vorgeschlagenen automatisierten Reinigungszyklus' eines manuellen Eingriffs einer Bedienperson bedarf.The mentioned nozzle heads or nozzles or washing systems are supplied either directly from the respective built-circulation pump of the cleaning zone with cleaning directly from the built-circulation pump each of the cleaning zone with cleaning fluid, or there are special pumps that are controlled accordingly for the realization of the self-cleaning function. Advantageously, the inner surfaces of the machine are smooth and formed without narrow gaps and corners to improve the cleaning result. In a further embodiment of the solution proposed by the invention, the ceiling of each storage tank is designed with a slope, so that all residues of the introduced in the automated cleaning cycle cleaning fluid drain well. Any existing Grobsiebsysteme and the bottoms of the storage tanks are designed so that all residual fluids are directed to each drain device. The inner sides or rear sides of the doors are profiled, for example, with a herringbone pattern, whereby a damming of the liquid film forming on the surface is achieved and detached contaminants can be optimally washed away, without it after carrying out the inventive proposed automatic cleaning cycle 'manual intervention of a Operator required.
Anhand der Zeichnung wird die Erfindung nachstehend eingehender beschrieben.With reference to the drawing, the invention will be described below in more detail.
Es zeigt:
Figur 1- eine schematisch wiedergegebene Darstellung einer AusfĆ¼hrungsform einer DurchlaufspĆ¼lmaschine,
- Figuren 2a und 2b
- ein Schema des erfindungsgemĆ¤Ć vorgeschlagenen Verfahrensablaufes in unterschiedlichen Verfahrensstadien,
Figur 3- eine schematische Darstellung eines unabhƤngigen DĆ¼senkopfes, und
Figur 4- eine schematische Darstellung der Profilierung der Innenseite der TĆ¼ren.
- FIG. 1
- 1 is a schematic representation of an embodiment of a continuous dishwasher,
- FIGS. 2a and 2b
- a diagram of the process sequence proposed according to the invention in different process stages,
- FIG. 3
- a schematic representation of an independent nozzle head, and
- FIG. 4
- a schematic representation of the profiling of the inside of the doors.
Der Darstellung gemƤĆ
Die DurchlaufspĆ¼lmaschine ist ohne Reinigungsgut gezeigt, so, wie sich die Situation am Ende des SpĆ¼lbetriebes nach einer Betriebsperiode im Allgemeinen darstellt. Die Vorratstanks einzelner SpĆ¼lzonen 2, 3 und 4 sind mit verschmutztem Reinigungsfluid gefĆ¼llt, dessen Verschmutzungsgrad voneinander verschieden ist. Weiterhin ist schematisch eine Transporteinrichtung 7 fĆ¼r das zu reinigende Gut dargestellt. Die Transporteinrichtung 7 ist in der Darstellung gemƤĆ
Nach einem Einlauf 1 folgt in Transportrichtung 8 eine VorspĆ¼lzone 2 mit ihrem mindestens einen SpĆ¼lsystem 9. In Transportrichtung 8 gesehen, schlieĆt sich an die VorspĆ¼lzone 2 eine Hauptwaschzone 3 mit mindestens einem dieser zugeordneten SpĆ¼lsystem 10 an. An die Hauptwaschzone 3 schlieĆt sich in Transportrichtung 8 gesehen eine PumpenklarspĆ¼lzone 4 an, die ebenfalls mindestens ein SpĆ¼lsystem 11 aufweist. AbschlieĆend folgt auf die PumpenklarspĆ¼lzone 4 eine FrischwasserklarspĆ¼lzone 5, die ebenfalls mindestens ein SpĆ¼lsystem 12 aufweist.After an
Das erfindungsgemĆ¤Ć vorgeschlagene Verfahren kann auch mit einer DurchlaufspĆ¼lmaschine durchgefĆ¼hrt werden, deren Reinigungszonen fĆ¼r das zu reinigende Gut in einer von der vorstehenden AufzƤhlung abweichenden Kombination und/oder Anzahl aufgebaut sind.The inventively proposed method can also be carried out with a continuous dishwasher, the cleaning zones are constructed for the good to be cleaned in a different from the above list combination and / or number.
Der Darstellung gemƤĆ
Jede der vorstehend erwƤhnten Reinigungszonen 2, 3, 4 und 5 der DurchlaufspĆ¼lmaschine weist mindestens eine DĆ¼se beziehungsweise einen DĆ¼senkopf auf, die der derart ausgelegt ist, dass alle InnenflƤchen der jeweiligen Reinigungszonen 2, 3, 4 und 5 mit ReinigungsflĆ¼ssigkeit beaufschlagt werden kƶnnen. Die DĆ¼sen beziehungsweise die DĆ¼senkƶpfe sind so orientiert, dass keine nicht-benetzten FlƤchenabschnitte verbleiben. AuĆerdem werden durch die DĆ¼sen beziehungsweise die DĆ¼senkƶpfe auch die Innenseiten der sich im geschlossenen Zustand befindlichen TĆ¼ren, Ć¼ber die die einzelnen Behandlungszonen von der AuĆenseite her zugƤnglich sind, in ausreichender Menge mit ReinigungsflĆ¼ssigkeit benetzt. Die DĆ¼sen beziehungsweise DĆ¼senkƶpfe sind entweder direkt an den SpĆ¼lsystemen 9, 10, 11 und 12 der jeweiligen Reinigungszonen 2, 3, 4, 5 angebracht, oder es sind spezielle DĆ¼sen beziehungsweise SpĆ¼lsysteme in den Reinigungszonen 2, 3, 4 und 5 eingebaut, mit denen alle InnenflƤchen der jeweiligen Reinigungszone besprĆ¼ht werden kƶnnen.Each of the above-mentioned
Diese DĆ¼sen beziehungsweise SpĆ¼lsysteme werden entweder direkt von der jeweils eingebauten UmwƤlzpumpe 14 der jeweiligen Reinigungszone 2, 3, 4 und 5 mit ReinigungsflĆ¼ssigkeit versorgt, oder es sind spezielle Pumpen fĆ¼r die DurchfĆ¼hrung der Selbstreinigung vorgesehen. Bevorzugt sind die InnenflƤchen der Reinigungszonen 2, 3, 4 und 5 der DurchlaufspĆ¼lmaschine glattflƤchig ausgelegt, ohne enge Spalten und Ecken. Die Decke eines jeden der Vorratstanks 13 ist derart mit GefƤlle ausgefĆ¼hrt, dass alle Reste der jeweils versprĆ¼hten ReinigungsflĆ¼ssigkeit gut ablaufen kƶnnen. Eventuell vorhandene Grobsiebsysteme 15 und die Bƶden der Vorratstanks 13 sind derart ausgelegt, dass alle in den Vorratstanks 13 eventuell verbliebenen FlĆ¼ssigkeitsreste zur jeweiligen Ablaufvorrichtung geleitet werden. Die Innenseiten beziehungsweise RĆ¼ckseiten der einen Zugang zu den jeweiligen Reinigungszonen 2, 3, 4 und 5 ermƶglichenden TĆ¼ren 24 werden bevorzugt mit einem fischgrƤtartigen Muster profiliert. Dadurch lƤsst sich ein Anstauen des FlĆ¼ssigkeitsfilms auf diesen FlƤchen erreichen, so dass angelƶste Verschmutzungen in optimaler Weise in Richtung der Tanks 13 abgeschwemmt werden kƶnnen.These nozzles or flushing systems are supplied either directly from the respective built-
Den Darstellungen gemĆ¤Ć der
Mit Bezugszeichen 30 ist die Ausgangssituation am Ende einer Betriebsperiode, d.h. nach Ende des SpĆ¼lbetriebs bezeichnet. SƤmtliche Vorratstanks 13 der einzelnen SpĆ¼lzonen 2, 3, 4 und 5 sind mit benutztem Reinigungsfluid 22 gefĆ¼llt. Dieses ist in der ersten Zone, d.h. der VorspĆ¼lzone 2, am stƤrksten und in der Zone 4, d.h. in der PumpenklarspĆ¼lzone, am wenigsten verschmutzt. Durch die wƤhrend des Betriebs der DurchlaufspĆ¼lmaschine permanent in Betrieb befindlichen Feinfilter 16 ist die Verschmutzung des Reinigungsfluides 22 am Ende des SpĆ¼lbetriebs relativ gering. In den
Jedem der Tanks 13 ist ein VorspĆ¼lsystem 9 beziehungsweise SpĆ¼lsystem 10 und 11 zugeordnet, wobei das in den jeweiligen Tanks 13 in unterschiedlichen Verschmutzungsgraden vorliegende Reinigungsfluid 22 Ć¼ber UmwƤlzpumpen 14 in die jeweiligen VorspĆ¼l- 9 bzw. SpĆ¼lsysteme 10 und 11 gefƶrdert wird. Des Weiteren weist ein jeder der Vorratstanks 13 ein nicht dargestelltes Grobsieb 15 sowie einen Feinfilter 16 auf. Das Umpumpen von Reinigungsfluid 22 von einem der Vorratstanks 13 in einen jeweils stromab gelegenen Vorratstank 13 erfolgt Ć¼ber Pumpen 17.Each of the
Bezugszeichen 31 identifiziert einen ersten Schritt eines Zyklus' des erfindungsgemĆ¤Ć vorgeschlagenen automatisierten Reinigungsverfahrens. Der am stƤrksten verschmutzte Vorratstank 13 der VorspĆ¼lzone 2 ist vollstƤndig entleert. Hierzu wird der Feinfilter 16 mit Hilfe der Pumpe 17 rĆ¼ckgespĆ¼lt und das im Feinfilter 16 vorhandene Konzentrat in den Abfluss geleitet. Im Vorratstank 13 verbliebenes Reinigungsfluid 22 wird Ć¼ber die Entleerungsvorrichtung 18 gegebenenfalls ebenfalls in den Abfluss geleitet. Der Feinfilter 16 im Vorratstank 13 der Hauptwaschzone 3 wird anschlieĆend rĆ¼ckgespĆ¼lt, das Konzentrat in den Vorratstank der VorspĆ¼lzone 2 geleitet. Dadurch wird der Vorratstank 13 der Hauptwaschzone 3 entleert und der Vorratstank 13, der der VorspĆ¼lzone 2 zugeordnet ist, wieder befĆ¼llt. Im Vorratstank 13, der der VorspĆ¼lzone 2 zugeordnet ist, befindet sich damit Reinigungsfluid 22, das erwƤrmt ist und gegebenenfalls mit Reiniger angereichert ist, sowie einen durch die weitere Schraffur identifizierten geringeren Verschmutzungsgrad aufweist. Dies ist durch das Stadium 32 angedeutet.
Mit jedem - in Transportrichtung 8 des zu reinigenden Gutes gesehen - auf den Vorratstank 13 der Hauptwaschzone 3 folgenden Vorratstank 13 wird ebenso verfahren, bis der letzte der Vorratstanks 13, so zum Beispiel der Vorratstank 13, der der PumpenklarspĆ¼lzone 4 beziehungsweise der FrischwasserklarspĆ¼lzone 5 zugeordnet ist, mit gespĆ¼ltem Feinfilter 16 leer bereitsteht. Dieses Stadium ist durch Bezugszeichen 32 kenntlich gemacht.With each - seen in the
Im folgenden Verfahrensschritt 33 wird der in Transportrichtung 8 gesehen letzte der Vorratstanks 13, so zum Beispiel der der PumpenklarspĆ¼lzone 4 oder der FrischwasserklarspĆ¼lzone 5 zugeordnete Vorratstank 13, mit frischem Wasser befĆ¼llt. Dieses erfolgt Ć¼ber die FĆ¼lleinrichtung 21. Dieses Wasser kann vorgeheizt sein, so zum Beispiel dem bauseitigen Netz oder dem eingebauten Boiler der DurchlaufspĆ¼lmaschine entnommen sein; gegebenenfalls kann es mit Reinigungsmittel oder KlarspĆ¼lmittel angereichert sein.In the
GemĆ¤Ć Verfahrensschritt 34 wird nun die erneuerte ReinigungsflĆ¼ssigkeit, die sich in einer jeden der Reinigungszonen 2, 3, 4 und 5 beziehungsweise jedem dieser Vorratstanks 13 befindet, fĆ¼r eine bestimmte Zeitspanne, die zum Beispiel zwischen 60 s and 120 s betragen kann, durch eine eingebaute Pumpe 14 umgewƤlzt. Dieses ist im Stadium 34 durch das aus dem VorspĆ¼lsystem 9 beziehungsweise aus den SpĆ¼lsystemen 10 und 11 austretende Reinigungsfluid 22 angedeutet. Schmutzreste, die sich in der jeweiligen Zone 2, 3, 4 und 5 befinden, werden mittels der vorhandenen SpĆ¼lsysteme 9, 10 und 11 sowie DĆ¼sen von allen InnenflƤchen (z.B. des Vorratstanks 13 sowie der Innenseite der einen Zugang ermƶglichenden TĆ¼r) abgespĆ¼lt und im Feinfilter 16 gesammelt.According to method step 34, the renewed cleaning liquid, which is located in each of the
Nach diesem Grobreinigungsvorgang beginnt der Zyklus erneut. Die Vorratstanks 13 werden, wie obenstehend anhand der Verfahrensschritte 31 und 32 beschrieben, nacheinander entleert, gleichzeitig werden die einzelnen Feinfilter 16 der einzelnen Vorratstanks 13 gespĆ¼lt, und ein jeder der Vorratstanks 13 erhƤlt wieder eine FĆ¼llung mit Reinigungsfluid 22, das einen geringeren Verschmutzungsgrad aufweist, aus dem - in Transportrichtung 8 gesehen - nachfolgenden Vorratstank 13, vergleiche Verfahrensschritt 35. Der Vorratstank 13, der der PumpenklarspĆ¼lzone 4 beziehungsweise der FrischwasserklarspĆ¼lzone 5 zugeordnet ist, wird nicht mehr befĆ¼llt. Dessen Innenseiten sind durch das in Verfahrensschritt 33 zugefĆ¼hrte frische Wasser ausreichend gut gereinigt, so dass es keines weiteren Reinigungsschrittes mehr bedarf.After this rough cleaning process, the cycle begins again. The
In einem nachfolgenden Verfahrensschritt 36 wird das Reinigungsfluid 22 der Vorratstanks 13 der VorspĆ¼lzone 2 und der Hauptwaschzone 3 erneut, wie obenstehend beschrieben, umgewƤlzt und ausgespĆ¼lt. Danach erfolgt das Umpumpen des Reinigungsfluides 22 in einen Vorratstank 13 der in Transportrichtung 8 gesehen vorhergehenden Zone, mit der Abweichung, dass nun auch der Vorratstank 13 der Hauptwaschzone 3 gemĆ¤Ć Verfahrensschritt 37 nicht wiederbefĆ¼llt wird. Das Umpumpen wird so lange wiederholt, bis zuletzt nur noch der Vorratstank 13, der der VorspĆ¼lzone 2 zugeordnet ist, mit Reinigungsfluid 22 gefĆ¼llt ist. Dieses wird im Verfahrensschritt 38 abschlieĆend umgewƤlzt. Im Verfahrensschritt 39 wird der Vorratstank 13, der der VorspĆ¼lzone 2 zugeordnet ist, entleert, es erfolgt eine letztmalige RĆ¼ckspĆ¼lung des Feinfilters 16 und eine komplette Entleerung des Vorratstanks 13 der VorspĆ¼lzone 2.In a
Am Ende des vorstehend beschriebenen Verfahrensablaufes sind mit dem Einsatz einer FĆ¼llung des Vorratstanks 13, der der PumpenklarspĆ¼lzone 4 beziehungsweise der FrischwasserklarspĆ¼lzone 5 zugeordnet ist (ca. 301 Wasser) alle Vorratstanks 13 und alle Feinfilter 16 der DurchlaufspĆ¼lmaschine mehrmals mit jeweils immer saubererem Reinigungsfluid 22 beziehungsweise Frischwasser komplett gereinigt. Es verbleibt lediglich noch die Filtereinrichtung an den Entleervorrichtungen 18 aus den Vorratstanks 13 zu entnehmen und von Hand zu reinigen, so zum Beispiel auszuschĆ¼tten. Bei Bedarf kann der erste Verfahrensschritt 31 unter Anschluss der BefĆ¼llung des Vorratstanks 13 der PumpenklarspĆ¼lzone 4 beziehungsweise der FrischwasserklarspĆ¼lzone 5 mehrmals wiederholt werden, bevor die weiteren Schritte mit einer sukzessiven Entleerung sƤmtlicher Vorratstanks 13 der DurchlaufspĆ¼lmaschine folgen.At the end of the process sequence described above are with the use of a filling of the
Die Profilierung 25 wird an der Innenseite beispielsweise einer jeden der TĆ¼ren 24 angeordnet und kann zum Beispiel unter einem Winkel - wie in
- 11
- Einlaufenema
- 22
- VorspĆ¼lzonepre-wash zone
- 33
- HauptwaschzoneMain wash zone
- 44
- PumpenklarspĆ¼lzonepump-action
- 55
- FrischwasserklarspĆ¼lzoneclean-water
- 66
- Auslaufoutlet
- 77
- Transporteinrichtungtransport means
- 88th
- Transportrichtung/ArbeitsrichtungDirection of transport / working direction
- 99
- VorspĆ¼lsystemprewash
- 1010
- SpĆ¼lsystem HauptwaschzoneRinsing system main wash zone
- 1111
- SpĆ¼lsystem PumpenklarspĆ¼lungFlushing system pump flushing
- 1212
- SpĆ¼lsystem FrischwasserklarspĆ¼lungRinsing system Fresh water rinsing
- 1313
- Vorratstankstorage tank
- 1414
- UmwƤlzpumpecirculating pump
- 1515
- Grobsiebcoarse screen
- 1616
- Feinfilterfine filter
- 1717
-
Pumpe zum SpĆ¼len des Feinfilters 16Pump for rinsing the
fine filter 16 - 1818
- Entleervorrichtung$emptying $
- 1919
- Filter der EntleervorrichtungFilter the emptying device
- 2020
- Abwasserableitungwastewater discharge
- 2121
- FĆ¼lleinrichtung KlarspĆ¼lzoneFilling device rinse zone
- 2222
- Reinigungsfluidcleaning fluid
- 2323
- unabhƤngiger DĆ¼senkopfindependent nozzle head
- 2424
- TĆ¼rdoor
- 2525
- Profilierung an TĆ¼r-InnenseiteProfiling on the inside of the door
- 3030
- Ausgangssituationinitial situation
- 3131
- erster Schrittfirst step
- 3232
- zweiter Schrittsecond step
- 3333
- dritter SchrittThird step
- 3434
- vierter Schritt (UmwƤlzphase)fourth step (circulation phase)
- 3535
- fĆ¼nfter Schrittfifth step
- 3636
- sechster Schrittsixth step
- 3737
- siebter Schrittseventh step
- 3838
- achter Schritteighth step
- 3939
- letzter Schrittlast step
Claims (13)
- Method for the automated self-cleaning of a continuous dishwasher which has a plurality of storage tanks (13) and comprises at least one rinsing zone (2, 3), at least one clear rinsing zone (4, 5), a transport means (7) for conveying items to be cleaned, a fine filter with a back-rinsing means (16) on at least one of the storage tanks (13) and also at least one automatically acting emptying device (18) for each of the storage tanks (13), including the following method steps:a) storing cleaning fluid (22) in at least one of the storage tanks (13), and pumping off cleaning fluid having the highest degree of soiling from one of the storage tanks (13),b) pumping over cleaning fluid (22) to the emptied storage tank (13),c) refilling the previously emptied storage tank (13) with cleaning fluid according to method step b),d) circulating the cleaning fluid (22) in the respective storage tank (13) ande) renewed pumping-over, following method step d), of the used cleaning fluid (22) to a storage tank (13) positioned upstream viewed in the direction of transportation (8) of the items to be cleaned,f) carrying out method steps b), c), d) until the storage tank (13) immediately following an inlet (1) is cleaned andg) fine-filtering the respective contents to be pumped over of the storage tank (13) in a back-rinsable fine filter (16) during method step d),h) back-rinsing the fine filter (16) prior to method steps b) or e) and at the same time pumping over cleaning fluid (22) to one of the storage tanks (13), andi) successive emptying of all of the storage tanks (13) .
- Method according to Claim 1, including the following method steps:a. emptying the contents of the storage tank (13) associated with a pre-rinsing zone (2) into a waste water system,b. emptying the storage tank (13) of a main washing zone (3) into the storage tank (13) associated with a pre-rinsing zone (2),c. emptying all further storage tanks (13) into storage tanks (13) which each precede said storage tank,d. filling the last of the storage tanks (13), as viewed in the direction of transportation (8), with fresh water without or with the addition of a cleaning or clear rinsing agent,e. simultaneously, in all of the storage tanks (13), circulating the cleaning fluid (22) in each of the storage tanks (13) by means of circulating pumps (14) via rinsing systems (9, ,10, 11),f. renewed emptying of the storage tank (13) of the pre-rinsing zone (2) into the waste water system,g. renewed emptying of the storage tank (13) of the main washing zone (3) into the first storage tank (13) of the pre-rinsing zone (2),h. renewed emptying of all further storage tanks (13) in the same manner into storage tanks (13) which each precede said storage tank,i. keeping the last of the storage tanks (13), as viewed in the direction of transportation (8) of the items to be cleaned, empty,j. renewed simultaneous circulating of the cleaning fluid (22) in each of the storage tanks (13) by means of circulating pumps (14) via the respective rinsing system (9, 10, 11),k. repeating the foregoing cycles until all the storage tanks (13) are emptied.
- Method according to Claim 1 or 2, characterized in that, after method step d), the last of the storage tanks (13) - viewed in the direction of transportation (8) of the items to be cleaned - is filled with fresh water without or with the addition of a cleaning or clear rinsing agent.
- Method according to one of the preceding claims, characterized in that the cleaning fluid (22) from each of the storage tanks (13) is reused in the storage tank (13) preceding said storage tank, as viewed in the direction of transportation (8) of the items to be cleaned.
- Method according to one or more of the preceding claims, characterized in that the continuous dishwasher is completely emptied of cleaning fluid and fresh water after the end of the self-cleaning cycle.
- Continuous dishwasher for carrying out the method according to Claim 1, characterized in that associated rinsing systems (9, 10, 11) in the zones (2, 3, 4, 5) for the items to be cleaned have nozzles or nozzle heads, which substantially completely wet the inner faces of the respective zone (2, 3, 4, 5) with cleaning fluid (22), and fine filter means (16) which can be back-rinsed are accommodated within each at least one storage tank (13).
- Continuous dishwasher according to Claim 6, characterized in that nozzles or nozzle heads are respectively attached to the rinsing systems (9, 10, 11) in such a way that the nozzles or nozzle heads completely wet the inner faces of doors (24) with cleaning fluid (22), the doors allowing access to the zones (2, 3, 4, 5).
- Continuous dishwasher according to Claim 6, characterized in that nozzles or nozzle heads, which substantially completely wet the inner faces of the respective cleaning zone (2, 3, 4, 5) with cleaning fluid (22) independently of the rinsing systems (9, 10, 11, 12) installed there, are arranged on walls and/or on the floor and/or on ceilings of the individual zones (2, 3, 4, 5) .
- Continuous dishwasher according to Claim 7, characterized in that nozzles or nozzle heads, which substantially completely wet the inner faces of the doors with cleaning fluid (22), the doors allowing access to the individual zones (2, 3, 4, 5), independently of the rinsing systems (9, 10, 11, 12), are arranged on the walls and/or on the floor and/or on the ceilings of the individual zones (2, 3, 4, 5).
- Continuous dishwasher according to Claim 7, characterized in that the backs and/or inner sides of the doors allowing access to the zones (2, 3, 4, 5) are profiled in such a way that a liquid film accumulates on the faces of the backs and/or the doors and washes away detached dirt.
- Continuous dishwasher according to Claim 10, characterized in that the profiling of the backs and/or inner sides of the doors is designed in a herringbone-like manner.
- Continuous dishwasher according to Claim 6, characterized in that the nozzles or nozzle heads are supplied with cleaning fluid (22) by the circulating pump (14) associated with the respective zone (2, 3, 4 or 5) for internally cleaning the respective zone (2, 3, 4 or 5).
- Continuous dishwasher according to Claim 6, characterized in that the nozzles or nozzle heads are supplied with cleaning fluid (22) by a separate circulating pump (14), which is respectively associated with the respective zone (2, 3, 4 or 5), for automated internal cleaning.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008005876A DE102008005876B3 (en) | 2008-01-24 | 2008-01-24 | Method for self-cleaning a continuous dishwasher |
PCT/EP2008/008807 WO2009092404A1 (en) | 2008-01-24 | 2008-10-17 | Method for self-cleaning of a continuous dishwasher and corresponding dishwasher |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2252191A1 EP2252191A1 (en) | 2010-11-24 |
EP2252191B1 true EP2252191B1 (en) | 2013-01-23 |
Family
ID=40229935
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08871607A Active EP2252191B1 (en) | 2008-01-24 | 2008-10-17 | Method for self-cleaning of a continuous dishwasher and corresponding dishwasher |
Country Status (6)
Country | Link |
---|---|
US (1) | US8491723B2 (en) |
EP (1) | EP2252191B1 (en) |
CN (1) | CN101925322B (en) |
DE (1) | DE102008005876B3 (en) |
RU (1) | RU2434570C1 (en) |
WO (1) | WO2009092404A1 (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008005876B3 (en) * | 2008-01-24 | 2009-04-30 | Meiko Maschinenbau Gmbh & Co.Kg | Method for self-cleaning a continuous dishwasher |
ITMI20111324A1 (en) ā | 2011-07-15 | 2013-01-16 | Comenda Ali S P A | MULTISTAGE RINSING MODULE PERFECTED FOR TUNNEL DISHWASHER MACHINES AND TUNNEL DISHWASHER MACHINE EQUIPPED WITH THIS MODULE |
DE102011081246B4 (en) * | 2011-08-19 | 2014-02-06 | Premark Feg L.L.C. | Dishwasher and method for automatically cleaning a dishwasher |
ES2749669T3 (en) * | 2012-09-25 | 2020-03-23 | Dsm Ip Assets Bv | Urethane alkyd comprising strong acid groups |
US9440266B2 (en) * | 2012-11-30 | 2016-09-13 | Steris Inc. | Washer / disinfector having a water inlet diffuser |
CN104841662B (en) * | 2014-02-19 | 2017-04-05 | å®å®ēµč·Æęæč®¾å¤(ę·±å³)ęéå ¬åø | A kind of wet process equipment cleaning method and device |
DE102015203132B4 (en) | 2014-03-13 | 2021-03-25 | Illinois Tool Works Inc. | Dishwasher in the form of a commercial utensil or dishwasher designed as a program machine |
WO2016186993A1 (en) | 2015-05-15 | 2016-11-24 | National Pasteurized Eggs, Inc. | Shell egg pasteurizer with automated clean-in-place system |
DE102015111883A1 (en) * | 2015-07-22 | 2017-01-26 | Illinois Tool Works Inc. | Dishwasher in the form of a trained as a programmer commercial utensil or dishwasher |
DE102015111994B4 (en) | 2015-07-23 | 2023-12-14 | Illinois Tool Works Inc. | Dishwasher in the form of a commercial utensil or dishwasher designed as a program machine |
US10893790B2 (en) * | 2016-06-23 | 2021-01-19 | Illinois Tool Works Inc. | Warewasher with air assisted prescrapping |
IT201700075010A1 (en) * | 2017-07-04 | 2019-01-04 | Electrolux Professional Spa | METHOD OF OPERATION OF A MACHINE PROFESSIONAL TUNNEL DISHWASHER AND MACHINE PROFESSIONAL TUNNEL DISHWASHER IMPLEMENTING THIS METHOD |
DE102018214167A1 (en) * | 2018-08-22 | 2020-02-27 | Meiko Maschinenbau Gmbh & Co. Kg | Cleaning system and method for cleaning items to be cleaned |
US11019980B2 (en) | 2018-08-24 | 2021-06-01 | Illinois Tool Works Inc. | Conveyor dishwashing machine, and method for operating a conveyor dishwashing machine |
CN111227741A (en) * | 2018-11-29 | 2020-06-05 | å®ę³¢ę¹å¤ŖåØå ·ęéå ¬åø | Box structure of cleaning machine |
BR112021018444A2 (en) * | 2019-03-18 | 2021-11-30 | Di Lillo Michael | Dishwashing method and appliance |
CN112674675A (en) * | 2019-10-18 | 2021-04-20 | å®ę³¢ę¹å¤ŖåØå ·ęéå ¬åø | Self-cleaning method of cleaning machine |
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US4805649A (en) * | 1987-10-30 | 1989-02-21 | Perlick Corporation | Beverage glass washer |
DE4100164C1 (en) * | 1991-01-05 | 1992-04-30 | Deutsche Lufthansa Ag, 5000 Koeln, De | |
IT222678Z2 (en) * | 1991-07-09 | 1995-04-24 | Comenda Srl | DISHWASHER MACHINE WITH CAR WASHING DEVICE |
DE4208030A1 (en) * | 1992-03-13 | 1993-09-16 | Passavant Werke | METHOD FOR CLEANING DISHES IN MULTI-STAGE DISHWASHER |
DE29622761U1 (en) * | 1996-03-02 | 1997-07-24 | Finanziaria Ali S.P.A., Mailand/Milano | Cleaning machine in particular for dishes with built-in pipes for guiding the dishes or the basket guide or the transport device, which at the same time serve to supply cleaning solution for cleaning the interior of the treatment zones |
DE19644438C2 (en) * | 1996-10-25 | 1998-11-12 | Premark Feg L L C N D Ges D St | Continuous dishwashing device and method for cleaning crockery and / or tablet parts |
DE19836739A1 (en) * | 1998-08-13 | 2000-02-17 | Meiko Maschinenbau Gmbh & Co | dishwasher |
DE10357256B3 (en) * | 2003-12-08 | 2005-06-09 | Meiko Maschinenbau Gmbh & Co. Kg | Dishwasher for Kosher operation |
DE202005013348U1 (en) * | 2004-09-18 | 2005-11-03 | Premark Feg L.L.C., Wilmington | A commercial conveyor dish washing machine has a water recirculation system in which the sprayed cleaning water is returned and heated for reuse |
DE102005008987B3 (en) * | 2005-02-28 | 2006-06-01 | Meiko Maschinenbau Gmbh & Co.Kg | Multiple tank dishwasher with water return device which returns water from the dirty water chamber to the clean water chamber via a filter wall |
DE502005005404D1 (en) * | 2005-07-14 | 2008-10-30 | Meiko Maschinenbau Gmbh & Co | Process water treatment in multi tank cleaning machines |
DE102005039385A1 (en) * | 2005-08-20 | 2007-02-22 | Premark Feg L.L.C., Wilmington | Transport dishwasher |
DE102007009252A1 (en) * | 2007-02-22 | 2008-08-28 | Meiko Maschinenbau Gmbh & Co. Kg | Method for operating a continuous dishwashing machine |
DE102008005876B3 (en) * | 2008-01-24 | 2009-04-30 | Meiko Maschinenbau Gmbh & Co.Kg | Method for self-cleaning a continuous dishwasher |
-
2008
- 2008-01-24 DE DE102008005876A patent/DE102008005876B3/en not_active Expired - Fee Related
- 2008-10-17 EP EP08871607A patent/EP2252191B1/en active Active
- 2008-10-17 RU RU2010135356/12A patent/RU2434570C1/en active
- 2008-10-17 CN CN2008801254510A patent/CN101925322B/en active Active
- 2008-10-17 WO PCT/EP2008/008807 patent/WO2009092404A1/en active Application Filing
-
2010
- 2010-07-26 US US12/843,303 patent/US8491723B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US8491723B2 (en) | 2013-07-23 |
CN101925322B (en) | 2012-09-05 |
EP2252191A1 (en) | 2010-11-24 |
DE102008005876B3 (en) | 2009-04-30 |
CN101925322A (en) | 2010-12-22 |
WO2009092404A1 (en) | 2009-07-30 |
RU2434570C1 (en) | 2011-11-27 |
US20110017234A1 (en) | 2011-01-27 |
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