EP2247444A2 - Films plastifiés à base d'acétal de polyvinyle présentant une température de transition vitreuse accrue et un comportement au fluage amélioré - Google Patents
Films plastifiés à base d'acétal de polyvinyle présentant une température de transition vitreuse accrue et un comportement au fluage amélioréInfo
- Publication number
- EP2247444A2 EP2247444A2 EP08805056A EP08805056A EP2247444A2 EP 2247444 A2 EP2247444 A2 EP 2247444A2 EP 08805056 A EP08805056 A EP 08805056A EP 08805056 A EP08805056 A EP 08805056A EP 2247444 A2 EP2247444 A2 EP 2247444A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- viscosity
- polyvinyl acetal
- plasticizer
- photovoltaic module
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 title claims abstract description 84
- 229920002554 vinyl polymer Polymers 0.000 title claims abstract description 83
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 230000009477 glass transition Effects 0.000 title description 22
- 239000004014 plasticizer Substances 0.000 claims abstract description 33
- 239000000203 mixture Substances 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000004065 semiconductor Substances 0.000 claims description 19
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 15
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 15
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 claims description 4
- SAOKZLXYCUGLFA-UHFFFAOYSA-N bis(2-ethylhexyl) adipate Chemical compound CCCCC(CC)COC(=O)CCCCC(=O)OCC(CC)CCCC SAOKZLXYCUGLFA-UHFFFAOYSA-N 0.000 claims description 4
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 4
- OJXOOFXUHZAXLO-UHFFFAOYSA-M magnesium;1-bromo-3-methanidylbenzene;bromide Chemical compound [Mg+2].[Br-].[CH2-]C1=CC=CC(Br)=C1 OJXOOFXUHZAXLO-UHFFFAOYSA-M 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 229910021645 metal ion Inorganic materials 0.000 claims description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 claims description 2
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229940116351 sebacate Drugs 0.000 claims description 2
- 239000010408 film Substances 0.000 description 54
- 239000010410 layer Substances 0.000 description 18
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 238000006359 acetalization reaction Methods 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000007740 vapor deposition Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- 239000002313 adhesive film Substances 0.000 description 3
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000011118 polyvinyl acetate Substances 0.000 description 3
- 229920002689 polyvinyl acetate Polymers 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- HHLFWLYXYJOTON-UHFFFAOYSA-N glyoxylic acid Chemical compound OC(=O)C=O HHLFWLYXYJOTON-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 2
- WTTWSMJHJFNCQB-UHFFFAOYSA-N 2-(dibenzylamino)ethanol Chemical compound C=1C=CC=CC=1CN(CCO)CC1=CC=CC=C1 WTTWSMJHJFNCQB-UHFFFAOYSA-N 0.000 description 1
- GCDUWJFWXVRGSM-UHFFFAOYSA-N 2-[2-(2-heptanoyloxyethoxy)ethoxy]ethyl heptanoate Chemical compound CCCCCCC(=O)OCCOCCOCCOC(=O)CCCCCC GCDUWJFWXVRGSM-UHFFFAOYSA-N 0.000 description 1
- SSKNCQWPZQCABD-UHFFFAOYSA-N 2-[2-[2-(2-heptanoyloxyethoxy)ethoxy]ethoxy]ethyl heptanoate Chemical compound CCCCCCC(=O)OCCOCCOCCOCCOC(=O)CCCCCC SSKNCQWPZQCABD-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920001744 Polyaldehyde Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- -1 alkaline earth metal salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000000181 anti-adherent effect Effects 0.000 description 1
- 239000003911 antiadherent Substances 0.000 description 1
- 238000001479 atomic absorption spectroscopy Methods 0.000 description 1
- HORIEOQXBKUKGQ-UHFFFAOYSA-N bis(7-methyloctyl) cyclohexane-1,2-dicarboxylate Chemical compound CC(C)CCCCCCOC(=O)C1CCCCC1C(=O)OCCCCCCC(C)C HORIEOQXBKUKGQ-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 239000004806 diisononylester Substances 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 1
- 235000011285 magnesium acetate Nutrition 0.000 description 1
- 239000011654 magnesium acetate Substances 0.000 description 1
- 229940069446 magnesium acetate Drugs 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10605—Type of plasticiser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10688—Adjustment of the adherence to the glass layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- Plasticizer-containing films based on polyvinyl acetal with increased glass transition temperature and improved flow behavior
- the invention relates to the production of photovoltaic modules using plasticized films based on polyvinyl acetal with increased glass transition temperature and improved flow behavior.
- Photovoltaic modules consist of a photosensitive semiconductor layer, which is provided to protect against external influences with a transparent cover.
- a photosensitive semiconductor layer monocrystalline solar cells or polycrystalline, thin semiconductor layers can be used on a support.
- Thin-film solar modules consist of a photosensitive semiconductor layer coated on a mostly transparent plate, e.g. by vapor deposition, vapor deposition, sputtering or wet deposition is applied.
- Both systems are typically sandwiched between a pane of glass and a rigid, rear cover plate, e.g. laminated from glass or plastics using a transparent adhesive.
- the transparent adhesive must completely enclose the photosensitive semiconductor layer and its electrical connection lines, UV-stable and
- Moisture-resistant and be completely free of bubbles after the lamination process are frequently used, as disclosed, for example, in DE 41 22 721 C1 or DE 41 28 766 A1. These adhesive systems can be set in the uncured state so low viscosity that they surround the solar cell units bubble-free. After adding a hardener or crosslinking agent, a mechanically resistant adhesive layer is obtained.
- a disadvantage of these adhesive systems is that the hardening process often releases aggressive substances, such as acids, which can destroy the photosensitive semiconductor layers, in particular thin-film modules.
- some casting resins tend after some years to blistering or delamination by UV radiation.
- thermosetting adhesive systems are the use of plasticized films based on polyvinyl acetals, such as the polyvinyl butyral (PVB) known from the manufacture of laminated glass.
- PVB polyvinyl butyral
- PVB films Processes for the production of solar modules by means of PVB films are, for. Example by DE 40 26 165 C2, DE 42 278 60 Al, DE 29 237 70 C2, DE 35 38 986 C2 or US 4,321,418.
- the use of PVB films in solar modules as laminated safety glazings is disclosed, for example, in DE 20 302 045 U1, EP 1617487 A1, and DE 35 389 86 C2.
- these documents contain no information about the mechanical, chemical and electrical properties of the PVB films used.
- the electrical properties of the adhesive films are becoming increasingly important as the performance of the photosensitive semiconductor layers and the global spread of solar modules increases.
- Photovoltaic modules are subjected to a variety of tests according to CEI 61215 (damp heat test, wet leakage current test) in order to reduce the leakage currents of the modules.
- the adhesive films must have an extremely high specific resistance.
- suitable adhesive films with high resistivity also have an increased glass transition temperature Tg. Without being bound by the theory, this is attributed to decreased ion mobility in a glassy or highly viscous environment.
- the glass transition temperature Tg of plasticized films based on polyvinyl acetal is determined to a large extent by the proportion and polarity of the plasticizer used. Thus, the specific resistance of the film can be easily adjusted by reducing the plasticizer content.
- plasticizer-containing films based on polyvinyl acetal having an elevated glass transition temperature Tg have a fluidity sufficient for processing in composite glazings or photovoltaic modules if mixtures of low-viscosity and high-viscosity polyvinyl acetals are used for their preparation.
- the present invention therefore relates to photovoltaic modules comprising a laminate of a) a transparent front cover b) one or more photosensitive semiconductor layers c) at least one plasticizer-containing polyvinyl acetal-based film and d) a back cover wherein the plasticized polyvinyl acetal-based films c) a plasticizer content of at most 26% by weight and a mixture of at least one high-viscosity polyvinyl acetal having a viscosity of 40-300 mPas and at least one low-viscosity polyvinyl acetal having a viscosity of 5,500 mPas.
- the invention further provides plasticized films comprising polyvinyl acetal, the films having a plasticizer content of at most 26% by weight and a mixture of at least one high-viscosity polyvinyl acetal having a viscosity of 40-300 mPas and at least one low-viscosity polyvinyl acetal having a viscosity of 5-500 mPas.
- the films used according to the invention have a specific humidity at an ambient humidity of 85% RH at 23 ° C.
- the glass transition temperature Tg of the films of the invention or used according to the invention is preferably at least 20 0 C, 22 0 C, 24 0 C, 26 0 C, 27 0 C, 30 0 C or 35 ° C.
- the maximum limit for the glass transition temperature Tg 40 0 C can be specified.
- the reduced flowability of the films usually associated with the increase in the glass transition temperature Tg can be adjusted to a suitable value by blending high and low viscosity polyvinyl acetals according to the invention. This is easily possible for the person skilled in the art through orientation experiments.
- the flowability or viscosity of the film mixtures also depends on the type and amount of plasticizer used, only mixtures with the same plasticizer can be compared.
- a high proportion of high viscosity polyvinyl acetal can be balanced by a particularly low viscosity polyvinyl acetal to provide sufficient flowability to process the film.
- Glass transition temperature Tg of at least 20 ° C. therefore preferably have at least one mass melt flow rate (MFR) according to one or both equations I and II:
- the MFR is given in the unit g / 10min
- the specification of the Tg in 0 C and A and B have the unit g / 10 min.
- A preferably has a value of at least 0.52, particularly preferably at least 0.57, at least 0.62 and in particular at least 0.67.
- B preferably has a value of at least 23, particularly preferably at least 25 and in particular of at least 27.
- the measurement of the high-viscosity polyvinyl acetal is carried out in 5% by weight solution, that of the low-viscosity polyvinyl acetal in 10% by weight solution.
- the viscosity of the high-viscosity polyvinyl acetal is above that of the low-viscosity polyvinyl acetal, so that according to the invention different polyvinyl acetals have to be used.
- the high-viscosity polyvinyl acetal preferably has a viscosity of 40-200 mPas, in particular 50-100 mPas; the low-viscosity polyvinyl acetal independently of this preferably has a viscosity of 10 to 400 mPas, particularly preferably 10 to 300 mPas or 10 to 200 mPas and in particular 10 to 100 mPas.
- the mixtures used according to the invention preferably comprise at least one high-viscosity polyvinyl acetal having a viscosity of 50-100 mPas and at least one low-viscosity polyvinyl acetal having a viscosity of 10-100 mPas (measurements carried out as described above).
- the high-viscosity polyvinyl acetal and the low-viscosity polyvinyl acetal can be used in a weight ratio of 1: 1 to 19: 1, preferably 2: 1 to 9: 1 and more preferably 2: 1 to 4: 1.
- the plasticized polyvinyl acetal based films preferably contain uncrosslinked polyvinyl butyral (PVB) obtained by acetalization of polyvinyl alcohol with butyraldehyde.
- PVB polyvinyl butyral
- crosslinked polyvinyl acetals in particular crosslinked! Polyvinyl butyral (PVB) is also possible.
- Suitable crosslinked polyvinyl acetals are e.g. in EP 1527107 B1 and WO
- terpolymers of hydrolyzed vinyl acetate / ethylene copolymers can also be used as the polyvinyl alcohol. These compounds are usually hydrolyzed to more than 98% and contain 1 to 10 wt. Based on ethylene units (for example, type "Exceval” Kuraray Europe GmbH).
- mixtures of high-viscosity and low-viscosity polyvinyl acetals used according to the invention can be prepared by appropriate mixing of the polyvinyl acetals as solids.
- the polyvinyl alcohol from which the highly viscous polyvinyl acetal is to be prepared preferably has a viscosity of 20-110 mPas, in particular 24-34 mPas, measured in accordance with DIN 53015 as a 4% solution in water at 20.degree .
- the polyvinyl alcohol from which the low-viscosity polyvinyl acetal is to be prepared preferably has a viscosity of from 2 to 15 mPas, in particular from 3 to 11 mPas, measured in accordance with DIN 53015 as a 4% solution in water at 20 ° C.
- polyvinyl acetals also contain units resulting from vinyl acetate and vinyl alcohol.
- the high-viscosity and / or low-viscosity polyvinyl acetals used according to the invention preferably each have the same or different polyvinyl alcohol content of 10 -
- the polyvinyl acetate content of the high and low viscosity polyvinyl acetals is in each case preferably less than 5% by weight, preferably less than 3% by weight and in particular less than 2% by weight. From the polyvinyl alcohol content and the residual acetate content, the degree of acetalization can be determined by calculation.
- the highly viscous and the low-viscosity polyvinyl acetal particularly preferably have the same polyvinyl alcohol content and optionally also the same residual acetate content and degree of acetalization.
- the inventively required high specific resistance of the films is also changed by the type and / or amount of the plasticizer used.
- the films have a plasticizer content of not more than 26% by weight, more preferably not more than 24% by weight and in particular not more than 22% by weight, with a plasticizer content of 15% by weight not being exceeded for reasons of processability of the film.
- Inventive films or photovoltaic modules may contain one or more plasticizers.
- plasticizers whose polarity, expressed by the formula: 100 ⁇ O / (C + H) is less than or equal to 9.4, where O, C and H are the number of oxygen, carbon and hydrogen atoms in the respective molecule.
- the following table shows plasticizers which can be used according to the invention and their polarity values according to the formula 100 ⁇ O / (C + H).
- adhesion of Polyvinylacetalfolien to glass is usually by the addition of adhesion regulators such.
- adhesion regulators such as set forth in WO 03/033583
- polyvinyl acetals from the manufacturing process often contain alkali and / or alkaline earth salts of inorganic acids, e.g. Sodium chloride.
- plasticized polyvinyl acetal based films at less than 50 ppm, more preferably at less than 30 ppm, and most preferably at less than 20 ppm metal ions, is desirable. This can be accomplished by appropriate washing of the polyvinyl acetal and by the use of particularly effective anti-adherents such as the magnesium, calcium and / or zinc salts of organic acids (e.g., acetates) known to those skilled in the art.
- particularly effective anti-adherents such as the magnesium, calcium and / or zinc salts of organic acids (e.g., acetates) known to those skilled in the art.
- the plasticizer-containing films based on polyvinyl acetal preferably contain 0.001 to 5% by weight of pyrogenic SiO 2 .
- the photosensitive semiconductor layers are applied to the cover d) (for example by vapor deposition, vapor deposition, sputtering or wet deposition) and bonded by a film c) to the transparent front cover a).
- the photosensitive semiconductor layers are applied to the transparent front cover a) and glued to the rear cover d) by the film c).
- the photosensitive semiconductor layers can be embedded between two films c) and thus bonded to the covers a) and d).
- the thickness of the plasticized polyvinyl acetal based films is usually 0.38, 0.51, 0.76, 1.14, 1.52 or 2.28 mm.
- the transparent front cover a) is usually made of glass or PMMA.
- the back cover d) (so-called backsheet) of the photovoltaic module according to the invention can consist of glass, plastic or metal or their composites, wherein at least one of the carriers can be transparent. It is also possible to use one or both covers as composite glazing (ie as a laminate of at least two panes of glass and a PVB sheet) or as insulating glazing with a gas gap. Of course, the combination of these measures is possible.
- the photosensitive semiconductor layers used in the modules need not have any special properties. Mono-, polycrystalline or amorphous systems can be used.
- the photosensitive semiconductor layer is applied directly to a carrier.
- An encapsulation is not possible here. Therefore, the laminated body of a carrier (the back cover) with the photosensitive semiconductor layer and the transparent front cover is collapsed by at least one interposed plasticized polyvinyl acetal based film of the present invention and adhered thereto at an elevated temperature.
- the photosensitive semiconductor layer can be applied to the transparent front cover as a carrier and adhesively bonded by at least one interposed plasticized polyvinyl acetal based film according to the invention.
- vacuum laminators are used to produce the photovoltaic modules according to the invention. These consist of a heatable and evacuable chamber in which laminated glazings laminated within 30 - 60 minutes can be. Reduced pressures of 0.01 to 300 mbar and temperatures of 100 to 200 0 C, in particular 130 - 160 0 C have proven in practice.
- a laminated as described above laminated body between at least one pair of rollers at a temperature of 60 to 150 0 C are pressed into a module according to the invention.
- Systems of this type are known for the production of laminated glazing and usually have at least one heating tunnel before or after the first press shop in systems with two pressing plants.
- Another object of the invention is the use of plasticizer-containing, based on a mixture of a high-viscosity polyvinyl acetal and a low-viscosity polyvinyl acetal films having a plasticizer content of up to 26 wt.% For the production of photovoltaic modules.
- Plasticizer-containing films according to the invention containing polyvinyl acetal, with a plasticizer content of not more than 26
- Polyvinyl acetal having a viscosity of 40 to 300 mPas and at least one low-viscosity polyvinyl acetal having a
- Viscosity of 5 - 500 mPas can be used for the production of laminated glazings such as windshields or window surfaces of buildings, facade component, roof surfaces,
- Parapet element or used as part of window surfaces.
- Inventive photovoltaic modules can be used as a facade component, roofs, conservatory cover, soundproof wall, balcony or parapet or as part of windows. Measuring methods:
- the determination of the glass transition temperature of the film is effected by means of differential scanning calorimetry (DSC) according to DIN 53765 using a heating rate of 10K / min in the temperature interval -50 0 C - 150 0 C. It is a first heating ramp, followed by a cooling ramp, followed by a second Heating ramp driven.
- the position of the glass transition temperature is determined on the measurement curve of the second heating ramp according to DIN 51007.
- the DIN mid-point (Tg DIN) is defined as the intersection of a horizontal line at half-step height with the measured curve.
- the step height is defined by the vertical distance of the two points of intersection of the central tangent with the baseline of the trace before and after glass transition.
- melt index mass flow: MFR
- ISO 1133 mass flow: MFR
- MFR value is given at 100 ° C. and 140 ° C. with the 2 mm nozzle at a weight load of 21.6 kg in grams per 10 minutes (g / 10 min).
- the measurement of the volume resistivity of the film is carried out in accordance with DIN IEC 60093 at a defined temperature and ambient humidity (23 0 C and 85% RH) after the film was conditioned at these conditions at least 24 hours.
- a plate electrode type 302 132 from Fetronic GmbH and an ohmmeter ISO-Digi 5 kV from Amprobe were used.
- the test voltage was 2.5kV, the waiting time after application of the test voltage up to the data acquisition 60 sec.
- the polyvinyl alcohol and polyvinyl alcohol acetate content of the polyvinyl acetals was determined according to ASTM D 1396-92.
- the analysis of the metal ion content was carried out by atomic absorption spectroscopy (AAS).
- the water or moisture content of the films is determined by the Karl Fischer method. To simulate the Auffeuchtever- retention under humid conditions, the film is previously stored for 24 h at 23 0 C and 85% RH. The method can be carried out both on the unlaminated film and on a laminated photovoltaic module as a function of the distance to the edge of the film
- DBEEA di-2-butoxyethoxyethyl adipate 3G8 triethylene glycol bis-2-ethylhexanoate
- PVBl Highly viscous polyvinyl butyral with viscosity 60-90 mPas (5% solution); Polyvinyl alcohol content: 20.3% by weight;
- PVB2 Low viscosity polyvinyl butyral with viscosity 60 - 90 mPas (10% solution), commercial product Mowital B45Hder
- the viscosities were measured according to DIN53015 than 5 or 10% solution in ethanol (containing 5% water) at 20 0 C.
- Ex.4 shows that both the glass transition temperature and the flowability can be increased by the mixtures of high-viscosity and low-viscosity polyvinyl acetals used according to the invention.
Landscapes
- Chemical & Material Sciences (AREA)
- Electromagnetism (AREA)
- Medicinal Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Joining Of Glass To Other Materials (AREA)
- Laminated Bodies (AREA)
- Photovoltaic Devices (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
L'invention concerne des films plastifiés à base d'acétal de polyvinyle qui présentent une teneur en plastifiant inférieure ou égale à 26 % en poids et comprennent un mélange composé d'au moins un acétal de polyvinyle très visqueux présentant une viscosité comprise entre 40 et 300 mPas et d'au moins un acétal de polyvinyle peu visqueux présentant une viscosité comprise entre 5 et 500 mPas. Les films présentant cette composition peuvent être utilisés pour produire des modules photovoltaïques.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007000817A DE102007000817A1 (de) | 2007-10-05 | 2007-10-05 | Weichmacherhaltige Folien auf Basis von Polyvinylacetal mit erhöhter Glasübergangstemperatur und verbessertem Fließverhalten |
PCT/EP2008/063304 WO2009047222A2 (fr) | 2007-10-05 | 2008-10-06 | Films plastifiés à base d'acétal de polyvinyle présentant une température de transition vitreuse accrue et un comportement au fluage amélioré |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2247444A2 true EP2247444A2 (fr) | 2010-11-10 |
Family
ID=40090366
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08805056A Withdrawn EP2247444A2 (fr) | 2007-10-05 | 2008-10-06 | Films plastifiés à base d'acétal de polyvinyle présentant une température de transition vitreuse accrue et un comportement au fluage amélioré |
Country Status (7)
Country | Link |
---|---|
US (1) | US20100206374A1 (fr) |
EP (1) | EP2247444A2 (fr) |
JP (1) | JP2010541269A (fr) |
CN (1) | CN101932440A (fr) |
DE (1) | DE102007000817A1 (fr) |
TW (1) | TW200936662A (fr) |
WO (1) | WO2009047222A2 (fr) |
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DE102008042218A1 (de) | 2008-04-30 | 2009-11-05 | Kuraray Europe Gmbh | Photovoltaikmodule enthaltend plastifizierte Zwischenschicht-Folien mit niedriger Glasübergangstemperatur |
DE102008001502A1 (de) * | 2008-04-30 | 2009-11-05 | Kuraray Europe Gmbh | Photovoltaikmodule mit Kieselsäure-haltigen plastifizierten Zwischenschicht-Folien |
DE102008001512A1 (de) * | 2008-04-30 | 2009-11-05 | Kuraray Europe Gmbh | Dünnschicht-Solarmodul als Verbundsicherheitsglas |
DE102008001507A1 (de) * | 2008-04-30 | 2009-11-05 | Kuraray Europe Gmbh | Photovoltaikmodule enthaltend plastifizierte Zwischenschicht-Folien mit hohem Alkalititer |
DE102008001505A1 (de) * | 2008-04-30 | 2009-11-05 | Kuraray Europe Gmbh | Photovoltaikmodule enthaltend plastifizierte Zwischenschicht-Folien mit niedrigem Polyvinylacetatgehalt |
DE102008001654A1 (de) * | 2008-05-08 | 2009-11-12 | Kuraray Europe Gmbh | Photovoltaikmodule enthaltend plastifizierte Zwischenschicht-Folien mit hohem Durchgangswiderstand und guter Penetrationsfestigkeit |
EP2259334A1 (fr) * | 2009-06-05 | 2010-12-08 | Kuraray Europe GmbH | Module photovoltaïque doté de feuilles contenant du plastifiant et ayant un fluage faible |
EP2325001A1 (fr) * | 2009-11-11 | 2011-05-25 | Kuraray Europe GmbH | Vitrifications composites dotées de feuilles contenant du plastifiant et ayant un faible fluage |
EP2354716A1 (fr) * | 2010-02-03 | 2011-08-10 | Kuraray Europe GmbH | Miroir pour centrales solaires contenant des feuilles de polyvinylacétal contenant du plastifiant |
EP2554578B1 (fr) * | 2010-03-31 | 2018-11-21 | Kuraray Co., Ltd. | Film d'acétal polyvinylique et ses utilisations |
EP3056340A1 (fr) * | 2010-07-16 | 2016-08-17 | Sekisui Chemical Co., Ltd. | Film intermédiaire pour verre feuilleté et verre feuilleté |
JP5728268B2 (ja) * | 2011-03-30 | 2015-06-03 | 太平化学製品株式会社 | 自己修復性高分子材料及びその製造方法、並びに自己修復性高分子フィルム |
BR112016021517B1 (pt) * | 2014-03-28 | 2021-08-03 | Sekisui Chemical Co., Ltd | Película intermediária para vidro laminado, e vidro laminado |
US9849654B2 (en) * | 2014-10-29 | 2017-12-26 | Solutia Inc. | Polymer interlayers comprising a compatibilizer |
US9840617B2 (en) | 2014-12-08 | 2017-12-12 | Solutia Inc. | Blends of poly(vinyl acetal) resins for compositions, layers, and interlayers having enhanced optical properties |
US10005899B2 (en) | 2014-12-08 | 2018-06-26 | Solutia Inc. | Blends of poly(vinyl acetal) resins for compositions, layers, and interlayers having enhanced optical properties |
US9472531B2 (en) * | 2015-02-06 | 2016-10-18 | Semigear, Inc. | Device packaging facility and method, and device processing apparatus utilizing phthalate |
KR102332410B1 (ko) * | 2016-04-08 | 2021-11-30 | 쿠라라이 유럽 게엠베하 | 감소된 유동성을 갖는 가소화 폴리비닐 아세탈 층을 포함하는 다층 필름 |
KR20190128080A (ko) * | 2017-03-27 | 2019-11-14 | 주식회사 쿠라레 | 접합 유리용 폴리비닐 아세탈 수지 필름 |
CN110494404B (zh) * | 2017-03-27 | 2022-05-31 | 可乐丽欧洲有限责任公司 | 夹层玻璃用的聚乙烯醇缩醛树脂薄膜 |
US10899059B2 (en) | 2017-05-12 | 2021-01-26 | Kuraray Europe Gmbh | Method for producing films based on plasticized polyvinyl acetal having a predefined viscosity |
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2007
- 2007-10-05 DE DE102007000817A patent/DE102007000817A1/de not_active Withdrawn
-
2008
- 2008-10-03 TW TW097138009A patent/TW200936662A/zh unknown
- 2008-10-06 US US12/680,140 patent/US20100206374A1/en not_active Abandoned
- 2008-10-06 JP JP2010527469A patent/JP2010541269A/ja active Pending
- 2008-10-06 EP EP08805056A patent/EP2247444A2/fr not_active Withdrawn
- 2008-10-06 CN CN2008801097863A patent/CN101932440A/zh active Pending
- 2008-10-06 WO PCT/EP2008/063304 patent/WO2009047222A2/fr active Application Filing
Non-Patent Citations (1)
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See references of WO2009047222A2 * |
Also Published As
Publication number | Publication date |
---|---|
TW200936662A (en) | 2009-09-01 |
DE102007000817A1 (de) | 2009-04-09 |
US20100206374A1 (en) | 2010-08-19 |
CN101932440A (zh) | 2010-12-29 |
WO2009047222A2 (fr) | 2009-04-16 |
WO2009047222A3 (fr) | 2010-05-20 |
JP2010541269A (ja) | 2010-12-24 |
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