EP2233621A1 - Knitted fabric and method for manufacturing same - Google Patents

Knitted fabric and method for manufacturing same Download PDF

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Publication number
EP2233621A1
EP2233621A1 EP10003254A EP10003254A EP2233621A1 EP 2233621 A1 EP2233621 A1 EP 2233621A1 EP 10003254 A EP10003254 A EP 10003254A EP 10003254 A EP10003254 A EP 10003254A EP 2233621 A1 EP2233621 A1 EP 2233621A1
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EP
European Patent Office
Prior art keywords
knitted
knitted fabric
spacer structure
shape
fabric according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP10003254A
Other languages
German (de)
French (fr)
Inventor
Thomas Braumann
Marko Stephan
Franz Stollberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobleder Strickmode & Co GmbH
Original Assignee
Kobleder Strickmode & Co GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobleder Strickmode & Co GmbH filed Critical Kobleder Strickmode & Co GmbH
Publication of EP2233621A1 publication Critical patent/EP2233621A1/en
Withdrawn legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/28—Shock absorbing
    • A41D31/285—Shock absorbing using layered materials
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005—Processes
    • H01L33/0093—Wafer bonding; Removal of the growth substrate
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/36—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
    • H01L33/38—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape
    • H01L33/382—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape the electrode extending partially in or entirely through the semiconductor body
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/36—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
    • H01L33/38—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape
    • H01L33/387—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes with a particular shape with a plurality of electrode regions in direct contact with the semiconductor body and being electrically interconnected by another electrode layer
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52—Encapsulations
    • H01L33/56—Materials, e.g. epoxy or silicone resin
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/02—Cross-sectional features
    • D10B2403/022—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics
    • D10B2403/0222—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics with at least one baggy or puckered ply
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008—Processes
    • H01L2933/0016—Processes relating to electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/36—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
    • H01L33/40—Materials therefor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/44—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
    • H01L33/46—Reflective coating, e.g. dielectric Bragg reflector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50—Wavelength conversion elements
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64—Heat extraction or cooling elements
    • H01L33/641—Heat extraction or cooling elements characterized by the materials
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64—Heat extraction or cooling elements
    • H01L33/642—Heat extraction or cooling elements characterized by the shape

Definitions

  • the invention relates to a knitted fabric and a method for producing a knitted fabric.
  • stiffening or stiffening usually plastic parts in the form of foams, injection molded parts or extruded parts are used as a filler in the clothing sector. These fillers are placed in pockets, for example. They can also be sewn or applied, for example in the form of rubbers on a garment. The applications range from simple shirt collar stiffening to back protectors in various sportswear. Also elbow or shin guards have such stiffeners.
  • the object of the present invention is to provide a knit fabric which is stiffened or stiffened in a defined manner in an effective manner and, in the case of a garment, at the same time offering improved comfort, offers increased protection or increased absorption capacity against impact and impact.
  • a knitted fabric wherein the fabric has a formally knitted spacer structure (spacer knit fabric) in at least one area.
  • the technical realization of the spacer structure is preferably based on the dimensionally accurate 3D spacer knitting, whereby a spacer structure is created by combining multi-surface knitted fabrics and pile thread systems between these surfaces.
  • the advantage of such a construction lies among other things in the wearing comfort, the breathability and the moisture transport.
  • such a spacer fabric can be easily designed visually. Besides, it can be easily cleaned. Under appropriate knitting is understood that a predetermined three-dimensional shape is produced by knitting, so no post-processing for shaping the knitted fabric is necessary.
  • the knitted fabric may be a garment, a garment part, a seat, a seat part, a furniture part, lamps or generally a component.
  • the formally knitted spacer structure is part of a knitted surface and is seamlessly integrated into this or the remaining fabric.
  • disturbing seams are avoided, on the other accounts for additional operations for attaching the spacer knit to z.
  • a combination of elements, in particular garment parts, a Cutting and packaging can be omitted. Steps in the production of a garment are reduced.
  • a basic structure in particular a garment (part) is designed as a knitted fabric.
  • the spacer knit can be easily knitted into the basic structure, in particular the garment (part). This creates the possibility to produce a part, in particular a garment (part), as a complete article with integrated training or stiffening in one operation. It can be a complete article in one operation without waste and without additional confection required.
  • the shape knitted spacer structure has a predetermined or predetermined height, in particular in the range 0 - 5 cm.
  • the height can be used to adjust and adjust the protective function.
  • the fabric can be knitted flat. As a result, the entire knit can be produced in a predetermined shape or outline (unlike a knitted fabric wherever a tube is made).
  • the fabric in particular, when it is a garment (part) is made in its shape and shape in a desired body shape. This creates an optimal fit of the garment.
  • the compressive rigidity and / or height and / or contour of the dimensionally knitted spacing structure are determined by the thread material used and / or by knitting parameters is set.
  • the pressure stiffness can be suitably selected by selecting the thread material.
  • the spacer fabric if it is to be used for a shinguard, has a different compressive stiffness than when used in a shirt collar.
  • the fabric when used in sports articles, it may be advantageous if the formally knitted spacer structure has areas of different compressive stiffness.
  • a knitted bag for receiving a stiffener may be provided.
  • a filler can be inserted in a conventional manner to realize at this point a further protection.
  • the spacer structure can be combined in a particularly simple manner with such a filler when the spacer fabric is formed as a pocket.
  • predetermined kinks are incorporated in the fabric, in particular in the spacer structure.
  • predetermined kinks can be incorporated in knee protectors, so that the protector supports the movement of the knee joint and leads to no impairment.
  • a spacer structure can be used for clothes, parts of clothing or accessories.
  • the connection of the spacer structure with the rest of the fabric is preferably carried out not in succession, but in a single process. This guarantees maximum effectiveness in handling materials and greatly simplified production processes.
  • the spacer structure can only be used as a visual design agent. Additionally or alternatively, it can be used to increase comfort and protection, for example, as a seat pad cycling pants or as a collar. However, it is also possible to design spacer structures so that they exercise a safety function for joints, shoulders, arms, legs, hips or the like.
  • the spacer structures can thereby replace classic upholstery / protectors made of foam and at the same time bring other positive properties, such as durability, moisture transport, elasticity and missing seams.
  • the distance structures can be used in motor sports for protective clothing with protectors, complete lining for suits, vests or helmets.
  • football boots can be realized with integrated shin guards.
  • sports such as volleyball, polo or hockey knee protectors which are also considered in the context of the invention as a garment, can be realized.
  • Shirts, sweaters or polos can have a spacer structure in the collar and / or on the shoulder, so that when wearing a golf bag, a higher comfort arises.
  • the seat cushion can also be made as part of a garment with a spacer structure and subsequently incorporated into a cycling pants or integrated into an inner pants. Also underpants or inner pants for a conventional cycling pants with integrated spacing structure is conceivable.
  • dimensionally knitted spacer structures in final contoured surfaces which can have almost any desired definable contour and at the same time can have a definable height within the range of 0-5 cm and, moreover, are part of a knitted surface, which in turn is a definable Contour or a definable outline can have. Furthermore, it is possible to deform the entire knit construction by means of the programming from the surface to the third dimension, so that a Nachmodellieren or Nachdrapieren of bodies or volumes is possible.
  • the predetermined height in this context means the thickness of the knitted or knitted part, in particular of the garment or garment part, which is adjustable. The height can be predefined independently of other parameters in yarn selection and construction.
  • the spacer structure is created as a third dimension above the surface and can itself be executed as an art relief in different heights.
  • the scope of the invention also includes a method for producing a knitted fabric in which a spacer structure is knit in a form-fitting manner, at least in one area. Subsequent shaping of the spacer structure is therefore not necessary.
  • the inventive method it is possible with the inventive method to produce a flat-knit garment in parts with a defined contour.
  • the two knitting situations are connected by pile threads together and kept at the same time by this at a distance.
  • the spacer-knitted part is part of a flat piece of knitwear.
  • the preparation of the flat knitted piece and the spacer-knitted component run simultaneously.
  • the defined contour of the spacer-knitted component is created by programming and special handling of the thread materials.
  • the definition of the variable thicknesses (heights) is achieved by the programming and the special handling of the thread materials.
  • the defined contour of the knitted part (knitwear, garment) can be achieved by programming.
  • the formally knitted spacing structure is produced by knitting technical or programmiertechnische deformation of a knitted surface in a third dimension.
  • the area i. H. the planar knitted piece
  • have a predetermined contour in particular be knitted in a predetermined contour or in a predetermined outline.
  • FIG. 1 shows the upper half of a knitted fabric 10 formed as a polo shirt, which has a formed as a form knitted spacer structure 11 collar.
  • the spacer structure 11 is seamlessly connected to the remaining garment 12.
  • the remaining garment 12 is also knitted. Due to the spacer structure 11, the collar has a defined shape and is stabilized. Ironing the collar is not required here.
  • a knitted fabric 20 in the form of a jacket is shown, which has formally knitted spacer structures 21, 22 in the elbows and forearm regions and a shape-wise knitted spacer structure 23 as a back protector in the back region.
  • spacer structure 23 can be seen that defined kinks 24 are provided so as not to affect the mobility of the user. It can also be seen from the knitted fabric 20 that this has already been produced in the desired fit.
  • the areas 25 away from the spacer structures 21 to 23 are thinner, but also flat knit.
  • Fig. 3a shows a knitted fabric 30. It is a knitting technically deformed component in the way that a body or volume can be replicated.
  • a knitted (curved) surface 31 has a defined contour or a defined outline. The surface 31 is not cut to size, but made by (flat) knitting in this shape.
  • the spacer structure 32 has a defined contour and defined different heights. The spacer structure 32 is knit-formed as part of the surface 31. It can be seen that the entire fabric 30 has a three-dimensional shape made by knitting.
  • Fig. 3b shows the spacer structure 32 in sections. It comprises two knitting layers 33, 34, which are connected to pile threads 35 and are held by them at a distance.

Abstract

The knitted fabric (20) has knitted spacer structures (21-23) arranged in an area e.g. collar, elbow protector, shinbone protector and spine protector, where the structures are formed according to a shape of a body. The structures are a part of a knitted surface and seamlessly integrated into the knitted surface. The structures have a preset height, and compressive rigidity and/or height and/or contour of the structures are adjusted by thread materials and/or a knitting technical parameter. The structures have areas (25) with different rigidities, and a knitted pocket retains reinforcements. An independent claim is also included for a method for producing a knitted fabric.

Description

Die Erfindung betrifft ein Gestrick sowie ein Verfahren zur Herstellung eines Gestricks.The invention relates to a knitted fabric and a method for producing a knitted fabric.

Zur Versteifung bzw. Aussteifung werden im Bekleidungsbereich meist Kunststoffteile in Form von Schaumstoffen, Spritzgussteilen oder auch extrudierten Teilen als Füllstoff verwendet. Diese Füllstoffe werden beispielsweise in Taschen eingelegt. Sie können auch eingenäht werden oder zum Beispiel in Form von Gummierungen auf ein Kleidungsstück aufgebracht werden. Die Anwendungsbereiche reichen von der einfachen Hemdkragenversteifung bis hin zu Rückenprotektoren in diversen Sportbekleidungen. Auch Ellenbogen- oder Schienbeinschützer weisen derartige Aussteifungen auf.For stiffening or stiffening usually plastic parts in the form of foams, injection molded parts or extruded parts are used as a filler in the clothing sector. These fillers are placed in pockets, for example. They can also be sewn or applied, for example in the form of rubbers on a garment. The applications range from simple shirt collar stiffening to back protectors in various sportswear. Also elbow or shin guards have such stiffeners.

Aufgabe der vorliegenden Erfindung ist es, ein Gestrick bereitzustellen, welches in einem definierten Bereich auf wirksame Art und Weise ausgesteift bzw. versteift ist und im Falle eines Kleidungsstücks bei gleichzeitig verbessertem Tragekomfort einen erhöhten Schutz bzw. ein erhöhtes Absorptionsvermögen gegen Schlag und Stoß bietet.The object of the present invention is to provide a knit fabric which is stiffened or stiffened in a defined manner in an effective manner and, in the case of a garment, at the same time offering improved comfort, offers increased protection or increased absorption capacity against impact and impact.

Gelöst wird diese Aufgabe durch ein Gestrick, wobei das Gestrick in zumindest einem Bereich eine formgerecht gestrickte Abstandsstruktur (Abstandsgestrick) aufweist. Die technische Realisierung der Abstandsstruktur erfolgt vorzugsweise auf Basis des formgerechten 3D-Abstandsstrickens, wobei durch Kombination von mehrflächigen Gestricken und Polfadensystemen zwischen diesen Flächen eine Abstandsstruktur entsteht. Der Vorteil einer solchen Konstruktion liegt unter anderem im Tragekomfort, der Atmungsaktivität und dem Feuchtetransport. Weiterhin kann ein solches Abstandsgestrick einfach optisch gestaltet werden. Außerdem kann es einfach gereinigt werden. Unter formgerechtem Stricken wird verstanden, dass eine vorgegebene dreidimensionale Form mittels Stricken hergestellt wird, also keine Nachbearbeitung zur Formgebung des Gestricks notwendig ist.This problem is solved by a knitted fabric, wherein the fabric has a formally knitted spacer structure (spacer knit fabric) in at least one area. The technical realization of the spacer structure is preferably based on the dimensionally accurate 3D spacer knitting, whereby a spacer structure is created by combining multi-surface knitted fabrics and pile thread systems between these surfaces. The advantage of such a construction lies among other things in the wearing comfort, the breathability and the moisture transport. Furthermore, such a spacer fabric can be easily designed visually. Besides, it can be easily cleaned. Under appropriate knitting is understood that a predetermined three-dimensional shape is produced by knitting, so no post-processing for shaping the knitted fabric is necessary.

Bei dem Gestrick kann es sich um ein Kleidungsstück, ein Kleidungsstückteil, einen Sitz, ein Sitzteil, ein Möbelteil, Leuchten oder allgemein um ein Bauteil handeln.The knitted fabric may be a garment, a garment part, a seat, a seat part, a furniture part, lamps or generally a component.

Besonders bevorzugt ist es, wenn die formgerecht gestrickte Abstandsstruktur Teil einer gestrickten Fläche ist und nahtlos in diese bzw. das übrige Gestrick integriert ist. Dadurch werden zum einen störende Nähte vermieden, zum anderen entfallen zusätzliche Arbeitsgänge zum Befestigen des Abstandsgestricks an z. B. einem Kleidungsstück(-teil). Eine Verbindung von Elementen, insbesondere Kleidungsstückteilen, ein Schneiden und Konfektionieren kann entfallen. Arbeitsschritte bei der Herstellung eines Kleidungsstücks werden reduziert.It is particularly preferred if the formally knitted spacer structure is part of a knitted surface and is seamlessly integrated into this or the remaining fabric. As a result, on the one hand disturbing seams are avoided, on the other accounts for additional operations for attaching the spacer knit to z. B. a garment (part). A combination of elements, in particular garment parts, a Cutting and packaging can be omitted. Steps in the production of a garment are reduced.

Besonders vorteilhaft ist es in diesem Zusammenhang, wenn eine Grundstruktur, insbesondere ein Kleidungsstück(-teil), als Gestrick ausgebildet ist. Somit kann das Abstandsgestrick einfach in die Grundstruktur, insbesondere das Kleidungsstück(-teil), eingestrickt werden. Dadurch entsteht die Möglichkeit, ein Teil, insbesondere ein Kleidungsstück(-teil), als Komplettartikel mit integrierter Aus- bzw. Versteifung in einem Arbeitsgang herzustellen. Es kann ein Komplettartikel in einem Arbeitsgang ohne Abfall und ohne zusätzlichen Konfektionsaufwand hergestellt werden.It is particularly advantageous in this context if a basic structure, in particular a garment (part), is designed as a knitted fabric. Thus, the spacer knit can be easily knitted into the basic structure, in particular the garment (part). This creates the possibility to produce a part, in particular a garment (part), as a complete article with integrated training or stiffening in one operation. It can be a complete article in one operation without waste and without additional confection required.

Vorzugsweise weist die formgerecht gestrickte Abstandsstruktur eine vorgebbare bzw. vorgegebene Höhe, insbesondere im Bereich 0 - 5 cm auf. Somit kann über die Höhe die Schutzfunktion eingestellt und angepasst werden.Preferably, the shape knitted spacer structure has a predetermined or predetermined height, in particular in the range 0 - 5 cm. Thus, the height can be used to adjust and adjust the protective function.

Das Gestrick kann flachgestrickt sein. Dadurch kann das gesamte Gestrick in einer vorgegebenen Form bzw. einem vorgegebenen Umriss (= outline) hergestellt werden (anders als bei einem Rundgestrick, wo immer ein Schlauch entsteht).The fabric can be knitted flat. As a result, the entire knit can be produced in a predetermined shape or outline (unlike a knitted fabric wherever a tube is made).

Weitere Vorteile ergeben sich, wenn das Gestrick, insbesondere, wenn es sich um ein Kleidungsstück(-teil) handelt, in seiner Form und Gestalt in einer gewünschten Körperform hergestellt ist. Dadurch entsteht eine optimale Passform des Kleidungsstücks.Further advantages arise when the fabric, in particular, when it is a garment (part) is made in its shape and shape in a desired body shape. This creates an optimal fit of the garment.

Weitere Vorteile ergeben sich, wenn die Drucksteifigkeit und/oder Höhe und/oder Kontur der formgerecht gestrickten Abstandsstruktur durch das eingesetzte Fadenmaterial und/oder mittels stricktechnischer Parameter eingestellt ist. Je nach Anwendung kann durch Auswahl des Fadenmaterials die Drucksteifigkeit geeignet gewählt werden. Insbesondere ist es vorteilhaft, wenn das Abstandsgestrick, wenn es für einen Schienbeinschützer eingesetzt werden soll, eine andere Drucksteifigkeit aufweist als bei Einsatz in einem Hemdkragen.Further advantages are obtained when the compressive rigidity and / or height and / or contour of the dimensionally knitted spacing structure are determined by the thread material used and / or by knitting parameters is set. Depending on the application, the pressure stiffness can be suitably selected by selecting the thread material. In particular, it is advantageous if the spacer fabric, if it is to be used for a shinguard, has a different compressive stiffness than when used in a shirt collar.

Insbesondere wenn das Gestrick bei Sportartikeln zum Einsatz kommt, kann es vorteilhaft sein, wenn die formgerecht gestrickte Abstandsstruktur Bereiche unterschiedlicher Drucksteifigkeit aufweist.In particular, when the fabric is used in sports articles, it may be advantageous if the formally knitted spacer structure has areas of different compressive stiffness.

Gemäß einer Ausgestaltung der Erfindung kann eine gestrickte Tasche zur Aufnahme einer Versteifung vorgesehen sein. In eine solche Tasche kann in herkömmlicher Weise ein Füllstoff eingelegt werden, um an dieser Stelle einen weiteren Schutz zu realisieren.According to one embodiment of the invention, a knitted bag for receiving a stiffener may be provided. In such a bag, a filler can be inserted in a conventional manner to realize at this point a further protection.

Die Abstandsstruktur kann auf besonders einfache Art und Weise mit einem solchen Füllstoff kombiniert werden, wenn das Abstandsgestrick als Tasche ausgebildet ist.The spacer structure can be combined in a particularly simple manner with such a filler when the spacer fabric is formed as a pocket.

Gemäß einer besonders bevorzugten Ausführungsform kann vorgesehen sein, dass in das Gestrick, insbesondere in die Abstandsstruktur, Sollknickstellen eingearbeitet sind. Beispielsweise können solche Sollknickstellen in Knieprotektoren eingearbeitet werden, sodass der Protektor die Bewegung des Kniegelenks unterstützt und zu keiner Beeinträchtigung führt.According to a particularly preferred embodiment it can be provided that predetermined kinks are incorporated in the fabric, in particular in the spacer structure. For example, such predetermined kinks can be incorporated in knee protectors, so that the protector supports the movement of the knee joint and leads to no impairment.

Für das Gestrick können verschiedenste Fadenmaterialien zum Einsatz kommen. Insbesondere kann Fadenmaterial mit flammhemmenden Eigenschaften verwendet werden oder solches, welches den Feuchtetransport ermöglicht. Es können auch unterschiedliche Fadenmaterialien mit unterschiedlichen Funktionen kombiniert werden. Erfindungsgemäß kann eine Abstandsstruktur bei Kleidungsstücken, Teilen von Kleidungsstücken bzw. Accessoires verwendet werden. Die Verbindung der Abstandsstruktur mit dem restlichen Gestrick erfolgt dabei vorzugsweise nicht nacheinander, sondern in einem einzigen Prozess. Dies garantiert höchste Effektivität im Umgang mit Material und stark vereinfachte Fertigungsabläufe. Die Abstandsstruktur kann dabei lediglich als optischgestalterisches Mittel zum Einsatz kommen. Zusätzlich oder alternativ kann sie zur Erhöhung des Komforts und Schutzes eingesetzt werden, beispielsweise als Sitzpolster einer Radsporthose oder als Kragen. Es ist jedoch auch möglich, Abstandsstrukturen so zu gestalten, dass diese eine Sicherheitsfunktion für Gelenke, Schulter, Arme, Beine, Hüfte oder dergleichen ausüben. Die Abstandsstrukturen können dabei klassische Polster/Protektoren aus Schaumstoff ersetzen und gleichzeitig noch weitere positive Eigenschaften mit einbringen, wie Dauerhaftigkeit, Feuchtetransport, Elastizität und fehlende Nähte. Die Abstandsstrukturen können im Motorsport für Schutzbekleidung mit Protektoren, Komplettfutter für Anzüge, Westen oder Helme zum Einsatz kommen. Außerdem lassen sich Fußballstutzen mit integrierten Schienbeinschützern realisieren. Für Sportarten wie Volleyball, Polo oder Hockey können Knieprotektoren, die ebenfalls im Sinne der Erfindung als Kleidungsstück angesehen werden, realisiert werden. Hemden, Pullover oder Polos können eine Abstandsstruktur im Kragen und/oder auf der Schulter aufweisen, sodass beim Tragen einer Golftasche ein höherer Komfort entsteht.For the knit different thread materials can be used. In particular, thread material can be used with flame retardant properties or such, which allows the moisture transport. It can also be different thread materials be combined with different functions. According to the invention, a spacer structure can be used for clothes, parts of clothing or accessories. The connection of the spacer structure with the rest of the fabric is preferably carried out not in succession, but in a single process. This guarantees maximum effectiveness in handling materials and greatly simplified production processes. The spacer structure can only be used as a visual design agent. Additionally or alternatively, it can be used to increase comfort and protection, for example, as a seat pad cycling pants or as a collar. However, it is also possible to design spacer structures so that they exercise a safety function for joints, shoulders, arms, legs, hips or the like. The spacer structures can thereby replace classic upholstery / protectors made of foam and at the same time bring other positive properties, such as durability, moisture transport, elasticity and missing seams. The distance structures can be used in motor sports for protective clothing with protectors, complete lining for suits, vests or helmets. In addition, football boots can be realized with integrated shin guards. For sports such as volleyball, polo or hockey knee protectors, which are also considered in the context of the invention as a garment, can be realized. Shirts, sweaters or polos can have a spacer structure in the collar and / or on the shoulder, so that when wearing a golf bag, a higher comfort arises.

Für den Radsport ist es denkbar, komplette Radsporthosen mit als Abstandsstruktur integriertem Sitzpolster herzustellen. Das Sitzpolster kann jedoch auch als Teil eines Kleidungsstücks mit einer Abstandsstruktur hergestellt und nachträglich in eine Radsporthose eingebracht oder in eine Innenhose integriert werden. Auch eine Unterhose oder Innenhose für eine herkömmliche Radsporthose mit integrierter Abstandsstruktur ist denkbar.For cycling, it is conceivable to produce complete cycling pants with integrated as a spacer structure seat pad. However, the seat cushion can also be made as part of a garment with a spacer structure and subsequently incorporated into a cycling pants or integrated into an inner pants. Also underpants or inner pants for a conventional cycling pants with integrated spacing structure is conceivable.

Die Aufzählung an Kleidungsstücken oder Kleidungsstückteilen mit einer integrierten Abstandsstruktur ist in keiner Weise abschließend zu verstehen. Weitere Kleidungsstücke und Bauteile mit Abstandsstrukturen und andere Einsatzzwecke der Abstandsstrukturen sind ebenfalls denkbar.The list of garments or garment parts with an integrated spacing structure is by no means exhaustive. Other garments and components with spacer structures and other uses of the spacer structures are also conceivable.

Erfindungsgemäß ist demnach vorgesehen, formgerecht gestrickte Abstandsstrukturen in endkonturierten Flächen zu erzeugen, die annähernd jede beliebige, definierbare Kontur haben können und gleichzeitig eine definierbare Höhe im Rahmen von 0 - 5 cm aufweisen können und darüber hinaus Teil einer gestrickten Fläche sind, die wiederum eine definierbare Kontur bzw. einen definierbaren Umriss haben kann. Weiterhin ist es möglich, die gesamte Strickkonstruktion durch Mittel der Programmierung aus der Fläche in die dritte Dimension zu verformen, sodass ein Nachmodellieren bzw. Nachdrapieren von Körpern oder Volumen möglich ist. Die vorgegebene Höhe meint in diesem Zusammenhang die Dicke des Gestricks bzw. Gestrickteils, insbesondere des Kleidungsstücks bzw. Kleidungsstückteils, die einstellbar ist. Die Höhe lässt sich unabhängig von anderen Parametern bei der Garnauswahl und Konstruktion vordefinieren. Die Abstandsstruktur entsteht als dritte Dimension über der Fläche und kann selbst als Art Relief in verschiedenen Höhen ausgeführt werden.According to the invention, it is therefore provided to produce dimensionally knitted spacer structures in final contoured surfaces, which can have almost any desired definable contour and at the same time can have a definable height within the range of 0-5 cm and, moreover, are part of a knitted surface, which in turn is a definable Contour or a definable outline can have. Furthermore, it is possible to deform the entire knit construction by means of the programming from the surface to the third dimension, so that a Nachmodellieren or Nachdrapieren of bodies or volumes is possible. The predetermined height in this context means the thickness of the knitted or knitted part, in particular of the garment or garment part, which is adjustable. The height can be predefined independently of other parameters in yarn selection and construction. The spacer structure is created as a third dimension above the surface and can itself be executed as an art relief in different heights.

In den Rahmen der Erfindung fällt außerdem ein Verfahren zur Herstellung eines Gestricks, bei dem zumindest in einem Bereich eine Abstandsstruktur formgerecht gestrickt wird. Eine nachträgliche Formung der Abstandsstruktur ist somit nicht notwendig. Insbesondere ist es mit dem erfindungsgemäßen Verfahren möglich, ein flachgestricktes Kleidungsstück in Teilen mit definierter Kontur herzustellen. Die beiden Stricklagen werden dabei durch Polfäden miteinander verbunden und gleichzeitig durch diese auf Distanz gehalten. Das abstandsgestrickte Teil ist Bestandteil eines flächigen Strickstücks. Die Herstellung des flächigen Strickstücks und des abstandsgestrickten Bauteils verlaufen gleichzeitig. Vorzugsweise entsteht die definierte Kontur des abstandsgestrickten Bauteils durch Programmierung und spezielle Handhabung der Fadenmaterialien. Die Definition der variablen Stärken (Höhen) wird durch das Programmieren und die spezielle Handhabung der Fadenmaterialien erzielt. Die definierte Kontur des Strickteils (Gestricks, Kleidungsstücks) kann durch Programmieren erzielt werden.The scope of the invention also includes a method for producing a knitted fabric in which a spacer structure is knit in a form-fitting manner, at least in one area. Subsequent shaping of the spacer structure is therefore not necessary. In particular, it is possible with the inventive method to produce a flat-knit garment in parts with a defined contour. The two knitting situations are connected by pile threads together and kept at the same time by this at a distance. The spacer-knitted part is part of a flat piece of knitwear. The preparation of the flat knitted piece and the spacer-knitted component run simultaneously. Preferably, the defined contour of the spacer-knitted component is created by programming and special handling of the thread materials. The definition of the variable thicknesses (heights) is achieved by the programming and the special handling of the thread materials. The defined contour of the knitted part (knitwear, garment) can be achieved by programming.

Dabei ist es besonders vorteilhaft, wenn die formgerecht gestrickte Abstandsstruktur durch stricktechnische bzw. programmiertechnische Verformung aus einer gestrickten Fläche in eine dritte Dimension hergestellt wird.It is particularly advantageous if the formally knitted spacing structure is produced by knitting technical or programmiertechnische deformation of a knitted surface in a third dimension.

Wie bereits erwähnt, kann die Fläche, d. h. das flächige Gestrickstück, eine vorgegebene Kontur aufweisen, insbesondere in einer vorgegebenen Kontur bzw. in einem vorgegebenen Umriss gestrickt sein.As already mentioned, the area, i. H. the planar knitted piece, have a predetermined contour, in particular be knitted in a predetermined contour or in a predetermined outline.

Besondere Vorteile ergeben sich, wenn das Gestrick flachgestrickt wird.Special advantages arise when the fabric is knitted flat.

Ausführungsbeispiele der Erfindung sind in den nachfolgenden Figuren der Zeichnung dargestellt.Embodiments of the invention are illustrated in the following figures of the drawing.

Es zeigen:Show it:

Fig. 1Fig. 1
einen Teil eines Polohemds mit Abstandsstruktur;a part of a polo shirt with spacer structure;
Fig. 2Fig. 2
die Rückansicht einer Jacke mit Abstandsstrukturen;the rear view of a jacket with spacer structures;
Fig. 3aFig. 3a
eine perspektivische Ansicht eines Gestricks;a perspective view of a knitted fabric;
Fig. 3bFig. 3b
ein vergrößerter Ausschnitt der Fig. 3a.an enlarged section of the Fig. 3a ,

In der Fig. 1 ist die obere Hälfte eines als Polohemd ausgebildeten Gestricks 10 gezeigt, welches einen als formgerecht gestrickte Abstandsstruktur 11 ausgebildeten Kragen aufweist. Die Abstandsstruktur 11 ist nahtlos mit dem restlichen Kleidungsstück 12 verbunden. Das restliche Kleidungsstück 12 ist ebenfalls gestrickt. Durch die Abstandsstruktur 11 weist der Kragen eine definierte Form auf und wird stabilisiert. Ein Bügeln des Kragens ist hierbei nicht erforderlich.In the Fig. 1 shows the upper half of a knitted fabric 10 formed as a polo shirt, which has a formed as a form knitted spacer structure 11 collar. The spacer structure 11 is seamlessly connected to the remaining garment 12. The remaining garment 12 is also knitted. Due to the spacer structure 11, the collar has a defined shape and is stabilized. Ironing the collar is not required here.

In der Fig. 2 ist ein Gestrick 20 in Form einer Jacke dargestellt, welches formgerecht gestrickte Abstandsstrukturen 21, 22 in den Ellenbogen und Unterarmbereichen und eine formgerecht gestrickte Abstandsstruktur 23 als Rückenprotektor im Rückenbereich aufweist. Insbesondere bei der Abstandsstruktur 23 ist zu erkennen, dass definierte Knickstellen 24 vorgesehen sind, um die Beweglichkeit des Benutzers nicht zu beeinträchtigen. Anhand des Gestricks 20 ist außerdem zu erkennen, dass dieses bereits in der gewünschten Passform hergestellt wurde. Die Bereiche 25 abseits der Abstandsstrukturen 21 bis 23 sind dünner ausgebildet, jedoch ebenfalls flachgestrickt.In the Fig. 2 a knitted fabric 20 in the form of a jacket is shown, which has formally knitted spacer structures 21, 22 in the elbows and forearm regions and a shape-wise knitted spacer structure 23 as a back protector in the back region. In particular, in the spacer structure 23 can be seen that defined kinks 24 are provided so as not to affect the mobility of the user. It can also be seen from the knitted fabric 20 that this has already been produced in the desired fit. The areas 25 away from the spacer structures 21 to 23 are thinner, but also flat knit.

Fig. 3a zeigt ein Gestrick 30. Dabei handelt es sich um ein stricktechnisch verformtes Bauteil in der Art, dass ein Körper bzw. Volumen nachgebildet werden kann. Eine gestrickte (gewölbte) Fläche 31 weist eine definierte Kontur bzw. einen definierten Umriss auf. Die Fläche 31 ist nicht zugeschnitten, sondern durch (Flach-)Stricken in dieser Gestalt hergestellt. Die Abstandsstruktur 32 weist eine definierte Kontur und definierte unterschiedliche Höhen auf. Die Abstandsstruktur 32 ist stricktechnisch geformt als Teil der Fläche 31. Es ist zu erkennen, dass das gesamte Gestrick 30 eine mittels Stricken hergestellte dreidimensionale Gestalt aufweist. Fig. 3a shows a knitted fabric 30. It is a knitting technically deformed component in the way that a body or volume can be replicated. A knitted (curved) surface 31 has a defined contour or a defined outline. The surface 31 is not cut to size, but made by (flat) knitting in this shape. The spacer structure 32 has a defined contour and defined different heights. The spacer structure 32 is knit-formed as part of the surface 31. It can be seen that the entire fabric 30 has a three-dimensional shape made by knitting.

Fig. 3b zeigt die Abstandsstruktur 32 abschnittsweise. Sie umfasst zwei Stricklagen 33, 34, die mit Polfäden 35 verbunden sind und durch diese auf Distanz gehalten werden. Fig. 3b shows the spacer structure 32 in sections. It comprises two knitting layers 33, 34, which are connected to pile threads 35 and are held by them at a distance.

Claims (15)

Gestrick (10, 20), dadurch gekennzeichnet, dass das Gestrick (10, 20) in zumindest einem Bereich eine formgerecht gestrickte Abstandsstruktur (11, 21 bis 23) aufweist.Knitted fabric (10, 20), characterized in that the knitted fabric (10, 20) in at least one region has a shape knitted spacer structure (11, 21 to 23). Gestrick nach Anspruch 1, dadurch gekennzeichnet, dass die formgerecht gestrickte Abstandsstruktur (11, 21 bis 23) Teil einer gestrickten Fläche und nahtlos in diese integriert ist.Knitted fabric according to claim 1, characterized in that the shape knitted spacer structure (11, 21 to 23) part of a knitted surface and is seamlessly integrated in this. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die formgerecht gestrickte Abstandsstruktur (11, 21 bis 23) eine vorgebbare Höhe aufweist.Knitted fabric according to one of the preceding claims, characterized in that the correct shape knitted spacer structure (11, 21 to 23) has a predetermined height. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es flachgestrickt ist.Knitted fabric according to one of the preceding claims, characterized in that it is knitted flat. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es in seiner Form und Gestalt in einer gewünschten Körperform hergestellt ist.Knitted fabric according to one of the preceding claims, characterized in that it is manufactured in its shape and shape in a desired body shape. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Drucksteifigkeit und/oder Höhe und/oder Kontur der formgerecht gestrickten Abstandsstruktur (11, 21 bis 23) durch das eingesetzte Fadenmaterial und/oder mittels stricktechnischer Parameter eingestellt ist.Knitted fabric according to one of the preceding claims, characterized in that the compressive stiffness and / or height and / or contour of the dimensionally knitted spacer structure (11, 21 to 23) is adjusted by the yarn material used and / or by knitting technical parameters. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die formgerecht gestrickte Abstandsstruktur (11, 21 bis 23) Bereiche unterschiedlicher Drucksteifigkeit aufweist.Knitted fabric according to one of the preceding claims, characterized in that the dimensionally knitted spacer structure (11, 21 to 23) has areas of different compressive rigidity. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine gestrickte Tasche zur Aufnahme einer Versteifung vorgesehen ist.Knitted fabric according to one of the preceding claims, characterized in that a knitted bag for receiving a stiffener is provided. Gestrick nach Anspruch 7, dadurch gekennzeichnet, dass die Abstandsstruktur (11, 21 bis 23) als Tasche ausgebildet ist.Knitted fabric according to claim 7, characterized in that the spacer structure (11, 21 to 23) is formed as a pocket. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in dieses Sollknickstellen (24) eingearbeitet sind.Knitted fabric according to one of the preceding claims, characterized in that in this predetermined kinks (24) are incorporated. Gestrick nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass dieses aus flammhemmendem Fadenmaterial hergestellt ist.Knitted fabric according to one of the preceding claims, characterized in that it is made of flame-retardant thread material. Verfahren zur Herstellung eines Gestricks, insbesondere nach einem der vorhergehenden Ansprüche, bei dem zumindest in einem Bereich eine Abstandsstruktur formgerecht gestrickt wird.Method for producing a knitted fabric, in particular according to one of the preceding claims, in which at least in one region a spacing structure is knitted in a form-fitting manner. Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass die formgerecht gestrickte Abstandsstruktur durch stricktechnische Verformung aus einer gestrickten Fläche in eine dritte Dimension hergestellt wird.A method according to claim 12, characterized in that the shape knitted spacer structure is made by knitting technical deformation of a knitted surface in a third dimension. Verfahren nach Anspruch 13, dadurch gekennzeichnet, dass die Fläche in einer vorgegebenen Kontur gestrickt wird.A method according to claim 13, characterized in that the surface is knitted in a predetermined contour. Verfahren nach einem der Ansprüche 12 bis 14, dadurch gekennzeichnet, dass das Gestrick flachgestrickt wird.Method according to one of claims 12 to 14, characterized in that the knitted fabric is knitted flat.
EP10003254A 2009-03-27 2010-03-26 Knitted fabric and method for manufacturing same Withdrawn EP2233621A1 (en)

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