CN102560840A - Three-dimensional knitted fabric, method of knitting same, and supporter - Google Patents

Three-dimensional knitted fabric, method of knitting same, and supporter Download PDF

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Publication number
CN102560840A
CN102560840A CN2011104218064A CN201110421806A CN102560840A CN 102560840 A CN102560840 A CN 102560840A CN 2011104218064 A CN2011104218064 A CN 2011104218064A CN 201110421806 A CN201110421806 A CN 201110421806A CN 102560840 A CN102560840 A CN 102560840A
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CN
China
Prior art keywords
braided fabric
internal layer
fabric
layer braided
outer braid
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Granted
Application number
CN2011104218064A
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Chinese (zh)
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CN102560840B (en
Inventor
芦边伸介
后藤雅史
高水达哉
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Shima Seiki Mfg Ltd
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Shima Seiki Mfg Ltd
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Publication of CN102560840A publication Critical patent/CN102560840A/en
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Publication of CN102560840B publication Critical patent/CN102560840B/en
Expired - Fee Related legal-status Critical Current
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/022Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics
    • D10B2403/0221Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics with at least one corrugated ply
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2509/00Medical; Hygiene
    • D10B2509/02Bandages, dressings or absorbent pads
    • D10B2509/028Elastic support stockings or elastic bandages

Abstract

The present invention provides a three-dimensional knitted fabric, which has an outer layer knitted fabric and an inner layer knitted fabric. The outer layer knitted fabric and the inner layer knitted fabric are connected to each other by a connecting yarn, such that convex sections where the outer layer knitted fabric and the inner layer knitted fabric are separated from each other by the connecting yarn, and concave sections where the outer layer knitted fabric and the inner layer knitted fabric are attached to each other with no gaps therebetween, are alternately repeated. Further the three-dimensional knitted fabric is seamless. The present invention provides a flexible three-dimensional knitted fabric knitted seamlessly and having sufficient cushion characteristics, and is suitable as a supporter.

Description

Three-dimensional knit fabric and its preparation method and motion body harness
Technical field
The present invention relates to three-dimensional knit fabric and its braid method and motion body harness.
Background technology
Three-dimensional knit fabric is that the braided fabric in the table is linked by tie line, in showing, is produced the braided fabric at interval between the braided fabric by the elasticity of tie line.Exist concavo-convex three-dimensional knit fabric to be proposed by patent documentation 1 (TOHKEMY 2002-294539), even but also there is the gap in the recessed part of three-dimensional knit fabric between the braided fabric in the table.Because this situation influences the bendability of three-dimensional knit fabric, the part that does not exist the braided fabric in the table seamlessly closely to contact, therefore when crooked three-dimensional knit fabric, the rubber-like tie line also must be crooked, and bendability reduces.Therefore be inappropriate for motion body harness etc. and bear diastrophic three-dimensional knit fabric.In addition, in patent documentation 1, weave three-dimensional knit fabric, do not use horizontal volume machine through vertical.
Patent documentation 1: TOHKEMY 2002-294539
Summary of the invention
Invent problem to be solved
Problem of the present invention be to provide a kind of with nothing make braiding, resiliency is good and flexible three-dimensional knit fabric and its braid method and motion body harness.
In order to solve the means of problem
The present invention provides a kind of three-dimensional knit fabric; It possesses outer braid thing and internal layer braided fabric at least; Wherein, outer braid thing and internal layer braided fabric are linked by tie line, male member and concavity part alternately repeatedly and do not have and make; The outer braid thing and the internal layer braided fabric of this male member are separated by tie line, and the outer braid thing of this concavity part seamlessly closely contacts with the internal layer braided fabric.
The male member of three-dimensional knit fabric of the present invention possesses resiliency, and protection human body etc. is not damaged by external force.And three-dimensional knit fabric is because the concavity part is flexible, and according to the motion of human body etc., i.e. motion according to joint etc. deforms.In addition, three-dimensional knit fabric of the present invention can weave with horizontal volume machine with the consistent size ground of needs, can make production with nothing.In addition, so-called do not have to make be meant and can make the three-dimensional knit fabric that braiding possesses internal layer, skin and tie line with nothing, do not get rid of the stereo braided fabric and sew on other parts such as ornament.
Used the motion body harness of three-dimensional knit fabric of the present invention because three-dimensional knit fabric is crooked in concavity part, therefore can be applicable to the motion of human body etc., resilient protection human body through male member etc. and make production with nothing.
Preferably in said male member, along the short transverse of three-dimensional knit fabric, the row number of outer braid thing is more than the row number of internal layer braided fabric.Like this, can make the internal layer braided fabric of three-dimensional knit fabric become the plane, and the outer braid thing is outwards bloated.
Preferably be made up of for these 3 layers outer braid thing, internal layer braided fabric, back braided fabric, at the both sides of internal layer braided fabric configuration outer braid thing and back braided fabric, and the internal layer braided fabric is formed in the tube that the braiding short transverse connects with the back braided fabric.Like this, can wear three-dimensional knit fabric with the mode on the arm that is through human body, leg etc.
The present invention provides a kind of braid method of three-dimensional knit fabric, by possess a pair of needle-bar at least and between needle-bar with braided fabric freely the horizontal volume machine braiding of barring-on possess the three-dimensional knit fabric of outer braid thing and internal layer braided fabric at least, wherein, through execution:
Step by a side needle-bar woven outer layer braided fabric;
Weave the step of internal layer braided fabric by the opposing party's needle-bar;
By a said side's needle-bar and the opposing party's needle-bar with the outer braid thing with the internal layer braided fabric is linked by tie line and step that the mode that outer braid thing and internal layer braided fabric are separated by tie line is woven;
The step that weaves with the mode that outer braid thing and internal layer braided fabric are seamlessly closely contacted by a said side's needle-bar and the opposing party's needle-bar,
Braiding male member and concavity part alternately repeatedly and do not have the three-dimensional knit fabric of making, the outer braid thing and the internal layer braided fabric of this male member are separated by tie line, this concavity outer braid thing partly seamlessly closely contacts with the internal layer braided fabric.
In the present invention; Can be alternately repeatedly and the three-dimensional knit fabric made of nothing by horizontal volume machine braiding male member and concavity part; The outer braid thing and the internal layer braided fabric of this male member are separated by tie line, and the outer braid thing of this concavity part seamlessly closely contacts with the internal layer braided fabric.In addition, in this manual, also can be directly applied for its braid method and motion body harness about the record of three-dimensional knit fabric.The order of each step in the braid method of three-dimensional knit fabric can suitably change, and between by the step of a side needle-bar woven outer layer braided fabric and the step by the opposing party's needle-bar braiding internal layer braided fabric, does not have special order.In addition, carry out by the step of a side needle-bar woven outer layer braided fabric times without number and be arbitrarily by the step how many times of the opposing party's needle-bar braiding internal layer braided fabric.Carry out equally, times without number by the step of tie line binding outer braid thing and internal layer braided fabric and so that seamlessly the tight mode woven outer layer braided fabric that contacts and the step how many times of internal layer braided fabric are arbitrarily.
Description of drawings
Fig. 1 is the front view of the three-dimensional knit fabric (motion body harness) of embodiment;
Fig. 2 is the side view of the three-dimensional knit fabric of embodiment;
Fig. 3 representes to wear the figure of state of the three-dimensional knit fabric of embodiment;
Fig. 4 representes the figure of three-dimensional knit fabric of three-dimensional knit fabric and the embodiment of variation;
Fig. 5 is the vertical view of horizontal volume machine;
Fig. 6 schematically shows the figure of the three-dimensional knit fabric of embodiment along short transverse;
Fig. 7 representes the fastening of embodiment three-dimensional knit fabric in the needle-bar of horizontal volume machine and the figure of situation about weaving;
Fig. 8 representes the figure of the braid method of embodiment neutral body braided fabric.
The specific embodiment
The expression most preferred embodiment that is used to carry out an invention below.The possibility that the record that scope reply patent of the present invention requires increases the change of being undertaken by well-known technology makes an explanation.
[embodiment]
Fig. 1~Fig. 8 representes embodiment.Fig. 1~Fig. 3 representes the three-dimensional knit fabric of embodiment; This three-dimensional knit fabric is the motion body harness; Its major part is the part of the braided fabric of the white among Fig. 1~Fig. 3, sometimes the major part of three-dimensional knit fabric is simply described as " three-dimensional knit fabric " below.Three-dimensional knit fabric is made up of back braided fabric, internal layer braided fabric, these 3 layers of braided fabrics of outer braid thing by the order on the right side from Fig. 2 a to left side.Internal layer braided fabric and outer braid thing are linked by tie line; Outer braid thing and internal layer braided fabric are at a plurality of positions along the short transverse of braided fabric; At this is seamlessly to combine each other with a determining deviation, and outer braid thing and internal layer braided fabric are seamlessly combined to be called " closing circle ".In addition, the internal layer braided fabric is because be present between back braided fabric and the outer braid thing, so in Fig. 1~Fig. 3, cannot see.Tie line is also because be between internal layer braided fabric and the outer braid thing, so in Fig. 1~Fig. 3, cannot see.The outer braid thing weaves only than the multi-thread circle line of internal layer braided fabric number (along the number of the coil column of short transverse), and it is long that its result, the length of the short transverse of outer braid thing promptly weave aspect ratio internal layer braided fabric, and bloat to the outside of three-dimensional knit fabric.And the surface of internal layer braided fabric is the plane, is suitable for human body etc.In addition, the row number of back braided fabric all lacks than either party of internal layer braided fabric and outer braid thing, also lacks than internal layer braided fabric and outer braid thing along the coil number of coil line direction (direction of knitting width).Therefore, like Fig. 1, shown in Figure 2, three-dimensional knit fabric becomes inboard mode according to the outer braid thing and bends to L word shape, and in addition, the outer braid thing is more crooked than the mode of the scope of the semi-perimeter of arm with covering.In addition, in the three-dimensional knit fabric of Fig. 1~Fig. 3, the part of the dyeing at two ends does not have tie line for the part that braiding beginning and braiding finish up and down, and knit stitches for example is a rib stitch, but also can be for plain stitch etc.The knit stitches of internal layer braided fabric and outer braid thing is for example for plain stitch, but also can be for rib stitch etc.
Internal layer braided fabric, outer braid thing, back braided fabric are by the line braiding that possesses suitable intensity and retractility.The woolly nylon braiding that tie line for example is made up of the nylon wire of multifilament with the line that possesses suitable resiliency, but also can be the tie line of monofilament, in this case, weave harder three-dimensional knit fabric.The materials of the line of three-dimensional knit fabric etc. correspondingly determine with the purposes of three-dimensional knit fabric; Three-dimensional knit fabric is except that the motion body harness that is used for arm, leg, elbow, knee etc.; Can also be used for socks compare more with tiptoe after part, head protector etc., the usefulness that is not limited to move also can be medical.In addition, the three-dimensional knit fabric of embodiment also can be used in the protective cover etc. of the one side of concentrated protection columnar object or pipe etc.The three-dimensional knit fabric of embodiment is by existing the male member in the space of tie line partly to constitute with the concavity that the internal layer braided fabric seamlessly closely contacts with the outer braid thing between outer braided fabric and the internal layer braided fabric, and they alternately repeatedly.And three-dimensional knit fabric possesses the elasticity by the resiliency of male member protection human body etc., and three-dimensional knit fabric is as one man crooked easily by the motion of concavity part and human body etc.
Fig. 4 representes the three-dimensional knit fabric (left side of figure) of variation and the three-dimensional knit fabric (right side of figure) of comparative example, and the difference of left and right sides three-dimensional knit fabric is the tie line that has or not between outer braid thing and the internal layer braided fabric.In the three-dimensional knit fabric (variation) in left side, be tie line, woolly nylon be filled between internal layer braided fabric and the outer braid thing with crease etc. in the three-dimensional knit fabric (comparative example) on right side, do not have tie line with the woolly nylon.About three-dimensional knit fabric all outer braid thing and internal layer braided fabric are seamlessly combined with certain spacing.The three-dimensional knit fabric of comparative example is not because have tie line so lack resiliency, by outer braid thing and these 2 layers of braided fabric protection arms of internal layer braided fabric, leg etc.The three-dimensional knit fabric of variation possesses resiliency by the tie line between internal layer braided fabric and the outer braid thing, through protecting human body etc. with respect to outer force compresses tie line.
Fig. 5 representes that the horizontal volume machine 2,4,6 that uses in an embodiment is a pair of needle-bars in front and back, adds up to 4 needle-bars before and after also can possessing up and down.8 is balladeur train, travels to and fro between on the needle- bar 4,6 the needle knitting three-dimensional knit fabric of operation needle-bar 4,6.9 for moving motor, and needle- bar 4,6 is relatively laterally moved to the left and right directions of Fig. 5.In addition, through barring-on, 4,6 of needle-bars move in front and back can to make braided fabric.In addition, replace balladeur train 8, also one group of linear motor can be set on needle- bar 4,6, make the pin advance and retreat by linear motor.The short transverse size that wants to make braided fabric is different in internal layer braided fabric and outer braid thing and back braided fabric; Then, also can make the size of coil different between internal layer braided fabric and outer braid thing etc. except that as embodiment, making the row number that forms coil difference between braided fabric.Want to make the size of coil different between internal layer braided fabric and outer braid thing etc., then can change the amount of drawing in of the pin of needle- bar 4,6 through the stitch cam of balladeur train 8.In addition, also can weave the internal layer braided fabric with the row number identical according to identical coil dimension, after braiding, only make the internal layer braided fabric carry out thermal contraction by the thermal contraction line with the outer braid thing.
In addition, in this manual, braiding height (length of the three-dimensional knit fabric of short transverse) is meant when the horizontal volume machine 2 by Fig. 5 weaves and the length of the three-dimensional knit fabric on the rectangular direction of length direction of needle-bar 4,6.The braided fabric size of knitting width or row direction is meant by 2 braidings of the horizontal volume machine of Fig. 5 the time along the width of the three-dimensional knit fabric of needle-bar 4,6.The row number is meant along the number of the coil column of braiding short transverse, and is highly proportional with braiding under the certain situation of coil dimension.
Fig. 6 schematically shows the section of the three-dimensional knit fabric 10 of embodiment.12 is the back braided fabric; 14 is the internal layer braided fabric; 16 is the outer braid thing; Three-dimensional knit fabric 10 by back braided fabric 12, internal layer braided fabric 14, outer braid thing 16 these 3 layers constitute, internal layer braided fabric 14 and outer braid thing 16 are by for example combining according to the tight mode that contacts each other with the concavity part 17 of certain spacing setting.Tie line 18 is filled in concavity part 17, the zone between 17 and links braided fabric 14,16, and the part that links internal layer braided fabrics 14 and outer braid thing 16 by tie line 18 becomes the male member of three-dimensional knit fabric 10.
Three-dimensional knit fabric 10 under the situation that possesses the horizontal volume machine of 4 needle-bars about the front and back, can respectively distribute 1 needle-bar to braided fabric 12,14,16, through being woven by the needle- bar braid 12,14,16 that distributes.Under the situation of the horizontal volume machine 2 of 2 needle-bars in front and back, for example that kind of image pattern 7 weaves.Back braided fabric 12 is allocated in the needle-bar of a side, internal layer braided fabric 14 and outer braid thing 16 are allocated in the needle-bar of opposite side, it is the position of needle tray gap (trick gap) side that internal layer braided fabric 14 is disposed at the zone of more being partial between needle-bar than outer braid thing 16.Configuration by the top of Fig. 7 can weave back braided fabric 12.Through barring-on, can between the configuration of the configuration on the top of Fig. 7 and bottom, move internal layer braided fabric 14.Configuration by the bottom of Fig. 7 can weave internal layer braided fabric 14 and outer braid thing 16, in addition, utilize crease, braiding etc. can tie line 18 be filled in braided fabric 14, between 16.The information slip of crease is shown among Fig. 7; Under the situation of braiding, by tie line 18 for example " ... carry out a few empty needles, in internal layer braided fabric 14, carry out 1 circle braiding (formation of coil), carry out a few empty needles, in outer braided fabric 16, carry out 1 circle braiding ... " braiding.
Wanting increases the row number of the outer braid thing 16 row number than internal layer braided fabric 14, the row that then can for example be tubular ground woven outer layer braided fabric 16 and internal layer braided fabric 14 be tubular ground woven outer layer braided fabric 16 and after the row of braided fabric 12.If three-dimensional knit fabric that like this, then can weave diagram 1~Fig. 3.
The braid method of the three-dimensional knit fabric of Fig. 8 presentation graphs 1~Fig. 3.The FB of figure representes the preceding needle-bar of horizontal volume machine; BB representes the back needle-bar; The confession line mouth of the outer braid thing 16 and the line of internal layer braided fabric 14 and back braided fabric 12 usefulness, the confession line mouth of expression tie line 18 are supplied with in
Figure BDA0000120974860000061
expression.● the coil that the inferior thus row of expression forms, zero expression is by the established coil of former row, and V representes the crease circle.The quantity of pin and the quantitaes of coil must be lacked than reality; Outer braid thing 16 by fastening on the pin of preceding needle-bar FB; Internal layer braided fabric 14 and back braided fabric 12 by fastening on the pin of back needle-bar BB, internal layer braided fabric 14 with the cross-line between coil compare with the cross-line of back braided fabric 12 be positioned at before the mode of needle-bar FB side by fastening.Internal layer braided fabric 14 by fastening in the pin b of back needle-bar BB, d, f, h ... on, back braided fabric 12 is last in pin a, c, e, g... by fastening.
In step 1~step 8; Outer braid thing 16 is carried out for example 3 rows braiding in step 1,4,7; Internal layer braided fabric 14 is carried out for example 2 rows braiding in step 2,8, back braided fabric 12 is carried out for example 1 row braiding in step 5.Therefore, braiding highly becomes the order of outer braid thing 16>internal layer braided fabric 14>back braided fabric 12, and outer braid thing 16 bloats in male member laterally.Internal layer braided fabric 14 needle-bar FB barring-on is forward woven by preceding needle-bar FB at step 4 ectomesoderm braided fabric 16 in step 3, therefore, the cross-line of outer braid thing 16 with the cross-line of internal layer braided fabric 14 forward needle-bar FB side fix, form concavity part 17.In step 5 by needle-bar BB braiding back, back braided fabric 12, at this moment and since internal layer braided fabric 14 forward needle-bar FB move, so even braiding back braided fabric 12, cross-line is fixing internal layer braided fabric 14 not also.Relative therewith, if in step 2, not internal layer braided fabric 14, but braiding back braided fabric 12, the fixing cross-line of internal layer braided fabric 14 of the cross-line of back braided fabric 12 then, back braided fabric 12 and internal layer braided fabric 14 mutually combine.In step 6 with internal layer braided fabric 14 backward needle-bar BB move and return, in step 7, step 8, outer braid thing 16 and internal layer braided fabric 14 are carried out each 1 row braiding.
In step 9~step 13; Link outer braid thing 16 and internal layer braided fabric 14 by tie line 18; Every several pin (as coil for it 1/2) just outer braided fabric 16 and internal layer braided fabric 14 are alternately carried out crease, every row (step) all staggers and carries out the pin of crease.The row number that in step 1~step 8, weaves, the row number that in step 9~step 13, carries out crease carry out steps 1~step 13, the three-dimensional knit fabric of weave diagram 1~Fig. 3 repeatedly for arbitrarily.
In an embodiment 3 layers three-dimensional knit fabric is illustrated; But at braided fabric after the replacement 12 and to make under the situation that elastic webbing with retractility etc. is installed or as hemispheric head protector, not need under the situation of back braided fabric 12, also can be by outer braid thing 16 and internal layer braided fabric 14 these 2 layers three-dimensional knit fabric that the braiding nothing is made.
Symbol description
2: horizontal volume machine
4,6: needle-bar
8: balladeur train
9: move motor
10: three-dimensional knit fabric
12: the back braided fabric
14: the internal layer braided fabric
16: the outer braid thing
17: the concavity part
18: tie line

Claims (5)

1. three-dimensional knit fabric, it possesses outer braid thing and internal layer braided fabric at least, wherein,
Outer braid thing and internal layer braided fabric are linked by tie line; Male member and concavity part alternately repeatedly and do not have and make; The outer braid thing and the internal layer braided fabric of this male member are separated by tie line, and the outer braid thing of this concavity part seamlessly closely contacts with the internal layer braided fabric.
2. three-dimensional knit fabric as claimed in claim 1 is characterized in that,
In said male member, along the short transverse of three-dimensional knit fabric, the row number of outer braid thing is more than the row number of internal layer braided fabric.
3. according to claim 1 or claim 2 three-dimensional knit fabric is characterized in that,
Be made up of for these 3 layers outer braid thing, internal layer braided fabric, back braided fabric, at the both sides of internal layer braided fabric configuration outer braid thing and back braided fabric, and the internal layer braided fabric is formed in the tube that the braiding short transverse connects with the back braided fabric.
4. the braid method of a three-dimensional knit fabric; By possess a pair of needle-bar at least and between needle-bar with braided fabric freely the horizontal volume machine braiding of barring-on possess the three-dimensional knit fabric of outer braid thing and internal layer braided fabric at least; In the braid method of this three-dimensional knit fabric, through carrying out:
Step by a side needle-bar woven outer layer braided fabric;
Weave the step of internal layer braided fabric by the opposing party's needle-bar;
By a said side's needle-bar and the opposing party's needle-bar with the outer braid thing with the internal layer braided fabric is linked by tie line and step that the mode that outer braid thing and internal layer braided fabric are separated by tie line is woven;
The step that weaves with the mode that outer braid thing and internal layer braided fabric are seamlessly closely contacted by a said side's needle-bar and the opposing party's needle-bar,
Braiding male member and concavity part alternately repeatedly and do not have the three-dimensional knit fabric of making, the outer braid thing and the internal layer braided fabric of this male member are separated by tie line, this concavity outer braid thing partly seamlessly closely contacts with the internal layer braided fabric.
5. motion body harness, it has used each the three-dimensional knit fabric in the claim 1~3.
CN201110421806.4A 2010-12-20 2011-12-16 Three-dimensional knit fabric and its braid method and athletic supporter band Expired - Fee Related CN102560840B (en)

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