EP2199520B1 - Procédé et dispositif de fabrication d'un profilé séparé et renforcé thermiquement - Google Patents

Procédé et dispositif de fabrication d'un profilé séparé et renforcé thermiquement Download PDF

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Publication number
EP2199520B1
EP2199520B1 EP09015338A EP09015338A EP2199520B1 EP 2199520 B1 EP2199520 B1 EP 2199520B1 EP 09015338 A EP09015338 A EP 09015338A EP 09015338 A EP09015338 A EP 09015338A EP 2199520 B1 EP2199520 B1 EP 2199520B1
Authority
EP
European Patent Office
Prior art keywords
plastics
profiles
metal profiles
plastics material
plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09015338A
Other languages
German (de)
English (en)
Other versions
EP2199520A1 (fr
Inventor
Peter Steinacker
Manfred Gebhardt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gebhardt Stahl GmbH
Original Assignee
Gebhardt Stahl GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gebhardt Stahl GmbH filed Critical Gebhardt Stahl GmbH
Priority to PL09015338T priority Critical patent/PL2199520T3/pl
Publication of EP2199520A1 publication Critical patent/EP2199520A1/fr
Application granted granted Critical
Publication of EP2199520B1 publication Critical patent/EP2199520B1/fr
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Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04—Wing frames not characterised by the manner of movement
    • E06B3/263—Frames with special provision for insulation
    • E06B3/267—Frames with special provision for insulation with insulating elements formed in situ
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04—Wing frames not characterised by the manner of movement
    • E06B3/263—Frames with special provision for insulation
    • E06B2003/26396—Frames with special provision for insulation specially adapted for sheet metal frames

Definitions

  • the invention is directed to a method and an apparatus for producing a thermally separated reinforcing profile, in particular for window and door frames, wherein between two metal profiles a thermal separation causing plastic insert is provided.
  • thermally separated profiles are known in different designs. For example, from the DD 201 655 A . DE 100 33 861 A . DE 20 2004 017 181 U just to name a few examples.
  • the object of the present invention is to provide a method and a device with which in a continuous pass thermally separated reinforcing profiles can be produced, which can be used for example in windows and doors as reinforcement profiles.
  • DD 201 655 From the generic DD 201 655 is known a procedure in which initially a corresponding light metal profile, which is provided with a support for the plastic forming bridging web, is injected. It is also described there that the metal profile may have a plurality of bridging webs, which then form the support for the plastic webs during their production, all of these metal webs must be removed one after the other.
  • first profiles are produced, which have two perpendicular to the main profile surface facing smooth webs, hereinafter two identical, said webs are provided with spaced apertures. Two of these profiles are placed against each other so that the smooth perforated webs can be covered by plastic straps, which can then be covered on both sides, which are then welded together by the holes located in the webs.
  • the present invention has the advantage that the two metal profiles are first formed in the continuous flow method by means of cold forming, these are then brought together, positioned accordingly and then the gap or the gap between the metal profile is then ejected with plastic.
  • the metal profiles can be positioned so that their edge webs slide on a support surface, the e.g. was prepared with diesel oil or fat-soluble liquid against the adhesion of plastic, so that a permanent continuous production of the thermally separated profiles is possible.
  • This procedure also has the advantage that no metal profile areas have to be removed, for example, after injection of the plastic.
  • the invention provides that perforations are provided in the support core in the conveying direction of the metal profiles, e.g. Holes for the continuous introduction of plastic foam od. Like. Between the formed plastic webs.
  • the invention also provides a corresponding system, which is characterized by two parallel cold forming stations for forming a metal profile provided with at least one web with remindfalzung, a Georgia Montinsky Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Searon Sear, a st.
  • Fig. 1 schematically illustrated, generally designated 1 plant for the production of thermally separated reinforcing profiles made of metal, as they cross-section in Fig. 11 is shown in different variants, initially consists of two Kaltverformungs- or profiling sections 2 and 3, in which metal strips 4 are profiled by cold deformation. If this is done, they are brought together in a device not shown in detail 5 and provided in a continuous run in a Kunststoffg screenstrom, generally designated 6, provided with a plastic bridge.
  • This intermediate storage 9 can also be designed as a cooling section or packing system (packaging system).
  • the plastic casting machine 6a is formed by guide and sliding rollers 11 mounted on a base 10, which receive on both sides the here essentially L-shaped metal profiles 12. Between the rollers 11, a guide rod 13 is provided, on the surface of a plastic belt 14 is wound unwound from a coil, which prevents the bonding of the plastic to be injected on the guide rod 13.
  • the fast-curing plastic is injected via an extruder die 15 between the profiles 12, it cures comparatively quickly, so that the profiles 12 are provided in continuous rotation with a corresponding, forming a thermal bridge plastic web 16 after passing through the area 6a.
  • Fig. 4 a modified embodiment is shown.
  • the metal profiles 12 with their back turns “upside down” over the position of the embodiment of the Fig. 2 and 3 in such a way that the thermally separating plastic web 16 is formed in the profile base becomes.
  • the separating plastic tape 14 is guided on a corresponding guide element 13a that caking with the surface does not occur.
  • Such a construction is similar to that of Fig. 2 ,
  • Fig. 5 It is shown how two double-beveled metal profiles 12a are equipped with corresponding thermally separating plastic webs.
  • a first extruder nozzle 15 on the profile base similar to in Fig. 4 shown, a first plastic web 16a formed after insertion of a corresponding guide rod 13a is then introduced via a second extruder die 15a of the Kunststoffg tellstrom 6b of plastic to form the second plastic web 16b.
  • a release agent is applied to the surface of the guide rod 13a via a feed device 19.
  • Fig. 6 an embodiment is shown in which the guide rod 13b is introduced after creating the plastic web 16a in the profile base under the extruder die 15 in front of the second extruder die 15a. This is closer and enlarged also in Fig. 7 played.
  • Fig. 8 and 9 In contrast to Fig. 6 is in the Fig. 8 and 9 another variant shown. Here can be introduced via the equipped with inner through holes 20 guide rod 13c via the feed device 19a plastic material, which then completely fills the interior of the profile, as for example in Fig. 11 is indicated in the profile shown on the top right.
  • Fig. 10 the manufacturing method of one of the metal profiles 12 is reproduced, starting from a flat band 20 of this first od with outer teeth or bulges 21. The like. Is provided. Subsequently, in a cold-forming step, an approximately L-shaped configuration is produced with a back turn 22 on the inner surface of the metal strip 20. After position reversal, the profile is, for example, in the position according to Fig. 2 or 3 brought to be later equipped with the corresponding plastic web 16. For the sake of simplicity, the L-leg of the profile 12 is denoted by 23.
  • Fig. 11 reproduced some profile shapes, which can be realized according to the present invention, single profiles, double profiles, filled profiles or double profiles in the offset or with other outer edge profiles.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Claims (9)

  1. Procédé de fabrication d'un profilé de renforcement thermiquement séparé, en particulier pour châssis de fenêtres et de portes, dans lequel il est prévu entre deux profilés métalliques une pièce rapportée en matière plastique assurant la séparation thermique,
    caractérisé en ce que,
    pour former deux nervures en matière plastique (16a, 16b) empêchant le pont de chaleur, on fabrique deux profilés métalliques (12a) pourvus d'une nervure de bord (23) conformée perpendiculairement à la surface principale à la manière du façonnage à froid, dans lequel les nervures de bord (23) sont pourvues d'un coude (22) tourné vers la surface principale, ensuite les profilés métalliques (12a) sont positionnés l'un en regard de l'autre et, entre les nervures de bord, on injecte en passage continu une matière plastique durcissant rapidement et on positionne entre les profilés métalliques (12a), après formation de la première nervure de matière plastique (16a), un noyau d'appui (13) guidé par une semelle, qui, lors d'un avancement en continu du profilé métallique, forme le fond d'appui pour la matière plastique chargée.
  2. Procédé selon la revendication 1,
    caractérisé en ce que
    on achemine en dessous ou entre les profilés mécaniques (12a) une bande de matière plastique (14) pour former un fond terminal pour la matière plastique chargée.
  3. Procédé selon la revendication 1 ou la revendication 2,
    caractérisé en ce que
    il est prévu dans le noyau d'appui (13) dans la direction d'avancement des profilés métalliques des perforations à travers lesquelles de la mousse de matière plastique ou analogue est chargée entre les barrettes de matière plastique formées (16a, 16b).
  4. Dispositif de fabrication d'un profilé de renforcement séparé thermiquement pour réaliser le procédé selon l'une quelconque des revendications précédentes,
    caractérisé par
    deux sections de façonnage à froid ou de profilage (2, 3) positionnées sensiblement parallèlement l'une à l'autre, un dispositif (5) guidant l'un vers l'autre les profilés formés ainsi qu'une installation de coulée de matière plastique acheminant les profilés (12) à distance l'un de l'autre et équipée au moins d'au moins une buse d'extrudeuse de matière plastique (15), une installation de coupe (8) positionnée ensuite ainsi qu'un entreposage intermédiaire (9) servant au refroidissement, et en ce que l'installation de coulée de matière plastique est équipée d'au moins une tige de guidage (13) positionnée entre les profilés métalliques (12) et au-dessus d'une première nervure de matière plastique (16).
  5. Dispositif selon la revendication 4,
    caractérisé en ce que
    l'installation de coulée de matière plastique (6) est équipée d'une tige d'appui (13) positionnée entre les profilés métalliques (12) ainsi que d'un dispositif d'avancement pour une bande de matière plastique (14) glissant sur la surface de la tige d'appui.
  6. Dispositif selon la revendication 4 ou la revendication 5,
    caractérisé en ce que
    l'installation de coulée de matière plastique est équipée d'une pluralité de rouleaux d'appui (17) pour presser la bande de matière plastique guidée (14).
  7. Dispositif selon la revendication 4 ou selon l'une quelconque des revendications suivantes,
    caractérisé par
    un dispositif d'avancement pour la bande de matière plastique (14) pour l'appliquer sur la tige de guidage (13a), l'installation de coulée de matière plastique étant équipée d'au moins une seconde buse d'extrudeuse (15a).
  8. Dispositif selon la revendication 4 ou selon l'une quelconque des revendications suivantes,
    caractérisé en ce que
    l'installation de coulée de matière plastique (6a) est équipée d'un dispositif d'avancement (19) pour acheminer un agent séparateur ou analogue sur la surface de la bande de matière plastique (14).
  9. Dispositif selon la revendication 4 ou selon l'une quelconque des revendications suivantes,
    caractérisé en ce que
    la tige de guidage est équipée d'un dispositif d'avancement de matière plastique (19a) ainsi que d'alésages traversants (20) pour insérer de la matière plastique entre les nervures de matière plastique verticales (16a, 16b).
EP09015338A 2008-12-19 2009-12-10 Procédé et dispositif de fabrication d'un profilé séparé et renforcé thermiquement Active EP2199520B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL09015338T PL2199520T3 (pl) 2008-12-19 2009-12-10 Sposób i urządzenie do wytwarzania termicznie izolowanego profilu wzmacniającego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008063938A DE102008063938A1 (de) 2008-12-19 2008-12-19 Verfahren und Vorrichtung zur Herstellung eines thermisch getrennten Verstärkungsprofiles

Publications (2)

Publication Number Publication Date
EP2199520A1 EP2199520A1 (fr) 2010-06-23
EP2199520B1 true EP2199520B1 (fr) 2013-03-20

Family

ID=41722705

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Application Number Title Priority Date Filing Date
EP09015338A Active EP2199520B1 (fr) 2008-12-19 2009-12-10 Procédé et dispositif de fabrication d'un profilé séparé et renforcé thermiquement

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EP (1) EP2199520B1 (fr)
DE (1) DE102008063938A1 (fr)
PL (1) PL2199520T3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202009012330U1 (de) 2009-09-10 2010-11-04 Gebhardt-Stahl Gmbh Gießanlage für thermisch getrennte Metallprofile

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202004017181U1 (de) * 2003-12-23 2005-01-27 Klose, Dieter Verbundprofil mit thermischer Trennung und fixiertem Schalelement

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH207050A (de) * 1938-04-08 1939-09-30 Goetaverken Ab Fenster- oder Türenkonstruktion mit aus profiliertem Metallblech gebildeten Rahmen.
DE2623995C3 (de) * 1976-05-26 1982-08-19 Mannesmann AG, 4000 Düsseldorf Thermisch getrenntes Profil sowie Verfahren und Anlage zu seiner Herstellung
DE2831987C2 (de) * 1978-07-20 1982-11-25 Nahr, Helmar, Dr.Dr., 8530 Neustadt Verfahren zur Herstellung eines wärmeisolierenden Profilkörpers, insbesondere für Tür- oder Fensterrahmen o.dgl.
DE3101709C2 (de) 1981-01-21 1983-02-10 Fa. Eduard Hueck, 5880 Lüdenscheid Verfahren und Vorrichtung zur Herstellung von Verbundprofilen für Fensterrahmen, Türrahmen, Fassadenkonstruktionen o.dgl.
DE4209345A1 (de) * 1991-06-01 1992-12-03 Bayer Ag Verfahren und vorrichtung zum herstellen von verbundprofilen aus mindestens zwei einzelprofilen
DE10033861B4 (de) 2000-07-12 2015-08-20 Dieter Klose Verfahren zur Herstellung eines Verbundprofils zur thermischen Trennung bei Bauwerksprofilen mit eingegossenem Distanzelement

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202004017181U1 (de) * 2003-12-23 2005-01-27 Klose, Dieter Verbundprofil mit thermischer Trennung und fixiertem Schalelement

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Publication number Publication date
EP2199520A1 (fr) 2010-06-23
DE102008063938A1 (de) 2010-06-24
PL2199520T3 (pl) 2013-07-31

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