EP2172946A1 - Câble électrique destiné à la connexion d'appareils électriques mobiles - Google Patents

Câble électrique destiné à la connexion d'appareils électriques mobiles Download PDF

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Publication number
EP2172946A1
EP2172946A1 EP09305571A EP09305571A EP2172946A1 EP 2172946 A1 EP2172946 A1 EP 2172946A1 EP 09305571 A EP09305571 A EP 09305571A EP 09305571 A EP09305571 A EP 09305571A EP 2172946 A1 EP2172946 A1 EP 2172946A1
Authority
EP
European Patent Office
Prior art keywords
layer
wires
insulating material
screen
line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09305571A
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German (de)
English (en)
Other versions
EP2172946B1 (fr
Inventor
Ferdinand Grögl
Thomas Mann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=40263394&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2172946(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Nexans SA filed Critical Nexans SA
Priority to EP09305571A priority Critical patent/EP2172946B1/fr
Publication of EP2172946A1 publication Critical patent/EP2172946A1/fr
Application granted granted Critical
Publication of EP2172946B1 publication Critical patent/EP2172946B1/fr
Not-in-force legal-status Critical Current
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables

Definitions

  • the invention relates to an electrical line for connecting portable electrical Verbrauscheran a supply source according to the preamble of patent claim 1.
  • Such lines are used, for example, in drag chains and for connecting mobile devices, in particular robots, with a voltage or signal source.
  • the lines must be mechanically loadable, with a long-term uniform bending strength. They should also be able to bend well over a wide temperature range, for example between -40 ° C and +80 ° C.
  • Of particular importance for such lines are in addition to resistance to Tmperatur and torsion adhere to their electrical Egense. This particularly applies to the conductors for the transmission of data with operating frequencies of more than 100 MHz.
  • the well-known line after the DE 101 62 739 A1 has in addition to other transmission elements two date nübertragungstechnischen and one of the power supply the nende power line, which are each surrounded by an electric screen.
  • the data transfer lines each consist of a wire pair with two insulated electrical conductors and the power line has four wires of insulated electrical conductors. This known line has proven itself in practice. Their preparation is but consuming.
  • EP-A-1 589 541 is an electrical line for connecting portable electrical load to a supply source described which has a jacket of insulating material to give soul soul in which so well the transmission of data and the power supply, the nende, consisting of insulated electrical conductors wires are arranged.
  • the line core of the serbe knew line is surrounded by a two layers having the electric screen, one of which is designed as a braid or Umseilung of copper wires, while the other has at least one layer of an electrically conductive made of non-woven plastic material.
  • a wire pair is mounted in the line core, which is surrounded by a shield. In the other opposite gussets between the wires of the pair of wires outside the shield each one of the power supply the nende supply wire is arranged.
  • the invention has for its object to provide a line of the type described above, the more compact and easier to produce as suitable for the transmission of data with operating frequencies of over 100 MHz.
  • This line can be easily manufactured in conventional techniques. It consists in the Kausseele four to a four-star in and umverseilten wires for data transmission and at least two wires for power supply, which are stranded together in a preferred embodiment form.
  • the star quad is a symmetrical formation of two pairs of veins, all of the same length. Divergence differences for the data on the two pairs can be excluded and crosstalk between the two transmission circuits is minimized by the good electrical decoupling of the two pairs given by the star quad's symmetry.
  • the dimensions of the star quad are kept small except that it does not have its own external electrical shield , also called element screen, has. This also applies to the power supply the nenden Veins.
  • the star quad and the power supply, the nenden wires can also be easily stranded because of the missing element screens.
  • the layer of insulating material preferably a polypropylene nonwoven material, ensures a sufficiently low capacitance between the shield and the line core.
  • the electrical shielding against high frequency electromagnetic fields provides as a further layer of the screen over a wide frequency range, the metallized nonwoven material sure, which forms an around closed layer of electrically conductive material.
  • the metal present in the nonwoven material which is preferably copper, is deposited from the vapor phase.
  • nonwoven material is then "pervasively" coated. It thereby has a porous, although the almost completely to metal layer, which results in a covering of the closed inner tube with electrically active, metallic material of> 85%.
  • nickel or silver can be deposited in addition to the copper example.
  • a preferred embodiment is shown form the line in the two power supply, the nende wires are stranded to a Adercrueinan.
  • the line should at least two power supply have the nende wires that are stranded with an existing in the line soul also Stemvierer.
  • the line after Fig.1 consists of one of the power supply, the nenden wire pair A and a data transmission serving star quad S.
  • the wire pair A two of an insulated electrical Conderbadehende wires 1 are stranded with each other.
  • the stranding length of the wire pair A is advantageously in the range of 8 x D1 to 14 x D1 with the diameter D1 of the wire pair in mm.
  • the star quad S has four on the stranded wires 2, each made of an insulated conductor.
  • the stranding length of the star quad S is advantageously in the range between 5 x D2 and 8 x D2 with the diameter D2 of the star quad in mm.
  • Core pair A and star quad S are mite in anderverseilt.
  • the filling elements 3 and 4 are preferably made of polypropylene fibers or polytetrafluoroethylene (PTFE) low density.
  • the stranding of wire pair A and four-star S to the core soul is preferably carried out in counterstrike the stranding of the wires 1 of the wire pair A on the one hand and the wires 2 of the star quad S on the other hand.
  • the stranding length is advantageously in the range of 6 xD3 to 14 xD3 with the diameter D3 of the cable core in mm.
  • a layer 5 of insulating material is attached, which is surrounded by an electric screen.
  • the screen has a voltage applied to the layer 5 first layer 6, which is preferably designed as a braid or Umseilung of copper wires.
  • a second layer 7 of the same which consists of electrically conductive nonwoven material.
  • An outer jacket 8 of insulating material gives the second layer 7 of the screen.
  • the conductors of the wires 2 of the star quad S are preferably embodied as stranded conductors consisting of seven copper wires with a cross section of, for example, 0.25 mm 2 .
  • stranded conductors consisting of seven copper wires with a cross section of, for example, 0.25 mm 2 .
  • six thinner copper wires may be arranged in the outer wraps of the wires. This possibly leads to a further reduction of the line attenuation.
  • the wires of the stranded conductor can also be made of a copper alloy, such as a copper-tin alloy.
  • the insulation of the conductor to the exact extent to be extruded solid material, in particular from Polyethylene (PE), polypropylene (PP) or a fluoropolymer (FEP, PTFE, PFA), if the line is to be used in areas with high temperatures.
  • PE Polyethylene
  • PP polypropylene
  • FEP fluoropolymer
  • PTFE PTFE
  • PFA fluoropolymer
  • the star quad S is made in the conventional art by stranding four wires 2, preferably with reverse rotation of the wires, so that a twist-free star quad results with precisely positioned cores.
  • the conductors of the wires 1 of the wire pair A provided for the power supply have, for example, a cross section of 0.38 mm 2 .
  • the diameter of the wires 1 can also be for example a maximum of 1.05 mm.
  • the layer 5 of insulating material is advantageously made of a PP nonwoven material, a foamed PP or a PTFE of no density, if the line is to be used at high temperatures.
  • a band of such material may preferably be wrapped around the conduit soul with overlap.
  • the layer 5 can also be in a modified form of execution as a so-called mecanicmantelausge leads, which also fills the gusset between the star quad S and the wire pair A. The separate filling elements 3 and 4 are then omitted.
  • the copper wires of the braid or Umseilung can be tinned. Be in the use of the line at higher temperatures and silver-plated or nickel-plated copper wires can be used.
  • the nonwoven fabric of the second layer 7 of the screen is in a preferred embodiment a polyester. It may, in particular at higher operating temperatures, but also consist of other suitable plastics, such as aramid or glass fibers. Its wall thickness or thickness is preferably between 80 .mu.m and 300 .mu.m. For its metallization, at least one electrically highly conductive metal is used, in particular copper or silver. A copper layer produced in this way can be provided with an additional nickel layer. The deposition of the respective metal takes place by means of the plasma technique from the vapor phase on the nonwoven material.
  • the nonwoven material is preferably wrapped as a tape with overlap around the first ply 6 of the screen.
  • the jacket 8 consists for example of polyvinyl chloride, polyurethane, a thermoplastic elastomer, silicone or a fluoroelastomer.
  • the line after Fig. 1 is suitable, for example, for use in drag chains, in which it is subjected to bending stress.
  • Such a line is claimed not only to bending, but also to torsion.
  • the electric screen in addition an inner layer 9 of two metal-laminated plastic films, which may have a metal layer on one side or both sides.
  • the two films are wrapped with advantage around each gap around the layer 5 herumge.
  • the outer film preferably covers the gaps of the inner film.
  • Each of the foils is made of polyester, polyimide or PEEK, for example, with a single-side or double-sided coating of copper or aluminum.
  • the first layer 6 of the screen is attached to the upper layer 9 of the screen, which is then advantageously designed as a stranding of tinned, silvered or nickel-plated copper wires ,
  • the second layer 7 of the screen can in this embodiment form the line also consist of two bands of the above-explained metallized nonwoven material, which are wound up with a gap on the first layer 6.
  • the outer band covers the gaps of the inner band.

Landscapes

  • Communication Cables (AREA)
  • Cable Accessories (AREA)
  • Insulated Conductors (AREA)
  • Processing Of Terminals (AREA)
EP09305571A 2008-09-12 2009-06-19 Câble électrique destiné à la connexion d'appareils électriques mobiles Not-in-force EP2172946B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP09305571A EP2172946B1 (fr) 2008-09-12 2009-06-19 Câble électrique destiné à la connexion d'appareils électriques mobiles

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP08290856 2008-09-12
EP09305571A EP2172946B1 (fr) 2008-09-12 2009-06-19 Câble électrique destiné à la connexion d'appareils électriques mobiles

Publications (2)

Publication Number Publication Date
EP2172946A1 true EP2172946A1 (fr) 2010-04-07
EP2172946B1 EP2172946B1 (fr) 2011-01-05

Family

ID=40263394

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09305571A Not-in-force EP2172946B1 (fr) 2008-09-12 2009-06-19 Câble électrique destiné à la connexion d'appareils électriques mobiles

Country Status (3)

Country Link
EP (1) EP2172946B1 (fr)
AT (1) ATE494617T1 (fr)
DE (1) DE502009000273D1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107993753A (zh) * 2017-12-29 2018-05-04 东莞金信诺电子有限公司 一种低损耗小外径高速线缆
WO2020193162A1 (fr) * 2019-03-28 2020-10-01 Leoni Kabel Gmbh Câble de transmission électrique de données et procédé de fabrication d'un câble

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3336856A1 (fr) 2016-12-16 2018-06-20 Nexans Conduite électrique

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10162739A1 (de) * 2001-12-20 2003-07-03 Nexans Flexible elektrische Leitung
EP1589541A1 (fr) * 2004-04-19 2005-10-26 Nexans Câble électrique flexible de commande et de puissance

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10162739A1 (de) * 2001-12-20 2003-07-03 Nexans Flexible elektrische Leitung
EP1589541A1 (fr) * 2004-04-19 2005-10-26 Nexans Câble électrique flexible de commande et de puissance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107993753A (zh) * 2017-12-29 2018-05-04 东莞金信诺电子有限公司 一种低损耗小外径高速线缆
WO2020193162A1 (fr) * 2019-03-28 2020-10-01 Leoni Kabel Gmbh Câble de transmission électrique de données et procédé de fabrication d'un câble

Also Published As

Publication number Publication date
ATE494617T1 (de) 2011-01-15
DE502009000273D1 (de) 2011-02-17
EP2172946B1 (fr) 2011-01-05

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