EP1583109A2 - Câble de commande électrique flexible. - Google Patents

Câble de commande électrique flexible. Download PDF

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Publication number
EP1583109A2
EP1583109A2 EP05290219A EP05290219A EP1583109A2 EP 1583109 A2 EP1583109 A2 EP 1583109A2 EP 05290219 A EP05290219 A EP 05290219A EP 05290219 A EP05290219 A EP 05290219A EP 1583109 A2 EP1583109 A2 EP 1583109A2
Authority
EP
European Patent Office
Prior art keywords
wires
stranded
cores
cable according
strand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05290219A
Other languages
German (de)
English (en)
Other versions
EP1583109B1 (fr
EP1583109A3 (fr
Inventor
Ferdinand Grögl
Thomas Mann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Priority to EP05290219A priority Critical patent/EP1583109B1/fr
Publication of EP1583109A2 publication Critical patent/EP1583109A2/fr
Publication of EP1583109A3 publication Critical patent/EP1583109A3/fr
Application granted granted Critical
Publication of EP1583109B1 publication Critical patent/EP1583109B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables

Definitions

  • the invention relates to a flexible electrical control line, consisting of at least two stranded cores, each one of which is insulated having surrounded electrical conductors, in which the two wires of a common jacket of insulating material are surrounded (DE 201 09 974 U1).
  • Such control lines - hereinafter referred to as "lines" - be For example, to connect mobile devices with a voltage or signal source used.
  • Mobile devices can, for example, be cranes, Be machine tools and robots.
  • the cables must be mechanically loadable be, with a constant for a long time bending strength, for example Use in energy chains. They should also be in a wide temperature range remain flexible, for example, between -40 ° C and +80 ° C.
  • From US 5 834 699 A is a highly flexible electrical cable for medical Disturbances. It has a number of insulated electrical conductors, the are twisted around a central element. In the gussets between the ladders are insulated tension elements arranged. The unit of ladders and tension elements is of surrounded by a conductive membrane, over which an outer jacket is mounted.
  • the invention is based on the object, the above-described line so too Shaping that they are equipped with effective electrical shielding and easy is to produce and can be used even with frequent bending stress.
  • This line is very easy to produce, with the use of basically known, simply constructed machines and associated devices, such as For example, drainage and winding devices.
  • Through the interaction of Strand and shielding results in a simple way, an electrically highly effective screen for the line.
  • the shield layer can be made relatively poor in material which on the one hand supports the good bendability of the pipe and on the other hand, the required for a frequent bending stress stability is ensured.
  • the wire also complements the one side of the two wires Cross-section of the line, the corresponding design of the opposite Page slightly circular in shape.
  • this approximately circular cross-section can be simple and be sensibly achieved.
  • the shield layer can be made of a hybrid tape with a plastic layer and a Metal layer exist.
  • a hybrid band can overlap around the veins and be wound around the strand, in such a way that the metal layer on the wires and especially tight against the strand.
  • For the shielding can also be a Plastic, preferably of polyester, existing, electrically conductive nonwoven material used, which is also in the form of a tape.
  • On the fleece material becomes a metal, preferably aluminum or copper, from the vapor phase deposited. It does not just strike on the outer surface of the Nonwoven material down, but also penetrates into the same and envelops the inner Fibers that are known to be held together disorderly in the nonwoven material.
  • the Nonwoven material is then so "penetrating" coated. It has one though porous, but almost completely closed metal layer, the one Covering over the wires and the wire of the wire with electrically effective, metallic material of> 85% results when a corresponding band overlaps wrapped around wires and strand.
  • the line L of Fig. 1 has two wires 1 and 2, each one preferably made of Copper existing stranded conductor 3, which surrounded by an insulation 4 is.
  • the wires 1 and 2 are together with a strand 5 and a filling element serving strand 6 of insulating material stranded into a unit.
  • a shield layer 7 is attached, which of a jacket 8 is surrounded by insulating material.
  • the stranded conductors 3 of the cores 1 and 2 are, for example, seven individual wires 9 built up. But it can also be used a different number of individual wires which always add up to a stranded conductor that is as circular as possible should. This also applies, for example, to nineteen individual wires with the structure 1 + 6 + 12, so with twelve strands in the outer layer.
  • the individual wires 9 exist preferably made of copper. For example, they become familiar with each other in known technology stranded, so that there is a stranded conductor 3 with an apparent from Fig. 1 cross-section. But you can also lie parallel to each other to the stranded conductor. 3 be summarized, for example in a so-called nipple.
  • the stranded conductor 3 is then fed to an extruder in which the insulation 4 on the same is applied.
  • the insulation 4 is preferably made of a polyolefin, for example, polyethylene or polypropylene.
  • the strand 5 consists of individual wires 10, which are designed as tinned copper wires. Dimensions and number of individual wires 10 are preferably with those of Stranded conductor 3 match. Also the individual wires 10 (or possibly multiple wires) can be stranded or parallel to the stranded wire 5 (eg 1 + 6) stranded wire to be summarized running each other.
  • the wires 1 and 2 and the strand 5 and the strand 6 are in a following Operation with the shortest possible length without reverse rotation to a unit stranded together, resulting in the cross-section of FIG. 1 is an approximately circular Envelope with the diameter D results.
  • the diameter D corresponds to the sum the diameter of the two wires 1 and 2.
  • By stranding are for the flexible line L demand profiles, such as flexibility and motion cycles in a drag chain, reached.
  • the lay length is between 6 x D and 14 x D, with the diameter D of the unit of the four stranding elements.
  • the individual wires 9 of the stranded conductor 3 and / or the individual wires 10 of the stranded wire 5 not stranded with each other, but are parallel to each other, applies for the stranding of wires 1 and 2 and strand 5 and strand 6 the same Facts, as described above. Even after this stranding process, for the Preferably, a double twist stranding machine is used, run the Individual wires 9 and 10 more parallel to each other. They take in a stranding without Reverse rotation exactly the stranding length.
  • the shield layer. 7 applied. This can be done in the same operation as the previous measures done by overlapping winding a suitable tape.
  • the strand 5 and the shield layer 7 together form the electrically effective screen of the line L.
  • a hybrid band of a plastic layer and a Metal layer are used, which are fixed by a special adhesive together are connected.
  • the hybrid tape is wound up so that the metal layer is inside and thus both contacting the strand 5 and contacting the wires 1 and 2.
  • the plastic layer is preferably made of polyester.
  • Become for the metal layer preferably aluminum or copper used.
  • Such a hybrid band will for example, also referred to as "plastic-laminated aluminum foil".
  • the shielding layer 7 can also be electrically connected by a strip of metallization made conductive plastic fleece are formed.
  • plastic fleece in preferred embodiment of polyester. It can also be different consist of suitable plastics. Its wall thickness or thickness is preferably between 50 ⁇ m and 100 ⁇ m.
  • Metal used, especially aluminum or copper. The metal is for the Metallization transferred to the molten state and from the vapor phase the nonwoven material deposited. The metal also penetrates into the nonwoven material and envelops the fibers held there, disorderly held together. All in all is on and in the plastic fleece a porous, but almost closed Metal layer produced, which has a coverage of> 85% for the enclosed unit Cores 1 and 2 and strand 5 and strand 6 results.
  • the shield layer 7 of the jacket 8 is arranged made of insulating material. He can by means of an extruder are applied and consists for example of a polyolefin, such as polyethylene or polypropylene, or a thermoplastic elastomer, such as Polyurethane. Before the extrusion of the jacket 8 can on the screen layer 7 a Heat seal layer are applied to the jacket 8 with the shield layer 7 stick together. When removing the jacket 8 for contacting purposes, the shield layer 7 then removed simultaneously, so that a Schirmerdung directly over the strand 5 can be done.
  • a polyolefin such as polyethylene or polypropylene
  • a thermoplastic elastomer such as Polyurethane
  • the jacket 8 may also consist of at least one heat-sealable plastic film exist, which can be wrapped around the shield layer 7 so that the heat sealable layer lies inside. Between the jacket 8 and the shield layer 7 with additional heat-sealable layer can after appropriate heating a Bonding can be achieved. In a confection of the line L can then the Jacket 8 are removed together with the shield layer 7.
  • a line L according to FIG. 1 and a line L1 according to FIG. 2 can be considered flexible
  • a cross section through such a cable K with lines L of FIG. 1 is for example combined in FIG. 3 for a 16-core, Shielded encoder line shown.
  • a jacket 18 is mounted made of insulating material. He insists preferably of preferably polyvinyl chloride.
  • a thermoplastic polymer can also be used be, for example Polyurtehan.
  • a Separating layer 19 may be attached, for example, from a polyester fleece or from Cellulose paper exists.

Landscapes

  • Insulated Conductors (AREA)
  • Communication Cables (AREA)
EP05290219A 2004-03-31 2005-01-31 Câble électrique flexible. Not-in-force EP1583109B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP05290219A EP1583109B1 (fr) 2004-03-31 2005-01-31 Câble électrique flexible.

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP04290851 2004-03-31
EP04290851 2004-03-31
EP05290219A EP1583109B1 (fr) 2004-03-31 2005-01-31 Câble électrique flexible.

Publications (3)

Publication Number Publication Date
EP1583109A2 true EP1583109A2 (fr) 2005-10-05
EP1583109A3 EP1583109A3 (fr) 2006-02-08
EP1583109B1 EP1583109B1 (fr) 2010-03-03

Family

ID=34931016

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05290219A Not-in-force EP1583109B1 (fr) 2004-03-31 2005-01-31 Câble électrique flexible.

Country Status (4)

Country Link
EP (1) EP1583109B1 (fr)
AT (1) ATE459966T1 (fr)
DE (1) DE502005009115D1 (fr)
ES (1) ES2341970T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113611454A (zh) * 2021-08-25 2021-11-05 金杯电工衡阳电缆有限公司 一种新型拖令电缆

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4737598A (en) * 1984-12-17 1988-04-12 Oconnor Lawrence Shielding tape for electrical conductors
US5834699A (en) * 1996-02-21 1998-11-10 The Whitaker Corporation Cable with spaced helices
WO2000049942A2 (fr) * 1999-02-25 2000-08-31 Minimed, Inc. Element de branchement test et cable pour dispositif de mesure du niveau de glucose

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4737598A (en) * 1984-12-17 1988-04-12 Oconnor Lawrence Shielding tape for electrical conductors
US5834699A (en) * 1996-02-21 1998-11-10 The Whitaker Corporation Cable with spaced helices
WO2000049942A2 (fr) * 1999-02-25 2000-08-31 Minimed, Inc. Element de branchement test et cable pour dispositif de mesure du niveau de glucose

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113611454A (zh) * 2021-08-25 2021-11-05 金杯电工衡阳电缆有限公司 一种新型拖令电缆

Also Published As

Publication number Publication date
ATE459966T1 (de) 2010-03-15
EP1583109B1 (fr) 2010-03-03
DE502005009115D1 (de) 2010-04-15
EP1583109A3 (fr) 2006-02-08
ES2341970T3 (es) 2010-06-30

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