EP1583109B1 - Câble électrique flexible. - Google Patents

Câble électrique flexible. Download PDF

Info

Publication number
EP1583109B1
EP1583109B1 EP05290219A EP05290219A EP1583109B1 EP 1583109 B1 EP1583109 B1 EP 1583109B1 EP 05290219 A EP05290219 A EP 05290219A EP 05290219 A EP05290219 A EP 05290219A EP 1583109 B1 EP1583109 B1 EP 1583109B1
Authority
EP
European Patent Office
Prior art keywords
litz wire
conductors
line according
wires
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05290219A
Other languages
German (de)
English (en)
Other versions
EP1583109A3 (fr
EP1583109A2 (fr
Inventor
Ferdinand Grögl
Thomas Mann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Priority to EP05290219A priority Critical patent/EP1583109B1/fr
Publication of EP1583109A2 publication Critical patent/EP1583109A2/fr
Publication of EP1583109A3 publication Critical patent/EP1583109A3/fr
Application granted granted Critical
Publication of EP1583109B1 publication Critical patent/EP1583109B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables

Definitions

  • the invention relates to a flexible electrical line according to the preamble of patent claim 1 (US Pat. WO 00/49942 ).
  • Such lines are used as control lines, for example for connecting mobile devices with a voltage or signal source.
  • Mobile devices may be, for example, cranes, machine tools and robots.
  • the cables must be mechanically strong, with a constant flexural strength for a long time, for example when used in energy chains. They should remain flexible in a wide temperature range, for example, between -40 ° C and +80 ° C.
  • From the US 5,834,699 A is a highly flexible electrical cable for medical applications out. It has a number of insulated electrical conductors which are twisted around a central element. In the gussets between the conductors insulated tension elements are arranged. The unit of conductors and traction elements is surrounded by a conductive membrane, over which an outer sheath is attached.
  • plastic filling elements are arranged whose diameter is greater than the diameter of the cores. They are stranded together with the wires. For the jacket results in one of the two wires and the two filling elements formed about circular base.
  • the larger diameter filling elements allow adaptation of the characteristic impedance of the line to desired values.
  • the electrical line according to the above-mentioned WO 00/49942 is placed in a blood glucose meter. It has three wires and a tinned copper wire drain wire, which are together surrounded by an electric shield, which is designed as a braid of tinned copper wires. The supplementary wire serves to contact the shield.
  • the invention has for its object to make the line initially described so that it is equipped with effective electrical shielding and easy to manufacture and can be used with frequent bending stress.
  • the shield layer consists of a hybrid band with a plastic layer and a metal layer.
  • the hybrid tape is wrapped around the wires and the litz in an overlapping manner, in such a way that the metal layer rests against the wires and in particular close to the strand.
  • the strand also complements on one side of the two wires the cross section of the line, which can be easily formed approximately circular with appropriate design of the opposite side.
  • this approximately circular cross-section can be easily and effectively achieved.
  • the line L to Fig. 1 has two wires 1 and 2, each having a preferably made of copper stranded conductor 3, which is surrounded by an insulation 4.
  • the wires 1 and 2 are stranded together with a strand 5 and serving as a filler element strand 6 of insulating material into one unit.
  • a shield layer 7 is attached, which is surrounded by a jacket 8 made of insulating material.
  • the stranded conductors 3 of the cores 1 and 2 are constructed, for example, of seven individual wires 9. However, it is also possible to use a different number of individual wires, which as a whole should always complement each other to form a strand conductor which is as circular as possible. This also applies, for example, to nineteen individual wires with the structure 1 + 6 + 12, ie with twelve individual wires in the outer layer.
  • the individual wires 9 are preferably made of copper. They are stranded together, for example, in a known technique, so that a stranded conductor 3 with a Fig. 1 apparent cross-section results. But they can also be combined lying parallel to the stranded conductor 3, for example in a so-called nipple.
  • the stranded conductor 3 is then fed to an extruder, in which the insulation 4 is applied to the same.
  • the insulation 4 is preferably made of a polyolefin, for example polyethylene or polypropylene.
  • the strand 5 consists of individual wires 10, which are designed as tinned copper wires.
  • the dimensions and number of the individual wires 10 are preferably the same as those of the stranded conductors 3.
  • the individual wires 10 (or optionally multiple wires) can also be stranded into the stranded wire 5 (eg, 1 + 6) stranded or parallel to one another.
  • the wires 1 and 2 and the strand 5 and the strand 6 are stranded together in a subsequent operation with the shortest possible strike length without reverse rotation to form a unit, resulting in the cross section according to Fig. 1 an approximately circular envelope with the diameter D results.
  • the diameter D corresponds to the sum of the diameters of the two wires 1 and 2.
  • the individual wires 9 of the stranded conductor 3 and / or the individual wires 10 of the stranded wire 5 are not stranded with each other, but are combined in parallel to each other, applies for the stranding of wires 1 and 2 and strand 5 and strand 6, the same situation, as described above. Even after this stranding process, for which a double-twist stranding machine is preferably used, the individual wires 9 and 10 continue to run parallel to each other. In a stranding without reverse rotation, they assume exactly the stranding length.
  • the shield layer 7 is applied. This can be done in the same operation as the previous measures by overlapping winding a hybrid tape.
  • the strand 5 and the shield layer 7 together form the electrically effective screen of the line L.
  • a hybrid band of a plastic layer and a metal layer is used, which are firmly connected to each other by a special adhesive.
  • the hybrid tape is wound up so that the metal layer lies inside and thus contacts both the stranded wire 5 and the wires 1 and 2.
  • the plastic layer is preferably made of polyester.
  • aluminum or copper are preferably used.
  • Such a hybrid tape is for example also referred to as "plastic-laminated aluminum foil”.
  • Over the shield layer 7 of the jacket 8 is arranged made of insulating material. It can be applied by means of an extruder and consists for example of a polyolefin, such as polyethylene or polypropylene, or of a thermoplastic elastomer, such as polyurethane. Before the extrusion of the jacket 8, a heat-sealing layer can be applied to the shielding layer 7 in order to bond the jacket 8 to the shielding layer 7. When removing the jacket 8 for Kunststoff muscless processede the shield layer 7 is then removed at the same time, so that a Schirmerdung can be done directly on the strand 5.
  • a polyolefin such as polyethylene or polypropylene
  • a thermoplastic elastomer such as polyurethane
  • the jacket 8 can also consist of at least one heat-sealable plastic film which can be wrapped around the shield layer 7 so that the heat-sealable layer is inside. Between the jacket 8 and the shield layer 7 with additional heat-sealable layer bonding can be achieved after appropriate heating. When assembling the line L then the jacket 8 can be removed together with the shield layer 7.
  • a second strand 11 is used, which is constructed as the strand 5 of individual wires 10.
  • the strand 11 is also close to the shield layer 7.
  • a line L according to Fig. 1 and a line L1 to Fig. 2 can be used as flexible lines, for example for the transmission of data between a signal source and a portable device. But they can also be arranged together with identically constructed lines and other elements in a parent cable.
  • a cross section through such a cable K with lines L after Fig. 1 is for example in Fig. 3 for a 16-core combined, shielded encoder cable.
  • Fig. 3 In the soul of the cable K after Fig. 3 are three lines L according to Fig. 1 , two quads 12 each with four wires 13 for data or signal transmission and a pair 14 with two wires 15 arranged for power supply.
  • the wires 13 and 15 are each stranded together.
  • Lines L, Quad 12 and Pair 14 are around one central Core element 16 made of plastic stranded around. All described elements of the soul S are surrounded by an electric screen 17.
  • a jacket 18 is mounted made of insulating material. It is preferably made of polyvinyl chloride. For special requirements in terms of media resistance and a thermoplastic polymer may be used, for example polyurethane. Between screen 17 and jacket 18, a release layer 19 may be attached, which consists for example of a polyester fleece or cellulose paper.

Landscapes

  • Insulated Conductors (AREA)
  • Communication Cables (AREA)

Claims (10)

  1. Câble électrique flexible, constitué d'au moins deux brins (1, 2), dont chacun présente un conducteur torsadé (3) constitué d'une pluralité de fils individuels (9), qui est entouré par une isolation (4), dans lequel, dans au moins un coin situé entre les deux brins (1, 2), on dispose un cordon (5, 11) constitué de fils de cuivre étamés (10), dans lequel les brins (1, 2) et les cordons (5, 11) sont câblés ensemble pour former une unité, dans lequel on applique, sur l'unité formée par les brins (1, 2) et les cordons (5, 11), une couche de blindage (7) bonne conductrice de l'électricité, qui s'applique contre les brins (1, 2) et les cordons (5, 11) et dans lequel on applique sur la couche de blindage une gaine (8) en matériau isolant, caractérisé en ce que
    - l'on utilise comme couche de blindage (7) une bande hybride enroulée avec chevauchant autour de l'unité constituée des brins (1, 2) et des cordons (5, 11) câblés ensemble, qui se compose d'une couche de plastique et d'une couche de métal connectée fixement à celle-ci, s'appliquant contre les brins (1, 2) et les cordons (5, 11), et
    - en ce que l'unité constituée des brins (1, 2) et des cordons (5, 11) est câblée avec une plus courte longueur de pas, qui est comprise entre 6 x D et 14 x D, D étant le diamètre d'une enveloppante circulaire de l'unité.
  2. Câble selon la revendication 1, caractérisé en ce que la gaine (8) est collée à la couche de blindage (7).
  3. Câble selon la revendication 1 ou 2, caractérisé en ce que la gaine (8) se compose d'une feuille de plastique thermoscellable, qui est enroulée sur la couche de blindage (7).
  4. Câble selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les fils individuels (9) des conducteurs torsadés (3) sont câblés ensemble.
  5. Câble selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les fils individuels (9) des conducteurs torsadés (3) sont disposés de manière à s'étendre parallèlement les uns aux autres.
  6. Câble selon l'une quelconque des revendications 1 à 5, caractérisé en ce que dans les deux coins entre les brins (1, 2), est disposé un cordon (5, 11) constitué de fils de cuivre étamés (10).
  7. Câble selon la revendication 1 ou 6, caractérisé en ce que les fils de cuivre (10) des cordons (5, 11) sont câblés ensemble.
  8. Câble selon la revendication 1 ou 6, caractérisé en ce que les fils de cuivre (10) des cordons (5, 11) sont disposés de manière à s'étendre parallèlement les uns aux autres.
  9. Câble selon la revendication 1, caractérisé en ce que la couche de métal de la bande hybride se compose d'aluminium ou de cuivre.
  10. Câble selon la revendication 1, caractérisé en ce que la couche de plastique de la bande hybride se compose de polyester.
EP05290219A 2004-03-31 2005-01-31 Câble électrique flexible. Not-in-force EP1583109B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP05290219A EP1583109B1 (fr) 2004-03-31 2005-01-31 Câble électrique flexible.

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP04290851 2004-03-31
EP04290851 2004-03-31
EP05290219A EP1583109B1 (fr) 2004-03-31 2005-01-31 Câble électrique flexible.

Publications (3)

Publication Number Publication Date
EP1583109A2 EP1583109A2 (fr) 2005-10-05
EP1583109A3 EP1583109A3 (fr) 2006-02-08
EP1583109B1 true EP1583109B1 (fr) 2010-03-03

Family

ID=34931016

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05290219A Not-in-force EP1583109B1 (fr) 2004-03-31 2005-01-31 Câble électrique flexible.

Country Status (4)

Country Link
EP (1) EP1583109B1 (fr)
AT (1) ATE459966T1 (fr)
DE (1) DE502005009115D1 (fr)
ES (1) ES2341970T3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113611454A (zh) * 2021-08-25 2021-11-05 金杯电工衡阳电缆有限公司 一种新型拖令电缆

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8431784D0 (en) * 1984-12-17 1985-01-30 Connor L O Tape for wrapping electrical conductors
FR2745117B1 (fr) * 1996-02-21 2000-10-13 Whitaker Corp Cable flexible et souple a helices espacees
US6418332B1 (en) * 1999-02-25 2002-07-09 Minimed Test plug and cable for a glucose monitor

Also Published As

Publication number Publication date
ES2341970T3 (es) 2010-06-30
EP1583109A3 (fr) 2006-02-08
ATE459966T1 (de) 2010-03-15
DE502005009115D1 (de) 2010-04-15
EP1583109A2 (fr) 2005-10-05

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