EP2155943B1 - Circular knitting machine for the production of knitwear by at least partly using fiber materials - Google Patents
Circular knitting machine for the production of knitwear by at least partly using fiber materials Download PDFInfo
- Publication number
- EP2155943B1 EP2155943B1 EP08758171A EP08758171A EP2155943B1 EP 2155943 B1 EP2155943 B1 EP 2155943B1 EP 08758171 A EP08758171 A EP 08758171A EP 08758171 A EP08758171 A EP 08758171A EP 2155943 B1 EP2155943 B1 EP 2155943B1
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- EP
- European Patent Office
- Prior art keywords
- drive
- circular knitting
- knitting machine
- drafting
- rollers
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/16—Circular knitting machines with independently-movable needles with provision for incorporating internal threads in laid-in fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/14—Circular knitting machines with independently-movable needles with provision for incorporating loose fibres, e.g. in high-pile fabrics
Definitions
- the invention relates to a circular knitting machine of the type specified in the preamble of claim 1.
- Known circular knitting machines of this type are distinguished by the fact that, instead of conventional yarns, predominantly or exclusively threads are used for stitch formation, which consist of stretched fiber materials. These fiber materials are stretched immediately before the stitch formation with the aid of drafting systems associated with the knitting systems, to which fly-downs, drawstrings or the like are fed as primary materials. If necessary, these fiber materials between the drafting and the knitting systems can be converted with the help of spinning devices into temporary yarns with real rotations, which enable transport of the sensitive fiber materials even over longer distances and disappear before the loop formation by the false-twist effect again. Therefore, the stitching is done not with the help of conventional yarns, but with the help of threads that have little or no twists.
- a problem with circular knitting machines of this type is that it due to the processing of Flyerlunten, conveyor belts od. Like. To a strong linting in the knitting systems comes, which od with flying fibers, dirt particles. Like. Is connected. This applies regardless of whether the fiber material consists of pure cotton or any suitable fiber mixture. As a result, especially the drive units used to drive the drafting systems, since they are largely exposed, tend to so fast a contamination that frequent cleaning work must be performed, which interferes with the knitting process. Or it must be provided comparatively elaborate constructions, which complicates necessary operation and maintenance.
- EP1984550 belongs to the state of the art according to Article 54 (3) EPC and describes a circular knitting machine with a cover plate at the upper end of the drafting device housing, are guided by the coupling pins between drive units and Riemchen assemblies.
- the invention is the technical problem underlying the circular knitting machine the genus described above in such a way that with relatively simple means a largely trouble-free operation of the drive units and thus the circular knitting machine can be ensured.
- a cost-effective drive system for the drafting systems are proposed.
- the invention has the advantage that the partition wall a fiber-tight separation of the underlying lying, responsible for the unwanted generation of fiber fly drafting rollers of the above the partition wall arranged drive units allows the od optimally against flying around fibers od.
- the like Protected.
- the partition simultaneously creates a mounting plane to which all important for the fiber supply components, in particular the drafting units and their drive units can be mounted.
- the dividing wall is arranged at such a height above the usual working space, in particular above the knitting systems of the circular knitting machine, that the drafting systems do not constitute a significant impediment to the operators working on the circular knitting machine, but are still within their gripping range.
- Fig. 1 and 2 schematically show a circular knitting machine 1 with a rotatable needle cylinder 2, are mounted in the knitting needles 3 slidably.
- a working space 4 is schematically indicated, in which an operator 5 stops during normal work on the circular knitting machine 1.
- the height of the circular knitting machine 1 is dimensioned in a conventional manner so that a plurality of stitch forming or knitting systems 6, which are formed by lock parts, not shown, and of which in Fig. 1 only one is shown in the grip area of the operator 5 is located.
- the term "grip area” is understood to mean that area which is preferably arranged at an ergonomically particularly favorable distance above a ground floor 7 or the like, on which both the circular knitting machine 1 and the operator 5 are standing.
- the circular knitting machine 1 of interest in the context of the present invention is designed as a so-called spinning knitting machine.
- Each knitting system 6 is assigned a drafting device 8 to which a sliver taken from a can 9, a flyer drawn from a supply reel or other fiber material 10 is supplied.
- This fiber material 10 is refined in the drafting device 8 in a conventional manner to a thread 11 and preferably presented by means of a thread guide 12 the knitting needles 3 for stitch formation.
- auxiliary thread indicated that the yarn guide 12 can also be supplied, in particular if the fabric additionally z. B. should be provided with a plating thread or an elastic thread.
- the drafting devices 8 are arranged such that, like the knitting systems 6, they lie in the gripping region of the operator 5 working on the circular knitting machine 1, but above this.
- the drafting 8 z. B. attached to a support ring 15 which is supported by means of columns 16 on a base or lock plate 17 of the circular knitting machine 1.
- the arrangement is such that the clamping lines formed by three or more pairs of drafting rollers 18 of the drafting units 8 lie in vertical planes. This is achieved by arranging the axes of the drafting rollers 18 vertically in a fitted state.
- the drafting units 8 are not only accessible to the operator 5 from the working space 4, but also easily maintained and / or repaired without having to dismantle them completely, the drafting units 8 can be at least partially opened by their so-called top rollers 18a ( Fig. 2 ) are attached to a pressure arm 19 which, in contrast to the conventional technique, is located on the side instead of at the top and can be pivoted in the direction of an arrow v about an exemplarily indicated vertical pivot axis 20.
- the drafting rollers 18 are vertical, they can be easily driven by extending in the circumferential direction of the needle cylinder 2, circularly mounted drive belt. For this it is only necessary, the waves of each so-called lower roller of the three roller pairs shown at their upper ends z. B. to be provided with a toothed belt pulley, as explained below.
- Fig. 1 and 2 Particularly advantageous to arrange two or more drafting 8 with their rollers 18 coaxial one above the other.
- Such a multiple or double or tandem design makes it possible to halve or even reduce the space required in the circumferential direction for the drafting units 8, since in this case two or more threads are guided to adjacent knitting systems 6 by each drafting system segment can, like that in Fig. 1 is indicated by two threads 11.
- the packing density of the drafting systems can be doubled or multiplied.
- Fig. 3 shows a circular knitting machine, which like the circular knitting machine 1 after Fig. 1 and 2 may also have a second needle contour, as shown schematically by additional, z. B. arranged in a dial Ripple knitting needles 25 is indicated. Unless otherwise stated, are in Fig. 3 In addition, the same parts with the same reference numerals as in Fig. 1 and 2 Mistake.
- the circular knitting machine 1 after Fig. 3 has according to the invention instead of the support ring 15 or in addition to this, a partition 26, the transverse and preferably perpendicular at the same time the axis of rotation of the needle cylinder 2 ( Fig. 1 ) forming, usually vertically extended machine axis 27 and expediently arranged coaxially to this and, for example, plate-shaped.
- a partition wall 26 mounted around the machine axis 27 arranged drafting 8, while above the partition 26 for driving the drafting rollers required drive units 28 and, if necessary, also elements of the detonation serving blowing and suction system for the Stretching rollers and / or a nozzle block for the spinning devices are arranged.
- the partition wall 26 is formed and / or arranged to effect a fiber-tight separation of the drive units 28 from the drafting units 8, by "fiber-tight" meaning that the fibers, fluff, dirt particles, etc. produced by the drafting units 8 pass through the partition wall 26 are largely prevented from the drive units 28 and also do not pass through openings provided in the partition 26 through to the drive units 28. Therefore, the partition wall 26 preferably covers all existing drafting systems with its projection. In addition, the partition wall 26 is at the same time a mounting wall for the said components, but it is hereinafter referred to simply as a partition for the sake of simplicity.
- the partition 26 is attached in a manner not shown on a machine frame of the circular knitting machine, the z. B. the base or lock plate 17 ( Fig. 1 ) contains. From the base plate 17 preferably project analogously Fig. 1 a plurality of support columns distributed around the machine axis 27 and supporting a circumferential support ring to which the partition wall 26 or a plurality of segments are secured therefrom. Alternatively or additionally, the partition 26 may be supported in a radially remote from the machine axis 27 area by means of further support columns 29 on the ground 7, thereby better intercept the weight of the attached to her drafting 8 and drive units 28.
- the partition wall 26 integrally formed and z. B. as a coaxial with the machine axis 27 arranged, preferably circular plate, as a coaxial with the machine axis 27 arranged ring, in particular circular ring, or conical.
- the partition wall 26 is preferably provided on its upper side with a fiber-tight attached to her, preferably dome-shaped cover 30 which forms with her an annular, fiber-tight closed housing for receiving the drive units 28, so that they are not by inside or outside the Partition 26 around flying fibers can be contaminated.
- the cover 30 can be supplemented by the machine axis 27 by further covering elements 31, 32 which bound a fiber-tight space.
- the auxiliary threads 14 are in this case z. B. led by means of a tube 33 through this space to the knitting systems 6.
- the drafting units 8 and the spinning devices 21 are preferably associated with a central suction 34 with coaxially arranged tubes 34a, 34b, which is connected to a suction device schematically indicated by the name pu and communicates with the space between the cover elements 31, 32.
- the tube 34a lead suction channels 34c to be vacuumed to the rollers of the drafting 8.
- the extracted fibers are z. B. supplied from a card to the process as circulation material again.
- the pipe 34b of the central suction also detects with channels 34d all outlets which exit between the spinning tubes of a spinning device 21 at the transition points from a spinning system to a subsequent spinning system. These outlets consist of shell parts and unspinnbaren short fibers. They are not recycled.
- the channels 34a, 34b of the central suction 34 are arranged concentrically, whereby all associated, radially extending suction channels 34c, 34d have the same negative pressure conditions within their category.
- the fiber guiding systems 8 are attached.
- Fig. 3 shows schematically, they may deviate from Fig. 1 and 2 horizontally arranged draw rolls 35 and / or vertically arranged draw rolls 36 have.
- the horizontal drafting rollers 35 of a pre-drafting field are preferably rotatably mounted in one or more, preferably extractable drafting device housings 37, which are connected by means of screws, bayonet catches or the like, preferably easily releasably connected to the partition wall 26.
- the shafts 39 may be connected via the partition 26 by projecting coupling elements 40 with associated drive elements of the drive units 28, as in Fig. 3 indicated schematically and explained in more detail below.
- Fig. 4 shows a simple 3-roller drafting system, as used for example in the processing of Flyerlunte which is supplied to the drafting means by means of an attached to the partition 26 insertion funnel 43 in the direction of an arrow w .
- the fiber material leading pairs I, II and III of draw rolls, of which in Fig. 4 in each case only one roller 44, 45 and 46 is visible, are mounted in a flying manner on the dividing wall 26, ie the draw rolls 44, 45 and 46 protrude from their in Fig. 4 not shown bearings down freely.
- a Fiber guide may be provided by conventional 48 straps, which form a strap assembly with the center rollers 45.
- the straps 48 associated turning rails or deflecting elements are not shown separately.
- the drive units required for driving the drafting rollers 44 to 46 are fastened to the latter above the dividing wall 26 and are in operative connection through the dividing wall 26 with associated drafting rollers 44, 45 and 46.
- a rotatably projecting drive shaft 49 rotatably provided with a arranged above the partition wall 26 spur gear 50 and is coupled above or below the partition wall 26 with a driving (sub) roller of the pair of input rollers I.
- the partition 26 preferably also protruding drive shaft 51 for the draw roll 45, which forms the lower roll of the middle roll pair II, a spur gear 52 and in a plane above a pulley 53 are attached.
- the partition 26 z. B the partition 26 z.
- a pulley 55 is attached.
- the pulley 53 is z. B. by means of a first drive belt, not shown, and the pulley 55 by means of a likewise not shown, second drive belt driven, as explained in more detail below.
- the spur gears 50, 52 in an unillustrated transmission gear drives the first drive timing belt at the same time the input roller 44, wherein by selecting the numbers of teeth of the spur gears 50, 52, a preselected pre-distortion between the roller pairs I and II can be produced.
- the two spur gears 50, 52 may also be coupled by an endless toothed belt to drive them in the same direction of rotation.
- top rollers of the roller pairs I, II and III are z.
- conventional compression arms eg 19 in Fig. 2
- spring force Like.
- Fig. 5 shows details of a double, analogous to Fig. 1 and 2 formed 3-roller drafting system 8a. This is different from the one after Fig. 4 mainly in that the three drafting system pairs I, II and III form two tracks for each fiber strand, which extend below the partition wall 26 in two superimposed planes.
- two superimposed insertion funnels 43a, 43b attached to the partition wall 26 while on the other hand the turn vertical and perpendicular to the partition wall 26 drive shafts 49, 51 and 54 each with two coaxially stacked draw rolls 44a, 44b, 45a, 45b and 46a, 46b are coupled.
- straps 48a, 48b may be provided, which together with the center rollers 45a, 45b each form a strap assembly.
- the strap assemblies are disposed in a common insertion portion 56 which is normally secured to the dividing wall 26 during operation of the circular knitting machine, but upon release of preferably easily detachable fasteners in the direction of an arrow x downwardly can be pulled out of the drafting 8a.
- the shaft on which driven strap assemblies are seated can be decoupled upon withdrawal of the insertion portion 56 from the overlying pulley 53 and coaxial drive shaft 51. The periodically necessary change of straps is facilitated by this design.
- a nozzle 59 which consists essentially of a closed housing in which further functional parts described below, for blowing the output rollers 45a, 46b certain air nozzles, suction channels for loose fibers and air supply for pneumatic twist elements 22a, 22b of spinning devices 21a, 21b (cf. Fig. 2 ) are housed.
- the nozzle 59 may also be formed as a downwardly withdrawable insertion part, which is easily detachably connected to the partition wall 26.
- the output rollers 46a, 46b could be arranged in an insertion part, which is connected to a further coupling with the drive shaft 54 and decoupled from this.
- the driven rolls of the pair I since they are a greater radial distance from the machine axis 27 (FIG. Fig. 3 ) of the circular knitting machine 1, in analogy in Fig. 2 preferably mounted on a common, not shown, pivotable to the side of the pressure arm, which could also be replaced by two individual pressure arms.
- a drafting 8b after Fig. 6a which is largely according to Fig. 3 corresponds, differs from that Fig. 5 in that it is designed as a 4-roller folding drafting system, which is preferably used for processing conveyor belts.
- horizontal drafting rollers 61 of an input pair I and, with them, a pre-drafting zone, likewise horizontal drafting rollers 62 of a second pair II are arranged in the side walls of an insertion part 63 during operation.
- the insertion part 63 is analogous to the insertion part 56 after Fig. 5 easily detachably attached to the partition wall 26 and can be withdrawn in the direction of an arrow z down from the drafting 8b out or from the partition wall 26.
- the pairs in and IV of the drafting rollers are z. B. analogous to Fig. 5
- the pairs II and III represent a folding zone, wherein the distance between the draw rollers 62 of the pair II and those of the pair III is selected so that the fiber flow exiting from the second pair II through the pair III is folded in a characteristic manner, as proposed in a further, earlier application of the same Applicant ( PCT WO 2007/093164 ).
- the driving (sub) rollers of the pairs III and IV are arranged vertically during operation and are therefore preferably analogous to Fig. 5 driven. Since the axes of the drafting rollers 61, 62 of the first two pairs I and II are arranged horizontally can not be directly transmitted through the vertical drive shafts 49 (FIG. Fig. 5 ) corresponding drive shafts are driven. Therefore, between a provided here with the spur gear 50 drive shaft 66 and the lower rollers 62 supporting shaft of the second pair II z. B. a bevel gear 67 and a like in Fig. 3 and 6 each indicated by a black triangle indicated clutch 40.
- the drafting rollers 62 are coupled via the bevel gear 67, the clutch 40 and the spur gears 50 and 52 drivingly with the drive shaft 51 and the pulley 53.
- the shafts of the lower rollers 61 are coupled via a bevel gear 68 and a clutch 40 to a vertically disposed drive shaft 70 provided with a pulley 69. This makes it possible to arrange all provided above the partition wall 26 drive shafts 51, 54, 66 and 70 vertically.
- the drafting device 8b is after Fig. 6 like the drafting system after Fig. 5 formed as a tandem drafting system, which has two identical pairs of drafting rollers in superimposed planes and thus two webs for drawing two fiber material strands.
- the reference numeral 47a also fiber guide channels are indicated, which by the intermediate pieces 47 after Fig. 4 and 5 corresponding intermediate pieces are formed.
- a pivot point 134 is provided on the underside of the partition wall 26, by means of which a support arm 132 is pivotally mounted (arrow a ) on the partition wall 26 and by means of a screw 133 od. Like. Solder is attached to this.
- a pivot point 134 is provided on the underside of the insertion part 63, by means of which a support arm 135 is pivotally mounted (arrow b ) on the insertion part 63 and by means of a screw 136 od. Like. Solder is connected to this.
- the insertion part 56 is fastened to a part of the support arm 135 projecting beyond the insertion part 63 in the direction of the fiber transport.
- the Overall arrangement is also chosen such that by loosening the screw 133 both insertion parts 63 and 56 can be pivoted together by means of the support arm 132 in the direction of arrow a .
- the strap assemblies 64 become accessible by loosening the screw 136. Both insertion parts 56 and 63 can additionally be opened against each other.
- an exemplary rotatable mounting of the drive shafts 51, 54, 66 and 70 by means of mounted on the partition 26 bearings 137 to 140 and a possible formation of the couplings 40 (FIG. Fig. 5 and 6a ).
- these contain, on the one hand, coupling pins 75 which seat at the front ends of intermediate shafts 141, 142 leading to the bevel gear drives 67, 68.
- coupling pins for the drafting rollers 143 are present.
- the couplings 40 comprise coupling sleeves 76 which are adapted to the coupling pins 75 and which are formed at the front ends of the associated drive shafts 51, 66 and 70.
- the arrangement is also chosen so that a pivoting or displacement of the insertion parts 56, 63 in the direction of arrows a , b or the arrows x , z automatically disconnecting or locking of each mutually associated coupling parts 75, 76 result.
- the drive shafts 51 and 66 and the spur gears 50, 52 of the spur gear are preferably arranged fiber-tight in a housing attached to the partition 26.
- Fig. 3 to 6b illustrated drafting 8, 8a and 8b represent only preferred embodiments.
- other drafting systems in particular 5-roller drafting systems can be provided, wherein it by means of the couplings 40 (FIG. Fig. 5 ) and gear 67, 68 ( Fig. 6 ) or similar components, it is possible to arrange all the drive shafts independently of them vertically and essentially above the dividing wall 26, whether the associated draw rolls are arranged vertically or horizontally.
- the drive shaft 54 is formed short with respect to the drive shafts 51 and 66. Since the drive shaft 53 rotates at high speed with respect to the drive shaft 51, the kinetic energy inherent in movement is reduced. This facilitates braking in the event of a malfunction.
- At least two drafting arrangements are located one above the other and have common drive elements, which lie above the separating surface 26. -.
- Fig. 7a an insertion part 56 is shown, which for a 3-roller drafting after Fig. 5 is preferably used.
- the insertion part 56 includes a in the view H-shaped housing 71 which od on the outer sides with long legs 71 a with screw holes, threaded holes 72. Like. Is provided.
- deflecting elements 74 (turning rails) for the upper and lower drafting system are adjustably fastened to the transverse web 71b, via which the straps 48a, 48b are guided in a known manner.
- Fig. 7a shows further that z. B. the draw roll 45a or the shaft is axially longer than the adjacent draw roll 73a or the shaft is formed and z. B. the top of the legs 71 a with a z. B. four- or hexagonal coupling pin 75 accordingly Fig. 6b surmounted.
- This coupling pin 75 acts accordingly Fig. 6b positively with the open towards him coupling sleeve 76 together, attached to the lower end of this strap assembly associated drive shaft 51, also z. B. four or hexagonal and is designed for rotationally fixed receiving the coupling pin 75. Is therefore z. B. the corresponding Fig. 7a trained insertion part 56 of the partition 26 is pivoted or pulled down, then the parts 75 and 76, the in Fig.
- 5 and 6a represent schematically indicated couplings 40, automatically separated from each other.
- the arrangement is such that when approaching the insertion part 56 at the partition wall 26 automatically enters the coupling pin 75 in the coupling sleeve 76 and thereby connects the strap assembly with the associated drive shaft 51.
- After the insertion of the insertion part 56 to the partition wall 26 is its attachment z. B. with the mounting screws 133, 136 ( Fig. 6b ), by means of cooperating, resilient latching elements or otherwise.
- the straps 48a, 48b can be easily exchanged and the turning rails 74 adjusted.
- Fig. 6a and 6b shown drafting systems are folding drafting, the insertion parts 56, 63 are designed by a partition 26 either removable or swiveled.
- two superimposed drafting systems are assigned in parallel to two further superimposed drafting arrangements and combined to form a drafting system assembly which has common drive elements which lie above and below the dividing wall 26 ( Fig. 6a . 6b and Fig. 7b such as Fig. 12 ).
- insertion part 56 z. B an embodiment Fig. 7b for use. It has a cross-shaped housing 71 and is for use after Fig. 6b intended.
- the housing 71 is connected to a support arm 135 on the insertion part 63 - see Fig. 6b - Connected via a screw 136. After loosening the screw 136, the insertion part 56 can be pivoted.
- the hatched area of the housing 71 is in the operating state on the partition wall 26.
- the draw roller 143 is present in duplicate and each provided with the corresponding assignment of straps 48a, 48b, turning rails 74, etc.
- the drafting rollers 143 have couplings 40, via which the torque is introduced by the drive members above the dividing wall 26.
- the Fig. 7c shows a plan view of Fig. 7b ,
- the dashed circles symbolize the drive shafts 54 - output main delay field - including spring-loaded associated upper rollers. These components are connected to the partition wall 26 via bearings 138.
- the housing 71 includes the drafting rollers 143 as in FIG Fig. 6b , which are connected via positive clutches 40 to the drive.
- Straps 48b are shown which are provided with tensioning means 48c (FIG. Fig. 7c ) be streamlined. There are further adjustable turning rails 74 available. The support arm 135 is indicated.
- the drafting rollers 143 at the entrance of the main drafting zone are coupled to one another via the two spur gears 50 and 52. These spur gears 50 and 52 are arranged above the partition 26 - see also Fig. 12a ,
- the insertion part 56 can be pivoted away from the partition. As a result, the straps 48a and the turning rails 74 are freely accessible. Changing the straps 48a, 48b and the adjustment of the turning rails 74 is facilitated or possible.
- the drive of the drafting systems described can be made in a usual way in drafting equipment.
- each drafting 8, 8a and 8b Fig. 3 to 6b each assign a separate drive motor for the various lower rollers. That would be in Fig. 3 . 6a and 6b three each and in Fig. 4 and 5 each require two drive motors per drafting, which would be comparatively expensive in a multi-system circular knitting machine.
- a substantial saving could be achieved by driving together associated pulleys of all drafting systems of a circular knitting machine by a tangential belt drive which has a drive motor and a drive belt tangentially surrounding all associated pulleys (eg. PCT WO 2007 / 0931- 66 Fig. 11 ).
- Fig. 8 shows a plurality of arranged on a circle pulleys 77, wherein, for. B. to the pulleys 53, 55 or 69 of all drafting 8 ( Fig. 4 to 6a ), which are arranged distributed around the machine axis 27 around. Since the drive shafts 49, 51 and 54 are arranged vertically, they can in Fig. 8 shown pulleys 77 are all arranged in one and the same plane. Now, if a drive belt 78 tangentially applied to these pulleys 77 and a drive pulley 79 which sits on the output shaft of a drive motor 80, then follows Fig. 8 that some of the pulleys, in the Fig.
- the pulleys 77 are corresponding Fig. 9 formed as double pulleys, the two axially superimposed portions 77a and 77b for conditioning of in Fig. 8 with a solid line drive belt 78 and a second, in Fig. 7 and 8th have shown with a dash-dotted line drive belt 83. Therefore, the first drive belt 78 becomes corresponding 8 and 9 z. B.
- the pulleys 81 can also be driven tangentially without alternating bending of the drive belts 78 and / or 83.
- the pulleys 81 may be formed as well as the pulley 77, in which case one of the two portions 77a, 77b would remain free.
- the two sections 77a, 77b can be realized by two separate, sitting on the same shaft pulleys.
- auxiliary or pressure roller 85 which lays on the outside of the timing belt 78 and 83 and this presses against the pulleys 77 and 81, as in Fig. 8 is shown schematically.
- the auxiliary rollers 85 are preferably located either directly on the relevant drive belt (eg 78) where it rests against the relevant pulley 77 (FIG. Fig. 9a ), or at a short (eg at most two teeth) Fig. 9b ) in order to avoid the aforementioned harmful bends.
- auxiliary rollers 85 are only intended to ensure that the teeth of the pulleys and the drive toothed belt remain engaged, it is generally sufficient to place the auxiliary rollers 85 against the pulleys 77, 81 at a small radial distance, ie without direct contact.
- 10a to 12a and Fig. 10b to 12b on the one hand show a trapezoidally shaped partition wall segment 26a and on the other hand two variants of a mounted on this segment 26a drafting arrangement including the associated drive unit.
- the drive unit after 10a to 12a differs from the drive unit Fig. 10b to 12b in the transmission of the drive torque to the drafting system organs.
- the function of the fiber-guiding parts of the drafting device is the same for both variants.
- the segment 26a has equally long side edges 86a and 86b, a short inner edge 86c that comes to lie radially inward, and one of these opposite, long outer edge 86d.
- edges 86a to 86d The dimensioning of these edges 86a to 86d is such that a plurality of such segments 26a are juxtaposed in the manner of pie pieces and are arranged around the machine axis 27 (FIG. Fig. 3 ) can be connected to one another in a circumferentially substantially closed ring.
- This is in Fig. 10a and 10b indicated by two adjacent, partially shown segments 26b and 26c.
- fiber-tight gaps 87 Between the individual segments 26a to 26c preferably at most remain low, fiber-tight gaps 87, so that the segments can be assembled as a whole into a fäßerêtn partition that completely covers the space between the drafting and the drive units.
- each segment 26a is provided with a drafting arrangement consisting of two accordingly Fig. 6a . 6b trained drafting 8b consists of which in the bottom view according to Fig. 10a . 10b only the two lower pairs of rollers are visible.
- Each drafting unit 8b therefore contains two pairs I of input rollers 61, which each form a pre-draft zone (warping 6 to 10 times) with the rollers 62 of two further pairs of drafting rollers II. This is followed, in each case, by a strap assembly 64 which forms a folding zone (distortion 10%) with the stretching rollers 62 of pairs II and from the in Fig. 12a .
- FIG. 12b to simplify the illustration, only draw rolls 88, but not associated draw slips 89 (FIG. Fig. 10a . 10b ) are shown.
- the conclusion form the output rollers 65, which each form a main drafting zone (delay eg 20- to 30-fold) with the apron assemblies 64 and on each of which a nozzle 59 can follow (see each Fig. 6 ).
- Fig. 12a and 12b show, per segment 26a two such drafting units 8b are connected side by side to a drafting arrangement, which supplies the fiber materials required for four knitting systems, and connected to each other by common drive elements.
- the lower rollers or driving rollers are in Fig. 10a . 10b and 11a . 11b each hatched.
- drafting units 8b are particularly suitable for the processing of conveyor belt.
- FIG. 10a and 10b these are four folding drafting systems that form one assembly - see also Fig. 6a and 6b , On both sides of a plane of symmetry 98, two folding drafting systems are arranged one above the other.
- the delay in the folding zone (pairs II / III) is low. It is determined by transmission technology. The delays of the pre-draft zone and the main draft zone are freely selectable. This requires three synchronous motors to drive all drafting systems.
- Fig. 10a and 10b further show a gear box 97, which via the support arm 132 (FIG. Fig. 6b ) is seated with the pivot point 131 directly on the partition wall segment 26a. From the gearbox 97 protrude on both sides of the rollers 61 and 62 of the pair I / II out.
- the surrounding components after Fig. 6a such as As the Faserleitkanäle 47a, etc. are not shown.
- the drafting rollers 65 and their shafts protrude through the partition wall 26a (cf. Fig. 6b ), and they are followed by a nozzle 59, which contains spinning and auxiliary organs.
- the rubbed rolls are in Fig. 10a and 10b hatched shown.
- the difference in the versions Fig. 10a and 10b is in the position of the driven rollers of the pairs III with respect to the plane of symmetry 98.
- This is related to a different arrangement of the drive elements of the pairs II / III, which are located above the partition wall segment 26a.
- the different arrangement the drive elements is in the Fig. 11a . 11b and 12a . 12b shown.
- the reason for this lies in the size of the drive torques that occur with different knitting system numbers.
- the necessary drive torques for the pairs I and IV are low. It is essentially only the bearing friction to overcome.
- the fiber material to be distorted only absorbs a power that is negligible.
- the necessary drive torque for the pair II / III is much larger, since the straps generate a braking torque.
- Fig. 11a and 11b each show a plan view of a partition wall segment 26a.
- the moment for the pair I is achieved via a tangential belt 92 and a toothed belt wheel ZR1, that of the pulley 69 in FIG Fig. 6a corresponds, transfer.
- the pairs IV each receive the moment via a Tangential leopardriemen 96, abut the timing pulleys ZR IV 1 and ZR IV 2, each supplying the associated pairs IV and the pulleys 55 in Fig. 6a correspond.
- wrap angles W ( Fig. 11a ) for driving the pair II / III.
- the wrap angle W pairs Knitting system number 48 72 96 I 30 ° 20 ° 15 ° II / III 15 ° 10 ° 7.5 ° IV 15 ° 10 ° 7.5 °
- the wrap angle W is too small for the pairs II / III at higher system number to transmit the required high power, which is why the second variant after Fig. 10b . 11b . 12b is proposed.
- Fig. 10b . 11b 12b a preferred embodiment is proposed, which results in a larger angle of wrap W at the pairs II / III.
- first variant Fig. 10a . 11a . 12a
- only one toothed belt wheel ZR IIIIII 1 is present. This results in the following wrap angle W depending on the knitting system number; pairs Knitting system number 48 72 96 I 30 ° 20 ° 15 ° II / III 30 ° 20 ° 15 ° IV 15 ° 10 ° 7.5 °
- a sufficiently large wrap angle W for the Couples II / III is for the first drive variant preferably only a small number of systems (eg 48 pieces) in question. If the number of systems is higher (eg 72 or 96 pieces), the second variant is preferred.
- the Fig. 12c shows the drive of the pair I.
- the timing belt 92 drives the toothed belt ZRI, which sits on the drive shaft 70.
- the clutch 40 transmits the torque to an intermediate shaft 142 (see also FIG Fig. 6b ) which transmits the moment via the bevel gear stage 68 and a spur gear stage 91a, 91b to the pair I (four pieces).
- the partition wall 26a intervenes and disconnects the drive from the fiber-guiding parts.
- the gear box 97 is detachably associated with the partition wall 26a (can be pulled out or pivoted). This arrangement is the same for the two variants.
- the Fig. 12d and 12e show the propulsion of the pairs II / I according to the first variant ( Fig. 12a ).
- the timing belt 95 drives a toothed belt ZR II / III, which sits on the drive shaft 51.
- the clutch 40 transmits the torque to an intermediate shaft 143, which is part of the pair III.
- the intermediate shaft 143 is mounted in the insertion part 56.
- the partition wall 26a separates the drive from fiber-carrying parts.
- the insertion part 56 and the gear box 97 are associated with the partition 26a releasably.
- the Fig. 12f shows the drive and the storage of the pairs IV. This is for both variants ( Fig. 12a and 12b ) equal.
- the two pairs IV 1 and IV 2 are stored separately and driven, but otherwise identical.
- the tangential timing belt 96 drives a timing pulley ZR IV / 1, which sits on the drive shaft 54 and represents the output sub-rollers 165 or the pair IV.
- the drive shaft 54 is mounted in the bearing 138 which is fixedly connected to the partition wall 26 / 26a ( Fig. 6b ).
- the Fig. 12g shows the structure of the drive group II / III for the second variant Fig. 10b / 11b / 12b , It corresponds to the gearbox that is in Fig. 12d is shown.
- the spur gear 90a, 90b (see. Fig. 12b ), which divides the moment - M2 in Fig. 11b
- the left spur gear 90b of the step 90a, 90b is shown rotated by 90 ° from the drawing plane for reasons of representation, since it is otherwise in the side view according to arrow v ( Fig. 12b ) would not be visible.
- the whole arrangement shows Fig. 12b in an oblique view.
- all pairs II / III (four pieces) are driven by a single timing belt ZR II / III, resulting in a sufficiently large wrap angle.
- the drive units are arranged above and the fiber-guiding draw rolls below the dividing wall 26 or below the respective wall segment 26a.
- the drive units contain, in particular, the belt pulleys and toothed belt wheels, the drive (tooth) belts resting on them and the drive motors provided therefor or the like 8 and 9 , In contrast, necessary transmission parts such.
- the various spur gears 90, 91 and 93 and the bevel gear (eg., 67, 68) depending on convenience above or below the partition and at Requirement may be arranged in a separate gear box (eg 97).
- the drive shafts eg 54 in Fig.
- Fig. 13 shows a schematic plan view of the completely composed of segments 26 a or also integral, here annular partition wall 26 with a plurality of pulleys 77, two tension rollers 84, accommodated in a housing 99 drive motors, of which the drive belts 92 and 95 are driven, and the concealed drafting 8 b. Also shows Fig. 13 a variant in so far as the drive belt 96 for the output rollers 65 is applied directly to a pulley 100 opposite him, which in turn accordingly Fig. 8 via a second drive belt, the remaining pulleys of the output rollers in revolutions. Since these are very fast rotating draw rolls, the z. B.
- the pulley 100 is preferably provided with three coaxially superimposed portions, one of which leads the drive belt 96. At the two other sections are two other drive belt 101 and 102, which run over a respective tensioner 103 and 104 and therefore do not abut in the area on some of the pulleys, as in Fig. 8 for the tension roller 84 is shown.
- Fig. 14 shows the embodiment according to Fig. 13 but after the fiber-tight mounting of the cover 30 (FIG. Fig. 3 ), whereby the drive units are arranged in a closed space located above the partition 26.
- gear parts are each arranged in a gear box 97, resulting in a largely maintenance-free operation for the drive units and the gear parts.
- Fig. 15 to 21 show an embodiment, which differs from the embodiment according to Fig. 10 and 11 distinguished by differently shaped partition wall segments 26b and the rest of all previously described embodiments in that it has a 5-roller drafting 8c with two superposed tracks for the fiber material.
- the partition wall segment 26b after Fig. 15 and 16 is also substantially trapezoidal and in the region of the insertion funnel 43 a, 43 b with a long Outside edge 105 a provided, which lies opposite a shorter inner edge 105 b.
- a first side edge 105c is provided with a concave recess 106, whereas a second side edge 105d has a convex projection 107.
- This is shaped so that it fits exactly into the recess 106. Therefore, two or more segments 26b become corresponding Fig. 17 With their side edges arranged side by side, then the projection 107 of any segment 26b respectively lies in the recess 106 of an adjacent segment 26b, so that the segments 26b are analogous to Fig. 10 and 11 can be placed next to each other fiber-like manner of pie pieces to z. B. to form a total annular partition.
- the approach 107 serves z. B. the purpose, there is a pulley 77 (see. Fig. 16 ).
- the drafting arrangement 8c has two superimposed pairs I and II of draw rolls 108 and 109 which follow the draw rolls 61 and 62 Fig. 6 but are arranged vertically rather than horizontally.
- two pairs III and IV of drafting organs are present, which, as in Fig. 6 form two superposed Riemchen assemblies 64 with drafting rollers 110 and two superimposed output rollers 65.
- rollers 108a, 109a, 65a and strap assemblies 64a are forcibly driven
- draw rollers 108b, 109b, 65b and strap assemblies 64b associated therewith are each the driven drafting members.
- an additional pair V of drafting device elements is provided, which consist of horizontally arranged drafting rollers 111.
- the ratios are selected so that the rollers 109 and 111 a folding zone in the sense of the folding zone between the draw rolls 62 and Riemchen assemblies 64 after Fig. 6 form by z. B.
- the initial width of the sliver in the nip line of the rollers 109a, 109b to 16 mm and the distance between the nip lines between the rollers 109a, 109b and 111 is set to about 30 mm, so that there is a W-shaped fold and that the rollers 111 leaving sliver only has a width of about 4 mm.
- the distance between the nip lines of the rollers 111 and the rollers 110a, 110b of the strap assemblies becomes 64a, 64b with eg about 30 mm compared to the only about 4 mm wide sliver adjusted so large that there is no re-folding.
- the embodiment according to Fig. 15 to 21 Above all, has the advantage that only one drive bevel gear is required to drive the drafting rollers 111, since the axes of all other drafting rollers arranged vertically during operation and z. B. via the couplings 75, 76 ( Fig. 5 ) are connected.
- the embodiment corresponds to Fig. 15 to 21 essentially according to the embodiments Fig. 1 to 14 why the same reference numerals are used for the same parts. This is especially true for the drive units with the also in Fig. 15 to 21 existing pulleys 77.
- Fig. 18 to 21 At least the draw rolls of pairs III, IV and V are preferably mounted in withdrawable parts 112 and 113 releasably secured to the segment 26b.
- Fig. 18 are all the insertion parts 112, 113 in the inserted operating state.
- Fig. 19 schematically shows the downwardly pulled-insertion part 112, and Fig. 20
- the output rollers 65a, 65b may be fixed to the partition wall segment 26b instead of the insertion part 112, as in FIG Fig. 19 indicated by dashed lines.
- each a nozzle 59 is arranged, which also in Fig. 10 and 11 as in Fig. 18 to 21 is indicated.
- This nozzle 59 can also be designed as a slide-down insert part, which in Fig. 21 is shown in an extended state.
- Trained as Riemchenkassette insertion part 112 is designed adjustable in its fine geometry (curtain, turn, position of the turning rail for the straps). The fine geometry changes or has to be adapted if the material properties of the fibers to be processed make this necessary.
- the procedure is preferably as follows: On a single knitting system, which may be part of the so-called spinning knitting machine or is operated separately, the testing of a specific fine adjustment takes place. If this is determined by tests, then the setting values are transferred to a "teaching". Subsequently, all strappy insertion parts 112 are set outside the circular knitting machine to the determined dimensions and then inserted into this. By this method, a high conversion speed is achieved at the same time perfect uniformity and quality of the distortion process.
- the nozzle sticks 59 in particular contain those for spinning with the spinning devices 21 (FIG. Fig. 2 ) required pressure, blowing and suction air ducts. Details of the nozzle block 59 and a preferred air guide are in FIGS. 22 to 24 indicated schematically.
- FIGS. 22 and 23 show a nozzle 59, which is attached to the partition 26, in a side view.
- Two pairs of output rollers 115 arranged one above the other are located below the dividing wall 26.
- the nozzles or swirling elements 22 (FIG. Fig. 2 ) of the following spinning devices 21 protrude into the interstices of the output roller pairs 115 and communicate with a pneumatic supply 116 (pü) which is effective through the partition wall 26.
- pü pneumatic supply 116
- a blown air slot 117 ( Fig. 23 ), which communicates with a blast air source 119 (pb) via a blast air duct 118 projecting through the partition wall 26.
- a blast air source 119 (pb)
- blast air duct 118 projecting through the partition wall 26.
- From the Blas Kunststoffschlitzen 117 exits air, which fibers and fiber particles on the surface of a roller pair 115 so that they can be discharged in associated suction channels 120 and through suction pipes 121, which are connected to a suction source (pu).
- the blowing and suction systems have a small distance from the output roller pairs 115.
- the blast air ducts and associated Blas Kunststoffschlitze 117 and the compressed air supply 116 are parts of the nozzle block 59 and connected thereto.
- the nozzle 59 is detachably connected to the separating surface 26, in particular Fig. 21 shows.
- the invention is not limited to the described embodiments, which can be modified in many ways. This applies in particular to the described pressure arms and insertion parts, which are only examples of which can be deviated in many ways.
- the insertion parts may be provided with means not shown in detail to push the driven rollers and straps resiliently or pneumatically against the driving rollers and straps during operation. Especially for further removed from the central axis of the circular knitting functional parts could continue to be provided laterally extendable insertion parts. It is also clear that the functional parts to be serviced and, if necessary, frequently replaced, are preferably mounted on or in the pivotable pressure arms, insertion parts, etc., so that they can easily be exchanged in the opened state.
- rollers and deflectors eg 74 in Fig. 7
- the rollers and deflectors As far as possible to store only at one end (flying) and arrange their free ends down or side, so that at least the straps deducted after pivoting or pulling out of any trained pressure arms, insertion parts, etc. to the free ends of the driving rollers out can be.
- the drive and transmission elements described only represent preferred examples.
- at least the very fast output rollers eg 65 in Fig. 6
- light drive shafts and pulleys eg 54, 55 in Fig. 6
- toothed belt and toothed pulleys z As well as chain drives with drive chains and corresponding sprockets and / or other elements are provided, and the spur gears 50, 52, etc., z. B. be replaced by belt drives.
- the couplings described may be formed differently than shown.
- horizontally arranged drafting device can be coupled with directoryradmen to the drive units.
- draw rolls are preferably provided with conventional coverings or are produced from conventional materials, it being advantageous if the upper rolls are expediently provided with flexible coverings.
- the drafting arrangement and / or the insertion parts on the underside of the partition preferably quick release elements that allow easy handling of a release of the various components.
- the shapes of the partitions and partition segments can be chosen differently depending on the individual case and of the existing circular knitting machine and adapted specifically to the design of the respective circular knitting machine.
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- Engineering & Computer Science (AREA)
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- Spinning Or Twisting Of Yarns (AREA)
- Knitting Machines (AREA)
- Knitting Of Fabric (AREA)
Abstract
Description
Die Erfindung betrifft eine Rundstrickmaschine der im Oberbegriff des Anspruchs 1 angegebenen Gattung.The invention relates to a circular knitting machine of the type specified in the preamble of
Bekannte Rundstrickmaschinen dieser Art (z. B.
Ein Problem bei Rundstrickmaschinen dieser Art besteht darin, dass es aufgrund der Verarbeitung von Flyerlunten, Streckenbändern od. dgl. zu einer starken Flusenbildung im Bereich der Stricksysteme kommt, was mit umherfliegenden Fasern, Schmutzpartikeln od. dgl. verbunden ist. Das gilt unabhängig davon, ob das Fasermaterial aus reiner Baumwolle oder irgendeiner zweckmäßigen Fasermischung besteht. Als Folge davon neigen vor allem die zum Antrieb der Streckwerke verwendeten Antriebseinheiten, da sie weitgehend frei liegen, zu einer so schnellen Verschmutzung, dass häufige Reinigungsarbeiten durchgeführt werden müssen, was den Strickprozess stört. Oder es müssen vergleichsweise aufwendig ausgebildete Konstruktionen vorgesehen werden, was notwendige Bedienungs- und Wartungsarbeiten erschwert.A problem with circular knitting machines of this type is that it due to the processing of Flyerlunten, conveyor belts od. Like. To a strong linting in the knitting systems comes, which od with flying fibers, dirt particles. Like. Is connected. This applies regardless of whether the fiber material consists of pure cotton or any suitable fiber mixture. As a result, especially the drive units used to drive the drafting systems, since they are largely exposed, tend to so fast a contamination that frequent cleaning work must be performed, which interferes with the knitting process. Or it must be provided comparatively elaborate constructions, which complicates necessary operation and maintenance.
Die als
Ausgehend davon liegt der Erfindung das technische Problem zugrunde, die Rundstrickmaschine der eingangs bezeichneten Gattung so auszubilden, dass mit vergleichsweise einfachen Mitteln ein weitgehend störungsfreier Betrieb der Antriebseinheiten und damit auch der Rundstrickmaschine sichergestellt werden kann. Außerdem soll ein kostengünstiges Antriebssystem für die Streckwerke vorgeschlagen werden.Based on this, the invention is the technical problem underlying the circular knitting machine the genus described above in such a way that with relatively simple means a largely trouble-free operation of the drive units and thus the circular knitting machine can be ensured. In addition, a cost-effective drive system for the drafting systems are proposed.
Zur Lösung dieser Aufgabe dienen die kennzeichnenden Merkmale des Anspruchs 1.To solve this problem, the characterizing features of
Die Erfindung bringt den Vorteil mit sich, dass die Trennwand eine faserdichte Trennung der unten liegenden, für die unerwünschte Erzeugung von Faserflug verantwortlichen Streckwerkswalzen von den oberhalb der Trennwand angeordneten Antriebseinheiten ermöglicht, die dadurch optimal vor umher fliegenden Fasern od. dgl. geschützt sind. Außerdem schafft die Trennwand gleichzeitig eine Montageebene, an der alle für die Faserzufuhr wichtigen Bauteile, insbesondere die Streckwerke und deren Antriebseinheiten montiert werden können. Mit besonderem Vorteil wird die Trennwand in einer solchen Höhe oberhalb des üblichen Arbeitsraums, insbesondere oberhalb der Stricksysteme der Rundstrickmaschine angeordnet, dass die Streckwerke keine wesentliche Behinderung für die an der Rundstrickmaschine arbeitenden Bedienungspersonen darstellen, jedoch noch in deren Griffbereich liegen.The invention has the advantage that the partition wall a fiber-tight separation of the underlying lying, responsible for the unwanted generation of fiber fly drafting rollers of the above the partition wall arranged drive units allows the od optimally against flying around fibers od. The like. Protected. In addition, the partition simultaneously creates a mounting plane to which all important for the fiber supply components, in particular the drafting units and their drive units can be mounted. With particular advantage, the dividing wall is arranged at such a height above the usual working space, in particular above the knitting systems of the circular knitting machine, that the drafting systems do not constitute a significant impediment to the operators working on the circular knitting machine, but are still within their gripping range.
Weitere vorteilhafte Merkmale der Erfindung ergeben sich aus den Unteransprüchen.Further advantageous features of the invention will become apparent from the dependent claims.
Die Erfindung wird nachfolgend in Verbindung mit den beiliegenden Zeichnungen an Ausführungsbeispielen näher erläutert. Es zeigen:
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Fig. 1 einen schematischen Vertikalschnitt durch eine bereits vorgeschlagene Rundstrickmaschine zur Herstellung von Strickwaren unter zumindest teilweiser Anwendung von Fasermaterialien; -
Fig. 2 eine Draufsicht auf die Rundstrickmaschine nachFig. 1 unter Weglassung eines Hilfsfadens und unter Hinzufügung von Spinnvorrichtungen; -
Fig. 3 einen schematischen Vertikalschnitt durch eine Rundstrickmaschine mit einer erfindungsgemäßen Trennwand; -
Fig. 4 ,5 und6a ,6b verschiedene Arten von mit der Trennwand nachFig. 3 verbindbaren Streckwerken; -
Fig. 7a eine perspektivische Ansicht einer ersten Ausführungsform eines mit der Trennwand nachFig. 3 verbindbaren Einschubteils für Streckwerksorgane; -
Fig. 7b und7c eine zweite Ausführungsform des Einschubteils in einer perspektivischen Ansicht und einer Draufsicht; -
Fig. 8 eine schematische Draufsicht auf eine Antriebseinheit in Form eines erfmdungsgemäßen Tangentialriemenantriebs; -
Fig. 9 eine Riemenscheibe des Tangentialriemenantriebs nachFig. 8 ; -
Fig. 9a und 9b je eine der Riemenscheibe nachFig. 9 zugeordnete Hilfsrolle; -
Fig. 10a eine Unteransicht eines Segments der Trennwand nachFig. 3 mit Blick auf einige daran montierte Streckwerke gemäß einer ersten Variante; -
Fig. 11a eine schematische Draufsicht auf das Segment nachFig. 10a , wobei die vertikal und unterhalb des Segments angeordneten Streckwalzen und Getriebeteile strichpunktiert dargestellt und die horizontalen Walzen weggelassen sind; -
Fig. 12a eine schematische und perspektivische Ansicht einer Antriebseinheit und der Getriebeteile nachFig. 11a unter Weglassung des Trennwand-Segments; -
Fig. 10b bis 12b denFig. 10a bis 12a entsprechende Ansichten gemäß einer zweiten Variante; -
Fig. 12c die Vorderansicht einer Antriebseinheit für ein Eingangswalzenpaar der Streckwerksanordnungen nachFig. 10a bis 12b ; -
Fig. 12d eine Seitenansicht einer Antriebseinheit für die Streckwalzen einer Faltungszone der Streckwerksanordnung nachFig. 10a bis 12a in Richtung eines Pfeils u inFig. 12a ; -
Fig. 12e eine Seitenansicht entsprechendFig. 12d einer Antriebseinheit für ein weiteres Walzenpaar der Streckwerksanordnung nachFig. 10a bis 12a ; -
Fig. 12f die Vorderansicht einer Antriebseinheit für ein Ausgangswalzenpaar der Streckwerksanordnungen nachFig. 10a bis 12b ; -
Fig. 12g eine Seitenansicht einer Antriebseinheit für die Streckwalzen einer Faltungszone der Streckwerksanordnung nachFig. 10b bis 12b in Richtung eines Pfeils v in -
Fig. 12b , wobei ein an sich nicht sichtbares Stirnrad um 90° aus der Zeichenebene herausgedreht dargestellt ist; -
Fig. 13 eine perspektivische Draufsicht auf eine komplette Trennwand der Rundstrickmaschine nachFig. 3 mit darauf befestigten Antriebseinheiten; -
Fig. 14 eine derFig. 13 entsprechende Ansicht, jedoch nach der Befestigung einer die Antriebseinheiten abdeckenden Abdeckung auf der Trennwand; -
Fig. 15 und 16 je eine Unteransicht und Draufsicht eines zweiten Ausführungsbeispiels eines erfindungsgemäßen Trennwand-Segments mit daran montierten Streckwerksteilen; -
Fig. 17 eine Draufsicht auf eine Mehrzahl von nebeneinander angeordneten Segmenten gemäßFig. 15 und 16 ; -
Fig. 18 eine Seitenansicht eines Trennwand-Segments nachFig. 15 und 16 ; -
Fig. 19 je eine perspektivische Ansicht des Trennwand-Segments nachbis 21Fig. 18 mit drei Einschubteilen, von denen sich jeweils eines in einem vom Trennwand-Segment abgezogenen Zustand befindet; -
Fig. 22 je eine Seitenansicht und Draufsicht eines mit der Trennwand nachund 23Fig. 3 verbundenen Düsenstocks; und -
Fig. 24 eine Seitenansicht eines zweiten Ausführungsbeispiels des Düsenstocks.
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Fig. 1 a schematic vertical section through an already proposed circular knitting machine for the production of knitwear with at least partial application of fiber materials; -
Fig. 2 a top view of the circular knitting machine afterFig. 1 omitting an auxiliary thread and with the addition of spinning devices; -
Fig. 3 a schematic vertical section through a circular knitting machine with a partition according to the invention; -
Fig. 4 .5 and6a .6b different types of with the partition behindFig. 3 connectable drafting systems; -
Fig. 7a a perspective view of a first embodiment of a with the partition afterFig. 3 connectable insertion part for drafting device organs; -
Fig. 7b and7c a second embodiment of the insertion part in a perspective view and a plan view; -
Fig. 8 a schematic plan view of a drive unit in the form of an inventive Tangentialriemenantriebs; -
Fig. 9 a pulley of Tangentialriemenantriebs afterFig. 8 ; -
Fig. 9a and 9b one after each of the pulleysFig. 9 assigned auxiliary role; -
Fig. 10a a bottom view of a segment of the partition afterFig. 3 with regard to some drafting equipment mounted thereon according to a first variant; -
Fig. 11a a schematic plan view of the segment afterFig. 10a wherein the stretching rollers and gear parts arranged vertically and below the segment are shown in phantom and the horizontal rollers are omitted; -
Fig. 12a a schematic and perspective view of a drive unit and the transmission parts according toFig. 11a omitting the partition segment; -
Fig. 10b to 12b the10a to 12a corresponding views according to a second variant; -
Fig. 12c the front view of a drive unit for an input roller pair of the drafting arrangements afterFig. 10a to 12b ; -
Fig. 12d a side view of a drive unit for the draw rolls of a folding zone of the drafting arrangement after10a to 12a in the direction of an arrow u inFig. 12a ; -
Fig. 12e a side view accordinglyFig. 12d a drive unit for a further pair of rollers of the drafting arrangement after10a to 12a ; -
Fig. 12f the front view of a drive unit for a pair of output rollers of the drafting arrangements afterFig. 10a to 12b ; -
Fig. 12g a side view of a drive unit for the draw rolls of a folding zone of the drafting arrangement afterFig. 10b to 12b in the direction of an arrow v in -
Fig. 12b in which a spur wheel, which is not visible per se, is shown rotated out of the plane of the drawing by 90 °; -
Fig. 13 a perspective top view of a complete partition of the circular knitting machine according toFig. 3 with drive units mounted thereon; -
Fig. 14 one of theFig. 13 corresponding view, but after the attachment of a drive units covering cover on the partition wall; -
Fig. 15 and16 each a bottom view and top view of a second embodiment of a partition wall segment according to the invention with drafting parts mounted thereon; -
Fig. 17 a plan view of a plurality of juxtaposed segments according toFig. 15 and16 ; -
Fig. 18 a side view of a partition wall segment afterFig. 15 and16 ; -
Fig. 19 to 21 depending on a perspective view of the partition wall segmentFig. 18 with three insertion parts, one of which is in a withdrawn from the partition wall state each state; -
FIGS. 22 and 23 depending on a side view and top view of one with the partition afterFig. 3 connected nozzle sticks; and -
Fig. 24 a side view of a second embodiment of the nozzle block.
Die im Rahmen der vorliegenden Erfindung interessierende Rundstrickmaschine 1 ist als so genannte Spinnstrickmaschine ausgebildet. Jedem Stricksystem 6 ist ein Streckwerk 8 zugeordnet, dem ein aus einer Kanne 9 entnommenes Faserband, eine von einer Vorratsspule abgezogene Flyerlunte oder ein sonstiges Fasermaterial 10 zugeführt wird. Dieses Fasermaterial 10 wird im Streckwerk 8 in an sich bekannter Weise zu einem Faden 11 verfeinert und vorzugsweise mittels eines Fadenführers 12 den Stricknadeln 3 zur Maschenbildung vorgelegt. Mit dem Bezugszeichen 14 ist ferner ein Hilfsfaden angedeutet, der dem Fadenführer 12 ebenfalls zugeführt werden kann, insbesondere wenn das Gestrick zusätzlich z. B. mit einem Plattierfaden oder einem elastischen Faden versehen werden soll.The
Maschenbildende Maschinen der beschriebenen Art sind dem Fachmann z. B. aus der eingangs genannten Druckschrift
Nach einem weiteren, älteren Vorschlag desselben Anmelders (
Damit die Fäden 11 auch dann, wenn die Streckwerke 8 nach
Da die Streckwalzen 18 senkrecht stehen, können sie auf einfache Weise durch in Umfangsrichtung des Nadelzylinders 2 erstreckte, kreisförmig gelagerte Antriebsriemen angetrieben werden. Dazu ist es lediglich erforderlich, die Wellen jeder sog. Unterwalze der drei dargestellten Walzenpaare an ihren oberen Enden z. B. mit je einer Zahnriemenscheibe zu versehen, wie weiter unten erläutert ist.Since the drafting
Schließlich ist es nach dem Ausführungsbeispiel der
Die Rundstrickmaschine 1 nach
Die Trennwand 26 ist in nicht näher dargestellter Weise an einem Maschinengestell der Rundstrickmaschine befestigt, das z. B. die Grund- oder Schlossplatte 17 (
Auch eine schräg zur Maschinenachse 27 angeordnete Trennwand 26 ist möglich. Alternativ ist es jedoch auch möglich, die Platte oder den Ring aus einer Mehrzahl von die Maschinenachse 27 umgebenden und faserdicht aneinander stoßenden Segmenten zusammenzusetzen, die vorzugsweise identisch ausgebildet sind und je ein zugeordnetes Streckwerk 8 oder eine zugeordnete Streckwerksanordnung tragen. Alle diese möglichen Ausführungsbeispiele werden der Einfachheit halber durch die Angabe "quer zur Maschinenachse" beschrieben und beansprucht.Also, an inclined to the
Wie
Den Streckwerken 8 und den Spinnvorrichtungen 21 ist vorzugsweise eine Zentralabsaugung 34 mit koaxial angeordneten Rohren 34a, 34b zugeordnet, die an eine schematisch mit der Bezeichnung pu versehene Absaugeinrichtung angeschlossen ist und mit dem Raum zwischen den Abdeckelementen 31, 32 in Verbindung steht.The drafting
Von dem Rohr 34a führen Saugkanäle 34c zu den zu besaugenden Walzen der Streckwerke 8. Die abgesaugten Fasern werden z. B. von einer Karde dem Prozess als Kreislaufmaterial wieder zugeführt.Of the
Das Rohr 34b der Zentralabsaugung erfasst mit Kanälen 34d auch alle Abgänge, die zwischen den Spinnrohren einer Spinnvorrichtung 21 an den Übergangsstellen von einem Spinnsystem auf ein folgendes Spinnsystem austreten. Diese Abgänge bestehen aus Schalenteilen und unspinnbaren kurzen Fasern. Sie werden nicht recycelt.The pipe 34b of the central suction also detects with
Die Kanäle 34a, 34b der Zentralabsaugung 34 sind konzentrisch angeordnet, wodurch alle zugeordneten, radial verlaufenden Saugkanäle 34c, 34d innerhalb ihrer Kategorie gleiche Unterdruckverhältnisse aufweisen.The
An der Unterseite der Trennwand 26 sind die die Fasern führenden Streckwerke 8 befestigt. Wie
Die zum Antrieb der Streckwalzen 44 bis 46 erforderlichen Antriebseinheiten sind oberhalb der Trennwand 26 an dieser befestigt und stehen durch die Trennwand 26 hindurch mit zugeordneten Streckwalzen 44, 45 und 46 in Wirkverbindung. Insbesondere ist auf der Trennwand 26 z. B. eine sie durchragende Antriebswelle 49 drehbar gelagert, die mit einem oberhalb der Trennwand 26 angeordneten Stirnzahnrad 50 versehen und oberhalb oder unterhalb der Trennwand 26 mit einer treibenden (Unter-) Walze des Eingangswalzenpaars I gekoppelt ist. Auf einer weiteren, die Trennwand 26 vorzugsweise ebenfalls durchragenden Antriebswelle 51 für die Streckwalze 45, die die Unterwalze des Mittelwalzenpaars II bildet, sind ein Stirnzahnrad 52 und in einer darüber befindlichen Ebene eine Riemenscheibe 53 befestigt. Schließlich ist auf einer weiteren, die Trennwand 26 z. B. durchragenden Antriebswelle 54 für die Streckwalze 46, die die Unterwalze des Ausgangswalzenpaars III ist, eine Riemenscheibe 55 befestigt. Die Riemenscheibe 53 wird z. B. mittels eines nicht dargestellten, ersten Antriebszahnriemens und die Riemenscheibe 55 mittels eines ebenfalls nicht dargestellten, zweiten Antriebsriemens angetrieben, wie weiter unten näher erläutert ist. Wegen des Eingriffs der Stirnzahnräder 50, 52 in ein nicht dargestelltes Übertragungszahnrad treibt der erste Antriebszahnriemen gleichzeitig die Eingangswalze 44 an, wobei durch Wahl der Zähnezahlen der Stirnzahnräder 50, 52 ein vorgewählter Vorverzug zwischen den Walzenpaaren I und II hergestellt werden kann. Alternativ können die beiden Stirnzahnräder 50, 52 auch durch einen endlosen Zahnriemen gekoppelt sein, um sie in gleichem Drehsinn anzutreiben. Die in
Wie durch gestrichelte Linien angedeutet ist, sind die Riemchen-Baugruppen in einem gemeinsamen Einschubteil 56 angeordnet, das während des Betriebs der Rundstrickmaschine normalerweise an der Trennwand 26 befestigt ist, jedoch nach dem Lösen von vorzugsweise leicht lösbar ausgebildeten Befestigungselementen in Richtung eines Pfeils x nach unten aus dem Streckwerk 8a herausgezogen werden kann. Wie ferner eine schematisch dargestellte Kupplung 40 andeutet, kann die Welle, auf der angetriebene Riemchen-Baugruppen sitzt, beim Herausziehen des Einschubteils 56 von der darüber befindlichen, mit der Riemenscheibe 53 versehenen und koaxial angeordneten Antriebswelle 51 entkoppelt werden. Der periodisch notwendige Wechsel der Riemchen wird durch diese Bauweise erleichtert.As indicated by dashed lines, the strap assemblies are disposed in a
An die Ausgangswalzen 46a, 46b schließt sich vorzugsweise ein Düsenstock 59 an, der im Wesentlichen aus einem geschlossenen Gehäuse besteht, in dem als weitere Funktionsteile weiter unten beschriebene, zum Anblasen der Ausgangswalzen 45a, 46b bestimmte Luftdüsen, ferner Absaugkanäle für lose Fasern und Luftzuführungen für pneumatische Drallorgane 22a, 22b von Spinnvorrichtungen 21a, 21b (vgl.
In entsprechender Weise könnten auch die Ausgangswalzen 46a, 46b in einem Einschubteil angeordnet sein, das mit einer weiteren Kupplung mit der Antriebswelle 54 verbunden bzw. von dieser entkoppelt wird. Dagegen werden die getriebenen Walzen des Paars I, da sie einen größeren radialen Abstand von der Maschinenachse 27 (
Das Ausführungsbeispiel eines Streckwerks 8b nach
Die treibenden (Unter-) Walzen der Paare III und IV sind beim Betrieb vertikal angeordnet und werden daher vorzugsweise analog zu
Im Übrigen ist das Streckwerk 8b nach
Das Ausführungsbeispiel nach
Abgesehen davon zeigt
Die Antriebswellen 51 und 66 und die Stirnzahnräder 50, 52 der Stirnradstufe sind vorzugsweise faserdicht in einem an der Trennwand 26 befestigten Gehäuse angeordnet.The
Es versteht sich, dass die anhand der
Die Antriebswelle 54 ist gegenüber den Antriebswellen 51 und 66 kurz ausgebildet. Da die Antriebswelle 53 mit hoher Drehzahl, bezogen auf die Antriebswelle 51, umläuft, vermindert sich die bei Bewegung innewohnende kinetische Energie. Das erleichtert das Abbremsen bei Betriebstörung.The
Bei der erfindungsgemäßen Tandembauweise liegen mindestens zwei Streckwerke übereinander und verfügen über gemeinsame Antriebselemente, welche oberhalb der Trennfläche 26 liegen. -.In the tandem construction according to the invention, at least two drafting arrangements are located one above the other and have common drive elements, which lie above the separating
In
Durch Herausziehen des Einschubteils in Richtung X lassen sich die Riemchen 48a, 48b leicht tauschen und die Wendeschienen 74 einstellen.By pulling out the insertion part in the direction X, the
Die in den
Es sind zwei Bauweisen möglich: Einfache Tandembauweise und doppelte Tandembauweise.There are two types of construction possible: simple tandem construction and double tandem construction.
Bei der einfachen Tandembauweise verfügen zwei übereinander liegende Streckwerke über gemeinsame Antriebselemente, welche oberhalb und unterhalb der Trennfläche 26 liegen (
Bei der doppelten Tandembauweise sind zwei übereinander liegende Streckwerke weiteren zwei übereinander liegenden Streckwerken parallel zugeordnet und zu einer Streckwerksbaugruppe zusammengefasst, die über gemeinsame Antriebselemente verfügt, welche oberhalb und unterhalb der Trennwand 26 liegen (
Bei einfacher Tandembauweise nach
Bei doppelter Tandembauweise kommt als Einschubteil 56 z. B. eine Ausführung nach
In den vier Quadranten des Gehäuses 71 befindet sich je ein Streckwerk. Die Streckwalze 143 ist doppelt vorhanden und jeweils mit der entsprechenden Zuordnung von Riemchen 48a, 48b, Wendeschienen 74 etc. versehen.In the four quadrants of the
Die Streckwalzen 143 besitzen Kupplungen 40, über welche das Moment von den Antriebsorganen oberhalb der Trennwand 26 eingeleitet wird.The drafting
Die
Es sind Riemchen 48b dargestellt, die mit Spannmitteln 48c (
Die Streckwalzen 143 am Eingang des Hauptverzugsfeldes sind untereinander über die beiden Stirnräder 50 und 52 gekoppelt. Diese Stirnräder 50 und 52 sind oberhalb der Trennwand 26 angeordnet - siehe auch
Das Einschubteil 56 lässt sich von der Trennwand abschwenken. Dadurch werden die Riemchen 48a sowie die Wendeschienen 74 frei zugänglich. Das Wechseln der Riemchen 48a, 48b sowie die Einstellung der Wendeschienen 74 wird erleichtert bzw. möglich.The
Der Antrieb der beschriebenen Streckwerke kann auf eine bei Streckwerken übliche Weise vorgenommen werden. Beispielsweise wäre es möglich, jedem Streckwerk 8, 8a und 8b gemäß
Durch die beschriebene Anordnung der
Im Hinblick auf die Riemenscheiben 53 z. B., die nicht nur direkt zugeordnete Streckwalzen (z. B. 45), sondern über die Getriebe 50, 52 (
Wie die Unteransicht der
In der Darstellung nach
Der Verzug in der Faltungszone (Paare II/III) ist gering. Er wird getriebetechnisch festgelegt. Die Verzüge der Vorverzugszone und der Hauptverzugszone sind frei wählbar. Damit sind drei Synchronmotoren notwendig, um alle Streckwerke anzutreiben.The delay in the folding zone (pairs II / III) is low. It is determined by transmission technology. The delays of the pre-draft zone and the main draft zone are freely selectable. This requires three synchronous motors to drive all drafting systems.
Die
Am Getriebekasten 97 befindet sich unten der Schwenkpunkt 134, an dem der Tragarm angelenkt ist, der das Einschubteil 56 trägt, das die Riemchenbaugruppe (Paar III) enthält (vgl.
Die Streckwalzen 65 bzw. deren Wellen ragen durch die Trennwand 26a hindurch (vgl.
Die angeriebenen Walzen sind in
Die notwendigen Antriebsmomente für die Paare I und IV sind gering. Es ist im Wesentlichen nur die Lagerreibung zu überwinden. Das zu verziehende Fasermaterial nimmt lediglich eine Leistung auf, die zu vernachlässigen ist. Das notwendige Antriebsmoment für die Paare II/III ist wesentlich größer, da die Riemchen ein Bremsmoment erzeugen.The necessary drive torques for the pairs I and IV are low. It is essentially only the bearing friction to overcome. The fiber material to be distorted only absorbs a power that is negligible. The necessary drive torque for the pair II / III is much larger, since the straps generate a braking torque.
In der Variante nach
Die Paare IV erhalten jeweils das Moment über einen Tangentialzahnriemen 96, an dem Zahnriemenräder ZR IV 1 und ZR IV 2 anliegen, die jeweils die zugeordneten Paare IV versorgen und den Riemenscheiben 55 in
Besonders kritisch sind die Umschlingungswinkel W (
Der Umschlingungswinkel W ist für die Paare II/III bei höherer Systemzahl zu klein, um die benötigte hohe Leistung zu übertragen, weshalb hierfür die zweite Variante nach
In den
Außerdem ist hier, wie
Unter Berücksichtigung eines hinreichend großen Umschlingungswinkels W für die Paare II/III kommt für die erste Antriebsvariante vorzugsweise nur eine geringe Systemzahl (z. B. 48 Stück) in Frage. Bei höherer Systemzahl (z. B. 72 oder 96 Stück) wird die zweite Variante bevorzugt.Taking into account a sufficiently large wrap angle W for the Couples II / III is for the first drive variant preferably only a small number of systems (eg 48 pieces) in question. If the number of systems is higher (
Nachfolgend wird in den
Die
Auf der Antriebswelle 66 sitzt das Stirnzahnrad 50, das mit dem Stirnzahnrad 52 auf der Antriebswelle 51 kämmt. Das Moment M1 wird hier verzweigt - siehe auch
Die
Die
Die beschriebenen Ausführungsbeispiele zeigen, dass erfindungsgemäß die Antriebseinheiten oberhalb und die Fasern führenden Streckwalzen unterhalb der Trennwand 26 oder unterhalb des jeweiligen Trannwandsegments 26a angeordnet sind. Die Antriebseinheiten enthalten insbesondere die Riemscheiben und Zahnriemenräder, die an ihnen anliegenden Antriebs(Zahn)-Riemen und die dafür vorgesehenen Antriebsmotoren od. dgl. gemäß
Im Übrigen ist klar, dass von den verschiedenen Streckwalzenpaaren I bis IV entsprechend der obigen Beschreibung immer nur die so genannten Unterwalzen angetrieben werden, während die so genannten Oberwalzen mittels Druckarmen od. dgl. an diese angelegt und daher durch Reibung von den Unterwalzen mitgenommen werden. Da in den Ausführungsbeispielen jedoch weder die sogenannten Unterwalzen unten noch die so genannten Oberwalzen oben liegen, werden bevorzugt die Unterwalzen als die treibenden und die Oberwalzen als die getriebenen Streckwalzen bezeichnet.Incidentally, it is clear that of the various drafting roller pairs I to IV according to the above description, only the so-called bottom rollers are always driven, while the so-called top rollers by means of pressure arms od. Like. Applied to this and therefore taken by friction of the lower rollers. However, since in the embodiments neither the so-called lower rollers below nor the so-called upper rollers are on top, the lower rollers are preferably referred to as the driving and the upper rollers as the driven stretching rollers.
Zum Antrieb der Antriebsriemen 92, 95 und 96 dienen drei Antriebsmotoren 80 entsprechend
Das Trennwand-Segment 26b nach
Wie
Zwischen den Streckwerkspaaren II und III ist jeweils ein zusätzliches Paar V von Streckwerksorganen vorgesehen, die aus horizontal angeordneten Streckwalzen 111 bestehen. Dabei sind einerseits die Verhältnisse so gewählt, dass die Walzen 109 und 111 eine Faltungszone im Sinne der Faltungszone zwischen den Streckwalzen 62 und Riemchen-Baugruppen 64 nach
Das Ausführungsbeispiel nach
Im Übrigen entspricht das Ausführungsbeispiel nach
Weiter ist insbesondere aus
Wie in Verbindung mit
Im Falle von Störungen wie Wickelbildung etc. können alle faserführenden Funktionsorgane durch Ziehen der jeweiligen Kassette bzw. durch Schwenken der betreffenden Oberwalzen (z. B. 108b) gereinigt werden. Das als Riemchenkassette ausgebildete Einschubteil 112 ist in seiner Feingeometrie (Vorhang, Nachhang, Stellung der Wendeschiene für die Riemchen) verstellbar ausgebildet. Die Feingeometrie ändert sich bzw. muss angepasst werden, wenn die Materialeigenschaften der zu verarbeitenden Fasern das erforderlich machen. Erfindungsgemäß wird hierzu vorzugsweise wie folgt verfahren: An einem einzelnen Stricksystem, das ein Teil der so genannten Spinnstrickmaschine sein kann oder separat betrieben wird, erfolgt die Erprobung einer bestimmten Feineinstellung. Ist diese durch Versuche ermittelt, so werden die Einstellungswerte auf eine "Lehre" übertragen. Anschließend werden alle Riemchen-Einschubteile 112 außerhalb der Rundstrickmaschine auf die ermittelten Maße eingestellt und danach in diese eingesetzt. Durch dieses Verfahren wird eine hohe Umstellungsgeschwindigkeit erreicht bei gleichzeitig perfekter Gleichförmigkeit und Qualität des Verzugsvorganges.In the case of disturbances such as winding etc., all fiber-guiding functional organs can be cleaned by pulling the respective cassette or by pivoting the respective top rollers (eg 108b). Trained as
Die Düsenstöcke 59 enthalten insbesondere die zum Spinnen mit den Spinnvorrichtungen 21 (
Es befindet sich an jede Arbeitsstelle ein Blasluftschlitz 117 (
Die Blas- und Saugsysteme weisen einen geringen Abstand von den Ausgangswalzenpaaren 115 auf. Es sind Belüftungsöffnungen 122 vorhanden, wenn der Blasluftstrom eine geringere Luftmenge pro Zeiteinheit ausstößt, wie sie von den Saugkanälen 120 abgeführt werden kann. Die Blasluftkanäle sowie zugehörige Blasluftschlitze 117 sowie die Druckluftversorgung 116 sind Teile des Düsenstocks 59 bzw. mit diesen verbunden. Der Düsenstock 59 ist lösbar mit der Trennfläche 26 verbunden, wie insbesondere
Mit der Anordung aus Blasluftschlitzen 117, Saugkanälen 120 und Belüftungsöffnungen 122 gelingt es, mit geringsten Luftvolumina pro Zeiteinheit für Blasluft und Saugluft eine hinreichende Entflugung zu erzielen. Dadurch steigt die Produktionssicherheit. Das gilt sowohl für Anordnungen mit nur je einer Spinnvorrichtung 21 (
Die Erfindung ist nicht auf die beschriebenen Ausführungsbeispiele beschränkt, die auf vielfache Weise abgewandelt werden können. Das gilt insbesondere für die beschriebenen Druckarme und Einschubteile, die nur Beispiele darstellen, von denen in vielfacher Weise abgewichen werden kann. Insbesondere können die Einschubteile mit nicht näher dargestellten Mitteln versehen sein, um beim Betrieb die getriebenen Walzen und Riemchen federnd oder pneumatisch gegen die treibenden Walzen und Riemchen zu drücken. Vor allem für weiter von der Mittelachse der Rundstrickmaschine entfernte Funktionsteile könnten weiterhin auch seitlich ausziehbare Einschubteile vorgesehen sein. Weiter ist klar, dass die zu wartenden und gegebenenfalls öfters auszuwechselnden Funktionsteile bevorzugt so an oder in den schwenkbaren Druckarmen, Einschubteilen usw. montiert werden, dass sie im geöffneten Zustand derselben leicht ausgewechselt werden können. Dazu empfiehlt es sich, die Walzen und Umlenkelemente (z. B. 74 in
Claims (16)
- Circular knitting machine for the production of knitwear by at least partly using fibre materials (10, 11), comprising a machine axle (27), a plurality of knitting systems (6) which are disposed distributed about the machine axle (27), drawing equipment (8, 8a, 8b, 8c) which has drawing rollers for supplying the fibre materials (10, 11) at least to some of these knitting systems (6) and drive units (28) which are intended for driving the drawing rollers and which are in operational connection with assigned drawing rollers, a fibre-impermeable separating wall (26) which is disposed transversely relative to the machine axle (27) being provided, the drawing equipment (8, 8a, 8b, 8c) being disposed below and the drive units (28) above this separating wall (26) and the drive units (28) being coupled through the separating wall (26) to the assigned drawing rollers, the separating wall (26) surrounding the machine axle (27) in an annular or conical manner.
- Circular knitting machine according to claim 1, characterised in that it comprises a base or cam plate (17) and the separating wall (26) is supported by a plurality of support columns (16) which are disposed distributed about the machine axle (27) and supported on the base- or cam plate and/or on the floor.
- Circular knitting machine according to claim 1 or 2, characterised in that the separating wall (26) comprises a plurality of segments (26a, 26b) which are situated abutting in a fibre-impermeable manner in the circumferential direction.
- Circular knitting machine according to one of the claims 1 to 3, characterised in that the separating wall (26) is provided on the upper side thereof with an essentially closed cover (30) which surrounds the drive units (28).
- Circular knitting machine according to claim 4, characterised in that the cover (30) is supplemented by cover elements (31, 32) which protrude in the direction of the machine axle (27).
- Circular knitting machine according to one of the claims 1 to 5, characterised in that the drawing equipment (8, 8a, 8b, 8c) has respectively a pair of delivery rollers (46, 65) with axles which are disposed in the assembled state parallel to the machine axle (27).
- Circular knitting machine according to one of the claims 1 to 6, characterised in that suction channels (34c) for fibre discharge and suction channels (34d) for dirt particles are assigned to the drawing equipment (8), and the suction channels (34c, 34d) are connected to a central suction means (34).
- Circular knitting machine according to one of the claims 1 to 7, characterised in that the drawing equipment (8a, 8b, 8c) is configured as double drawing equipment which is intended for parallel supply of at least respectively two fibre materials (10, 11).
- Circular knitting machine according to one of the claims 1 to 7, characterised in that it comprises at least one drawing equipment arrangement which has two further pieces of drawing equipment which are situated one above the other and parallel thereto and have available common drive elements (ZRI, ZRII/III 1, ZRII/III 2, ZRIV 1, ZRIV 2), a pre-drawing group (I, II) having horizontal shafts (67) and a main drawing group (III, IV) having shafts (65) which are parallel, in particular vertical, to the machine axle (27).
- Circular knitting machine according to one of the claims 1 to 9, characterised in that the drawing equipment is disposed at least partially in insertion parts (56, 63, 112, 113) which are connected detachably to the separating wall (26) via couplings (40).
- Circular knitting machine according to claim 10, characterised in that at least one insertion part (56) is configured as a cross and drawing equipment is situated in four quadrants thereof, the insertion part (56) being disposed pivotably on a further insertion part (63) via a support arm (135).
- Circular knitting machine according to claim 11, characterised in that at least one piece of drawing equipment (8b) has a first insertion part (63), which is mounted pivotably directly on the separating wall (26) via a support arm (132) and a first pivot point (131), and a second insertion part (56), which is connected pivotably to the first insertion part (63) via a support arm (135) and a second pivot point (134), the second pivot point (134) being disposed on a front, lower corner of the first insertion part (63).
- Circular knitting machine according to one of the claims 1 to 12, characterised in that the drive units (28) are configured as tangential belt drives and at least one drive unit for delivery rollers (46, 65) of the drawing equipment (8) comprises at least one first and one second drive belt (78, 83) and also a plurality of drive elements which are disposed distributed about the machine axle (27) in the form of pulleys (77, 81) which have first and second portions (77a, 77b) which are situated at least partially one above the other, the first drive belt (78) tangentially surrounding the first portions (77a) of a first part of the pulleys (77) and the second drive belt (83) tangentially surrounding the second portions (77b) of a second part of the pulleys (77, 81).
- Circular knitting machine according to claim 13, characterised in that the first drive belt (78) surrounds a drive pulley (79) of a drive motor (80) and the second drive belt (83) also surrounds a tensioning roller (84) respectively tangentially and without reverse bending.
- Circular knitting machine according to claim 13 or 14, characterised in that at least some of the pulleys (77, 81) are assigned an auxiliary roller (85) for the first and/or second drive belt (78, 83), the auxiliary roller (85) being disposed at the starting point of the relevant drive belt (78, 83) or at a small distance in front.
- Circular knitting machine according to one of the claims 1 to 15, characterised in that, in a transport direction of the fibre material behind delivery rollers (115) of the drawing equipment, respectively a nozzle connection (59) with a blowing and suction system is mounted on the separating wall (26) and comprises blowing and suction openings (117, 122) which are assigned to the delivery roller pairs (115).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007027467A DE102007027467A1 (en) | 2007-06-14 | 2007-06-14 | Machine for spinning and knitting and a process |
PCT/DE2008/000945 WO2008151608A1 (en) | 2007-06-14 | 2008-06-04 | Circular knitting machine for the production of knitwear by at least partly using fiber materials |
Publications (2)
Publication Number | Publication Date |
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EP2155943A1 EP2155943A1 (en) | 2010-02-24 |
EP2155943B1 true EP2155943B1 (en) | 2012-05-02 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP08758171A Not-in-force EP2155943B1 (en) | 2007-06-14 | 2008-06-04 | Circular knitting machine for the production of knitwear by at least partly using fiber materials |
Country Status (11)
Country | Link |
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US (1) | US7882710B2 (en) |
EP (1) | EP2155943B1 (en) |
JP (1) | JP5694766B2 (en) |
KR (1) | KR101497727B1 (en) |
CN (1) | CN101711292B (en) |
AT (1) | ATE556164T1 (en) |
BR (1) | BRPI0813439B1 (en) |
DE (1) | DE102007027467A1 (en) |
HK (1) | HK1144450A1 (en) |
TW (1) | TWI485297B (en) |
WO (1) | WO2008151608A1 (en) |
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WO2004079067A2 (en) * | 2003-03-06 | 2004-09-16 | Koenig Reinhard | Knitted fabric |
CN2625408Y (en) * | 2003-05-23 | 2004-07-14 | 常熟市杨园杰达针织机械有限公司 | Knitting disk machine |
DE10326514A1 (en) * | 2003-06-10 | 2005-01-05 | Sipra Patententwicklungs- Und Beteiligungsgesellschaft Mbh | Run-knitting machine with a working platform and kit for their production |
JP2006200069A (en) * | 2005-01-20 | 2006-08-03 | Murata Mach Ltd | Draft mechanism in air-jet fine spinning frame |
DE102005044082A1 (en) * | 2005-09-08 | 2007-03-15 | Wilhelm Stahlecker Gmbh | Knitting machine with an upstream drawing mechanism having a pair of feed rolls forming a nip comprises a diverter device for keeping air flowing around the feed rolls away from the nip |
DE102006006502B4 (en) | 2006-02-13 | 2018-03-08 | Reinhard König | Spin knitting machine |
DE102006006504B4 (en) | 2006-02-13 | 2020-06-18 | Reinhard König | Drawing process and drafting device for refining fiber material |
-
2007
- 2007-06-14 DE DE102007027467A patent/DE102007027467A1/en not_active Withdrawn
-
2008
- 2008-06-04 US US12/664,107 patent/US7882710B2/en active Active
- 2008-06-04 CN CN2008800199874A patent/CN101711292B/en not_active Expired - Fee Related
- 2008-06-04 AT AT08758171T patent/ATE556164T1/en active
- 2008-06-04 JP JP2010511487A patent/JP5694766B2/en not_active Expired - Fee Related
- 2008-06-04 KR KR1020097024332A patent/KR101497727B1/en not_active IP Right Cessation
- 2008-06-04 EP EP08758171A patent/EP2155943B1/en not_active Not-in-force
- 2008-06-04 BR BRPI0813439A patent/BRPI0813439B1/en not_active IP Right Cessation
- 2008-06-04 WO PCT/DE2008/000945 patent/WO2008151608A1/en active Application Filing
- 2008-06-11 TW TW097121745A patent/TWI485297B/en not_active IP Right Cessation
-
2010
- 2010-11-18 HK HK10110746.4A patent/HK1144450A1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
CN101711292A (en) | 2010-05-19 |
TWI485297B (en) | 2015-05-21 |
KR101497727B1 (en) | 2015-03-03 |
WO2008151608A1 (en) | 2008-12-18 |
US7882710B2 (en) | 2011-02-08 |
KR20100019457A (en) | 2010-02-18 |
JP5694766B2 (en) | 2015-04-01 |
EP2155943A1 (en) | 2010-02-24 |
TW200932979A (en) | 2009-08-01 |
DE102007027467A1 (en) | 2008-12-18 |
JP2010529321A (en) | 2010-08-26 |
US20100175429A1 (en) | 2010-07-15 |
ATE556164T1 (en) | 2012-05-15 |
BRPI0813439A2 (en) | 2014-12-23 |
BRPI0813439B1 (en) | 2017-01-31 |
CN101711292B (en) | 2011-12-14 |
HK1144450A1 (en) | 2011-02-18 |
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