EP2137359B2 - Façade insulating board for insulating exterior façades of buildings, heat insulating composite system having such façade insulation boards, and method for producing a façade insulating board - Google Patents
Façade insulating board for insulating exterior façades of buildings, heat insulating composite system having such façade insulation boards, and method for producing a façade insulating board Download PDFInfo
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- EP2137359B2 EP2137359B2 EP08749004.1A EP08749004A EP2137359B2 EP 2137359 B2 EP2137359 B2 EP 2137359B2 EP 08749004 A EP08749004 A EP 08749004A EP 2137359 B2 EP2137359 B2 EP 2137359B2
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- facade
- thermal insulation
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- mineral wool
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- 238000009413 insulation Methods 0.000 title claims description 140
- 239000002131 composite material Substances 0.000 title claims description 47
- 238000004519 manufacturing process Methods 0.000 title description 3
- 239000011230 binding agent Substances 0.000 claims description 48
- 239000011490 mineral wool Substances 0.000 claims description 42
- 239000000835 fiber Substances 0.000 claims description 24
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7629—Details of the mechanical connection of the insulation to the wall
- E04B1/7633—Dowels with enlarged insulation retaining head
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
- E04F13/045—Means for fastening plaster-bases to a supporting structure
Definitions
- the invention relates to a composite thermal insulation system according to the preamble of claim 1 and to the use of a facade insulation panel according to claim 15.
- facade insulation panels are mostly used in thermal insulation composite systems in which they form an insulating layer arranged side by side on a facade.
- the facade insulation panels are typically glued to the building facade and fixed by means of plate dowel. These penetrate the façade insulation panels and, with their large dowel plates, secure the position of the facade insulation panels on the façade.
- an external plaster is attached to a thermal insulation composite system, which usually has a flush with an embedded reinforcing layer and a finishing coat as the outer edge.
- the facade insulation panels in such a thermal insulation composite system are exposed to loads due to their own weight, by hygrothermal effects and in particular by wind suction.
- the interaction of the adhesive mortar with the plate anchors causes the power dissipation and thus the stability of the thermal insulation composite system.
- the greatest mechanical load of the thermal insulation composite system is generally due to the wind suction forces. These lead perpendicular to the ground on the cross section of the thermal insulation composite system acting tensile forces in this and thus also in the facade insulation panels that are absorbed by the dowels and discharged into the ground.
- the adhesive mortar remains out of consideration here in the stability tests. In tear tests for experimental determination of the required number of anchors no adhesive mortar is used.
- facade insulation elements or thermal insulation composite systems go by way of example from the EP 1 088 945 A2 , the EP 1 408 168 A1 and the DE 103 36 795 A1 out.
- the facade insulation panels used for this purpose are formed as a homogeneous, single-layered mineral wool body, in particular rock wool is used.
- a two-layer facade insulation board with a compacted covering layer on the plaster side and an insulating layer with a lower density on the facade side is conventionally used for an insulation system according to WLG 035.
- Such multi-layer insulation boards can be, for example, from one according to DE 37 01 592 A1 or.
- This has a compressed cover layer, which consists of the same material as the lower layer and also has a laminar fiber orientation.
- a prefabricated facade insulation board can be due to the hard outer layer good power transfer from the anchor plate to the adjacent areas and thus achieve an advantageous fixation of the insulation board on the facade.
- the product "Sillatherm” is also known, which also uses a two-layer facade insulation board to achieve the thruleitrios 035.
- This insulation board has a lower layer of laminar mineral wool, which especially due to their fiber orientation unfolds a good insulation effect.
- a cover layer with mineral wool in three-dimensional isotropic orientation of the fibers is arranged, which has significantly better strength properties than the lower layer with slightly poorer insulating properties.
- Such a mineral wool layer with three-dimensional isotropic fiber orientation can be, for example, by the method according to the DE 103 59 902 A1 achieve.
- a primary non-woven with a laminar fiber structure so largely parallel to the large surfaces aligned fibers, digested, ie isolated with the formation of mineral wool flakes, which can be done for example by means of combing rollers or carding machines. Subsequently, the respectively obtained mineral wool flakes or individual fibers are re-combined to form a secondary nonwoven, whereby this results in a quasi-isotropic fiber orientation in all three dimensions directions.
- the document DE 102 41 231 A1 discloses a thermal insulation composite system with the features of the preamble of claim 1.
- a basket-shaped insert is used as a force-distributing element.
- the invention is therefore based on the object, a thermal insulation composite system with an insulating layer of Fassadendämmplatten for the insulation of external facades of buildings in such a way that such Fassadendämmplatte with recessed plate dowels for systems with a design value of thermal conductivity ⁇ ⁇ 0.040 W / mK according to DIN EN 13162 can be used without an increased number of plate anchors over the prior art for their attachment to the facade is required.
- the invention provides an inhomogeneous binder distribution over the thickness of a facade insulation board.
- the combinatorial interaction of the advantageous in terms of thermal insulation laminar undercoat with the cover layer which combines the advantage of a further good thermal insulation behavior with the other advantage of good inherent stability of the layer, as well as an integral in the Boundary layer between this cover layer and the laminar lower layer present situation with increased binder content can achieve a facade insulation board, which is characterized by a particularly reliable stability.
- the interaction with the plate anchors an essential role, as the through the dowel plate on the facade insulation board applied holding force is transmitted through this inner layer with increased binder content in a particularly suitable manner to adjacent areas.
- the inventively chosen special design of a facade insulation board brings despite significant improvement of their inherent stability and strength properties no relevant deterioration of the thermal insulation properties. Therefore, with the facade insulation board a design value of the thermal conductivity ⁇ ⁇ 0.040 W / mK can be achieved according to DIN EN 13162, which is very advantageous in terms of energy savings associated therewith.
- the improved strength properties of the facade insulation board used in the invention compared to the prior art that can be worked with the substantially same number of plate anchors in the attachment of the facade insulation board to an outer wall of a building in the context of a thermal insulation composite system. It thus accounts according to the invention labor-intensive, time-consuming and costly additional work for the attachment of additional plate dowels.
- plate anchors with a diameter of the dowel plate of less than 90 mm can be used to attach the facade insulation board.
- the properties of the facade insulation board on their large surfaces be it on the outer facade facing surface of the lower layer or the plaster base layer on the outer layer, not affected in the least, so that here from the prior art such as the product "Sillatherm” obtained known excellent properties.
- an advantageous composite thermal insulation system can be achieved which, in view of the facade insulation panels used according to the invention, is suitable even for insulation systems with a design value of the thermal conductivity of ⁇ ⁇ 0.040 W / mK.
- thermal insulation composite system according to the invention can achieve a dowel image on the finished facade, which optically substantially similar to the appearance of a system according to the prior art with plate anchors with a plate diameter of 90 mm and with a ⁇ ⁇ 0.036 W / mK is designed while avoiding the thermal bridges of the prior art.
- the cover layer may be formed from a mineral wool with a three-dimensional isotropic arrangement of the fibers.
- the cover layer may consist of compressed mineral wool.
- a three-dimensional compression of the mineral wool is preferred, as for example in the DE 198 60 040 A1 which is referred to for technical details.
- the cover layer can also be formed as a laminar mineral wool layer with an increased density compared to the laminar lower layer. In this case, the bulk density of this laminar cover layer is more than 150 kg / m 3 , in particular more than 180 kg / m 3 .
- the region with a relatively large proportion of binder it is also possible for the region with a relatively large proportion of binder to essentially contain an outer layer facing the outer layer of the laminar lower layer. It has been found that the added binder in this section allows a particularly effective increase in the strength properties of the facade insulation board. This is due to the orientation of the fibers in a largely parallel manner to the large surfaces of the lower layer. On the one hand, the stiffening of the structure and thus an increase in the transverse tensile strength is achieved here by the increased binder content, and on the other hand, the prevailing orientation of the individual fibers is permitted a particularly good transfer of compressive and tensile forces on adjacent areas in the same plane, so that there is a particularly favorable distribution of forces over a larger area.
- the mean binder content in the cover layer is greater than the average binder content in the laminar lower layer. It has been shown that this can be improved in a particularly effective manner, the inherent stability of the facade insulation board without this would go to the detriment of the thermal insulation ability to a considerable extent.
- the additional binder brings about a particularly effective connection of the individual fibers and thus an advantageous stiffening of the structure.
- the fibers in the cover layer have a larger average diameter than those in the laminar underlayer. It has been shown in experiments that this measure leads to a further stabilization of the outer layer and thus the improvement of the stability of the facade insulation board.
- the larger diameter fibers in the top layer provide improved distribution of induced forces to adjacent areas, so that transverse tensile loads can be particularly well absorbed by, for example, wind suction forces.
- the layer thickness of the cover layer is designed so that after sinking a plate dowel in the cover layer plus possibly deeper outcrops or incisions in the course of dowel insertion remains sufficient for the load transfer residual layer of the cover layer. Due to the comparatively poorer thermal conductivity of the cover layer, it is preferable not to make this layer thicker than necessary. In practical experiments With products of nominal thicknesses of 100 and 120 mm, a ratio of layer thicknesses of about 60% underlayer to 40% top layer has proven to be particularly suitable for achieving a system with a thermal conductivity ⁇ of less than 0.040 W / mK. If the laminar underlayer is thicker than the cover layer, its particularly advantageous properties with regard to thermal insulation can be used effectively for the facade insulation board. As a result of these relationships, the thickness ratio of the outer layer and the lower layer preferably decreases with increasing thicknesses of the facade insulation elements.
- the facade insulation board satisfies a design value of thermal conductivity ⁇ ⁇ 0.036 W / mK in accordance with DIN EN 13162, which is possible by the measures according to the invention, it can be used advantageously even for a system of heat conduction group 035 and therefore meets the highest requirements with regard to the regulations for energy saving.
- the facade insulation board preferably has a design value of the thermal conductivity ⁇ ⁇ 0.035 W / mK in accordance with DIN EN 13162.
- the effective diameter of the anchor plate may be less than 70 mm, in particular about 60 mm, which can reduce the workload as well as the costs on.
- Another advantage is when the facade insulation panels have a recess in the support area of the anchor plate, in which the dowel plate is sunk. Then the dowel plate can sink with proven in practice resources in the facade insulation board, without causing an impairment of adjacent to the sinking fiber structure.
- the facade insulation panels have an incision in the support region of the anchor plate whose shape substantially corresponds to the peripheral line of the anchor plate, wherein the anchor plate is recessed in this area in the facade insulation board.
- the incision removes the structural relationship between the mineral wool material covered by the dowel plate and the adjacent areas; At the same time, however, the material present here is compressed when tightening the plate dowel and acts as an improved counter bearing for the tightening force of the dowel.
- the plate dowel sits therefore particularly stable in the facade insulation board and allows an even more reliable fastening the same on the facade.
- this compressed mineral wool material under the dowel plate combinatorially cooperates in a particularly advantageous manner with the given in the present invention used facade insulation board layer with increased binder content, so that there is a further improvement in the stability of the system.
- the depth of the incision is less than the thickness of the cover layer, wherein the residual thickness of the cover layer remaining at the incision is preferably at least 5%, in particular at least 10%, and particularly preferably at least 20% of the total thickness of the cover layer.
- the remaining thickness remaining an advantageous distribution of the loads on adjacent areas within the outer layer is possible. As a result, the stability of the thermal insulation composite system according to the invention can be further improved.
- the recessed dowel plate When the recessed dowel plate is covered by a plug, advantageously results in a substantially continuous surface on the outside of the insulating layer.
- the plug consists of mineral wool material, since then there is a uniform material on the outside of the insulating layer throughout. The associated elimination of the thermal bridge then the risk is less, that the points of the plate dowels are visible over the years on the facade.
- a facade insulation board for the insulation of exterior facades of buildings is proposed as part of a thermal insulation composite system according to the invention according to claim 15.
- a thermal insulation composite system 1 which is applied to a facade 2, an adhesive mortar 3, by means of which an insulation layer formed from facade insulation panels 4 is selectively bonded to the facade 2. Furthermore, the thermal insulation composite system 1 on an external plaster 5. How out Fig. 1 it can be seen, the facade insulation panels are 4th also anchored by means of dowels 6 in the facade 2, wherein the plate dowel 6 sunk in the facade insulation board 4 are arranged and the space between the plate dowel 6 and the outer plaster 5 is closed by a plug 7.
- the thermal insulation composite system 1 is used in the old building renovation.
- the facade 2 here contains an outer wall 21 and an old plaster 22, which forms a level and stable ground for the thermal insulation composite system 1.
- a dowel hole 23 is formed in the facade 2 in a conventional manner, in which the plate dowel 6 is anchored.
- the plate anchor 6 includes a dowel plate 61, which has a diameter of 60 mm in the present example. This is integrally formed with a dowel shaft 62, which passes through the facade insulation board 4 and in a conventional manner in cooperation with a dowel screw 63 allows anchoring in the facade 2.
- the outer plaster 5 has a flush 51, in which wet in wet a reinforcing fabric 52 is embedded. On the outside, an outer plaster 53 is also arranged.
- the facade insulation board 4 has a lower layer 41 and a cover layer 42, which in the present example are integrally connected to each other by mineral wool nonwoven webs with uncured binder over each other and then cured together in a curing oven.
- the lower layer 41 in this case has a laminar fiber orientation, ie the The vast majority of the mineral fibers are oriented essentially parallel to the large surfaces of the lower layer 41.
- the cover layer 42 has mineral wool in three-dimensional isotropic fiber orientation, i. the fibers contained in this layer are aligned substantially equally in the three spatial dimensions.
- the facade insulation board 4 has an incision 43 which protrudes from the plaster base side of the cover layer 42 by a measure T in the cover layer 42, while leaving a residual thickness of the cover layer 42 of about 15% of the total thickness of this layer unprocessed.
- the incision 43 can be produced with a so-called can drill, and consequently, in the present exemplary embodiment, the mineral wool material lying within the cut edges is not removed.
- the dowel plate 61 compresses this material within the notch 43 in the course of fastening the facade insulation panel 4 to the facade 2.
- the lower layer 41 has an edge layer 41a, which is present in the region of the large surface facing the cover layer 42 on the lower layer 41.
- the boundary layer between the underlayer 41 and the cover layer 42 is hereby clarified in FIG Fig. 1 schematically indicated by a dashed line.
- this edge layer 41a has a higher binder content than the other areas of the facade insulation board 4.
- the binder content in the topcoat is chosen to be about 5%.
- the Binder content in the underlayer is in the range of about 3.7% over a wide range, but increased to more than 6% in the surface layer in the example shown. Since this increased amount of binder in the region of the boundary layer, due to process engineering, also penetrates into the edge region of the cover layer 42 in the course of the production of the facade insulation board 4, the result is also close to that in FIG Fig. 2 also indicated by dashed lines boundary layer between the cover layer and the lower layer a slightly increased binder content.
- the facade insulation board 4 can be made in a Zerhotelsstation like a jet blowing device with, for example, ten consecutively lined blowing nozzles.
- six tuyeres can form the mineral wool of the lower layer 41 and four downstream tuyeres form the cover layer 42, wherein in the area of the sixth tuyere for the lower layer 41 a greater amount of binder is added than in the other regions.
- a primary nonwoven with laminar fiber orientation thus formed is then separated into a first mineral wool raw nonwoven and the second mineral wool raw nonwoven fabric in such a way that the zone with higher binder concentration in an outer layer of the first mineral wool raw nonwoven is present.
- the second mineral wool raw nonwoven is digested and re-combined, resulting in a quasi-isotropic fiber orientation herein. Subsequently, these nonwovens are guided together in such a way that the edge layer is present with a larger proportion of binder in the interior of the combined nonwoven.
- the facade insulation panel 4 can then be made up of it with its outer layer 41 formed by the second mineral wool raw non-woven fabric and the lower layer 41 formed by the first mineral wool non-woven fabric by separating cuts.
- the facade insulation board 4 in this case has a total thickness of 100 mm, wherein the cover layer 42 is about 40 mm thick and the lower layer 41 is designed about 60 mm thick.
- the edge layer 41a is about 10 mm thick in the example shown.
- binder proportions results for the entire facade insulation board 4, an average binder content of about 4.5%.
- the bulk density of the cover layer 42 is in the example shown at about 120 kg / m 3 and in the lower layer 41 at about 100 kg / m 3 .
- the facade insulation board 4 thus reaches a design value of the thermal conductivity ⁇ of about 0.035 W / mK according to DIN EN 13162.
- the facade insulation panel 4 can also be provided with the following parameters:
- the top layer is a three-dimensionally compressed mineral wool according to the procedure of DE 198 60 040 A1 with a bulk density of about 130 kg / m 3 and a binder content of about 4% with a layer thickness provided by about 60 mm.
- the underlayer with a layer thickness of about 140 mm has a bulk density of about 100 kg / m 3 and a binder content of about 3.5%.
- the binder content of the boundary layer is adjusted to about 5%, so that there is an average binder content of about 3.9% for the Fassadendämmelement.
- the cover layer is provided in the form of a laminar mineral wool layer increased density of about 200 kg / m 3 with a binder content of about 4% with a layer thickness of about 50 mm.
- the underlayer with a layer thickness of about 110 mm has a bulk density of about 100 kg / m 3 and a binder content of about 3.5%.
- the binder content of the boundary layer is adjusted to about 5%, so that there is an average binder content of about 3.8% for the Fassadendämmelement.
- these two variants can be produced by bonding the hardened layers provided with the parameters mentioned, or the hardened covering layer is fed to a hardening process together with the uncured laminar sublayer.
- the mean binder content in the cover layer 42 is greater than the average binder content in the underlayer 41; Rather, these binder proportions can be about the same. It is also possible that the binder content in the entire Fassadendämmplattenquerites with the exception of an edge layer 41a is set at the same level.
- the fibers in the cover layer 42 are inventively formed with a larger diameter than those of the lower layer 41; However, this is not absolutely necessary, but also identically configured fibers can be used.
- facade insulation board 4 rock wool As a material for the facade insulation board 4 rock wool is used in the illustrated embodiment; however, it is also possible to form, for example, the underlayer 41 and / or the cover layer 42 of glass wool.
- the ratio of the layer thicknesses of the underlayer 41 to the cover layer 42 is not limited to the factor 60:40 explained and can be varied in both directions, depending on the application.
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Description
Die Erfindung betrifft ein Wärmedämm-Verbundsystem nach dem Oberbegriff des Anspruches 1 sowie die Verwendung einer Fassadendämmplatte nach Anspruch 15.The invention relates to a composite thermal insulation system according to the preamble of
Derartige Fassadendämmplatten werden zumeist in WärmedämmVerbundsystemen eingesetzt, in welchen sie flächig nebeneinander auf einer Fassade angeordnet eine Dämmschicht bilden. Die Fassadendämmplatten werden dabei typischerweise an der Gebäudefassade angeklebt sowie mittels Tellerdübel festgelegt. Diese durchgreifen die Fassadendämmplatten und sichern mit ihren großflächigen Dübeltellern die Lage der Fassadendämmplatten an der Fassade. An der Außenseite der Fassadendämmplatten und der Dübelteller ist bei einem Wärmedämm-Verbundsystem ein Außenputz angebracht, welcher in der Regel einen Unterputz mit einer eingebetteten Armierungsschicht sowie einen Oberputz als äußeren Abschluß aufweist.Such facade insulation panels are mostly used in thermal insulation composite systems in which they form an insulating layer arranged side by side on a facade. The facade insulation panels are typically glued to the building facade and fixed by means of plate dowel. These penetrate the façade insulation panels and, with their large dowel plates, secure the position of the facade insulation panels on the façade. On the outside of the facade insulation panels and the anchor plate, an external plaster is attached to a thermal insulation composite system, which usually has a flush with an embedded reinforcing layer and a finishing coat as the outer edge.
Die Fassadendämmplatten in einem derartigen Wärmedämm-Verbundsystem sind Belastungen durch Eigengewicht, durch hygrothermische Einwirkungen und insbesondere durch Windsog ausgesetzt. Das Zusammenwirken des Klebemörtels mit den Tellerdübeln bewirkt die Kraftableitung und damit die Standsicherheit des Wärmedämmverbundsystems.The facade insulation panels in such a thermal insulation composite system are exposed to loads due to their own weight, by hygrothermal effects and in particular by wind suction. The interaction of the adhesive mortar with the plate anchors causes the power dissipation and thus the stability of the thermal insulation composite system.
In Folge von Schwinden des Putzes und hygrothermischen Einwirkungen, wie Temperatur- sowie Feuchtigkeitsschwankungen, treten Zwängungsspannungen im Putzsystem sowie Verschiebungen der Außenhaut in Fassadenrandbereichen beziehungsweise Feldrandbereichen bei großen, geteilten Putzflächen auf. Mit den Verschiebungen in Scheibenebene sind Schubkräfte verbunden, die sich den Kräften aus Eigenlasten überlagern. Im Hinblick auf die Gebrauchsfähigkeit eines solchen Wärmedämm-Verbundsystems ist insoweit nur bedeutsam, ob die Zwängungsspannungen Risse verursachen können, und im Hinblick auf die Standsicherheit ist lediglich auszuschließen, daß die hygrothermisch bedingten Verschiebungen zu Ablösungen bzw. zum Abscheren des Systems im Fassadenrand- und Fassadeneckbereichen führen.As a result of shrinkage of the plaster and hygrothermal effects, such as temperature and humidity fluctuations, constraining stresses occur in the plaster system and shifts of the outer skin in the facade edge areas or field edge areas in large, divided plaster surfaces. With the shifts in disk plane shear forces are connected, which are superimposed on the forces of dead loads. With regard to the usability of such a composite thermal insulation system is so far only significant, whether the constrained stresses can cause cracks, and in terms of stability is only ruled out that the hygrothermal shifts to shedding or shearing of the system in Fassadenrand- and Fassadeneckbereichen to lead.
In der Praxis hat sich gezeigt, daß sich die Dübelteller der Verankerungsdübel im Laufe der Zeit sichtbar in der Putzfläche abzeichnen können. In den Fällen, in denen dieser optische Mangel sicher ausgeschlossen werden soll, ist man dazu übergegangen, einen zusätzlichen Montageaufwand zu betreiben und die Tellerdübel versenkt in den Fassadendämmplatten anzuordnen, anschließend diese dann durch einen Pfropfen aus Mineralwolle abzudecken. Diese Maßnahme reduziert zugleich die bei einem flächig auf einer Fassadendämmplatte angeordneten Tellerdübel unvermeidbare Wärmebrücke.In practice, it has been shown that the anchor plates of anchoring dowels can be visible in the cleaning surface over time. In cases where this optical defect is to be safely ruled out, one has gone over to operate an additional installation effort and sunk the plate dowel in the facade insulation panels, then cover them with a plug of mineral wool. This measure also reduces the unavoidable in a flat on a facade insulation board plate dowel thermal bridge.
Die größte mechanische Belastung des Wärmedämm-Verbundsystems erfolgt im allgemeinen durch die Windsogkräfte. Diese führen senkrecht zum Untergrund über den Querschnitt des Wärmedämm-Verbundsystems wirkende Zugkräfte in dieses und somit auch in deren Fassadendämmplatten ein, die von den Dübeln aufgenommen und in den Untergrund abgeleitet werden. Der Klebemörtel bleibt hier bei den Standsicherheitsversuchen außer Betracht. In Abreißversuchen zu experimentellen Ermittlung der erforderlichen Dübelanzahl wird kein Klebemörtel eingesetzt.The greatest mechanical load of the thermal insulation composite system is generally due to the wind suction forces. These lead perpendicular to the ground on the cross section of the thermal insulation composite system acting tensile forces in this and thus also in the facade insulation panels that are absorbed by the dowels and discharged into the ground. The adhesive mortar remains out of consideration here in the stability tests. In tear tests for experimental determination of the required number of anchors no adhesive mortar is used.
Derartige Fassadendämmelemente bzw. Wärmedämm-Verbundsysteme gehen beispielhaft aus der
Ein wesentlicher Faktor für die Standsicherheit eines solchen Wärmedämm-Verbundsystems liegt dabei in den Materialeigenschaften der Fassadendämmplatten, aus welchen die Dämmschicht gebildet ist. Diese müssen eine hinreichende Zugfestigkeit senkrecht zur Plattenebene (Querzugfestigkeit) aufweisen, um den Eingangs erläuterten Belastungen und insbesondere den Windsoglasten standhalten zu können, ohne daß es zu einer Zerstörung der Faserstruktur und damit einem Ablösen von Teilen der Fassade kommt. Dem entgegen steht die Forderung nach einer möglichst geringen Wärmeleitfähigkeit der Dämmschicht, um eine möglichst gute Dämmwirkung des Systems erzielen zu können. In den heute üblichen Rohdichtebereichen von Fassadendämmplatten sind diese beiden Effekte gegenläufig, so daß die Verbesserung der einen Eigenschaft mit einer Verschlechterung der Anderen einhergeht.An essential factor for the stability of such a thermal insulation composite system lies in the material properties of the facade insulation panels, from which the insulation layer is formed. These must have a sufficient tensile strength perpendicular to the plate plane (transverse tensile strength) to withstand the input described loads and in particular the wind suction loads, without causing a destruction of the fiber structure and thus a detachment of parts of the facade. The opposite is the demand for the lowest possible thermal conductivity of the insulating layer in order to achieve the best possible insulation effect of the system can. In today's usual gross density ranges of Fassadendämmplatten these two effects are in opposite directions, so that the improvement of one property is accompanied by a deterioration of the other.
Von erheblicher wirtschaftlicher Bedeutung für ein Wärmedämmverbundsystem ist die aus Standsicherheitsgründen erforderliche Anzahl an Tellerdübeln, da diese sehr teuer sind und vor allem deren Anbringung an der Fassade arbeitsaufwendig ist, wodurch sich ein Interesse begründet, deren Anzahl möglichst gering zu halten. Diese Anzahl bestimmt sich auf der Basis eines Standsicherheitsnachweises, in den insbesondere die Gebäudehöhe und die Windsoglasten eingehen. Den Windsoglasten werden dabei die Forderungen der DIN 1055 Teil 4 zugrundegelegt. Aus der hieraus resultierenden insgesamt abzutragenden Kraft sowie dem je einzelnen Dübel möglichen Lastabtrag bestimmt sich die Anzahl der benötigten Dübel. In Abhängigkeit der Randbedingungen liegen die derzeitigen Dübelzahlen zwischen 4 und 12 Dübel/m2 bei Wärmedämmverbundsystemen der Wärmeleitgruppe WLG 035.Of considerable economic importance for a thermal insulation composite system is required for stability reasons number of plate dowels, since they are very expensive and especially their attachment to the facade is labor-intensive, creating an interest justified to keep their number as low as possible. This number is determined on the basis of a stability certificate, in particular the building height and the Wind suction loads. The wind suction loads are based on the requirements of DIN 1055 Part 4. The number of dowels required depends on the total force to be removed and the possible load transfer per individual dowel. Depending on the boundary conditions, the current dowel numbers are between 4 and 12 dowels / m 2 for the thermal insulation composite systems of the heat transfer group WLG 035.
Um eine Erhöhung der Dübelanzahl zu vermeiden, wird herkömmlich für ein Dämmsystem gemäß WLG 035 eine zweilagige Fassadendämmplatte mit einer verdichteten Deckschicht auf der Putzseite sowie einer Dämmlage mit geringerer Rohdichte auf der Fassadenseite eingesetzt. Solche mehrlagige Dämmplatten lassen sich beispielsweise aus einer gemäß der
Aus dem Hause der Anmelderin der vorliegenden Patentanmeldung ist ferner das Produkt "Sillatherm" bekannt, welches ebenfalls eine zweilagige Fassadendämmplatte zum Erreichen der Wärmeleitgruppe 035 einsetzt. Diese Dämmplatte weist eine Unterschicht aus laminarer Mineralwolle auf, welche insbesondere aufgrund ihrer Faserausrichtung eine gute Dämmwirkung entfaltet. Auf der dem Außenputz zugewandten Seite hiervon ist eine Deckschicht mit Mineralwolle in dreidimensional isotroper Ausrichtung der Fasern angeordnet, welche bei geringfügig schlechterem Dämmvermögen deutlich bessere Festigkeitseigenschaften als die Unterschicht aufweist. Eine derartige Mineralwolllage mit dreidimensional isotroper Faserausrichtung läßt sich z.B. durch das Verfahren gemäß der
Dieser Ansatz hat zu einem in der Praxis auch für die Wärmeleitgruppe 035 vorteilhaft einsetzbaren Produkt geführt. Allerdings ist es für den Nachweis der erforderlichen Standsicherheit erforderlich, Dübelteller mit einem Durchmesser nicht kleiner als 90 mm einzusetzen, oder aber sehr viele Tellerdübel mit kleinerem Durchmesser anzuwenden. Letztere Variante ist bereits aus Kostengründen im Hinblick auf den Arbeits- und Zeitaufwand nicht praxisgerecht bzw. akzeptabel. Darüber hinaus können die Dübelteller im Produkt "Sillatherm WVP 1-035" nicht in der Fassadendämmplatte versenkt werden.This approach has led to a product which can also be advantageously used in practice for the heat conduction group 035. However, to prove the required stability, it is necessary to use anchor plates with a diameter no smaller than 90 mm, or to use a large number of plate anchors with a smaller diameter. The latter variant is not practical or acceptable for cost reasons in terms of labor and time. In addition, the dowel plates in the product "Sillatherm WVP 1-035" can not be sunk in the facade insulation board.
Das Dokument
Der Erfindung liegt daher die Aufgabe zugrunde, ein Wärmedämm-Verbundsystem mit einer Dämmschicht aus Fassadendämmplatten für die Dämmung von Außenfassaden von Gebäuden derart weiterzubilden, daß eine derartige Fassadendämmplatte bei versenkten Tellerdübeln auch für Systeme mit einem Bemessungswert der Wärmeleitfähigkeit λ < 0,040 W/mK gemäß DIN EN 13162 eingesetzt werden kann, ohne daß eine erhöhte Anzahl an Tellerdübeln gegenüber dem Stand der Technik zu deren Befestigung an der Fassade erforderlich ist.The invention is therefore based on the object, a thermal insulation composite system with an insulating layer of Fassadendämmplatten for the insulation of external facades of buildings in such a way that such Fassadendämmplatte with recessed plate dowels for systems with a design value of thermal conductivity λ <0.040 W / mK according to DIN EN 13162 can be used without an increased number of plate anchors over the prior art for their attachment to the facade is required.
Diese Aufgabe wird durch ein Wärmedämm-Verbundsystem mit den Merkmalen des Anspruches 1 gelöst.This object is achieved by a thermal insulation composite system with the features of
Die Erfindung sieht eine inhomogene Bindemittelverteilung über die Dicke einer Fassadendämmplatte vor. Insbesondere wurde im Rahmen der Erfindung erkannt, daß sich im kombinatorischen Zusammenwirken der im Hinblick auf die Wärmedämmung vorteilhaften laminaren Unterschicht mit der Deckschicht, welche den Vorteil eines weiterhin guten Wärmedämmverhaltens mit dem anderen Vorteil einer guten Eigenstabilität der Schicht verbindet, sowie einer integral im Bereich der Grenzschicht zwischen dieser Deckschicht und der laminaren Unterschicht vorliegenden Lage mit erhöhtem Bindemittelanteil eine Fassadendämmplatte erzielen läßt, welche sich durch eine besonders zuverlässige Standsicherheit auszeichnet. Hier spielt im eingebauten Zustand in einem Wärmedämm-Verbundsystem das Zusammenwirken mit den Tellerdübeln eine wesentliche Rolle, da die durch die Dübelteller auf die Fassadendämmplatte aufgebrachte Haltekraft durch diese innere Lage mit erhöhtem Bindemittelanteil in besonders geeigneter Weise auf benachbarte Bereiche übertragen wird.The invention provides an inhomogeneous binder distribution over the thickness of a facade insulation board. In particular, it was recognized in the invention that the combinatorial interaction of the advantageous in terms of thermal insulation laminar undercoat with the cover layer, which combines the advantage of a further good thermal insulation behavior with the other advantage of good inherent stability of the layer, as well as an integral in the Boundary layer between this cover layer and the laminar lower layer present situation with increased binder content can achieve a facade insulation board, which is characterized by a particularly reliable stability. Here plays in the installed state in a thermal insulation composite system, the interaction with the plate anchors an essential role, as the through the dowel plate on the facade insulation board applied holding force is transmitted through this inner layer with increased binder content in a particularly suitable manner to adjacent areas.
Dabei ist von weiterer Bedeutung, daß die erfindungsgemäß gewählte spezielle Konzipierung einer Fassadendämmplatte trotz wesentlicher Verbesserung von deren Eigenstabilität und Festigkeitseigenschaften keine relevante Verschlechterung der Wärmedämmeigenschaften mit sich bringt. Daher läßt sich mit der Fassadendämmplatte ein Bemessungswert der Wärmeleitfähigkeit λ < 0,040 W/mK gemäß DIN EN 13162 erzielen, was sehr vorteilhaft im Hinblick auf die hiermit verbundenen Energieeinsparungen ist.It is of further importance that the inventively chosen special design of a facade insulation board brings despite significant improvement of their inherent stability and strength properties no relevant deterioration of the thermal insulation properties. Therefore, with the facade insulation board a design value of the thermal conductivity λ <0.040 W / mK can be achieved according to DIN EN 13162, which is very advantageous in terms of energy savings associated therewith.
Darüber hinaus wird durch die verbesserten Festigkeitseigenschaften der erfindungsgemäß eingesetzten Fassadendämmplatte im Vergleich zum Stand der Technik auch erreicht, daß mit der im wesentlichen gleichen Anzahl an Tellerdübeln bei der Befestigung der Fassadendämmplatte an einer Außenwand eines Gebäudes im Rahmen eines Wärmedämm-Verbundsystems gearbeitet werden kann. Es entfallen somit erfindungsgemäß arbeitsintensive, zeitraubende und kostenträchtige Zusatzarbeiten für die Anbringung weiterer Tellerdübel. Darüber hinaus können zur Anbringung der Fassadendämmplatte auch Tellerdübel mit einem Durchmesser des Dübeltellers von weniger als 90 mm eingesetzt werden.In addition, it is also achieved by the improved strength properties of the facade insulation board used in the invention compared to the prior art that can be worked with the substantially same number of plate anchors in the attachment of the facade insulation board to an outer wall of a building in the context of a thermal insulation composite system. It thus accounts according to the invention labor-intensive, time-consuming and costly additional work for the attachment of additional plate dowels. In addition, plate anchors with a diameter of the dowel plate of less than 90 mm can be used to attach the facade insulation board.
Gleichzeitig werden die Eigenschaften der Fassadendämmplatte an ihren großen Oberflächen, sei es auf der einer Außenfassade zugewandten Oberfläche der Unterschicht oder der Putzträgerschicht an der Deckschicht, nicht im geringsten beeinträchtigt, so daß sich hier die aus dem Stand der Technik wie beispielsweise vom Produkt "Sillatherm" bekannten hervorragenden Eigenschaften erhalten.At the same time, the properties of the facade insulation board on their large surfaces, be it on the outer facade facing surface of the lower layer or the plaster base layer on the outer layer, not affected in the least, so that here from the prior art such as the product "Sillatherm" obtained known excellent properties.
Dabei ist zwar aus der
Somit läßt sich erfindungsgemäß ein vorteilhaftes Wärmedämm-Verbundsystem erzielen, welches angesichts der erfindungsgemäß eingesetzten Fassadendämmplatten selbst für Dämmsysteme mit einem Bemessungswert der Wärmeleitfähigkeit von λ < 0,040 W/mK geeignet ist. Insbesondere ist hierbei jedoch weiterhin möglich, mit Tellerdübeln zu arbeiten, wobei deren Anzahl aufgrund der verbesserten mechanischen Eigenschaften der Fassadendämmplatten diejenige von herkömmlichen Fassadensystemen nicht übersteigen muß. Ferner ist es damit erfindungsgemäß auch erstmals möglich, ein Wärmedämm-Verbundsystem beispielsweise der Wärmeleitgruppe 035 mit versenkten Tellerdübeln auszugestalten.Thus, according to the invention, an advantageous composite thermal insulation system can be achieved which, in view of the facade insulation panels used according to the invention, is suitable even for insulation systems with a design value of the thermal conductivity of λ <0.040 W / mK. In particular, however, it is still possible to work with plate anchors, the number of which must not exceed that of conventional facade systems due to the improved mechanical properties of the facade insulation panels. Furthermore, according to the invention it is thus also possible for the first time to design a thermal insulation composite system, for example the heat conduction group 035, with recessed dish dowels.
Darüber hinaus ist es somit erfindungsgemäß erstmals möglich, ein Wärmedämm-Verbundsystem in einer Wärmeleitgruppe besser als WLG 040 mit versenkten Tellerdübeln mit einem wirksamen Durchmesser eines Dübeltellers von weniger als 90 mm auszuführen. Auch hierdurch läßt sich der Arbeits- wie auch der Kostenaufwand besonders gering halten.Moreover, it is thus inventively possible for the first time to perform a thermal insulation composite system in a Wärmeleitgruppe better than WLG 040 with recessed plate dowels with an effective diameter of a dowel plate of less than 90 mm. This also makes the work as well as the cost can be kept very low.
Somit läßt sich mit dem erfindungsgemäßen Wärmedämm-Verbundsystem ein Dübelbild an der fertigen Fassade erzielen, welches optisch im Wesentlichen gleich dem Erscheinungsbild eines Systems nach dem Stand der Technik mit Tellerdübeln mit einem Tellerdurchmesser von 90 mm und mit einem λ ≤ 0,036 W/mK ausgestaltet ist, dabei die Wärmebrücken des Stands der Technik vermeidet.Thus, with the thermal insulation composite system according to the invention can achieve a dowel image on the finished facade, which optically substantially similar to the appearance of a system according to the prior art with plate anchors with a plate diameter of 90 mm and with a λ ≤ 0.036 W / mK is designed while avoiding the thermal bridges of the prior art.
Vorteilhafte Weiterbildungen des erfindungsgemäßen Wärmedämm-Verbundsystems sind Gegenstand der abhängigen Ansprüche 2 bis 14.Advantageous developments of the thermal insulation composite system according to the invention are the subject of the
Die Deckschicht kann aus einer Mineralwolle mit dreidimensional isotroper Anordnung der Fasern ausgebildet sein. Alternativ kann die Deckschicht aus gestauchter Mineralwolle bestehen. In diesem Fall ist eine dreidimensionale Stauchung der Mineralwolle bevorzugt, wie sie beispielsweise in der
Es ist ebenfalls möglich, daß der Bereich mit größeren Bindemittelanteil im Wesentlichen eine der Deckschicht zugewandte Randschicht der laminaren Unterschicht enthält. Es hat sich gezeigt, daß das zugegebene Bindemittel in diesem Abschnitt eine besonders wirksame Steigerung der Festigkeitseigenschaften der Fassadendämmplatte erlaubt. Dies bedingt sich durch die Ausrichtung der Fasern in weitestgehend paralleler Weise zu den Großflächen der Unterschicht. Zum einen wird durch den erhöhten Bindemittelanteil hier eine Versteifung der Struktur und somit eine Erhöhung der Querzugfestigkeit erreicht und zum anderen erlaubt die hier vorherrschende Ausrichtung der einzelnen Fasern eine besonders gute Übertragung von Druck- und Zugkräften auf benachbarte Bereiche in der gleichen Ebene, so daß sich eine besonders günstige Kräfteverteilung über einen größeren Bereich ergibt.It is also possible for the region with a relatively large proportion of binder to essentially contain an outer layer facing the outer layer of the laminar lower layer. It has been found that the added binder in this section allows a particularly effective increase in the strength properties of the facade insulation board. This is due to the orientation of the fibers in a largely parallel manner to the large surfaces of the lower layer. On the one hand, the stiffening of the structure and thus an increase in the transverse tensile strength is achieved here by the increased binder content, and on the other hand, the prevailing orientation of the individual fibers is permitted a particularly good transfer of compressive and tensile forces on adjacent areas in the same plane, so that there is a particularly favorable distribution of forces over a larger area.
Von weiteren Vorteil ist es, wenn der mittlere Bindemittelanteil in der Deckschicht größer als der mittlere Bindemittelanteil in der laminaren Unterschicht ist. Es hat sich gezeigt, daß hierdurch in besonders effektiver Weise die Eigenstabilität der Fassadendämmplatte verbessert werden kann, ohne daß dies in erheblichem Maße zu Lasten der Wärmedämmfähigkeit gehen würde. Innerhalb der Deckschicht bewirkt das zusätzliche Bindemittel eine besonders effektive Verknüpfung der einzelnen Fasern und somit eine vorteilhafte Versteifung der Struktur.It is further advantageous if the mean binder content in the cover layer is greater than the average binder content in the laminar lower layer. It has been shown that this can be improved in a particularly effective manner, the inherent stability of the facade insulation board without this would go to the detriment of the thermal insulation ability to a considerable extent. Within the cover layer, the additional binder brings about a particularly effective connection of the individual fibers and thus an advantageous stiffening of the structure.
Ferner ist es auch möglich, daß die Fasern in der Deckschicht einen größeren mittleren Durchmesser als jene in der laminaren Unterschicht aufweisen. Hierbei hat sich in Versuchen gezeigt, daß diese Maßnahme zu einer weiteren Stabilisierung der Deckschicht und somit der Verbesserung der Standsicherheit der Fassadendämmplatte führt. Insbesondere bewirken die Fasern mit größerem Durchmesser in der Deckschicht jedoch eine verbesserte Verteilung von eingeleiteten Kräften auf benachbarte Bereiche, so daß Querzugbelastungen beispielsweise durch Windsogkräfte besonders gut aufgenommen werden können.Further, it is also possible that the fibers in the cover layer have a larger average diameter than those in the laminar underlayer. It has been shown in experiments that this measure leads to a further stabilization of the outer layer and thus the improvement of the stability of the facade insulation board. In particular, however, the larger diameter fibers in the top layer provide improved distribution of induced forces to adjacent areas, so that transverse tensile loads can be particularly well absorbed by, for example, wind suction forces.
Die Schichtdicke der Deckschicht ist so ausgelegt, daß nach dem Versenken eines Tellerdübels in der Deckschicht zuzüglich ggf. tiefer gehender Vor- oder Einschnitte im Zuge des Dübelsetzens eine für die Lastabtragung ausreichend dimensionierte Restschicht der Deckschicht verbleibt. Aufgrund der vergleichsweise schlechteren Wärmeleitfähigkeit der Deckschicht ist bevorzugt, diese Schicht nicht dicker als notwendig auszuführen. In praktischen Versuchen mit Produkten der Nenndicken 100 und 120 mm hat sich ein Verhältnis der Schichtdicken von etwa 60% Unterschicht zu 40% Deckschicht als besonders geeignet erwiesen, um ein System mit einem Bemessungswert der Wärmeleitfähigkeit λ von weniger als 0,040 W/mK zu erzielen. Wenn die laminare Unterschicht dicker als die Deckschicht ausgebildet ist, lassen sich deren besonders vorteilhafte Eigenschaften im Hinblick auf die Wärmedämmung effektiv für die Fassadendämmplatte nutzen. Infolge dieser Zusammenhänge nimmt mit zunehmender Dicken der Fassadendämmelemente das Dickenverhältnisses von Deckschicht und Unterschicht bevorzugt ab.The layer thickness of the cover layer is designed so that after sinking a plate dowel in the cover layer plus possibly deeper outcrops or incisions in the course of dowel insertion remains sufficient for the load transfer residual layer of the cover layer. Due to the comparatively poorer thermal conductivity of the cover layer, it is preferable not to make this layer thicker than necessary. In practical experiments With products of nominal thicknesses of 100 and 120 mm, a ratio of layer thicknesses of about 60% underlayer to 40% top layer has proven to be particularly suitable for achieving a system with a thermal conductivity λ of less than 0.040 W / mK. If the laminar underlayer is thicker than the cover layer, its particularly advantageous properties with regard to thermal insulation can be used effectively for the facade insulation board. As a result of these relationships, the thickness ratio of the outer layer and the lower layer preferably decreases with increasing thicknesses of the facade insulation elements.
Sofern die Fassadendämmplatte einen Bemessungswert der Wärmeleitfähigkeit λ ≤ 0,036 W/mK gemäß DIN EN 13162 erfüllt, was durch die erfindungsgemäßen Maßnahmen möglich ist, läßt es sich vorteilhafter Weise sogar für ein System der Wärmeleitgruppe 035 einsetzen und erfüllt daher höchste Anforderungen im Hinblick auf die Vorschriften zur Energieeinsparung. Bevorzugt weist die Fassadendämmplatte einen Bemessungswert der Wärmeleitfähigkeit λ ≤ 0,035 W/mK gemäß DIN EN 13162 auf.If the facade insulation board satisfies a design value of thermal conductivity λ ≦ 0.036 W / mK in accordance with DIN EN 13162, which is possible by the measures according to the invention, it can be used advantageously even for a system of heat conduction group 035 and therefore meets the highest requirements with regard to the regulations for energy saving. The facade insulation board preferably has a design value of the thermal conductivity λ ≦ 0.035 W / mK in accordance with DIN EN 13162.
Ferner kann der wirksame Durchmesser des Dübeltellers weniger als 70 mm, insbesondere etwa 60 mm betragen, wodurch sich der Arbeitsaufwand wie auch die Kosten weiter reduzieren lassen.Furthermore, the effective diameter of the anchor plate may be less than 70 mm, in particular about 60 mm, which can reduce the workload as well as the costs on.
Vom weiteren Vorteil ist es, wenn die Fassadendämmplatten im Auflagebereich der Dübelteller eine Ausnehmung aufweisen, in welche der Dübelteller versenkt ist. Dann läßt sich der Tellerdübel mit in der Praxis bewährten Mitteln in der Fassadendämmplatte versenken, ohne daß es zu einer Beeinträchtigung der an der Versenkungsstelle benachbarten Faserstruktur kommt.Another advantage is when the facade insulation panels have a recess in the support area of the anchor plate, in which the dowel plate is sunk. Then the dowel plate can sink with proven in practice resources in the facade insulation board, without causing an impairment of adjacent to the sinking fiber structure.
Alternativ ist es auch möglich, daß die Fassadendämmplatten im Auflagebereich der Dübelteller einen Einschnitt aufweisen, dessen Gestalt im Wesentlichen der Umfangslinie der Dübelteller entspricht, wobei der Dübelteller in diesen Bereich in die Fassadendämmplatte versenkt ist. Hier hat es sich gezeigt, daß eine Entnahme des Mineralfasermaterials im Bereich der Versenkungsstelle des Tellerdübels nicht zwingend erforderlich ist und das verbliebene Material sogar vorteilhaft zu einer weiteren Verbesserung der Festigkeitseigenschaften und somit der Standsicherheit des Systems genutzt werden kann. Durch den Einschnitt wird zwar der strukturelle Zusammenhang des durch den Dübelteller überdeckten Mineralwollematerials mit den benachbarten Bereichen aufgehoben; gleichzeitig wird beim Anziehen des Tellerdübels das hier vorhandene Material jedoch komprimiert und wirkt als verbessertes Gegenlager für die Anzugskraft des Dübels. Der Tellerdübel sitzt daher besonders stabil in der Fassadendämmplatte und erlaubt ein noch zuverlässigeres Befestigen derselben an der Fassade. Darüber hinaus hat sich gezeigt, daß dieses komprimierte Mineralwollematerial unter dem Dübelteller in besonders vorteilhafter Weise kombinatorisch mit der in der erfindungsgemäß eingesetzten Fassadendämmplatte gegebenen Lage mit erhöhtem Bindemittelanteil zusammenwirkt, so daß sich hierdurch eine weitere Verbesserung der Standsicherheit des Systems ergibt.Alternatively, it is also possible that the facade insulation panels have an incision in the support region of the anchor plate whose shape substantially corresponds to the peripheral line of the anchor plate, wherein the anchor plate is recessed in this area in the facade insulation board. Here it has been shown that a removal of the mineral fiber material in the region of the sinking of the plate dowel is not absolutely necessary and the remaining material can even be used to advantage to further improve the strength properties and thus the stability of the system. Although the incision removes the structural relationship between the mineral wool material covered by the dowel plate and the adjacent areas; At the same time, however, the material present here is compressed when tightening the plate dowel and acts as an improved counter bearing for the tightening force of the dowel. The plate dowel sits therefore particularly stable in the facade insulation board and allows an even more reliable fastening the same on the facade. In addition, it has been shown that this compressed mineral wool material under the dowel plate combinatorially cooperates in a particularly advantageous manner with the given in the present invention used facade insulation board layer with increased binder content, so that there is a further improvement in the stability of the system.
Die Tiefe des Einschnitts ist dabei geringer als die Dicke der Deckschicht, wobei die am Einschnitt verbleibende Restdicke der Deckschicht vorzugsweise mindestens 5%, insbesondere mindestens 10%, und besonders bevorzugt mindestens 20% der Gesamtdicke der Deckschicht beträgt. Über die verbleibende Restdicke ist eine vorteilhafte Verteilung der Lasten auf benachbarte Bereiche innerhalb der Deckschicht möglich. Hierdurch läßt sich die Standsicherheit des erfindungsgemäßen Wärmedämm-Verbundsystems weiter verbessern.The depth of the incision is less than the thickness of the cover layer, wherein the residual thickness of the cover layer remaining at the incision is preferably at least 5%, in particular at least 10%, and particularly preferably at least 20% of the total thickness of the cover layer. About the remaining thickness remaining an advantageous distribution of the loads on adjacent areas within the outer layer is possible. As a result, the stability of the thermal insulation composite system according to the invention can be further improved.
Wenn der versenkte Dübelteller durch einen Pfropfen abgedeckt ist ergibt sich vorteilhafter Weise auf der Außenseite der Dämmschicht eine im Wesentlichen durchgehende Fläche. Zudem ist es hier insbesondere von Vorteil, wenn der Pfropfen aus Mineralwollematerial besteht, da dann auf der Außenseite der Dämmschicht durchgehend ein einheitlicher Werkstoff vorliegt. Durch die damit verbundene Beseitigung der Wärmebrücke ist dann auch die Gefahr geringer, daß die Stellen der Tellerdübel im Laufe von Jahren an der Fassade sichtbar werden.When the recessed dowel plate is covered by a plug, advantageously results in a substantially continuous surface on the outside of the insulating layer. In addition, it is particularly advantageous if the plug consists of mineral wool material, since then there is a uniform material on the outside of the insulating layer throughout. The associated elimination of the thermal bridge then the risk is less, that the points of the plate dowels are visible over the years on the facade.
Gemäß einem weiteren Aspekt der vorliegenden Erfindung wird nach Anspruch 15 die Verwendung einer Fassadendämmplatte für die Dämmung von Außenfassaden von Gebäuden als ein Bestandteil eines erfindungsgemäßen Wärmedämm-Verbundsystems vorgeschlagen.According to a further aspect of the present invention, the use of a facade insulation board for the insulation of exterior facades of buildings is proposed as part of a thermal insulation composite system according to the invention according to claim 15.
Die Erfindung wird nachfolgend in Ausführungsformen anhand der Figuren der Zeichnung näher erläutert. Es zeigt:
- Fig. 1
- einen Vertikalschnitt durch ein beispielhaftes Wärmedämm-Verbundsystem gemäß der Erfindung; und
- Fig. 2
- ein Diagramm, aus welchem beispielhaft eine erfindungsgemäße Bindemittelverteilung innerhalb einer Fassadendämmplatte gezeigt ist.
- Fig. 1
- a vertical section through an exemplary composite thermal insulation system according to the invention; and
- Fig. 2
- a diagram of which an example of a binder distribution according to the invention within a facade insulation board is shown.
Gemäß der Darstellung in
In den vorliegenden Ausführungsbeispielen ist das Wärmedämm-Verbundsystem 1 in der Altbausanierung eingesetzt. Die Fassade 2 enthält hier eine Außenwand 21 sowie einen Altputz 22, welcher einen ebenen und tragfähigen Untergrund für das Wärmedämm-Verbundsystem 1 bildet. Darüber hinaus ist in an sich herkömmlicher Weise eine Dübelbohrung 23 in der Fassade 2 ausgebildet, in welcher der Tellerdübel 6 verankert ist.In the present embodiments, the thermal
Der Tellerdübel 6 enthält einen Dübelteller 61, welcher im vorliegenden Beispiel einen Durchmesser von 60 mm aufweist. Dieser ist einstückig mit einem Dübelschaft 62 ausgebildet, welcher die Fassadendämmplatte 4 durchgreift und in an sich herkömmlicher Weise im Zusammenwirken mit einem Dübelschraube 63 eine Verankerung in der Fassade 2 ermöglicht.The
Der Außenputz 5 weist einen Unterputz 51 auf, in welchem Naß in Naß ein Bewehrungsgewebe 52 eingebettet ist. Außenseitig hierzu ist ferner ein Oberputz 53 angeordnet.The
Wie aus
Die Deckschicht 42 weist dagegen Mineralwolle in dreidimensional isotroper Faserausrichtung auf, d.h. die in dieser Schicht enthaltenen Fasern sind im Wesentlichen zu gleichen Anteilen in den drei räumlichen Dimensionen ausgerichtet.On the other hand, the
Wie aus
Innerhalb der Fassadendämmplatte 4 weist die Unterschicht 41 eine Randschicht 41a auf, welche im Bereich der der Deckschicht 42 zugewandten Großfläche an der Unterschicht 41 vorliegt. Die Grenzschicht zwischen der Unterschicht 41 und der Deckschicht 42 ist hierbei zur Verdeutlichung in
Wie insbesondere aus dem Diagramm in
Im Zusammenwirken mit dem an sich tragfähigeren Material der Deckschicht 42 sowie insbesondere auch dem komprimierten Mineralwollematerial unterhalb des Dübeltellers 61 ergibt sich somit durch diese Randschicht 41a mit erhöhtem Bindemittelanteil eine Dämmlage im Wärmedämm-Verbundsystem 1, in welcher eine zuverlässige Kraftaufnahme bei der Fixierung wie auch Lastübertragung auf benachbarte Teile zum Tellerdübel 6 möglich ist. Dies wirkt sich vorteilhaft auf die Standsicherheit der Fassadendämmplatte 4 bzw. des Wärmedämm-Verbundsystems 1 aus.In conjunction with the inherently more sustainable material of the
Die Fassadendämmplatte 4 kann dabei in einer Zerfaserungsstation nach Art einer Düsenblaseinrichtung mit beispielsweise zehn hintereinander angereihten Blasdüsen hergestellt werden. Hiervon können im vorliegenden Ausführungsbeispiel sechs Blasdüsen die Mineralwolle der Unterschicht 41 sowie vier nachgeschaltete Blasdüsen die Deckschicht 42 ausbilden, wobei im Bereich der sechsten Blasdüse für die Unterschicht 41 eine größere Menge an Bindemittel zugegeben wird als in den anderen Bereichen. Ein so ausgebildetes Primärvlies mit laminarer Faserausrichtung wird dann derart zu einem ersten Mineralwolle-Rohvlies und zum zweiten Mineralwolle-Rohvlies aufgetrennt, daß die Zone mit höherer Bindemittelkonzentration in einer Randschicht des ersten Mineralwolle-Rohvlieses vorliegt. In einem weiteren Schritt wird das zweite Mineralwolle-Rohvlies aufgeschlossen und re-kombiniert, so daß sich eine quasi isotrope Faserausrichtung hierin ergibt. Anschließend werden diese Vliese derart zusammen geführt, daß die Randschicht mit größerem Bindemittelanteil im Inneren des kombinierten Vlieses vorliegt. Nach dem Aushärten des Bindemittels läßt sich dann die Fassadendämmplatte 4 mit ihrer vom zweiten Mineralwolle-Rohvlies gebildeten Deckschicht 42 und vom ersten Mineralwolle-Rohvlies gebildeten Unterschicht 41 durch Trennschnitte hieraus konfektionieren.The facade insulation board 4 can be made in a Zerfaserungsstation like a jet blowing device with, for example, ten consecutively lined blowing nozzles. Of these, in the present exemplary embodiment, six tuyeres can form the mineral wool of the
Im gezeigten Beispiel weist die Fassadendämmplatte 4 hierbei eine Gesamtdicke von 100 mm auf, wobei die Deckschicht 42 etwa 40 mm dick und die Unterschicht 41 etwa 60 mm dick ausgestaltet ist. Die Randschicht 41a ist im gezeigten Beispiel etwa 10 mm dick. Durch die angegebenen und in
Die Erfindung läßt neben der erläuterten Ausführungsform weitere Gestaltungsansätze zu.The invention allows in addition to the illustrated embodiment, further design approaches.
So kann die Fassadendämmplatte 4 beispielsweise auch mit folgenden Parametern bereitgestellt werden:
Die Deckschicht wird als drei-dimensional gestauchte Mineralwolle entsprechend der Verfahrensweise der
The top layer is a three-dimensionally compressed mineral wool according to the procedure of
In einer dritten erfindungsgemäßen Ausgestaltung ist die Deckschicht in Form einer laminaren Mineralwollschicht erhöhter Rohdichte von etwa 200 kg/m3 mit einem Bindemittelgehalt von etwa 4% mit einer Schichtdicke von etwa 50 mm bereitgestellt. Die Unterschicht mit einer Schichtdicke von etwa 110 mm weist eine Rohdichte von etwa 100 kg/m3 und einen Bindemittelgehalt von etwa 3,5 % auf. Der Bindemittelgehalt der Grenzschicht ist auf etwa 5% eingestellt, so daß sich ein mittlerer Bindemittelgehalt von etwa 3,8% für das Fassadendämmelement ergibt.In a third embodiment of the invention, the cover layer is provided in the form of a laminar mineral wool layer increased density of about 200 kg / m 3 with a binder content of about 4% with a layer thickness of about 50 mm. The underlayer with a layer thickness of about 110 mm has a bulk density of about 100 kg / m 3 and a binder content of about 3.5%. The binder content of the boundary layer is adjusted to about 5%, so that there is an average binder content of about 3.8% for the Fassadendämmelement.
Alternativ können diese beiden Ausführungsvarianten durch Verkleben der mit den genannten Parametern bereitgestellten ausgehärteten Schichten hergestellt sein, oder die ausgehärtete Deckschicht wird zusammen mit der nicht ausgehärteten laminaren Unterschicht einem Härtevorgang zugeführt.Alternatively, these two variants can be produced by bonding the hardened layers provided with the parameters mentioned, or the hardened covering layer is fed to a hardening process together with the uncured laminar sublayer.
In konstruktiver Hinsicht ist es ferner nicht erforderlich, daß der Bereich mit größerem Bindemittelanteil in einer Randschicht der Unterschicht 41 gegeben ist. Durch Aufsprühen von zusätzlichem Bindemittel auf eine Großfläche der Unterschicht 41 und/oder der Deckschicht 42 im Zuge des Herstellungsprozesses ist es beispielsweise auch möglich, den Abschnitt mit erhöhtem Bindemittelanteil direkt an dieser Grenzschicht zwischen den beiden Lagen vorzusehen, wobei das Bindemittel dabei naturgemäß ein wenig in die Oberflächen dieser beiden Schichten eintreten wird.From a constructional point of view, it is also not necessary for the region with a greater proportion of binder to be present in an outer layer of the
Ferner ist es nicht erforderlich, daß der mittlere Bindemittelanteil in der Deckschicht 42 größer als der mittlere Bindemittelanteil in der Unterschicht 41 ist; vielmehr können diese Bindemittelanteile in etwa gleich sein. Dabei ist es auch möglich, daß der Bindemittelanteil im gesamten Fassadendämmplattenquerschnitt mit Ausnahme einer Randschicht 41a gleich hoch angesetzt ist.Furthermore, it is not necessary that the mean binder content in the
Die Fasern in der Deckschicht 42 sind erfindungsgemäß mit einem größeren Durchmesser ausgebildet als jene der Unterschicht 41; dies ist jedoch nicht zwingend erforderlich, vielmehr können auch identisch ausgestaltete Fasern zum Einsatz kommen.The fibers in the
Als Material für die Fassadendämmplatte 4 wird im gezeigten Ausführungsbeispiel Steinwolle eingesetzt; es ist jedoch auch möglich, beispielsweise die Unterschicht 41 und/oder die Deckschicht 42 aus Glaswolle auszubilden.As a material for the facade insulation board 4 rock wool is used in the illustrated embodiment; However, it is also possible to form, for example, the
Das Verhältnis der Schichtdicken der Unterschicht 41 zur Deckschicht 42 ist ferner nicht auf den erläuterten Faktor 60:40 beschränkt und kann je nach Anwendungsfall in beiden Richtungen variiert werden.The ratio of the layer thicknesses of the
Claims (15)
- A composite thermal insulation system (1) for the insulation of external facades (2) of buildings, comprising:an insulating layer of facade insulation boards (4), which are formed of bound mineral wool and comprise a bottom layer (41) and a top layer (42), wherein the top layer (42) includes mineral wool having an elevated mechanical strength in comparison with the bottom layer, andan external rendering (5),wherein the facade insulation boards (4) are adapted to be bonded to the building facade (2) and adapted to be fixed by means of washer dowels (6) and serve as mortar carrier boards for the external rendering (5),wherein the washer dowels (6) are disposed underneath the external rendering (5), andwherein the washer dowels (6) are disposed sunk in the top layer (42) of the facade insulation boards (4) and have an effective dowel washer diameter (61) of less than 90 mm,characterized in thatthe facade insulation boards (4) satisfy a rated thermal conductivity value λ < 0.040 W/mK according to DIN EN 13162,the bottom layer (41) is formed of laminar mineral wool, andthe binder content in the area of a boundary layer between the top layer (42) and the laminar bottom layer (41) is higher than in the other areas of the facade insulation board (4).
- The composite thermal insulation system according to claim 1, characterized in that the top layer includes mineral wool in three-dimensionally isotropic orientation.
- The composite thermal insulation system according to claim 1, characterized in that the top layer is formed of upset mineral wool, in particular of three-dimensionally upset mineral wool.
- The composite thermal insulation system according to claim 1, characterized in that the top layer consists of laminar mineral wool having an elevated bulk density, preferably more than 150 kg/m3, and in particular more than 180 kg/m3.
- The composite thermal insulation system according to any one of claims 1 to 4, characterized in that the area having a higher binder content essentially contains a marginal layer (41a) of the laminar bottom layer (41) which faces the top layer (42).
- The composite thermal insulation system according to any one of claims 1 to 5, characterized in that the mean binder content in the top layer (42) is higher than the mean binder content in the laminar bottom layer (41).
- The composite thermal insulation system according to any one of claims 1 to 6, characterized in that the fibers in the top layer (42) have a greater mean diameter than those in the laminar bottom layer (41).
- The composite thermal insulation system according to any one of claims 1 to 7, characterized in that the laminar bottom layer (41) is formed at a greater thickness than the top layer (42).
- The composite thermal insulation system according to any one of claims 1 to 8, characterized in that it satisfies a rated thermal conductivity value λ ≤ 0.036 W/mK, preferably λ ≤ 0.035 W/mK, according to DIN EN 13162.
- The composite thermal insulation system according to any one of claims 1 to 9, characterized in that the effective diameter of the dowel washer (61) is less than 70 mm, in particular approx. 60 mm.
- The composite thermal insulation system according to any one of claims 1 to 10, characterized in that the facade insulation boards (4) include a recess for sinking the dowel washer (61) in the contact area of the dowel washers (61).
- The composite thermal insulation system according to any one of claims 1 to 10, characterized in that the facade insulation boards (4) have in the contact area of the dowel washers (61) an incision (43) having a configuration that substantially corresponds to the peripheral contour of the dowel washers (61), wherein the dowel washer (61) is sunk in the facade insulation board (4) in this area.
- The composite thermal insulation system according to claim 12, characterized in that a depth (T) of the incision (43) is less than the thickness of the top layer (42), with the residual thickness of the top layer (42) remaining at the incision (43) being preferably at least 5%, in particular at least 10%, and in a particularly preferred manner at least 20% of the total thickness of the top layer (42).
- The composite thermal insulation system according to any one of claims 11 to 13, characterized in that the sunk dowel washer (61) is covered by a plug (7), in particular one of mineral wool material.
- Use of a facade insulation board (4) for the insulation of external facades (2) of buildings as a constituent of a composite thermal insulation system (1) according to any one of claims 1 to 14,
wherein the facade insulation board (4) is formed of bound mineral wool and satisfies a rated thermal conductivity value λ < 0.040 W/mK according to DIN EN 13162,
wherein it comprises a bottom layer (41) and a top layer (42),
wherein the bottom layer (41) is formed of laminar mineral wool,
wherein the top layer (42) includes mineral wool having an elevated mechanical strength in comparison with the bottom layer, and
wherein the binder content in the area of a boundary layer between the top layer (42) and the laminar bottom layer (41) is higher than in the other areas of the facade insulation board (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08749004T PL2137359T5 (en) | 2007-04-20 | 2008-04-18 | Façade insulating board for insulating exterior façades of buildings, heat insulating composite system having such façade insulation boards, and method for producing a façade insulating board |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007018774A DE102007018774A1 (en) | 2007-04-20 | 2007-04-20 | Facade insulation board for the insulation of external facades of buildings, thermal insulation composite system with such facade insulation panels and method for producing a facade insulation board |
PCT/EP2008/003160 WO2008128733A1 (en) | 2007-04-20 | 2008-04-18 | Façade insulating board for insulating exterior façades of buildings, heat insulating composite system having such façade insulation boards, and method for producing a façade insulating board |
Publications (3)
Publication Number | Publication Date |
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EP2137359A1 EP2137359A1 (en) | 2009-12-30 |
EP2137359B1 EP2137359B1 (en) | 2012-06-20 |
EP2137359B2 true EP2137359B2 (en) | 2019-05-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP08749004.1A Active EP2137359B2 (en) | 2007-04-20 | 2008-04-18 | Façade insulating board for insulating exterior façades of buildings, heat insulating composite system having such façade insulation boards, and method for producing a façade insulating board |
Country Status (10)
Country | Link |
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EP (1) | EP2137359B2 (en) |
JP (1) | JP5290275B2 (en) |
CN (1) | CN101680221B (en) |
DE (1) | DE102007018774A1 (en) |
DK (1) | DK2137359T4 (en) |
EA (1) | EA018261B1 (en) |
ES (1) | ES2390522T5 (en) |
PL (1) | PL2137359T5 (en) |
UA (1) | UA99130C2 (en) |
WO (1) | WO2008128733A1 (en) |
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DE102010061539A1 (en) | 2010-12-23 | 2012-06-28 | Saint-Gobain Isover G+H Ag | Thermal insulation composite system for building facades, has facade insulation boards with homogeneous, single-layered structure that is provided with laminary fiber orientation, where facade insulation boards have certain gross density |
WO2017217147A1 (en) * | 2016-06-14 | 2017-12-21 | 旭ファイバーグラス株式会社 | Glass wool heat-retaining band |
EP3821092A1 (en) | 2018-07-12 | 2021-05-19 | Xylo Technologies AG | Mineral wool board with fillers |
US20220347206A1 (en) * | 2021-04-30 | 2022-11-03 | Npo Petrovax Pharm, Llc | Methods of prophylaxis and treatment of covid-19 using azoximer bromide |
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"Allgemeine bauaufsichtliche Zulassung. Z-33. ", DEUTSCHES INSTITUT FÜR BAUTECHNIK, 15 June 2005 (2005-06-15), Berlin, pages 40 - 92 † |
DEUTSCHES INSTITUT FÜR BAUTECHNIK: "Allgemeine bauaufsichtliche Zulassung Z-33. 40-142", DATENBLATT 'PUTZTRÄGERPLATTE COVERROCK PLUS', 14 June 2005 (2005-06-14), Berlin † |
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UA99130C2 (en) | 2012-07-25 |
CN101680221B (en) | 2013-03-06 |
JP2010525191A (en) | 2010-07-22 |
ES2390522T5 (en) | 2020-02-04 |
WO2008128733A1 (en) | 2008-10-30 |
DK2137359T3 (en) | 2012-10-08 |
EP2137359A1 (en) | 2009-12-30 |
EA018261B1 (en) | 2013-06-28 |
PL2137359T3 (en) | 2013-01-31 |
DK2137359T4 (en) | 2019-08-19 |
EP2137359B1 (en) | 2012-06-20 |
DE102007018774A1 (en) | 2008-10-23 |
EA200970986A1 (en) | 2010-06-30 |
JP5290275B2 (en) | 2013-09-18 |
PL2137359T5 (en) | 2020-09-21 |
CN101680221A (en) | 2010-03-24 |
ES2390522T3 (en) | 2012-11-13 |
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