EP2106491B1 - Plastic profile for window, door and façade elements - Google Patents
Plastic profile for window, door and façade elements Download PDFInfo
- Publication number
- EP2106491B1 EP2106491B1 EP07856763A EP07856763A EP2106491B1 EP 2106491 B1 EP2106491 B1 EP 2106491B1 EP 07856763 A EP07856763 A EP 07856763A EP 07856763 A EP07856763 A EP 07856763A EP 2106491 B1 EP2106491 B1 EP 2106491B1
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- EP
- European Patent Office
- Prior art keywords
- plastic profile
- plastic
- profile
- hollow
- profile body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
- E06B3/26303—Frames with special provision for insulation with prefabricated insulating strips between two metal section members with thin strips, e.g. defining a hollow space between the metal section members
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/2632—Frames with special provision for insulation with arrangements reducing the heat transmission, other than an interruption in a metal section
- E06B2003/26325—Frames with special provision for insulation with arrangements reducing the heat transmission, other than an interruption in a metal section the convection or radiation in a hollow space being reduced, e.g. by subdividing the hollow space
- E06B2003/26327—Frames with special provision for insulation with arrangements reducing the heat transmission, other than an interruption in a metal section the convection or radiation in a hollow space being reduced, e.g. by subdividing the hollow space with separate thin walled inserts
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/2635—Specific form characteristics
- E06B2003/26352—Specific form characteristics hollow
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/2635—Specific form characteristics
- E06B2003/26352—Specific form characteristics hollow
- E06B2003/26354—Specific form characteristics hollow filled
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/26379—Specific characteristics concerning the disposition between the metal section members
- E06B2003/26381—Specific characteristics concerning the disposition between the metal section members disposed obliquely
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/26379—Specific characteristics concerning the disposition between the metal section members
- E06B2003/26385—Specific characteristics concerning the disposition between the metal section members with strips disposed perpendicular to each other
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/26387—Performing extra functions
- E06B2003/2639—Provisions for fittings, e.g. locks or hinges
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/30—Coverings, e.g. protecting against weather, for decorative purposes
- E06B3/301—Coverings, e.g. protecting against weather, for decorative purposes consisting of prefabricated profiled members or glass
- E06B3/306—Covering plastic frames with metal or plastic profiled members
Definitions
- the present invention relates to a plastic profile for window, door and facade elements.
- Window systems usually consist of a sash profile and a frame profile, the glazed wing and the frame with the building envelope (masonry) is connected.
- These profiles consist e.g. made of wood, steel, aluminum, plastic or combinations of these materials.
- the variety of competing materials is partly traditional, but for another, the factors thermal properties, wind-tightness, maintenance costs, aesthetic impact and price are crucial for the choice of material.
- hollow profile parts made of plastic for windows and doors, in which the hollow profile part has a plurality along the hollow profile part extending hollow chambers.
- Such hollow profile parts are usually formed of rigid PVC.
- One or more of the inner chambers may be filled with foamed plastic (see also the EP 1 154 115 B1 ).
- the corner joint of window frames of such hollow profile parts is produced by welding or by the use of corner connectors which are glued.
- the window manufacturer Schüco, Bielefeld, Germany offers window systems (such as, for example, the Corona CT 70 Plus) with foam-free hollow plastic profiles with several hollow chambers and conventional steel reinforcement, in which steel reinforcement profiles are arranged in hollow chambers by insertion.
- the steel reinforcement profiles are also used for anchoring fittings. With these window systems it is possible to attach aluminum decorative outer shells.
- EP 1 705 334 A2 is a plastic profile part for window and door elements known in which metal profile parts are glued or rolled to the two outer sides of the plastic profile part, which form the inside and outside of the window and door element.
- WO 84/03326 A1 is a composite profile with 2 parallel metal profiles, which are connected by means of an insulating plastic profile by rolling, known in which the furthest in the direction of the plastic profile projecting parts of the metal profiles are the rolling hammers.
- the EP 1 353 034 A2 discloses a plastic profile with two outer arms between which lie two feet of an aluminum profile, which is positively connected to the arms.
- a plastic profile according to one of claims 1 to 7, z. B. a one-piece plastic profile body (111, 112, 113, 114) and / or a multi-piece plastic profile body (115, 116, 117), z. B. a multi-piece plastic profile body (115, 116, 117) ; the at least one outer profile body (115a, 116a, 117a) and at least one inner web portion (115b, 116b, 117b), and / or the plastic profile body (111, 112, 113, 114, 115, 116, 117) may be at least partially foamed ,
- An armored plastic profile according to any one of claims 8 to 12 may be adapted to optionally decor panels (61, 62, 61, 64) are attachable to the outer sides in the transverse direction (x), and / or that a fitting element in a functional area (131 , 133) is received in the outer geometry of the plastic profile body.
- the invention enables a profile system for windows, doors and facades are used in the hollow sections made of plastic with rolled reinforcements, which are installed positionally accurate and longitudinally fixed, which allow a relatively large proportion of the insulating zone to the entire depth.
- An embodiment of a profile system according to the invention for windows, doors and facades consists of plastic profiles, preferably made of plastic hollow sections, and outer Arm istsprofilen, preferably made of aluminum, which have a precisely positioned for outer surface receiving chamber for corner joints and longitudinally connected by a curling with the plastic hollow profile.
- the plastic profile forms an insulating zone and the proportion of the insulating zone in the overall depth from the room side to the weather side is preferably 80% or more, more preferably 90% or more, still more preferably 95% or more.
- the profiles can be connected by analogy to aluminum windows by corner connectors to components such as window, door and facade elements.
- Accurate position calibration ensures accuracy that positions inserted and fixed armor with the required low tolerance to the outside contour.
- the invention provides several advantages for the design of the properties of window, door and facade elements in which the reinforced plastic profile is used.
- the thermal quality can be designed by the increased proportion of hollow plastic profiles in the depth and the design, size and distribution of the internal cavities, as well as by their foaming.
- the mechanical properties such as torsional stiffness, etc., can be shaped by the depth (i.e., the distance of the weather side to the room side armor) and the design, size, and cross sectional area of the armor.
- the surface and color scheme can be varied by selecting and coloring the plastic and / or by using decorative elements for different design of weather side and room side versatile.
- the reinforcement is preferably made of extruded aluminum hollow profiles with an inner contour for receiving corner connectors (as is usual in aluminum windows) and an outer contour with positioning surfaces for precise definition of the position in the plastic hollow profile.
- the reinforcements can have additional functions, as they are necessary for the screwing of T-joints or fittings.
- the plastic hollow profiles are preferably made of reinforced materials, e.g. PA 66 GF, and have functional elements on the outer contour, e.g. for receiving fitting and locking elements, seals, glass retaining strips, recording decorative covers and the like.
- the hollow plastic profiles for windows, doors and facades receive a sufficient static load capacity through the reinforcing profiles, which are longitudinally connected and preferably formed of aluminum.
- the reinforcing profiles preferably have an area which is suitable for receiving corner joints.
- Preferably functional areas for receiving fitting and locking elements, seals, glass retaining strips can be integrated into the plastic hollow profile.
- the reinforcing profiles can be covered with decorative panels.
- the plastic hollow profiles meet application-related mechanical requirements by choosing a suitable plastic, for example, PA 66 GF.
- the reinforcing profiles may e.g. be prepared by knurling suitable for the longitudinally fixed connection with the plastic profiles.
- Fig. 1 are profile parts, as they are part of a frame profile and a sash profile, shown in cross-section (xy plane) perpendicular to the longitudinal direction (z) of the corresponding profile parts.
- a plastic hollow profile 111 is shown in cross-section perpendicular to its longitudinal direction, which forms part of a window sash.
- a double glass pane 200 can be held by means of sealing / fastening elements 201, which can also be formed in another form, and a glass strip 202 on / in the frame of the window sash.
- top side is the room side and the in Fig. 1 The bottom side is the weather side of the profile parts.
- the plastic hollow profile 111 which forms part of a sash, extends in a transverse direction x, which is perpendicular to the longitudinal direction z and perpendicular to a width direction y, which is again perpendicular to the longitudinal direction z, from the weather side (bottom in FIG Fig. 1 ) to the room side (top in Fig. 1 ).
- an aluminum hollow profile 21 is attached to the plastic hollow profile 111 in a manner described later.
- an aluminum hollow profile 22 is fastened in a similar manner.
- the plastic hollow profile has in cross-section (xy) perpendicular to its longitudinal direction z a complex geometry with undercuts, projections and the like for receiving fitting and locking elements (not shown), Gaskets 201, 211, 212, reinforcing strips 23 and other elements such as the window molding 202 and / or for attaching decorative elements 61 on.
- the aluminum hollow profile 21 extends in the longitudinal direction z and has a hollow chamber 21 a, which is surrounded by a rectangular in cross-section outer wall.
- a rectangular cross-sectional shape whose longer side is in the width direction y, is preferred.
- projections 21b whose ends are formed as a hammer (roll-in hammer) 21ba for rolling and with another part of the aluminum hollow profile (here the wall of the hollow chamber) form the groove.
- the curl projections 121a of the plastic hollow profile 111 are, as in FIG Fig. 6 is well recognized, formed in a corresponding kinked shape such that the tips as heads (curling heads) 121aa of Einrollvorsprünge 121a with the hammers 21ba of the projections 21b of the aluminum hollow profile 21 after the rolling process for longitudinally holding the aluminum profile cooperate and that the aluminum hollow profile 21 with the plastic hollow profile 111 comes into contact only on the heads 121aa.
- the plastic hollow profile is otherwise received in a receptacle 121 such that it does not come into contact with the plastic hollow profile 111 surrounded by an air cushion.
- the length of the protrusions 121a that is, the protruding amount against the wall 121b that defines the receptacle 121 is sized so that the depth of the aluminum hollow profile 21 measured in the transverse direction x is smaller relative to the protrusions 21b.
- the wall 121b for the inside boundary of the receptacle 121 is not necessary, as later with reference to the Fig. 4 and 5 is explained. In the present first embodiment, however, an inside boundary of the receptacle 121 is provided and preferred.
- the aluminum hollow profile 22 is similarly fixed to Einrollvorsprüngen 122 a, 122 c on the opposite outer side (space side) of the plastic hollow profile 111 longitudinally by rolling.
- the curl projections 122a, 122c are not of the same length.
- the curl projections 122a and 122c are the most transverse portions x on the room side projecting portions / parts of the plastic hollow profile 111.
- the aluminum hollow profile 22 has a hollow chamber 22a surrounded by a wall of rectangular cross-section and projections 22b, 22c extending in the width direction y. These are, unlike the aluminum hollow section 21, adapted to the realization of other functions.
- the projection 22b also has a further projection 22bb, which serves for clicking on a decorative element 62.
- the protrusion 22c includes the hammer 22ca for curling and an extension 22cb to which a receptacle 22cc for the seal 211 and a protrusion 22cd for clicking the decor 62 are provided.
- the aluminum hollow sections 21, 22 serve as reinforcing elements, which are longitudinally fixed to the plastic hollow profile 111 by rolling.
- a maximum extent of plastic is formed Insulating zone in relation to the total depth in the transverse direction x reached.
- the extension of the cross-section of the aluminum hollow profile in the transverse direction x is not added to the size of the insulating zone, but in the present case the extension of the cross section of the aluminum hollow profile in the transverse direction x is largely within the extent of the insulating zone in the transverse direction x, without reducing the extent of the insulating zone x.
- the decorative elements 61, 62 may e.g. be designed as aluminum shells, which are clipped to the profile. There are also other materials such as stainless steel, wood, plastic, etc. for the decorative elements 61, 62 possible. It should be noted that the use of a highly thermally conductive material for the decorative trims, especially if they extend further in the transverse direction x to the inside of the plastic hollow profile 111 like the decorative panel 61 (unlike the decorative panel 62), brings about a deterioration of the insulating properties, but which is much lower than the improvement achieved by the described connection of the aluminum hollow sections with the hollow plastic profile. In addition, these decorative elements can be made very thin, so that further optimizations are possible here.
- the plastic hollow profile 111 has, as already described above, a complex geometry.
- the plastic hollow profile 111 has an undercut recess 131, which is adapted for receiving fitting and locking elements.
- the plastic hollow profile 111 is identical to the plastic hollow profile 111 of the first embodiment.
- the recess 131 extends in the longitudinal direction z.
- the outer wall of the plastic hollow profile 111 forms the rear wall of the undercut recess 131.
- the recess 131 on the room side becomes a hook-shaped projection 131a limited.
- the outer wall of the plastic trough profile 111 extends at right angles from the part forming the rear wall and has a protrusion 131b projecting toward the room side, so that the undercut recess 131 is bounded overall.
- a further undercut recess 132 is formed on the inside of the rear wall of the undercut recess 131.
- the undercut recess 132 is bounded by the same part of the outer wall of the plastic hollow profile 111 as a rear wall in the width direction y.
- the recess 132 is bounded by a hook-shaped projection 132b and delimited on the room side by the outer wall of the plastic hollow profile 111 and a protrusion 132a projecting at right angles from this outer wall in the direction of the weather side.
- the recess 132 forms a receptacle for a reinforcing element (reinforcing strip) 23, whose function is the secure fastening of the fitting and locking elements, which are received in the undercut recess 131 on the outside.
- the reinforcing element 23 is held in position by the foam 50 or otherwise (e.g., screws).
- the plastic hollow profile 111 of the first embodiment has a continuous from the room side to the weather side hollow chamber.
- This hollow chamber is foamed with foam 50 for reasons of thermal insulation and strength increase.
- the plastic hollow profile may have one or more hollow chambers which, depending on the requirements, are completely or partially filled with foam or not at all. The density of the foam used can be varied depending on the requirements.
- a plastic hollow profile 112 is shown, which is part of a frame profile.
- the plastic hollow profile 112 has a continuous from the weather side to the room side hollow chamber, which is foamed with a foam 50.
- the hollow aluminum profiles 24, 25 have a hollow chamber 24a, 25a, which are surrounded by rectangular in cross-section outer walls, on.
- the curl projections 124a form a receptacle 124 with a corresponding outer wall 124b of the hollow plastic profile 112 into which the hollow chamber 24a of the aluminum hollow profile 24 is inserted.
- the aluminum hollow profile 24 is in turn only in contact with the heads 124aa of the curl projections 124a of the plastic hollow profile 112 and otherwise surrounded by an insulating layer of air.
- the same can be said of the longitudinally fixed fastening by rolling in the aluminum hollow profile 25, in which the receptacle 125 is bounded by the curl projections 125a and the outer wall 125b.
- the reinforced with the aluminum hollow profile 25 hollow plastic profile 112 has an undercut recess 133 for receiving locking and fitting elements.
- the undercut recess 131 of the plastic hollow profile 111 is not formed exclusively by the hollow plastic profile, but by the combination of the hollow plastic profile 112 with the aluminum hollow profile 25. That is, the undercut recess is partially formed of components (outer wall, projection) 133b, 133a of the hollow plastic profile and partially of components (projection 25b) of the aluminum hollow profile 25.
- no reinforcing element is provided for secure attachment of the fitting and locking elements. This can, however, as with reference to the Fig. 2 and 3 is explained in various ways.
- the hollow plastic profile allows, with a comparable overall depth, a significant increase in the proportion of the insulating zone in the overall structural depth. This is e.g. characterized in that the curl projections are on the corresponding outer side furthest protruding portions / parts of the hollow plastic profile.
- the hollow profile is to be arranged so that it essentially (at least more than 50%) in the transverse direction x, preferably largely, ie 80% or more, more preferably 90% or more, even more preferably completely up to the outer wall relative to the projection of the curl projections, is arranged within the overall depth, preferably between the curl projections.
- the reinforcing elements or the hollow chambers 21a, 22a, 24a, 25a of the aluminum hollow profiles can preferably be used as a receiving area for receiving a corner joint.
- the aluminum hollow profiles are preferably produced by aluminum extrusion, so that the cross section of the aluminum hollow profiles over the extension in the longitudinal direction is identical.
- Hollow sections are not partially open profiles.
- Partially open profile in this sense means a profile which in cross-section (x-y) perpendicular to its longitudinal direction z has a shape (such as a U-shape or the like) which partially but not completely surrounds a space.
- Another example of a partial open profile would be a rectangle profile that is not completely closed on a rectangle side, and the like.
- the plastic hollow profiles 111, 112 have a positionally accurate calibration of the curl projections relative to the outer geometry of the plastic hollow profiles, so that the aluminum hollow profiles or the receiving areas for corner joints positionally accurate relative to the outer geometry can be positioned by the longitudinally fixed curling. It follows that a positionally accurate connection of the reinforced hollow plastic profiles by corner joints or by other corner joints such. Welding is possible and the cost of reworking such corner joints is minimized.
- the plastic hollow profiles 111, 112 of the first embodiment are produced by appropriate methods, wherein materials are selected which are resistant to color, light and / or weather, as required.
- the Extruded profiles and preferably calibrated at least the outer surfaces and the roll-in projections accurately positioned.
- the materials used are hard PVC, PA, PET, PPT, PA / PPE, ASA, PA66 and others (each with or without reinforcing materials).
- the reinforcing parts are preferably produced by aluminum extrusion.
- the projections of the reinforcing parts to be rolled are prepared by knurling.
- thermosets such as PU can be used with appropriate density.
- low density foams (0.01 to 0.3 kg / l) are used.
- foams of 0.3 to 0.6 kg / l are preferably used.
- any undercuts are possible at any point of the profile.
- the surface treatment of exterior or interior linings made of aluminum or other materials can be carried out independently of a foaming process, which is advantageous if the foam tolerates no baking temperatures.
- the described embodiment allows a system with very good mechanical properties, in which the reinforcement profiles can be used for corner connection by means of corner joints and at the same time the necessary post-processing is minimized.
- the embodiment also allows the use of different dense foams and the consequent optimization of thermal conduction properties.
- the embodiment described allows portions of the insulating zone made of plastic at the total depth of 95% or more, in each case of 80% or more, with excellent mechanical properties, which is achieved by the longitudinally stable curling of the aluminum hollow sections.
- sash profile is identical to the sash profile of the first embodiment, so that the description will not be repeated.
- the frame profile has a plastic hollow profile 113, the structure of which corresponds to the hollow plastic profile 112 of the first embodiment, except for the formation of the recess 125 and the recess 134, in which a reinforcing element 27 is inserted.
- the outer wall 125b is not guided to the outer wall 133b, but passes just before the outer wall 133b in the wall 125c, which forms an outer wall for limiting the receptacle 125.
- the undercut recess 134 is formed, which is located on the inner side of the outer wall 133b opposite the undercut recess 133.
- a reinforcing element 27 is used, which is analogous to the reinforcing element 23 for secure attachment of fitting and locking elements, which are guided in the undercut recess 133.
- the remaining structure of the plastic hollow profile 113 corresponds to that of the hollow plastic profile 112 of the first embodiment, so that the description is not repeated here.
- a third embodiment will be described.
- the sash profile of the third embodiment corresponds to the Sash profile of the first and second embodiments, so that the description will not be repeated here.
- the frame profile of the third embodiment differs from the frame profiles of the first and second embodiments by the formation of the receptacle 126 and the aluminum hollow profile 26th
- the aluminum hollow section 26 is rolled on the room side of the frame profile in a known manner.
- the shape of the aluminum hollow profile 26 corresponds to that of the aluminum hollow profile 25, except for the projection 26c projecting in the width direction y on the space side of the aluminum hollow profile 26, which forms a reinforcing element extending in the transverse direction x and in the longitudinal direction z.
- a receptacle 126 is bounded by Einrollvorsprüngen 126 a, the tips 126 aa serve as Einrollvorsprünge for the projections 26 ba of the aluminum hollow section 26.
- the receptacle 126 For receiving the reinforcing element 26c, the receptacle 126 is provided with a recess extending in the transverse direction x and in the longitudinal direction z, which is bounded by a wall 126c, provided, so that the reinforcing element 26c as the reinforcing member 27 extends on the undercut recess 133 opposite the inside of the outer wall 133b.
- the reinforcing element 26 c can fulfill substantially the same function as the reinforcing element 27.
- the fourth embodiment differs from the second embodiment in that the one-piece plastic hollow profiles 111 and 113 are replaced by multi-piece plastic hollow profiles 115 and 116.
- the remaining structure corresponds to that of the second embodiment.
- the plastic hollow profile 115 of the sash profile is not in one piece, but formed in several pieces.
- the outer walls 115a are joined by an inner member 115b forming inner webs (e.g., by plug, clip, or other connections, not shown).
- the use of the inner webs 115b increases the mechanical rigidity and leads to the formation of several hollow chambers. These hollow chambers can optionally be completely or partially foamed.
- the plastic hollow profile 116 which replaces the plastic hollow profile 113 of the second embodiment, is formed in a similar manner. That is, the outer walls 116a are connected by an inner part 116b forming inner webs, forming a plurality of hollow chambers.
- the fifth embodiment differs from the third embodiment in the structure of the plastic hollow profiles 115 and 117.
- the sash profile of the fifth embodiment corresponds to the Sash profile of the fourth embodiment, so that the description will not be repeated here.
- the frame profile of the fifth embodiment has, in comparison to the frame profile of the fourth embodiment, instead of the aluminum hollow profile 25, an aluminum hollow profile 26, as in the third embodiment, on.
- the Kunststoffstöffhohlprofil 117 of the fifth embodiment differs from the plastic hollow profile 116 of the fourth embodiment only in that no undercut recess for receiving the reinforcing member 27 is formed. Instead, the reinforcing member 26 c, which is an integral part of the aluminum hollow profile 26, on the inside of the outer wall 133 b, which forms the rear wall of the undercut recess 133.
- the fifth embodiment corresponds to the fourth embodiment, so that the further description is omitted here.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wing Frames And Configurations (AREA)
- Door And Window Frames Mounted To Openings (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Joining Of Corner Units Of Frames Or Wings (AREA)
- Specific Sealing Or Ventilating Devices For Doors And Windows (AREA)
- Finishing Walls (AREA)
Abstract
Description
Die vorliegende Erfindung bezieht sich auf ein Kunststoffprofil für Fenster-, Türen- und Fassadenelemente.The present invention relates to a plastic profile for window, door and facade elements.
Fenstersysteme bestehen üblicherweise aus einem Flügelprofil und einem Rahmenprofil, wobei der Flügel verglast und der Rahmen mit der Gebäudehülle (Mauerwerk) verbunden ist. Diese Profile bestehen z.B. aus Holz, aus Stahl, aus Aluminium, aus Kunststoff oder aus Kombinationen dieser Werkstoffe. Die Vielfalt der konkurrierenden Werkstoffe ist zum Teil traditionell begründet, zu einem anderen Teil sind jedoch die Faktoren thermische Eigenschaften, Winddichtigkeit, Unterhaltskosten, ästhetische Wirkung und Preis entscheidend für die Wahl des Werkstoffs.Window systems usually consist of a sash profile and a frame profile, the glazed wing and the frame with the building envelope (masonry) is connected. These profiles consist e.g. made of wood, steel, aluminum, plastic or combinations of these materials. The variety of competing materials is partly traditional, but for another, the factors thermal properties, wind-tightness, maintenance costs, aesthetic impact and price are crucial for the choice of material.
Es sind im Stand der Technik (z.B.
Von dem Fensterhersteller Schüco, Bielefeld, Deutschland werden Fenstersysteme (wie z.B. unter der Bezeichnung Corona CT 70 Plus) mit schaumstofffreien Kunststoffhohlprofilen mit mehreren Hohlkammern und herkömmlicher Stahlverstärkung angeboten, bei der Stahlverstärkungsprofile in Hohlkammern durch Einschieben angeordnet sind. Die Stahlverstärkungsprofile werden auch zur Verankerung von Beschlägen verwendet. Bei diesen Fenstersystemen ist das Anbringen von Dekor-Außenschalen aus Aluminium möglich.The window manufacturer Schüco, Bielefeld, Germany offers window systems (such as, for example, the Corona CT 70 Plus) with foam-free hollow plastic profiles with several hollow chambers and conventional steel reinforcement, in which steel reinforcement profiles are arranged in hollow chambers by insertion. The steel reinforcement profiles are also used for anchoring fittings. With these window systems it is possible to attach aluminum decorative outer shells.
Aus der
Aus der
Weiterhin sind Aluminiumfenster, -türen und -fassadenelemente, die aus Aluminium-Kunststoff-Verbundprofilen aus witterungsseitigen und raumseitigen Aluminiumprofilen bestehen, die mit Kunststoffprofilen kraftschlüssig/formschlüssig verbunden sind, bekannt. Die Profile werden bei der Herstellung der Bauelemente zu Rahmen zusammengesetzt, wobei die Ecken durch eingeschobene Eckverbinder mechanisch verbunden werden. Außerdem sind Verbundfenster, -türen und -fassadenelemente, die aus Verbundprofilen aus witterungsseitigen und raumseitigen Profilen mit frei wählbaren Materialien bestehen, die mit Kunststoffprofilen kraftschlüssig/formschlüssig verbunden sind, bekannt (
Aus der
Aus der
Die
Es ist eine Aufgabe der Erfindung ein verbessertes Kunststoffprofil für Fenster-, Türen- und Fassadenelemente und ein armierte Kunststoffprofil mit einem solchen Kunststoffprofil für Fenster-, Türen- und Fassadenelemente anzugeben.It is an object of the invention to provide an improved plastic profile for window, door and facade elements and a reinforced plastic profile with such a plastic profile for window, door and facade elements.
Diese Aufgabe wird gelöst durch ein Kunststoffprofil nach Anspruch 1 bzw. ein armiertes Kunststoffprofil nach Anspruch 8 bzw. ein Fenster-, Türen- oder Fassadenelement nach Anspruch 13.This object is achieved by a plastic profile according to claim 1 or a reinforced plastic profile according to claim 8 or a window, door or facade element according to claim 13.
Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.Further developments of the invention are specified in the subclaims.
Ein Kunststoffprofil nach einem der Ansprüche 1 bis 7 kann z. B. einen einstückigen Kunststoffprofilkörper (111, 112, 113, 114) und/oder einen mehrstückigen Kunststoffprofilkörper (115, 116, 117) aufweisen, z. B. einen mehrstückigen Kunststoffprofilkörper (115, 116, 117); der wenigstens einen äußeren Profilkörper (115a, 116a, 117a) und wenigstens ein Innenstegteil (115b, 116b, 117b) aufweist, und/oder der Kunststoffprofilkörper (111, 112, 113, 114, 115, 116, 117) kann wenigstens teilweise ausgeschäumt sein.A plastic profile according to one of claims 1 to 7, z. B. a one-piece plastic profile body (111, 112, 113, 114) and / or a multi-piece plastic profile body (115, 116, 117), z. B. a multi-piece plastic profile body (115, 116, 117) ; the at least one outer profile body (115a, 116a, 117a) and at least one inner web portion (115b, 116b, 117b), and / or the plastic profile body (111, 112, 113, 114, 115, 116, 117) may be at least partially foamed ,
Ein armiertes Kunststoffprofil nach einem der Ansprüche 8 bis 12 kann dazu angepasst sein, dass an den Außenseiten in der Querrichtung (x) optional Dekorblenden (61, 62, 61, 64) anbringbar sind, und/oder dass ein Beschlagselement in einem Funktionsbereich (131, 133) in der Außengeometrie des Kunststoffprofilkörpers aufgenommen ist.An armored plastic profile according to any one of claims 8 to 12 may be adapted to optionally decor panels (61, 62, 61, 64) are attachable to the outer sides in the transverse direction (x), and / or that a fitting element in a functional area (131 , 133) is received in the outer geometry of the plastic profile body.
Durch die Erfindung wird ein Profilsystem für Fenster, Türen und Fassaden ermöglicht, bei dem Hohlprofile aus Kunststoff mit eingerollten Armierungen, die positionsgenau und längsfest eingebaut sind, verwendet werden, die einen vergleichsweise großen Anteil der Isolierzone an der gesamten Bautiefe ermöglichen.The invention enables a profile system for windows, doors and facades are used in the hollow sections made of plastic with rolled reinforcements, which are installed positionally accurate and longitudinally fixed, which allow a relatively large proportion of the insulating zone to the entire depth.
Eine Ausführungsform eines erfindungsgemäßen Profilsystems für Fenster, Türen und Fassaden besteht aus Kunststoffprofilen, bevorzugt aus Kunststoffhohlprofilen, und außen liegenden Armierungsprofilen, bevorzugt aus Aluminium, die eine zur Außenfläche genau positionierte Aufnahmekammer für Eckverbindungselemente aufweisen und die durch einen Einrollvorgang mit dem Kunststoffhohlprofil längsfest verbunden werden.An embodiment of a profile system according to the invention for windows, doors and facades consists of plastic profiles, preferably made of plastic hollow sections, and outer Armierungsprofilen, preferably made of aluminum, which have a precisely positioned for outer surface receiving chamber for corner joints and longitudinally connected by a curling with the plastic hollow profile.
Das Kunststoffprofil bildet eine Isolierzone und der Anteil der Isolierzone an der gesamten Bautiefe von der Raumseite zur Wetterseite beträgt bevorzugt 80 % oder mehr, noch bevorzugter 90 % oder mehr, noch bevorzugter 95 % oder mehr.The plastic profile forms an insulating zone and the proportion of the insulating zone in the overall depth from the room side to the weather side is preferably 80% or more, more preferably 90% or more, still more preferably 95% or more.
Die Profile können analog zu Aluminiumfenstern durch Eckverbinder zu Bauelementen wie Fenster-, Türen- und Fassadenelementen verbunden werden.The profiles can be connected by analogy to aluminum windows by corner connectors to components such as window, door and facade elements.
Für die Herstellung der Kunststoffprofile aus z.B.: Hart-PVC, PA, PET, PBT, PA/PPE, ASA (verstärkt oder unverstärkt) oder anderen wird ein Herstellverfahren genutzt, das sowohl die Außenkontur als auch die Innenkontur positionsgenau kalibriert.For the production of plastic profiles of, for example: rigid PVC, PA, PET, PBT, PA / PPE, ASA (reinforced or unreinforced) or others, a manufacturing method is used which calibrates both the outer contour and the inner contour positionally accurate.
Durch die positionsgenaue Kalibrierung kann eine Genauigkeit gewährleistet werden, mit der eingeschobene und befestigte Armierungen mit der erforderlichen geringen Toleranz zur Außenkontur positioniert sind.Accurate position calibration ensures accuracy that positions inserted and fixed armor with the required low tolerance to the outside contour.
Die Erfindung bietet mehrere Vorteile für die Gestaltung der Eigenschaften von Fenster-, Türen- und Fassadenelementen, in denen das armierte Kunststoffprofil verwendet wird.The invention provides several advantages for the design of the properties of window, door and facade elements in which the reinforced plastic profile is used.
Die thermische Güte kann durch den erhöhten Anteil der Kunststoffhohlprofile an der Bautiefe und die Gestaltung, Größe und Aufteilung der inneren Hohlräume, sowie auch durch deren Ausschäumung gestaltet werden.The thermal quality can be designed by the increased proportion of hollow plastic profiles in the depth and the design, size and distribution of the internal cavities, as well as by their foaming.
Die mechanischen Eigenschaften wie Verwindungssteife etc. können durch die Bautiefe (d.h. den Abstand der witterungsseitigen zur raumseitigen Armierung) und durch die Gestaltung, Größe und Querschnittsfläche der Armierungen gestaltet werden.The mechanical properties such as torsional stiffness, etc., can be shaped by the depth (i.e., the distance of the weather side to the room side armor) and the design, size, and cross sectional area of the armor.
Im Querschnitt der Profile sind Hinterschnitte und beliebig komplexe Geometrien zur Aufnahme von Beschlag- und Verriegelungselementen, Dichtungen und anderem durch die Verwendung der Kunststoffhohlprofile möglich.In the cross-section of the profiles undercuts and arbitrarily complex geometries for receiving fitting and locking elements, seals and other by the use of hollow plastic profiles are possible.
Die Oberfläche und Farbgestaltung ist durch Auswahl und Einfärbung der Kunststoffes und/oder durch Benutzung von Dekorelementen auch zur unterschiedlichen Gestaltung von Wetterseite und Raumseite vielseitig variierbar.The surface and color scheme can be varied by selecting and coloring the plastic and / or by using decorative elements for different design of weather side and room side versatile.
Die Außenkontur des Hohlprofils ist bestimmt durch die zu gewährleistenden Funktionen wie z.B.
- a) in der Schließebene Dichtungsaufnahme, Dichtungsanschlag, Beschlagsaufname,
- b) zur Verglasung Klotzflächen, Funktionsnuten für die Glasleiste, Glasdichtungsaufnahme und Entwässerung,
- c) zur Gebäudehülle (Mauerwerk) Nuten, Fensterbankanschlag, Aufnahme für Abdichtungsfolien usw., und
- d) zur Außen- und Raumseite glatte farbige und witterungsbeständige Oberflächen des Hohlprofils und/oder Rastnasen zum Befestigen von Dekorprofilen aus Kunststoff, Holz, Aluminium oder Edelstahl (stranggepresst oder gerollt)
- a) in the closing plane, seal seat, sealing stop, fitting,
- b) for glazing, block surfaces, grooves for the glazing bead, glass seal support and drainage,
- c) to the building envelope (masonry) grooves, windowsill stop, recording for sealing foils, etc., and
- d) to the outside and room side smooth colored and weather-resistant surfaces of the hollow profile and / or locking lugs for attaching decorative profiles made of plastic, wood, aluminum or stainless steel (extruded or rolled)
Die Armierung besteht bevorzugt aus stranggepressten Aluminiumhohlprofilen mit einer Innenkontur zur Aufnahme von Eckverbindern (wie bei Aluminiumfenstern üblich) und einer Außenkontur mit Positionierflächen zur genauen Festlegung der Position im Kunststoffhohlprofil.The reinforcement is preferably made of extruded aluminum hollow profiles with an inner contour for receiving corner connectors (as is usual in aluminum windows) and an outer contour with positioning surfaces for precise definition of the position in the plastic hollow profile.
Die Armierungen können Zusatzfunktionen, wie sie zur Verschraubung von T-Stößen oder Beschlägen nötig sind, aufweisen.The reinforcements can have additional functions, as they are necessary for the screwing of T-joints or fittings.
Die Kunststoffhohlprofile bestehen vorzugsweise aus verstärkten Materialien, z.B.: PA 66 GF, und weisen an der äußeren Kontur Funktionselemente auf, z.B. zur Aufnahme von Beschlag- und Verriegelungselementen, Dichtungen, Glashalteleisten, Aufnahme von Dekorblenden und dergleichen.The plastic hollow profiles are preferably made of reinforced materials, e.g. PA 66 GF, and have functional elements on the outer contour, e.g. for receiving fitting and locking elements, seals, glass retaining strips, recording decorative covers and the like.
Die Kunststoffhohlprofile für Fenster, Türen und Fassaden erhalten eine ausreichende statische Tragfähigkeit durch die Armierungsprofile, die längsfest verbunden und bevorzugt aus Aluminium ausgebildet sind. Die Armierungsprofile weisen bevorzugt einen Bereich auf, der zur Aufnahme von Eckverbindungen geeignet ist. Bevorzugt können Funktionsbereiche zur Aufnahme von Beschlag- und Verriegelungselementen, Dichtungen, Glashalteleisten in das Kunststoffhohlprofil integriert sein. Bevorzugt können die Armierungsprofile mit Dekorblenden abgedeckt sein. Die Kunststoffhohlprofile erfüllen anwendungsbezogene mechanische Anforderungen durch Wahl eines geeigneten Kunststoffs, z.B., PA 66 GF.The hollow plastic profiles for windows, doors and facades receive a sufficient static load capacity through the reinforcing profiles, which are longitudinally connected and preferably formed of aluminum. The reinforcing profiles preferably have an area which is suitable for receiving corner joints. Preferably functional areas for receiving fitting and locking elements, seals, glass retaining strips can be integrated into the plastic hollow profile. Preferably, the reinforcing profiles can be covered with decorative panels. The plastic hollow profiles meet application-related mechanical requirements by choosing a suitable plastic, for example, PA 66 GF.
Die Armierungsprofile können z.B. durch Rändelung geeignet für die längsfeste Verbindung mit den Kunststoffprofilen vorbereitet werden.The reinforcing profiles may e.g. be prepared by knurling suitable for the longitudinally fixed connection with the plastic profiles.
Weitere Merkmale und Zweckmäßigkeiten ergeben sich aus der Beschreibung von Ausführungsbeispielen anhand der Figuren. Von den Figuren zeigen:
- Fig. 1
- eine Querschnittsansicht senkrecht zur Längsrichtung eines armierten Kunststoffprofils nach einer ersten Ausführungsform der Erfindung;
- Fig. 2
- eine Querschnittsansicht senkrecht zur Längsrichtung eines Kunststoffprofils nach ei- ner zweiten Ausführungsform der Erfindung;
- Fig. 3
- eine Querschnittsansicht senkrecht zur Längsrichtung eines Kunststoffprofils nach ei- ner dritten Ausführungsform der Erfindung;
- Fig. 4
- eine Querschnittsansicht senkrecht zur Längsrichtung eines armierten Kunststoffprofils nach einer vierten Ausführungsform der Erfindung;
- Fig. 5
- eine Querschnittsansicht senkrecht zur Längsrichtung eines armierten Kunststoffprofils nach einer fünften Ausführungsform der Erfindung; und
- Fig. 6
- eine vergrößerte Ansicht eines Teils der ersten Ausführungsform aus
Fig. 1 .
- Fig. 1
- a cross-sectional view perpendicular to the longitudinal direction of a reinforced plastic profile according to a first embodiment of the invention;
- Fig. 2
- a cross-sectional view perpendicular to the longitudinal direction of a plastic profile according to a second embodiment of the invention;
- Fig. 3
- a cross-sectional view perpendicular to the longitudinal direction of a plastic profile according to a third embodiment of the invention;
- Fig. 4
- a cross-sectional view perpendicular to the longitudinal direction of a reinforced plastic profile according to a fourth embodiment of the invention;
- Fig. 5
- a cross-sectional view perpendicular to the longitudinal direction of a reinforced plastic profile according to a fifth embodiment of the invention; and
- Fig. 6
- an enlarged view of a part of the first embodiment
Fig. 1 ,
Anhand
Auf der rechten Seite in
Das Kunststoffhohlprofil 111, das einen Teil eines Fensterflügels bildet, erstreckt sich in einer Querrichtung x, die senkrecht zu der Längsrichtung z und senkrecht zu einer Breitenrichtung y, die wiederum senkrecht zur Längsrichtung z ist, von der Wetterseite (unten in
Das Befestigen der Aluminiumhohlprofile 21, 22 wird nun unter Bezugnahme auf
Das Aluminiumhohlprofil 21 erstreckt sich in der Längsrichtung z und weist eine Hohlkammer 21a auf, die von einer im Querschnitt rechteckigen Außenwandung umgeben ist. Natürlich sind auch andere Querschnitte für die Hohlkammer möglich, aber eine rechteckige Querschnittsform, deren längere Seite in der Breitenrichtung y liegt, wird bevorzugt. Von der rechteckigen Wandung erstrecken sich in Breitenrichtung y Vorsprünge 21b, deren Enden als Hammer (Einrollhammer) 21ba zum Einrollen ausgebildet sind und mit einem anderen Teil des Aluminiumhohlprofils (hier der Wandung der Hohlkammer) die Nut bilden.The aluminum
Die Einrollvorsprünge 121a des Kunststoffhohlprofils 111 sind, wie in
Die obigen Ausführungen zur Ausbildung der Einrollvorsprünge und der Aluminiumhohlprofile gelten für alle Ausführungsformen.The above statements on the formation of the roll-in projections and the aluminum hollow profiles apply to all embodiments.
Grundsätzlich ist die Wandung 121b zur innenseitigen Begrenzung der Aufnahme 121 nicht nötig, wie später unter Bezugnahme auf die
Wie sich aus der
Das Aluminiumhohlprofil 22 weist eine von einer im Querschnitt rechteckigen Wandung umgebene Hohlkammer 22a und sich in Breitenrichtung y erstreckende Vorsprünge 22b, 22c auf. Diese sind, anders als beim Aluminiumhohlprofil 21, zur Verwirklichung weiterer Funktionen angepasst. So weist der Vorsprung 22b neben dem Hammer 22ba zum Einrollen auch einen weiteren Vorsprung 22bb, der zum Anklicken eines Dekorelementes 62 dient, auf. Der Vorsprung 22c weist den Hammer 22ca zum Einrollen und eine Verlängerung 22cb auf, an der eine Aufnahme 22cc für die Dichtung 211 und ein Vorsprung 22cd zum Anklicken des Dekorelementes 62 vorgesehen sind.The aluminum
Grundsätzlich dienen die Aluminiumhohlprofile 21, 22 als Armierungselemente, die mit dem Kunststofthohlprofil 111 längsfest durch Einrollen verbunden sind. Dadurch werden die mechanischen Eigenschaften eines armierten Kunststoffhohlprofils, das aus dem Kunststoffhohlprofil 111 und den Aluminiumhohlprofilen 21, 22 besteht, erzielt.Basically, the aluminum
Durch die Ausbildung eines Kunststoffhohlprofils 111 derart, dass die Einrollvorsprünge 121a, 122a, 122c in der Querrichtung x die am weitesten vorstehenden Abschnitte/Teile des Kunststoffhohlprofils 111 sind, und die Anordnung des wesentlichen Teils der Aluminiumhohlprofile im Wesentlichen zwischen den Einrollvorsprüngen, oder allgemeiner innerhalb des Kunststoffhohlprofils, wird eine maximale Ausdehnung der aus Kunststoff ausgebildeten Isolierzone im Verhältnis zu der gesamten Bautiefe in Querrichtung x erreicht. Anders als bei bekannten Verbundprofilen wird die Ausdehnung des Querschnittes des Aluminiumhohlprofils in der Querrichtung x nicht zu der Größe der Isolierzone hinzuaddiert, sondern im vorliegenden Fall liegt die Ausdehnung des Querschnittes des Aluminiumhohlprofils in der Querrichtung x größtenteils innerhalb der Ausdehnung der Isolierzone in der Querrichtung x, ohne die Ausdehnung der Isolierzone x zu reduzieren.By forming a plastic
Damit wird ein Anteil der Isolierzone an der gesamten Bautiefe in der Querrichtung x von wenigstens 80 %, im vorliegenden Fall (ohne Dekorblenden) sogar von 92 % im Fall des mit den Aluminiumhohlprofilen 21, 22 armierten Kunststoffhohlprofils 111 erzielt. Bei einer entsprechenden Änderung des Vorsprungs 22c und Verlängerung des Einrollvorsprungs 122c auf die Länge des Einrollvorsprungs 122a sind auch 96 % möglich.Thus, a proportion of the insulating zone in the overall depth in the transverse direction x of at least 80%, in the present case (without decorative panels) even 92% in the case of the aluminum
Die Dekorelemente 61, 62 können z.B. als Aluminiumschalen, die an das Profil angeclipst werden, ausgebildet sein. Es sind auch andere Materialien wie Edelstahl, Holz, Kunststoff, etc. für die Dekorelemente 61, 62 möglich. Es ist zu berücksichtigen, dass die Verwendung eines gut wärmeleitenden Materials für die Dekorblenden, insbesondere wenn sie sich wie die Dekorblende 61 (anders als die Dekorblende 62) weiter in Querrichtung x zur Innenseite des Kunststoffhohlprofils 111 erstrecken, eine Verschlechterung der Isoliereigenschaften mit sich bringt, die aber wesentlich geringer ist als die durch die beschriebene Verbindung der Aluminiumhohlprofile mit dem Kunststoffhohlprofil erzielte Verbesserung ist. Außerdem können diese Dekorelemente sehr dünnwandig ausgebildet werden, so dass auch hier weitere Optimierungen möglich sind.The
Das Kunststofthohlprofil 111 weist, wie bereits oben beschrieben wurde, eine komplexe Geometrie auf. Z.B. weist das Kunststoffhohlprofil 111 eine hinterschnittene Ausnehmung 131 auf, die zur Aufnahme von Beschlags- und Verriegelungselementen angepasst ist. In der nachfolgenden Beschreibung wird auf die
Auf der Innenseite der Rückwand der hinterschnittenen Ausnehmung 131 ist eine weitere hinterschnittene Ausnehmung 132 ausgebildet. Die hinterschnittene Ausnehmung 132 wird von demselben Teil der Außenwandung des Kunststoffhohlprofils 111 als Rückwand in der Breitenrichtung y begrenzt. In der Querrichtung x auf der Wetterseite wird die Ausnehmung 132 von einem hakenförmigen Vorsprung 132b begrenzt und auf der Raumseite von der Außenwandung des Kunststoffhohlprofils 111 und einem von dieser Außenwandung rechtwinklig in Richtung der Wetterseite vorspringenden Vorsprung 132a begrenzt.On the inside of the rear wall of the undercut
Die Ausnehmung 132 bildet eine Aufnahme für ein Verstärkungselement (Verstärkungsleiste) 23, dessen Funktion das sichere Befestigen der Beschlags- und Verriegelungselemente, die in der hinterschnittenen Ausnehmung 131 auf der Außenseite aufgenommen werden, ist. Das Verstärkungselement 23 wird in seiner Position durch den Schaum 50 oder in anderer Weise (z.B. Schrauben) gehalten.The
Das Kunststoffhohlprofil 111 der ersten Ausführungsform weist eine von der Raumseite zur Wetterseite durchgehende Hohlkammer auf. Diese Hohlkammer ist aus Gründen der Wärmeisolierung und der Festigkeitserhöhung mit dem Schaum 50 ausgeschäumt. Je nach Anforderung kann das Kunststoffhohlprofil eine oder mehrere Hohlkammern aufweisen, die je nach Anforderungen ganz oder teilweise oder gar nicht ausgeschäumt sind. Die Dichte des verwendeten Schaums kann abhängig von den Anforderungen variiert werden.The plastic
Auf der linken Seite in
Wie sich aus der Beschreibung der ersten Ausführungsform ergibt, ermöglicht das Kunststoffhohlprofil eine, bei vergleichbarer Bautiefe, signifikante Vergrößerung des Anteils der Isolierzone an der gesamten Bautiefe. Dieses wird z.B. dadurch ermöglicht, dass die Einrollvorsprünge die auf der entsprechenden Außenseite am weitesten vorstehenden Abschnitte/Teile des Kunststoffhohlprofils sind.As can be seen from the description of the first embodiment, the hollow plastic profile allows, with a comparable overall depth, a significant increase in the proportion of the insulating zone in the overall structural depth. This is e.g. characterized in that the curl projections are on the corresponding outer side furthest protruding portions / parts of the hollow plastic profile.
Falls das Armierungselement mit einem Hohlprofil ausgebildet ist, dann ist das Hohlprofil so anzuordnen, dass es in der Querrichtung x im Wesentlichen (wenigstens zu mehr als 50%), bevorzugt weitestgehend, d.h. zu 80 % oder mehr, bevorzugter zu 90 % oder mehr, noch bevorzugter vollständig bis auf die Außenwandung relativ zu dem Vorstehen der Einrollvorsprünge, innerhalb der Bautiefe angeordnet ist, bevorzugt zwischen den Einrollvorsprüngen. Die Armierungselemente, bzw. die Hohlkammern 21a, 22a, 24a, 25a der Aluminiumhohlprofile können bevorzugt als Aufnahmebereich zur Aufnahme einer Eckverbindung verwendet werden.If the reinforcing element is formed with a hollow profile, then the hollow profile is to be arranged so that it essentially (at least more than 50%) in the transverse direction x, preferably largely, ie 80% or more, more preferably 90% or more, even more preferably completely up to the outer wall relative to the projection of the curl projections, is arranged within the overall depth, preferably between the curl projections. The reinforcing elements or the
Die Aluminiumhohlprofile werden bevorzugt durch Aluminiumstrangpressen hergestellt, so dass der Querschnitt der Aluminiumhohlprofile über die Ausdehnung in der Längsrichtung identisch ist. In diesem Fall befindet sich das Hohlprofil und damit auch der Aufnahmebereich zur Aufnahme einer Eckverbindung in der oben beschriebenen Weise zwischen den Einrollvorsprüngen.The aluminum hollow profiles are preferably produced by aluminum extrusion, so that the cross section of the aluminum hollow profiles over the extension in the longitudinal direction is identical. In this case, the hollow profile and thus also the receiving area for receiving a corner joint in the manner described above between the Einrollvorsprüngen.
Hohlprofile sind keine teilweise offenen Profile. Teilweise offenes Profil in diesem Sinn meint ein Profil, das im Querschnitt (x-y) senkrecht zu seiner Längsrichtung z eine Form (wie eine U-Form oder ähnliches) aufweist, die einen Raum teilweise aber nicht vollständig umgibt. Ein anderes Beispiel für ein teilweises offenes Profil wäre ein Rechteckprofil, das an einer Rechteckseite nicht vollständig geschlossen ist, und ähnliches.Hollow sections are not partially open profiles. Partially open profile in this sense means a profile which in cross-section (x-y) perpendicular to its longitudinal direction z has a shape (such as a U-shape or the like) which partially but not completely surrounds a space. Another example of a partial open profile would be a rectangle profile that is not completely closed on a rectangle side, and the like.
Die Kunststoffhohlprofile 111, 112 weisen eine positionsgenaue Kalibrierung der Einrollvorsprünge relativ zur Außengeometrie der Kunststoffhohlprofile auf, so dass die Aluminiumhohlprofile bzw. die Aufnahmebereiche für Eckverbindungen positionsgenau relativ zur Außengeometrie durch das längsfeste Einrollen positioniert werden können. Daraus folgt, dass eine positionsgenaue Verbindung der armierten Kunststoffhohlprofile durch Eckverbinder oder durch andere Eckverbindungen wie z.B. Schweißen möglich ist und der Aufwand des Nacharbeitens solcher Eckverbindungen minimiert wird.The plastic
Nachfolgend wird ein Verfahren zur Herstellung der in
Die Armierungsteile werden bevorzugt durch Aluminiumstrangpressen hergestellt. Bevorzugt werden die einzurollenden Vorsprünge der Armierungsteile durch Rändeln vorbereitet.The reinforcing parts are preferably produced by aluminum extrusion. Preferably, the projections of the reinforcing parts to be rolled are prepared by knurling.
Als Schäume zum Ausschäumen der Kunststoffhohlprofile können Duroplaste wie PU mit entsprechender Dichte verwendet werden. Bevorzugt werden Schäume niedriger Dichte (0,01 bis 0,3 kg/l) verwendet. Falls ein Schaum hoher Dichte zu verwenden ist, werden bevorzugt Schäume mit 0,3 bis 0,6 kg/l verwendet.As foams for foaming the hollow plastic profiles thermosets such as PU can be used with appropriate density. Preferably, low density foams (0.01 to 0.3 kg / l) are used. If a high-density foam is to be used, foams of 0.3 to 0.6 kg / l are preferably used.
Mit der oben geschriebenen Ausführungsform sind an beliebigen Stellen des Profils beliebige Hinterschnitte möglich. Die Oberflächenbehandlung von Außen- oder Innenverkleidungen aus Aluminium oder anderen Materialien kann unabhängig von einem Schäumvorgang erfolgen, was vorteilhaft ist, falls der Schaum keine Einbrenntemperaturen verträgt. Zusätzlich zu diesem Vorteil ermöglicht die beschriebene Ausführungsform ein System mit sehr guten mechanischen Eigenschaften, bei dem die Verstärkungsprofile zur Eckverbindung mittels Eckverbinder benutzt werden können und gleichzeitig die notwendige Nachbearbeitung minimiert wird. Die Ausführungsform ermöglicht auch die Verwendung unterschiedlich dichter Schäume und die daraus folgende Optimierung von Wärmeleiteigenschaften.With the above written embodiment any undercuts are possible at any point of the profile. The surface treatment of exterior or interior linings made of aluminum or other materials can be carried out independently of a foaming process, which is advantageous if the foam tolerates no baking temperatures. In addition to this advantage, the described embodiment allows a system with very good mechanical properties, in which the reinforcement profiles can be used for corner connection by means of corner joints and at the same time the necessary post-processing is minimized. The embodiment also allows the use of different dense foams and the consequent optimization of thermal conduction properties.
Die beschriebene Ausführungsform ermöglicht Anteile der aus Kunststoff gebildeten Isolierzone an der gesamten Bautiefe von 95 % oder mehr, in jedem Fall von 80 % oder mehr, bei hervorragenden mechanischen Eigenschaften, die durch das längsfeste Einrollen der Aluminiumhohlprofile erzielt wird.The embodiment described allows portions of the insulating zone made of plastic at the total depth of 95% or more, in each case of 80% or more, with excellent mechanical properties, which is achieved by the longitudinally stable curling of the aluminum hollow sections.
Unter Bezugnahme auf
Das Rahmenprofil weist ein Kunststoffhohlprofil 113 auf, dessen Aufbau dem Kunststoffhohlprofil 112 der ersten Ausführungsform entspricht, bis auf die Ausbildung der Ausnehmung 125 und die Ausnehmung 134, in die ein Verstärkungselement 27 eingesetzt ist.The frame profile has a plastic
Wie in
Der übrige Aufbau des Kunststoffhohlprofils 113 entspricht dem des Kunststoffhohlprofils 112 der ersten Ausführungsform, so dass die Beschreibung hier nicht wiederholt wird.The remaining structure of the plastic
Unter Bezugnahme auf
Das Rahmenprofil der dritten Ausführungsform unterscheidet sich von den Rahmenprofilen der ersten und zweiten Ausführungsform durch die Ausbildung der Aufnahme 126 und des Aluminiumhohlprofils 26.The frame profile of the third embodiment differs from the frame profiles of the first and second embodiments by the formation of the
Wie in
Unter Bezugnahme auf
Die vierte Ausführungsform unterscheidet sich von der zweiten Ausführungsform dadurch, dass die einstückigen Kunststoffhohlprofile 111 und 113 durch mehrstückige Kunststoffhohlprofile 115 und 116 ersetzt sind. Der übrige Aufbau entspricht demjenigen der zweiten Ausführungsform. Anders als das Kunststoffhohlprofil 111 ist das Kunststoffhohlprofil 115 des Fensterflügelprofils nicht einstückig, sondern mehrstückig ausgebildet. Die Außenwandungen 115a werden durch ein Innenelement 115b, das Innenstege bildet, verbunden (z.B. durch nicht dargestellte Steck-, Clip- oder andere Verbindungen). Die Verwendung der Innenstege 115b erhöht die mechanische Steifigkeit und führt zur Bildung mehrerer Hohlkammern. Diese Hohlkammern können wahlweise ganz oder teilweise ausgeschäumt werden.The fourth embodiment differs from the second embodiment in that the one-piece plastic
Das Kunststoffhohlprofil 116, das das Kunststoffhohlprofil 113 der zweiten Ausführungsform ersetzt, ist in ähnlicher, Weise ausgebildet. D.h., die Außenwandungen 116a werden durch ein Innenteil 116b, das Innenstege bildet, verbunden, wobei mehrere Hohlkammern gebildet werden.The plastic
Unter Bezugnahme auf
Die fünfte Ausführungsform unterscheidet sich von der dritten Ausführungsform durch den Aufbau der Kunststoffhohlprofile 115 und 117. Das Fensterflügelprofil der fünften Ausführungsform entspricht dem Fensterflügelprofil der vierten Ausführungsform, so dass die Beschreibung hier nicht wiederholt wird.The fifth embodiment differs from the third embodiment in the structure of the plastic
Das Rahmenprofil der fünften Ausführungsform weist, im Vergleich zu dem Rahmenprofil der vierten Ausführungsform, anstelle des Aluminiumhohlprofils 25 ein Aluminiumhohlprofil 26, wie es bei der dritten Ausführungsform vorhanden ist, auf. Das Kunststöffhohlprofil 117 der fünften Ausführungsform unterscheidet sich von dem Kunststoffhohlprofil 116 der vierten Ausführungsform lediglich dadurch, dass keine hinterschnittene Ausnehmung zur Aufnahme des Verstärkungselement 27 ausgebildet ist. Anstelle dessen befindet sich das Verstärkungselement 26c, das integraler Bestandteil des Aluminiumhohlprofils 26 ist, an der Innenseite der Außenwandung 133b, die die Rückwand der hinterschnittenen Ausnehmung 133 bildet.The frame profile of the fifth embodiment has, in comparison to the frame profile of the fourth embodiment, instead of the aluminum
Im Übrigen entspricht die fünfte Ausführungsform der vierten Ausführungsform, so dass die weitere Beschreibung hier weggelassen wird.Incidentally, the fifth embodiment corresponds to the fourth embodiment, so that the further description is omitted here.
Das zur ersten Ausführungsform beschriebene Herstellungsverfahren und die zur ersten Ausführungsform beschriebenen Eigenschaften und Vorteile bleiben auch bei der zweiten bis fünften Ausführungsform anwendbar bzw. erhalten. Die Merkmale der ersten bis fünften Ausführungsform können je nach Bedarf frei kombiniert werden.The manufacturing method described in the first embodiment and the features and advantages described in the first embodiment remain applicable to the second to fifth embodiments. The features of the first to fifth embodiments can be freely combined as needed.
Claims (13)
- Plastic profile for window, door and facade elements, adapted to be provided with a reinforcement, comprising
a plastic profile body (111, 112, 113, 114, 115, 116, 117) extending in a longitudinal direction (z) and being adapted, seen in a cross-section (x-y) perpendicular to the longitudinal direction (z), at two outer sides, which are opposed to each other in a transverse direction (x), such that one reinforcement element (21, 22, 24, 25, 26) each, which comprises a hollow profile that is fully closed in a cross-section perpendicular to the longitudinal direction and/or an accommodation portion (21a, 22a, 24a, 25a, 26a) suitable for the accommodation of a corner connector, is connectable by rolling-in to the plastic profile body (111, 112, 113, 114, 115, 116, 117), and
two roll-in protrusions (121aa, 122aa, 122ca, 124aa, 125aa, 126aa, 133ba) are provided on each of the two respective outer sides of the plastic profile body (111, 112, 113, 114, 115, 116, 117) such that the hollow profile and/or the accommodation portion (21a, 22a, 24a, 25a, 26a) of the reinforcement element (21, 22, 24, 25, 26) is arranged essentially between the same in the rolled-in state. - Plastic profile according to claim 1, wherein
the two roll-in protrusions (121aa, 122aa,122ca, 124aa, 125aa, 126aa, 133ba) provided on a respective outer side of the plastic profile body (111, 112, 113, 114, 115, 116, 117) are provided such that the roll-in protrusions are the most protruding sections of the plastic profile body (111, 112, 113, 114, 115, 116, 117) on the respective outer side in the transverse direction (x). - Plastic profile according to claim 1 or 2, being adapted to have, in a state, in which the plastic profile is installed in a window, door, or facade element, the transverse direction (x) extend from the weather side to the interior side.
- Plastic profile according to one of claims 1 to 3, wherein
the plastic profile body (111, 112, 113, 114, 115, 116, 117) comprises one or more hollow chambers. - Plastic profile according to one of claims 1 to 4, wherein the plastic profile body (111, 112, 113, 114, 115, 116, 117) is at least partially foamed.
- Plastic profile according to one of claims 1 to 5, wherein the roll-in protrusions (121aa, 122aa, 122ca, 124aa, 125aa, 126aa, 133ba) are calibrated to be precisely positioned relative to the outer geometry of the plastic profile body (111, 112, 113, 114, 115, 116, 117).
- Plastic profile according to one of claims 1 to 6, wherein functional portions (131, 132, 133, 134) for the accommodation of fittings and/or of reinforcement elements (23, 27, 26c) for secure mounting of fittings are provided in the geometry of the plastic profile body (111, 112, 113, 114, 115, 116, 117).
- Reinforced plastic profile for window, door and facade elements, comprising
a plastic profile according to one of claims 1 to 7, and two reinforcement elements (21, 22, 24, 25, 26), each comprising a hollow profile that is fully closed in a cross-section perpendicular to the longitudinal direction and/or an accommodation portion (21a, 22a, 24a, 25a, 26a) suitable for the accommodation of a corner connector and being connected longitudinally shear-resistant to the plastic profile body (111, 112, 113, 114, 115, 116, 117) by rolling-in such that the hollow profile and/or the accommodation portion of the respective reinforcement element (21, 22, 24, 25, 26) is located essentially between the respective roll-in protrusions (121aa, 122aa,122ca, 124aa, 125aa, 126aa, 133ba) in the rolled-in state. - Reinforced plastic profile according to claim 8, wherein
the plastic profile body (111, 112, 113, 114, 115, 116, 117) is connected to the respective reinforcement element (21, 22, 24, 25, 26) longitudinally shear-resistant via the roll-in protrusions (121aa, 122aa,122ca, 124aa, 125aa, 126aa, 133ba) of the plastic profile body (111, 112, 113, 114, 115, 116, 117) by rolling-in such that the reinforced plastic profile comprises a precise positioning of the reinforcement element (21, 22, 24, 25, 26) relative to the outer geometry of the plastic profile body (111, 112, 113, 114, 115, 116, 117). - Reinforced plastic profile according to one of claims 8 or 9, wherein
the insulating zone of the reinforced plastic profile formed by the plastic profile body (111, 112, 113, 114, 115, 116, 117) occupies at least 80% of the entire construction depth in the transverse direction (x). - Reinforced plastic-profile, according to one of claims 8 to 10, wherein
the insulating zone of the reinforced plastic profile formed by the plastic profile body (111, 112, 113, 114, 115, 116, 117) occupies at least 90%, preferably at least 95%, of the entire construction depth in the transverse direction (x). - Reinforced plastic profile according to one of claims 8 to 11, wherein a fitting element is connected with a reinforcement (23, 27, 26c) provided in a functional portion (132, 134) of the plastic profile body (111, 112, 113, 114, 115, 116, 117).
- Window, door or facade element, comprising
a reinforced plastic profile according to one of claims 8 to 12.
Applications Claiming Priority (2)
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DE102006061035.0A DE102006061035C5 (en) | 2006-12-22 | 2006-12-22 | Plastic profile for window, door and facade elements |
PCT/EP2007/011025 WO2008077515A1 (en) | 2006-12-22 | 2007-12-14 | Plastic profile for window, door and façade elements |
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EP2106491A1 EP2106491A1 (en) | 2009-10-07 |
EP2106491B1 true EP2106491B1 (en) | 2011-04-27 |
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EP07856763.3A Active EP2106491B2 (en) | 2006-12-22 | 2007-12-14 | Plastic profile for window, door and façade elements |
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US (1) | US8286396B2 (en) |
EP (1) | EP2106491B2 (en) |
CN (1) | CN101600845B (en) |
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-
2006
- 2006-12-22 DE DE102006061035.0A patent/DE102006061035C5/en active Active
-
2007
- 2007-12-14 WO PCT/EP2007/011025 patent/WO2008077515A1/en active Application Filing
- 2007-12-14 CN CN2007800474646A patent/CN101600845B/en active Active
- 2007-12-14 US US12/520,311 patent/US8286396B2/en not_active Expired - Fee Related
- 2007-12-14 CA CA2672202A patent/CA2672202C/en not_active Expired - Fee Related
- 2007-12-14 ES ES07856763T patent/ES2365087T3/en active Active
- 2007-12-14 AT AT07856763T patent/ATE507365T1/en active
- 2007-12-14 UA UAA200907634A patent/UA98634C2/en unknown
- 2007-12-14 EP EP07856763.3A patent/EP2106491B2/en active Active
- 2007-12-14 DE DE502007007089T patent/DE502007007089D1/en active Active
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CA2672202C (en) | 2015-06-02 |
CN101600845A (en) | 2009-12-09 |
DE502007007089D1 (en) | 2011-06-09 |
CN101600845B (en) | 2013-03-27 |
DE102006061035C5 (en) | 2014-09-04 |
JP5306223B2 (en) | 2013-10-02 |
US20100018140A1 (en) | 2010-01-28 |
WO2008077515A1 (en) | 2008-07-03 |
UA98634C2 (en) | 2012-06-11 |
JP2010513754A (en) | 2010-04-30 |
ATE507365T1 (en) | 2011-05-15 |
ES2365087T3 (en) | 2011-09-22 |
EP2106491B2 (en) | 2017-11-22 |
CA2672202A1 (en) | 2008-07-03 |
US8286396B2 (en) | 2012-10-16 |
RU2432439C2 (en) | 2011-10-27 |
EP2106491A1 (en) | 2009-10-07 |
DE102006061035B3 (en) | 2008-06-26 |
RU2009127849A (en) | 2011-01-27 |
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