EP2076336A1 - Fluid supply device for spraying system - Google Patents
Fluid supply device for spraying systemInfo
- Publication number
- EP2076336A1 EP2076336A1 EP07819973A EP07819973A EP2076336A1 EP 2076336 A1 EP2076336 A1 EP 2076336A1 EP 07819973 A EP07819973 A EP 07819973A EP 07819973 A EP07819973 A EP 07819973A EP 2076336 A1 EP2076336 A1 EP 2076336A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valves
- color changer
- paint
- color
- lines
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1418—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet for supplying several liquids or other fluent materials in selected proportions to a single spray outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1409—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet the selection means being part of the discharge apparatus, e.g. part of the spray gun
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1481—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet comprising pigs, i.e. movable elements sealingly received in supply pipes, for separating different fluids, e.g. liquid coating materials from solvent or air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/149—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet characterised by colour change manifolds or valves therefor
Definitions
- the present invention relates to a fluid supply device for a spray system, in particular for a paint or paint spray system, and a method for their use.
- the system To change the color of a spraying system, the system must be cleaned of the color used and then replaced with the new color.
- the supply lines to the atomizer and all parts therein, such as color changes, pressure regulators or dosing units, are cleaned with a cleaning fluid.
- the paint in the line is discarded, which involves a high consumption of paint and cleaning fluid and a long rinse time.
- Another method of cleaning feed lines is to piggy back the paint into a loop and then clean the feed lines with cleaning fluid.
- the loss of color in a color change can be kept relatively low, but the technical complexity of the control is very large, making such systems are very prone to failure and expensive.
- the problem to be solved was thus to provide a spraying system which allows a fast and efficient color change and dispenses with a pigging system in particular in the necessary cleaning. Furthermore, such a system should be characterized by a low installation and cost.
- a fluid supply device for a spray system in particular a paint or paint spray system, is composed of two modules.
- the first module of the device according to the invention consists of:
- the color valves of the first color changer are connected via a common line to a cleaning agent valve and an air valve and connected via a common pressure control via a pressure regulator arranged therein and a metering pump with the release valves, a drain valve and a drain line of the second color changer are.
- the second module comprises at least two independent lines for supplying the paints or lacquers from a second color changer to a third color changer and / or a two-component mixer, wherein the third color changer and / or the two-component mixer release valves and / or return lines for Having colors or paints and is preferably arranged in the immediate vicinity of the spray device.
- valve assembly according to the invention allows a low installation and cost of operation and in particular the necessary cleaning. Furthermore, no elaborate pigging systems are used.
- the fluid supply device according to the invention can optionally be provided in the second module with any number of color changers and / or two-color changers. be equipped with component mixers.
- Fluids in the context of the present invention are all fluids that can be used for a surface treatment, in particular dyes or paints.
- the device according to the invention thus makes it possible to transport a plurality of paints or lacquers, for example 20 or 30 paints or lacquers, separately to one another in the fluid supply device.
- cleaning fluid means suitable solvents which can completely remove the respective paints and varnishes.
- a two-component mixer is present in the second module, it is advantageous to provide this module with a supply line for a hardener, wherein the metering of the hardener is effected by a valve, referred to below as a hardener valve.
- a hardener valve a valve
- the color changer has circulation valves. Needle valves are advantageously used for the circulation valves, paint valves and hardener valves, these being pneumatically on and / or abêtbar via control lines.
- the control is advantageously computer-based, for example via a PLC system.
- the metering pump is connected in the first module via a separate flush valve with a detergent line;
- this metering pump can be flushed with a cleaning agent independently of the rest of the system, wherein particularly advantageous the metering pump is a flushable gear metering pump.
- the first module is mounted outside a cabin or on a cabin wall and the second module is mounted on a robot or painting machine.
- a method according to the invention for supplying fluid to a spray system, in particular a paint or paint spray system, is shown below:
- a first module at least two feed lines which are independent of one another are introduced into paints or lacquers in the first color changer with color valves and circulation valves arranged therein. At least two independent lines for the circulation of the paints or varnishes, these from the first color changer to a second Color changer are guided with release valves arranged therein. Furthermore, the paints or varnishes are fed via at least two independent lines from the second color changer to a third color changer arranged in a second module and / or a two-component mixer. If it is expedient, two or more color changers and / or two-component mixers and any desired combinations of these can in principle also be arranged in the second module.
- the colors can thus circulate continuously through the system in separate circuits or, with appropriate valve switching, optionally be supplied by the third color changer and / or the two-component mixer to a spraying device.
- air and / or a liquid cleaning agent is passed through the first color changer, through a common line with a pressure regulator disposed therein and a metering pump via the second color changer through a drain valve in a drain line.
- air and / or a liquid cleaning agent is simultaneously passed through the third color changer and / or the two-component mixer and the spray device.
- the fluid supply device according to the invention also has the advantages that, despite an external metering pump, the colors can circulate through the complete device and the circulation can be switched on or off. Furthermore, it is advantageous that there is a very small loss of color and cleaning agent, a quick color change despite external pumps, easy and fast accessibility to all components is given and the cost of the technology and the control structure compared to a pig system very is low.
- the fluid supply device according to the invention for a spray system can be used for example for coating a surface with a paint, preferably in a paint coating plant.
- Fig. 1 shows a media plan for a fluid supply device with two
- Paints with a two-component mixer mounted on a robotic or varnishing machine Paints with a two-component mixer mounted on a robotic or varnishing machine
- Fig. 3 a, b a two-component mixer with circulation valves
- Colors with a color changer mounted on a robot or paint booth Colors with a color changer mounted on a robot or paint booth.
- Fig. 1 shows an exemplary fluid supply device for a paint spraying system 40 for two colors.
- the device consists of two modules 1, 2, wherein the first module 1 is mounted on a cabin wall and the second module 2 on a robot or painting machine.
- the two colors are introduced into the first module 1 via two independent supply lines 50, 60 for colors and looped through in the first color changer 100 through the color valves 103, 104 disposed therein and to circulation valves 105, 106 also located in the first color changer 100.
- To the outputs of these circulation valves 105, 106 are each a line 51, 61 mounted for the circulation of the colors. These lines end at the color valves 401, 402 of the second color changer 400.
- the colors can also be looped through these color valves 401, 402 and via the connected lines 52, 62 by the release valves 501, 503 arranged in the two-component mixer 510 of the second module 2 looped become.
- the colors can then be supplied via circulation valves 502, 504 and return lines 53, 63 connected thereto again to the corresponding ink reservoir, which is not shown graphically.
- the colors can circulate throughout the system.
- the release valves 501, 503 are connected via a short line 81 to a mixer 76, to which an atomizer 77 for applying paints to surfaces is connected in the two-component mixer 510 of the second module 2 , Furthermore, it can be seen from FIG. 1 that a hardener can be supplied to the mixer 76 by means of a release valve 505 arranged in the two-component mixer 510. The hardener is thereby introduced via a line 75 and a pump, not shown in the drawing, and fed to the mixer 76 via the line 80.
- two purge-air valves 508, 509 and two cleaning-agent valves 506, 507 are also installed in the two-component mixer 510, which can be supplied with air and cleaning agent via the supply lines 73, 74.
- All valves in this exemplary embodiment shown in FIG. 1 are pneumatically switched on and / or off via control lines 78.
- the illustrated control lines 78 each schematically characterize the entirety of the individual control lines, since all valves can be controlled separately.
- the paint valves 103, 104 in the first color changer 100 are connected via a line 82 to a cleaning agent valve 101 and an air valve 102, the latter being supplied via the lines 70, 71 with pulse air and cleaning agent. Furthermore, a common line 55a leads from the color valves 103, 104 via a pressure regulator 200 to a 6 cc metering pump 300.
- the metering pump 300 is furthermore connected via a line 55b to the release valves 401, 402 of the second color changer 400 and via a bleed valve 403 connected to a drain line 56.
- the metering pump 300 is designed as a flushable gear metering pump. This is flushable via a flush valve 301 and a separate line 79 with a detergent.
- Fig. 2 a, b of the color changer 100 for two colors with arranged therein looped paint valves 103, 104, the circulation valves 105, 106 and the detergent valve 101 and the air valve 102 is shown.
- the common color line 82 Inside the color changer 100 runs the common color line 82.
- the valves are designed as needle valves and are screwed into the color changer 100, which allows easy replacement if necessary.
- Fig. 3 a, b is a two-component mixer 510 for two colors and a hardener with the release valves 501, 503 for the colors and a release valve for the hardener 505. Also screwed are the circulation valves 502, 504, the detergent valves 506, 507th and the air valves 508, 509. Inside the two-component mixer 510 extend the paint line 81 and the hardener line 80. The valves are also designed as needle valves.
- the module 1 is identical to the device described under Fig. 1.
- the module 1 also includes a color changer 100, a pressure regulator 200, a metering pump 300 and a second color changer 400.
- the leading away from the second color changer 400 lines 52, 62 are in this embodiment by the arranged in the color changer 500 of the second module 2 release valves 501st Dragged 503.
- the colors can then be supplied via circulation valves 502, 504 and return lines 53, 63 connected thereto to the corresponding paint reservoirs, which are not shown graphically.
- the release valves 501, 503, as can also be seen in FIG. 4 are connected via a short line 83 to an atomizer 77.
- a purge air valve 508 and a cleaning agent valve 506 are installed in the color changer 500 and are supplied with air and cleaning agent via the supply lines 73, 74. All valves in this embodiment shown in FIG. 4 are also pneumatically connected via control lines 78 and / or deactivated.
- a circulation of the two colors is carried out by using the system according to FIG. 1 by looping them through reservoirs 50, 60 through the closed paint valves 103, 104 through reservoirs 50, 60 and through the open circulation valves 105, 106 into the lines 51, 61 are pressed. From these lines, the colors are then looped through the closed paint valves 401, 402 and looped through the lines 52, 62 through the closed paint valves 501, 503. The return of the colors through the open circulation valves 502, 504 and lines 53, 63 completes the circulation of the colors through the system.
- a next switching possibility of the valves is a presentation of a color.
- a paint 1 via line 50, through the now open color valve 103, through the lines 82 and 55a, via the metering pump 300, through the line 55b through the open drain valve 403 in a discharge line 56 is pressed, wherein the circulation valves 106, 502 are closed for the color 1.
- the circulation of the ink 1 via the second color changer 400 to the two-component mixer 510 is interrupted.
- the bypass valve 302 on the metering pump 300 is opened, so that the paint can be quickly guided into the discharge line 56 and is not limited in its flow by the passage of the metering pump 300.
- the drain valve 403 is closed. Subsequently, the paint valve 401 and the paint valve 501 can be opened simultaneously and the bypass valve 302 can be closed. Now, the paint 1 is metered via the metering pump 300 into the mixer 76, so that the paint emerges from the atomizer 77. The loading of the paint takes place very quickly, since only the distance between the metering pump 300 and the gun of the atomizer 77 must be pressed.
- the paint valves 103, 501 are closed and the circulation valves 106, 502 are opened, so that the paint 1 is again in the circulation mode.
- a fluid supply device according to the spraying system 40 shown in FIG. 4 with a color changer 500 mounted on a robot or painting machine is operated in an analogous manner to the system shown in FIG.
- paint valve paint or paint 1
- paint valve paint or paint 2
Landscapes
- Nozzles (AREA)
- Spray Control Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006048037A DE102006048037B4 (en) | 2006-10-09 | 2006-10-09 | Fluid supply device for a spray system |
PCT/EP2007/058906 WO2008043602A1 (en) | 2006-10-09 | 2007-08-28 | Fluid supply device for spraying system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2076336A1 true EP2076336A1 (en) | 2009-07-08 |
EP2076336B1 EP2076336B1 (en) | 2010-04-21 |
Family
ID=38664072
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07819973A Not-in-force EP2076336B1 (en) | 2006-10-09 | 2007-08-28 | Fluid supply device for spraying system |
Country Status (7)
Country | Link |
---|---|
US (1) | US20110076411A1 (en) |
EP (1) | EP2076336B1 (en) |
CN (1) | CN101563169B (en) |
AT (1) | ATE464951T1 (en) |
DE (2) | DE102006048037B4 (en) |
ES (1) | ES2345071T3 (en) |
WO (1) | WO2008043602A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2498916B2 (en) † | 2009-11-11 | 2020-01-22 | Dürr Systems AG | Device and method for preserving components |
Families Citing this family (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009031180A1 (en) * | 2009-06-29 | 2010-12-30 | Magna Steyr Fahrzeugtechnik Ag & Co Kg | Workpiece i.e. vehicle body, coating device, has mixing device or additional mixing device connected with dosing pump for color and/or effect material by line for mixing color and/or effect material with basic clear coating material |
DE102010010053B4 (en) † | 2010-03-03 | 2019-05-16 | Dürr Systems Ag | Atomizers and methods of applying single and multi-component coating agents |
DE102010019612A1 (en) * | 2010-05-06 | 2011-11-10 | Dürr Systems GmbH | Coating device, in particular with an application device, and associated coating method that emits a droplets of coating agent droplet |
EP2425899B1 (en) * | 2010-09-06 | 2013-08-21 | LacTec GmbH | Paint changer |
ITVR20110242A1 (en) * | 2011-12-30 | 2013-07-01 | Todesco S R L | PAINTING EQUIPMENT |
CN102641812A (en) * | 2012-04-05 | 2012-08-22 | 清华大学 | Sedimentation-preventing feeding system for spraying robot |
CN102989726B (en) * | 2012-11-29 | 2015-06-10 | 奇瑞汽车股份有限公司 | Cleaning device for external valve pipeline of automatic spraying robot |
DE102013013530A1 (en) * | 2013-08-13 | 2015-03-12 | Dürr Systems GmbH | Application system with cable-guided handling device for moving an application device |
DE102014010864A1 (en) | 2014-07-24 | 2016-01-28 | Eisenmann Ag | Coating system for coating objects |
EP2987558B1 (en) * | 2014-08-19 | 2017-12-27 | ABB Schweiz AG | Color changer |
DE102015007158A1 (en) * | 2015-06-03 | 2016-12-08 | Eisenmann Se | Coating system for coating objects |
DE102015008661A1 (en) | 2015-07-03 | 2017-01-05 | Dürr Systems Ag | needle valve |
DE102015008659B4 (en) | 2015-07-03 | 2019-06-19 | Dürr Systems Ag | Coating agent valve and rotary atomizer |
CN105772286B (en) * | 2016-05-20 | 2019-05-07 | 湖南墨林自动化科技有限公司 | A kind of digital control wooden door paint spraying machine |
KR102534696B1 (en) | 2017-04-21 | 2023-05-22 | 요트. 바그너 게엠베하 | Electrostatic Sprayers for Liquids and How They Work |
CN107199135B (en) * | 2017-08-04 | 2022-12-13 | 天津铭捷智能装备有限公司 | Internal valve terminal of rotary cup |
US20200023415A1 (en) * | 2018-07-20 | 2020-01-23 | Advanflo Technologies Co., Ltd. | Automatic cleaning and spraying device |
DE102019130920A1 (en) * | 2019-11-15 | 2021-05-20 | Dürr Systems Ag | Paint supply system for a coating system and the associated operating process |
CN113617566B (en) * | 2020-05-06 | 2022-11-04 | 上海发那科机器人有限公司 | Mixing module for dual curing agent and working method thereof |
CN112642613B (en) * | 2020-12-21 | 2021-09-17 | 山东中清智能科技股份有限公司 | Paint spraying integrated system |
Family Cites Families (11)
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US3857513A (en) * | 1967-10-20 | 1974-12-31 | Gyromat Corp | Semi-automatic color change system for paint spray installation |
DE3534269A1 (en) * | 1985-09-26 | 1987-04-02 | Richard C Walther Gmbh & Co Kg | Colour-changing valve |
DE19543458A1 (en) * | 1995-11-22 | 1997-05-28 | Ekkehard Senf | Wind power plant with rotor blades arranged in two sets |
DE29719535U1 (en) * | 1997-11-04 | 1998-02-05 | APSON Lackiertechnik GmbH, 63067 Offenbach | Multi-color painting device |
US6328799B1 (en) * | 1998-11-13 | 2001-12-11 | Toyota Jidosha Kabushiki Kaisha | Coating apparatus and a method of assembling the same |
FR2809970B1 (en) * | 2000-06-08 | 2003-09-05 | Eisenmann France Sarl | METHOD FOR PRODUCING AND APPLYING MULTI-COMPONENT PAINT BY SPRAYING |
US6513729B2 (en) * | 2000-08-29 | 2003-02-04 | Honda Giken Kogyo Kabushiki Kaisha | Two-package-mixing discharging device and two-package-mixing coating device |
DE10115463A1 (en) * | 2001-03-29 | 2002-10-02 | Duerr Systems Gmbh | Atomizer for a coating system and process for its material supply |
DE10235102B4 (en) * | 2002-08-01 | 2006-07-27 | Lac Tec GmbH Gesellschaft für moderne Lackiertechnik | Painting device with a piggable valve device |
DE60321586D1 (en) * | 2002-10-23 | 2008-07-24 | Fanuc Robotics America Inc | Painting robots |
DE102004034270B4 (en) * | 2004-07-15 | 2016-08-18 | Wolfgang Schmidt | Plant for discharging flowable fluids, in particular paints and varnishes and method for operating the system |
-
2006
- 2006-10-09 DE DE102006048037A patent/DE102006048037B4/en not_active Expired - Fee Related
-
2007
- 2007-08-28 EP EP07819973A patent/EP2076336B1/en not_active Not-in-force
- 2007-08-28 CN CN2007800375509A patent/CN101563169B/en not_active Expired - Fee Related
- 2007-08-28 DE DE502007003542T patent/DE502007003542D1/en active Active
- 2007-08-28 AT AT07819973T patent/ATE464951T1/en active
- 2007-08-28 WO PCT/EP2007/058906 patent/WO2008043602A1/en active Application Filing
- 2007-08-28 ES ES07819973T patent/ES2345071T3/en active Active
- 2007-08-28 US US12/443,695 patent/US20110076411A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO2008043602A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2498916B2 (en) † | 2009-11-11 | 2020-01-22 | Dürr Systems AG | Device and method for preserving components |
Also Published As
Publication number | Publication date |
---|---|
US20110076411A1 (en) | 2011-03-31 |
DE102006048037A1 (en) | 2008-04-17 |
ES2345071T3 (en) | 2010-09-14 |
CN101563169B (en) | 2012-10-10 |
DE102006048037B4 (en) | 2010-07-08 |
CN101563169A (en) | 2009-10-21 |
ATE464951T1 (en) | 2010-05-15 |
EP2076336B1 (en) | 2010-04-21 |
DE502007003542D1 (en) | 2010-06-02 |
WO2008043602A1 (en) | 2008-04-17 |
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