EP2074237B1 - Procede de fabrication de pieces forgees a chaud en alliage de magnesium - Google Patents
Procede de fabrication de pieces forgees a chaud en alliage de magnesium Download PDFInfo
- Publication number
- EP2074237B1 EP2074237B1 EP07823307.9A EP07823307A EP2074237B1 EP 2074237 B1 EP2074237 B1 EP 2074237B1 EP 07823307 A EP07823307 A EP 07823307A EP 2074237 B1 EP2074237 B1 EP 2074237B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- forging
- alloy
- temperature
- magnesium
- magnesium alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 14
- 229910000861 Mg alloy Inorganic materials 0.000 title claims description 13
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 19
- 239000000956 alloy Substances 0.000 claims description 19
- 238000005242 forging Methods 0.000 claims description 17
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- 229910052779 Neodymium Inorganic materials 0.000 claims description 4
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims description 4
- 238000005496 tempering Methods 0.000 claims description 4
- 238000010791 quenching Methods 0.000 claims description 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 claims description 2
- 230000000171 quenching effect Effects 0.000 claims description 2
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 2
- 150000002910 rare earth metals Chemical class 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 238000005266 casting Methods 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000032683 aging Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003878 thermal aging Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/06—Alloys based on magnesium with a rare earth metal as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/06—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon
Definitions
- the present invention relates to the field of metalworking, and more particularly to magnesium alloys.
- magnesium-based alloys for the same applications. Indeed, these are known on the one hand for their lower density and secondly because they are likely to benefit from better heat resistance. However, not all magnesium alloys are satisfactory. For example, the known alloy series AZ31, AZ61 or AZ80 and ZK reveal behaviors similar to aluminum alloys and thus do not meet the expressed need. New molded magnesium alloys have appeared in recent years and are destined for the same field of application, but molding generates high hazard rates, of the order of 15 to 30%. Defects such as porosity or shrinkage must be taken into account when dimensioning parts. This reduces the benefit of their job.
- the applicant has set itself the objective of producing a magnesium alloy part, for the reduction of mass that it provides with respect to aluminum in particular, but whose metallurgical and dimensional stabilities at the operating temperatures of the part are sufficient. not to require thickening mechanically stressed areas. Indeed, such thickening is often necessary to take into account the loss of characteristics due to the thermal aging of the material that constitutes it.
- An example of a foundry alloy is that provided by the company Magnesium Elektron Limited (under the reference Elektron 21) of standardized denomination EV31A and whose more precise composition is as follows.
- the magnesium alloy comprises: 0.2 to 0.5% zinc, 2.6 to 3.1% neodymium, 1.0 to 1.7% gadolinium, and is saturated with zirconium. This product is defined by the claims of the patent application WO 2005/035811 .
- the forging temperature is between 420 and 430 ° C and the plastic deformation is performed at low speed, in particular at a speed corresponding to a speed of movement of the forging slider less than 40 mm / sec.
- the forging plastic deformation is carried out by stamping in one or more steps.
- the plastic deformation is carried out by spinning or rolling.
- the initial block is molded and more particularly molded block is wrought beforehand before stamping.
- the forging is followed by a heat treatment with a solution step, a quench step and a tempering step at a temperature between 200 ° C and 250 ° C.
- a delivery device for the machining of metal blanks comprises two flat piles, possibly comprising a recess housing.
- a piece is placed on the lower pile, the two flat piles being pressed against each other, by a press, to ensure the backflow of the billet, which takes the form, corresponding to the housing between the two flat piles.
- Several backflow operations are usually necessary to obtain the billet usable in stamping. Heats of plots are possible between the different operations of repression.
- Milling is then carried out in one or more steps; for example, a first blanking die step makes it possible to obtain a first form approaching the definitive form. Then we proceed to precision stamping on a press to obtain the piece to the final form. It is observed that this final shape may be machined if necessary to obtain the part ready for use.
- An example of installation 3 is represented on the figure 2 .
- the matrices, upper 5a, lower 5b are flat heaps for obtaining the shape at the step in question.
- the blank is heated in the same way before the precision stamping step.
- the stamping tools are preheated and maintained in temperature during the manufacturing process.
- the rate of deformation of the part corresponding to the speed of movement of the slide of the die-casting machine is less than 40 mm / sec, preferably between 10 and 30 mm / s.
- the target speed is 20 mm / s.
- the temperature range of between 200 ° C and 225 ° C is optimized to obtain better characteristics in the case of operation at room temperature.
- the temperature range of between 225 ° C and 250 ° C is optimized to obtain better characteristics in the case of operation at temperatures above 180 ° C.
- Tests were carried out so as to be able to compare the mechanical properties of the forged alloy with a molded alloy of the prior art AS7G06T1R2 which is a reference for aeronautics.
- the tensile strength Rm in Mpa and the yield strength Rp 0.2 were measured. Without aging Room temperature test Rm (MPa) Rp 0.2 (Mpa) AS7G06T1R2 ⁇ 270 ⁇ 220 EV 31A wrought 287 187.5 Decrease in characteristics Rm (MPa) Rp 0.2 (Mpa) AS7G06T1R2 53% 68% EV 31A wrought 15% ⁇ 15%
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Forging (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0653053A FR2904005B1 (fr) | 2006-07-20 | 2006-07-20 | Procede de fabrication de pieces forgees a chaud en alliage de magnesium. |
PCT/FR2007/001245 WO2008009825A2 (fr) | 2006-07-20 | 2007-07-19 | Procede de fabrication de pieces forgees a chaud en alliage de magnesium |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2074237A2 EP2074237A2 (fr) | 2009-07-01 |
EP2074237B1 true EP2074237B1 (fr) | 2018-02-21 |
Family
ID=37897465
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07823307.9A Active EP2074237B1 (fr) | 2006-07-20 | 2007-07-19 | Procede de fabrication de pieces forgees a chaud en alliage de magnesium |
Country Status (7)
Country | Link |
---|---|
US (1) | US8142578B2 (zh) |
EP (1) | EP2074237B1 (zh) |
CN (1) | CN101517117B (zh) |
BR (1) | BRPI0714451B1 (zh) |
CA (1) | CA2659041C (zh) |
FR (1) | FR2904005B1 (zh) |
WO (1) | WO2008009825A2 (zh) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101139879B1 (ko) * | 2009-07-17 | 2012-05-02 | 포항공과대학교 산학협력단 | 선압축변형을 이용하여 저주기 피로 수명이 향상된 마그네슘 합금 가공재의 제조방법 |
GB2473298B (en) * | 2009-11-13 | 2011-07-13 | Imp Innovations Ltd | A method of forming a component of complex shape from aluminium alloy sheet |
US20110188967A1 (en) * | 2010-02-03 | 2011-08-04 | Kuo-Chen Hung | Magnesium Nut Manufacturing Method and Magnesium Nut Member Produced Thereby |
CN101934365B (zh) * | 2010-09-27 | 2012-05-30 | 上海交通大学 | 基于镁基合金的摩托车发动机缸套的制造方法 |
ES2558564T3 (es) | 2011-08-15 | 2016-02-05 | Meko Laserstrahl-Materialbearbeitungen E.K. | Aleación de magnesio, así como prótesis endovasculares que contienen ésta |
CN112916777A (zh) * | 2020-12-28 | 2021-06-08 | 东北轻合金有限责任公司 | 一种航天用高成型性镁合金锻件制造方法 |
GB202111588D0 (en) * | 2021-08-12 | 2021-09-29 | Magnesium Elektron Ltd | Extension of castable alloys |
CN115449685B (zh) * | 2022-09-28 | 2024-04-05 | 洛阳理工学院 | 一种变形镁合金及其制备方法 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3092492A (en) * | 1960-12-27 | 1963-06-04 | Dow Chemical Co | Magnesium-base alloy |
US3157496A (en) * | 1962-09-13 | 1964-11-17 | Dow Chemical Co | Magnesium base alloy containing small amounts of rare earth metal |
GB1023128A (en) * | 1964-08-18 | 1966-03-16 | Dow Chemical Co | Magnesium-base alloys |
US4116731A (en) * | 1976-08-30 | 1978-09-26 | Nina Mikhailovna Tikhova | Heat treated and aged magnesium-base alloy |
GB9502238D0 (en) * | 1995-02-06 | 1995-03-29 | Alcan Int Ltd | Magnesium alloys |
JPH10140304A (ja) * | 1996-11-01 | 1998-05-26 | Toyota Central Res & Dev Lab Inc | マグネシウム合金の熱処理方法 |
EP0945199B1 (en) * | 1998-03-26 | 2003-11-26 | Tokyo Seitan Inc. | Thin, forged magnesium alloy casing and method for producing the same |
IL147561A (en) * | 2002-01-10 | 2005-03-20 | Dead Sea Magnesium Ltd | High temperature resistant magnesium alloys |
AUPS311202A0 (en) * | 2002-06-21 | 2002-07-18 | Cast Centre Pty Ltd | Creep resistant magnesium alloy |
GB0323855D0 (en) * | 2003-10-10 | 2003-11-12 | Magnesium Elektron Ltd | Castable magnesium alloys |
JP3905115B2 (ja) * | 2003-11-26 | 2007-04-18 | 能人 河村 | 高強度高靭性マグネシウム合金及びその製造方法 |
JP4500916B2 (ja) * | 2004-09-28 | 2010-07-14 | 国立大学法人 熊本大学 | マグネシウム合金及びその製造方法 |
-
2006
- 2006-07-20 FR FR0653053A patent/FR2904005B1/fr active Active
-
2007
- 2007-07-19 US US12/374,548 patent/US8142578B2/en active Active
- 2007-07-19 WO PCT/FR2007/001245 patent/WO2008009825A2/fr active Application Filing
- 2007-07-19 BR BRPI0714451A patent/BRPI0714451B1/pt active IP Right Grant
- 2007-07-19 CA CA2659041A patent/CA2659041C/fr active Active
- 2007-07-19 CN CN200780027450.8A patent/CN101517117B/zh active Active
- 2007-07-19 EP EP07823307.9A patent/EP2074237B1/fr active Active
Also Published As
Publication number | Publication date |
---|---|
CN101517117A (zh) | 2009-08-26 |
US8142578B2 (en) | 2012-03-27 |
CA2659041C (fr) | 2014-01-21 |
FR2904005B1 (fr) | 2010-06-04 |
CA2659041A1 (fr) | 2008-01-24 |
WO2008009825A3 (fr) | 2009-01-29 |
EP2074237A2 (fr) | 2009-07-01 |
FR2904005A1 (fr) | 2008-01-25 |
BRPI0714451A2 (pt) | 2013-04-02 |
WO2008009825A2 (fr) | 2008-01-24 |
US20100012234A1 (en) | 2010-01-21 |
CN101517117B (zh) | 2015-07-01 |
BRPI0714451B1 (pt) | 2017-04-04 |
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Inventor name: CANTREL, PASCAL Inventor name: STRACCHI, JEAN Inventor name: MAUHE, CHRISTIAN, HENRI, PAUL Inventor name: ROBERT, ISABELLE Inventor name: LUBIN, SOPHIE |
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