EP2060702A1 - Form zum Gießen von Beton und Herstellungsverfahren dafür - Google Patents

Form zum Gießen von Beton und Herstellungsverfahren dafür Download PDF

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Publication number
EP2060702A1
EP2060702A1 EP07120814A EP07120814A EP2060702A1 EP 2060702 A1 EP2060702 A1 EP 2060702A1 EP 07120814 A EP07120814 A EP 07120814A EP 07120814 A EP07120814 A EP 07120814A EP 2060702 A1 EP2060702 A1 EP 2060702A1
Authority
EP
European Patent Office
Prior art keywords
mould
wall
reinforcement fabric
facing sheet
polymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07120814A
Other languages
English (en)
French (fr)
Other versions
EP2060702B1 (de
Inventor
Frithjof Kronblad
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sonoform AB
Original Assignee
Sonoform AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sonoform AB filed Critical Sonoform AB
Priority to EP20070120814 priority Critical patent/EP2060702B1/de
Priority to ES07120814T priority patent/ES2433071T3/es
Publication of EP2060702A1 publication Critical patent/EP2060702A1/de
Application granted granted Critical
Publication of EP2060702B1 publication Critical patent/EP2060702B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use
    • E04G9/02Forming boards or similar elements
    • E04G9/05Forming boards or similar elements the form surface being of plastics

Definitions

  • the present disclosure relates to a mould for casting concrete, and to a method for making such a mould.
  • moulds In connection with casting of concrete structures, e.g. buildings, bridges, roads etc., there is frequently a need to provide a mould, in which the concrete is poured and allowed to set. After setting, the mould is generally removed.
  • Such moulds is typically made of wood or wood-based materials, such as, plywood or chipboard, or even fibre boards (MDF, HDF etc.).
  • wood and wood based materials are, however, sensitive to moisture, which limits the number of times wood or wood-based mould materials may be reused. Furthermore, the density of wood and wood-based materials make moulds made of such materials heavy and thus cumbersome to handle.
  • a mould for casting concrete having at least one wall made of a sandwich structure.
  • the mould wall comprises first and second reinforcement fabric layers, which are arranged at respective surface portions of the sandwich structure, a polymer material matrix, in which the first and second reinforcement fabric layers are substantially enclosed, and a foamed core, arranged between the first and second reinforcement fabric layers.
  • the foamed core is formed of the same material and in one piece with the polymer material matrix.
  • a mould having such walls may be reused multiple times, as the wall material is substantially insensitive to moisture, and can be made very strong. Still, such a mould is relatively uncomplicated to produce on a large scale, and so a relatively low cost can be achieved.
  • the mould walls are thus made from an integrated sandwich board, i.e. a sandwich board, wherein a foaming core material is wetting respective reinforcing webs arranged at the surfaces of the board, since the foam collapses at the surface to form a fiber reinforced skin.
  • a spacing web may be immersed in the foamed core. This is a simple way of keeping the reinforcement fabric layers at a desirable distance during the production process.
  • the spacing web may comprise a sheet of lofty material, having a thickness, which substantially corresponds to a thickness of the foamed core.
  • the mould wall may have a thickness of about 8 to about 30 mm. Specific embodiments include 11, 15, 19 and 25 mm wall thicknesses.
  • the mould wall may further comprise a facing sheet, which is made from a material other than that of the polymer material matrix.
  • the mould wall may be given any desirable appearance and/or structure.
  • the facing sheet may be integrated with the sandwich structure in connection with the forming of the sandwich structure.
  • the facing sheet may e.g. be a thermoplastic material.
  • the facing sheet may comprise at least one of thermoplastic olefin, ABS, PMMA and ASA, either as layers or as a co-polymer.
  • the facing sheet may be made of a thermosetting polymer.
  • the facing sheet may comprise at least one of melamine, urea and phenol or combinations or derivatives thereof.
  • the polymer matrix may comprise polyurethane, and/or a polyurethane derivative.
  • any polymer based on urethane, or polymers having similar properties may be used.
  • a method for producing a mould wall for a concrete casting mould comprises arranging a first reinforcement fabric in a first wall mould part, arranging a second reinforcement fabric spaced from the first reinforcement fabric, dispensing an expanding polymer matrix forming material into the first wall mould part, providing a second wall mould part, and allowing the polymer matrix forming material to set so as to form a polymer matrix and a foamed core.
  • the method may further comprise arranging a spacing web on first reinforcement fabric.
  • the method may further comprise pressing the first and second wall mould parts together.
  • the method may further comprise cutting the mould wall into a desirable size.
  • Fig. 1 schematically illustrates a mould 1 for casting a concrete structure. Whereas the mould 1 illustrated in Fig. 1 is of a trivial shape, it is recognized that the mould of the present disclosure may have any shape.
  • the mould 1 comprises at least one wall 2 having a pair of opposing surfaces 3a, 3b.
  • the mould walls may be attached to each other to form a mould structure using profile sections, which may be integrated into the mould wall elements, or using separate profile sections, to which the mould walls are attached.
  • the mould walls 2 may be planar or curved.
  • Fig. 2 schematically illustrates a section of a part of a mould wall 2, intended to illustrate the construction of the mould wall.
  • the mould wall 2 comprises a core 3 of a foamed polymer material, such as e.g. polyurethane, polyurethane derivatives or similar materials.
  • a respective reinforcement fabric layer 4a, 4b; 5a, 5b is provided.
  • the reinforcement fabric layer may be formed by a woven or non-woven material, which may comprise reinforcing fibres of any desired type, such as e.g. glass fibres, carbon fibres, aramid fibres, hemp fibres, etc.
  • the reinforcement fabric is a woven fabric, having mutually orthogonal fibres 4a, 5a; 4b, 5b.
  • the material may be made by any combination of weaving, stitching, knitting and/or chopping.
  • the mould wall also comprises a low density spacing web 7, which may be in the form of a thee dimensional fiber material, typically having low weight/sqm.
  • the spacing web may, but need not, have a reinforcing effect on the mould wall 2.
  • a facing sheet 6 may be arranged.
  • the facing sheet may be of any desirable material, and may be used to provide a certain appearance and/or surface structure to a surface 6a of the mould wall 2.
  • the surface structure may provide a surface having improved release properties relative to concrete.
  • the mould wall 7 may be produced according to the following.
  • a first reinforcement fabric 4a, 4b is arranged in a first part of a two-part mould.
  • the first part of the two-part mould may be formed as a sheet with edges having a height corresponding to the desired thickness of the mould wall 2 to be produced therein.
  • a spacing web 7 may be arranged on top of the first reinforcement fabric 4a, 4b, and a second reinforcement fabric 5a, 5b is arranged on top of the spacing web 7.
  • the spacing web may be formed of glass fibres, carbon fibres, aramid fibres, hemp fibres or any combination thereof.
  • a material forming the polymer material matrix and foamed core 3 is then dispensed into the first part of the two-part mould, for example in a fluid or viscous form, possibly as monomer or partially polymerized monomers.
  • a second part of the two-part mould is then positioned on top of the first part of the two-part mould, and the material is allowed to set.
  • the second part of the two-part mould may be pressed against the first part of the two-part mould.
  • Energy, in the form of heat and/or pressure, may be added, as desired, to enable or to speed up the setting process.
  • a facing sheet 6 may be provided either at the bottom of the first part of the two-part mould, prior to the insertion of the first reinforcing fabric 4a, 4b, and/or it may be provided at the top of the first part of the two-part mould, subsequent to the insertion of the second reinforcing fabric 5a, 5b.
  • the facing sheet may be reinforce by e.g. glass fibres, carbon fibres, aramid fibres, hemp fibres etc.
  • the facing sheet may be embossed to provide a desired surface structure, or it may be smooth or have specific release properties.
  • the mould walls may be produced as large mould wall elements, which subsequently may be cut into appropriate size, or they may be given their final shape and size directly when produces.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
EP20070120814 2007-11-15 2007-11-15 Form zum Gießen von Beton und Herstellungsverfahren dafür Not-in-force EP2060702B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP20070120814 EP2060702B1 (de) 2007-11-15 2007-11-15 Form zum Gießen von Beton und Herstellungsverfahren dafür
ES07120814T ES2433071T3 (es) 2007-11-15 2007-11-15 Molde para colar hormigón y método para hacer el mismo

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20070120814 EP2060702B1 (de) 2007-11-15 2007-11-15 Form zum Gießen von Beton und Herstellungsverfahren dafür

Publications (2)

Publication Number Publication Date
EP2060702A1 true EP2060702A1 (de) 2009-05-20
EP2060702B1 EP2060702B1 (de) 2013-08-07

Family

ID=39274396

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20070120814 Not-in-force EP2060702B1 (de) 2007-11-15 2007-11-15 Form zum Gießen von Beton und Herstellungsverfahren dafür

Country Status (2)

Country Link
EP (1) EP2060702B1 (de)
ES (1) ES2433071T3 (de)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2468705A1 (fr) * 1979-10-26 1981-05-08 Halle Wohnungsbau Coffrage de grande surface sans joints de raccord et procede pour sa fabrication
EP0353637A1 (de) * 1988-07-29 1990-02-07 Peri Gmbh Schaltafel mit einer Schalplatte aus Kunststoff sowie Verfahren zu deren Herstellung
DE4040905A1 (de) * 1990-09-25 1992-03-26 Heinz Bechtold Unterlagsbrett, insbesondere fuer die herstellung von beton-erzeugnissen
WO2002022982A1 (en) * 2000-09-13 2002-03-21 Serge Meilleur Insulated formwork panels and process for their manufacture
FR2844538A1 (fr) * 2003-02-14 2004-03-19 Saint Gobain Vetrotex Panneau de coffrage, sa fabrication et son utilisation

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2468705A1 (fr) * 1979-10-26 1981-05-08 Halle Wohnungsbau Coffrage de grande surface sans joints de raccord et procede pour sa fabrication
EP0353637A1 (de) * 1988-07-29 1990-02-07 Peri Gmbh Schaltafel mit einer Schalplatte aus Kunststoff sowie Verfahren zu deren Herstellung
DE4040905A1 (de) * 1990-09-25 1992-03-26 Heinz Bechtold Unterlagsbrett, insbesondere fuer die herstellung von beton-erzeugnissen
WO2002022982A1 (en) * 2000-09-13 2002-03-21 Serge Meilleur Insulated formwork panels and process for their manufacture
FR2844538A1 (fr) * 2003-02-14 2004-03-19 Saint Gobain Vetrotex Panneau de coffrage, sa fabrication et son utilisation

Also Published As

Publication number Publication date
ES2433071T3 (es) 2013-12-09
EP2060702B1 (de) 2013-08-07

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