EP2047974B1 - Agencement de cylindres - Google Patents
Agencement de cylindres Download PDFInfo
- Publication number
- EP2047974B1 EP2047974B1 EP08017587A EP08017587A EP2047974B1 EP 2047974 B1 EP2047974 B1 EP 2047974B1 EP 08017587 A EP08017587 A EP 08017587A EP 08017587 A EP08017587 A EP 08017587A EP 2047974 B1 EP2047974 B1 EP 2047974B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spacer
- rollers
- blocks
- roller arrangement
- adjusting plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 125000006850 spacer group Chemical group 0.000 claims description 79
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000004049 embossing Methods 0.000 description 14
- 239000010437 gem Substances 0.000 description 10
- 239000004575 stone Substances 0.000 description 7
- 229910001751 gemstone Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0753—Roller supporting, positioning, driving means
Definitions
- the invention relates to a roller assembly having two rollers rotatably mounted at their ends in bearing blocks, wherein on both sides of the rollers adjusting devices are provided between the bearing blocks, by means of which the rollers are adjustable in their axial distance from one another.
- Such roller arrangements with an axial distance adjusting device are used, for example, in so-called Union embossing rollers, which consist of a steel roller pair and whose one roller carries a positive engraving, the male and the counter roller the negative engraving, the die.
- These embossing rolls are usually guided by means of spherical roller bearings in the jewels to each other and rotatably supported.
- the rollers are operated with an exactly set axial distance from each other, since this exact axial distance is necessary to each other, so that the material to be embossed is not overwritten and / or the desired embossing height is achieved.
- the known adjusting devices are usually based on a riving knife with a more or less far in a gap retractable wedge or have a fixed threaded bolt and a so-called Spaltinstellmutter, between the bearing blocks of the rolls are arranged, for example, on the DE 10 2004 037 889 B4 .
- DE 10 2004 004 515 A1 and the DE 297 16 031 U is referenced.
- a change in the embossing gap and thus the axial distance between the rollers is necessary, for example, if paper layers are to be embossed together and, in the course of a product conversion, e.g. from a two-ply to a three-ply product. Even in the case of progressive wear, an adjustment of the nip may be necessary.
- inventively proposed roller assembly is not limited to embossing rollers, but arbitrarily in roller assemblies of the type mentioned, such. can also be used in calenders, printing units and the like.
- the object of the invention is to provide a roller assembly of the type mentioned above, which ensures a permanent determination of the desired axial distance of the rollers to each other and fastest possible change of the nip allows to keep set-up times as low as possible.
- the adjusting devices comprise a plurality of spacer blocks, which have different heights from each other and the bearing stones with the interposition of one of the spacer pads to each other can be applied are, wherein the spacer blocks are further arranged on a common adjusting plate which is gradually adjustable in such a way that in each case one of the spacer blocks for engagement with the bearing blocks is selected and determines the axial distance between the rollers.
- each of the provided spacer blocks due to its specially selected height represents a certain axial distance of the rollers to each other and by appropriate adjustment of the Adjustment plate can be selected and determines the appropriate axial distance between the rollers when bearing on the jewels.
- a stepped height difference of, for example, 1/100 mm so that four axial distances of the rollers which are different from one another by 1/100 mm are adjustable.
- the time required for the change of the axial distance is thus minimal and achieves maximum fault tolerance.
- the spacer blocks are fixed with their adjusting plate to a bearing block and the opposite bearing stone is equipped with at least one further spacer block to which the selected spacer block of the adjustment plate can be applied to form the axial distance between the rollers. Consequently, at least one spacer block provided on the opposite bearing block can be understood as an embodiment in which this spacer block is secured to the bearing block, i. is rigidly connected, or it is provided on both jewels a plurality of spacer blocks with different heights, so that the number of different adjustable axial distances is multiplied accordingly.
- This at least one spacer block can also be fastened with the interposition of a spacer plate on the bearing block.
- the spacer plate is mounted with the pre-assembled spacer block on the bearing stone surface of the jewel, the dimensions, in particular the height of the spacer plate and the height of the spacer block and possibly used for use spacer plates between spacer block and spacer plate are adjusted to the previously calculated dimensions.
- the adjustment plate may be disk-shaped and rotationally adjustable about a central axis so that it can accommodate a plurality of different spacer blocks on its 360 ° pitch and a single spacer block is selected by corresponding rotation of the adjustment plate about the central axis.
- the adjustment plate is preferably by means of a central axis defining fastening screw and the interposition of a spring assembly resiliently but without play and firmly attached to the bearing block.
- the adjustment plate is designed as an approximately cuboid component and longitudinally adjustable on the bearing block supported, so that the various spacer blocks along the longitudinal extent of such an adjustment plate can be mounted in a row and can be selected by longitudinal adjustment of the adjustment plate.
- the adjustment plate for example, be provided to hold the adjusting plate in guide rails longitudinally displaceable.
- the adjustment plate has a latching device, e.g. a cooperating with corresponding recesses detent pin comprises, which defines the individual adjustment steps and engages in accordance with selection of one of the spacer blocks in the exact position. This greatly simplifies the accuracy of the adjustment and the ease of operation.
- a latching device e.g. a cooperating with corresponding recesses detent pin comprises, which defines the individual adjustment steps and engages in accordance with selection of one of the spacer blocks in the exact position. This greatly simplifies the accuracy of the adjustment and the ease of operation.
- the spacer blocks of the adjuster may be provided in addition to form the spacer blocks of the adjuster with the same height and required for the determination of different axial distances of the rollers to each other form different heights of the spacer blocks by lining with shims of different heights or different number of shims of the same height.
- the adjustment plate may be peripherally equipped with means for attacking a Verstelltechnikmaschinemaschinees to facilitate the change of the adjustment of a selected spacer block to the next with little effort.
- the number of adjustment is determined by the number held up distance blocks and selected depending on the available space and the production conditions. An adjustment is provided in rapport rollers only within the limits that allow the adjustment of the axial distance of the rollers without correction of the repeat wheels. This value is in practice about 0.05 to 0.06 mm and corresponds for example to the necessary adjustment range when embossing multi-layered Paper webs of different number of layers, for example, two-, three- and four-ply webs.
- roller arrangement for example an embossing roller arrangement for embossing paper layers. It consists of parallel rollers 4, 5, which are each rotatably mounted at their ends in jewels 2, 3 using unspecified marked spherical roller bearings.
- each adjusting devices 1 which in the prior art according to FIG. 9 For example, be formed by a fixed threaded bolt and a so-called Spaltinstellmutter.
- the distance between the bearing cages 2, 3, which are connected via an adjusting device 1, and thus the axial distance AS of the rollers 4, 5, is adjustable from one another.
- This axial distance AS determines the remaining between the rollers 4, 5 so-called nip S, which is for example in embossing rollers for the embossing result of crucial importance and therefore must be precisely adjustable.
- FIGS. 1 to 4 show an adjusting device 1 according to the invention, which is characterized by particularly simple design, fast changeover times and ease of use and gem instead of the threaded bolt and Spaltinstellmutter.
- FIG. 9 is provided.
- the adjusting device 1 for the axial distance AS of the bearings 4, 5 mounted in the bearing blocks 2, 3 comprises a fixing plate 100 fastened to the bearing stone surface 20 by means of a fastening screw 102 and a spacer plate 110 fastened by means of fastening screws 112 to the bearing stone surface 30 of the opposite bearing stone 3.
- a spacer block 111 is fixed by means of a mounting screw 113 and adjusted by interposing a plurality of spacer plates 114 to a desired height, see in particular FIG. 3 ,
- the attached to the upper bearing block 2 adjustment plate 100 is disc-shaped, see FIG. 4 and carries in the manner of a revolver recording on a 90 ° division a total of four spacer blocks 101 a, 101 b, 101 c, 101 d, which are each secured by means of mounting screws 103 on the adjustment plate 100.
- the attachment of said spacer blocks 101 a, 101 b, 101 c, 101 d is done with the interposition of spacer plates 104 on the adjustment plate 100, so that it is possible, despite equal heights of the individual spacer blocks 101 a, 101 b, 101 c, 101 d a different total height H . with the individual spacer blocks 101 a, 101 b, 101 c, 101 d projecting on the underside of the adjustment plate 100 to provide.
- each individual spacer block 101a, 101b, 101c, 101d is adjusted by interposing a corresponding number of spacer plates 104 such that a different overall height H is set at each individual spacer block 101a, 101b, 101c, 101d, for example, starting with the spacer block 101a following each has a height H of 1/100 mm.
- the adjusting plate 100 is also fixed by means of the aforementioned fastening screw 102 with the interposition of a spring assembly 105 spring and clearance on the bearing block 2, wherein the fastening screw 102 extends through a centrally disposed bore of the adjustment plate 100 therethrough, so that the adjustment plate 100 to the mounting screw 102nd is rotatable.
- the fastening screw 102 thus defines a central axis of rotation Z for the adjusting plate 100.
- spacer block 111 fixedly secured to the opposite and fixed to the bearing block 3 spacer plate 111 can be selected by rotation of the adjustment plate 100 about its central axis of rotation Z each one of the spacer blocks 101a, 101b, 101c, 101d and placed in a position be, in which he is aligned with the spacer block 111 and when moving together of the rollers 4, 5 and their jewels 2, 3 on the rigidly fixed spacer block 111 comes to rest.
- nip S is to be changed, first the two rollers 4, 5 are moved apart with the aid of a drive mechanism not shown, ie their axial distance AS is increased until the spacer block, here 101 a, no longer abuts the spacer block 111 and subsequently the adjustment plate 100 is rotated about its central axis Z according to arrow D until the desired, another height H having spacer block 101b to 101d is brought to the fixed spacer block 111 to coincide , Subsequently, the rollers 4, 5 are moved together with their jewels 2, 3 again until the selected spacer block 101a to 101d rests against the spacer block 111 and set the desired axial distance AS and nip S.
- the rotation of the adjustment plate 100 about the axis of rotation Z is facilitated for an operator in that the adjustment plate 100 in the region of its circumference has a plurality of radially inwardly facing holes 108 into which a rotary tool, such as a lever can be inserted, so that below for example, in the direction of arrow D according to FIG. 4 a rotation of the adjustment plate 100 can be made with little effort.
- the individual twisting steps of the adjustment plate 100 are indicated by supporting a spring-loaded detent pin 106 which, upon reaching the exact spacer block 101a until 101d assigned position engages in a corresponding hole in the bearing block 2 and thus ensures an exact angle adjustment of the adjustment plate 100.
- FIGS. 5 to 8 show a comparison with the above-described embodiment of the invention modified embodiment in which functionally identical parts have been given the same reference numerals and will not be explained again separately, unless this is necessary for understanding the invention.
- the adjusting plate 100 according to the FIGS. 5 to 8 In contrast to the adjustment plate 100 according to the FIGS. 1 to 4 , which is disc-shaped in the manner of a turret plate and is rotatably supported about a central axis Z on the bearing block 2, the adjusting plate 100 according to the FIGS. 5 to 8 an elongated, approximately cuboid shape and is longitudinally displaceable in the direction of arrow V according to FIG. 5 held in guide rails 109, which in turn are fixed by means of fastening screws 102 on the upper bearing block 2.
- stepwise displacement here longitudinal displacement several, here three different heights having spacer blocks 101 a, 101 b, 101 c depending on the desired axial distance AS of the rollers 4, 5 to each other on the fixed spacer block 111 of the jewel. 3 to set the axial distance AS to the plant.
- the adjustment plate 100 is secured to the plurality of different heights H having spacer blocks 101 a to 101 d at the upper bearing block 2, while the fixed bearing block 111 on the lower bearing block third is provided, because this selection could be carried out without loss of function and vice versa and also the stacked arrangement of the rollers 4, 5 is not mandatory in any way.
- the main advantage of the illustrated setting devices 1 is their extremely short changeover time with simultaneously highly accurate adjustment of the axial distance AS. If e.g. when using such a setting device 1 in a roller frame with embossing rollers 4, 5 changed in the course of a product change from a three-ply to a four-ply material, so the axial distance AS must be tracked accordingly. For this purpose, it is only necessary as part of the conversion, when moving apart rollers 4, 5, the adjusting plate 100 to move further until the desired spacer block 101a to 101d with the required height dimension H the spacer block 111 is opposite, whereupon when moving together of the rollers 4, 5 then sets the desired exact axial distance AS immediately. Similarly, with progressive wear of the embossing rollers, a corresponding compensation of the axial distance AS of the rollers 4, 5 to each other within a very short time be made.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adornments (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Pinball Game Machines (AREA)
- Handcart (AREA)
- Rolls And Other Rotary Bodies (AREA)
Claims (9)
- Système de rouleaux comportant deux rouleaux (4, 5) logés en rotation à leurs extrémités dans des rubis (2, 3), des dispositifs de réglage (1) étant prévus entre les rubis (2, 3) des deux côtés des rouleaux (4, 5), dispositifs au moyen desquels les rouleaux (4, 5) sont réglables l'un par rapport à l'autre dans leur distance axiale (AS), caractérisé en ce que les dispositifs de réglage (1) comprennent plusieurs blocs espaceurs (101a, 101b, 101c, 101d) qui présentent des tailles (H) différentes les unes des autres et les rubis (2, 3) s'appuient l'un contre l'autre avec des blocs espaceurs (101a, 101b, 101c, 101d) intercalés, les blocs espaceurs (101a, 101b, 101c, 101d) étant disposés sur une plaque de réglage commune (100), qui est ajustable progressivement de telle sorte que chaque fois un des blocs espaceurs (101a, 101b, 101c, 101d) peut être sélectionné pour venir en appui contre les rubis (2, 3) et définit la distance axiale (AS) entre les rouleaux (4, 5).
- Système de rouleaux selon la revendication 1, caractérisé en ce que les blocs espaceurs (101a, 101b, 101c, 101d) sont fixés avec leur plaque de réglage (100) à un rubis (2) et le rubis (3) opposé est équipé d'au moins un bloc espaceur (111), contre lequel le bloc espaceur sélectionné (101a, 101b, 101c, 101d) peut s'appuyer en formant la distance axiale (AS) entre les rouleaux (4, 5).
- Système de rouleaux selon la revendication 1 ou 2, caractérisé en ce que la plaque de réglage (100) a la forme d'un disque et est ajustable en rotation autour d'un axe central (Z).
- Système de rouleaux selon la revendication 3, caractérisé en ce que la plaque de réglage (100) est fixée de manière élastique au rubis (2) au moyen d'une vis de fixation (102) définissant l'axe central (Z).
- Système de rouleaux selon la revendication 1 ou 2, caractérisé en ce que la plaque de réglage (100) est maintenue ajustable en longueur sur le rubis (2).
- Système de rouleaux selon la revendication 5, caractérisé en ce que la plaque de réglage (100) est maintenue déplaçable en longueur dans des rails de guidage (109).
- Système de rouleaux selon l'une quelconque des revendications 1 à 6, caractérisé en ce que la plaque de réglage (100) présente un dispositif d'encliquetage pour définir les étapes d'ajustage.
- Système de rouleaux selon l'une quelconque des revendications 1 à 7, caractérisé en ce que les blocs espaceurs (101a, 101b, 101c, 101d, 111) présentent des tailles identiques et sont calés avec des tôles d'espacement (104, 114) de tailles différentes.
- Système de rouleaux selon l'une quelconque des revendications 1 à 8, caractérisé en ce que la plaque de réglage (100) est équipée côté périphérie de moyens (107) pour saisir un outil d'ajustage.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007048538A DE102007048538B3 (de) | 2007-10-09 | 2007-10-09 | Walzenanordnung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2047974A1 EP2047974A1 (fr) | 2009-04-15 |
EP2047974B1 true EP2047974B1 (fr) | 2010-04-07 |
Family
ID=40279137
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08017587A Active EP2047974B1 (fr) | 2007-10-09 | 2008-10-07 | Agencement de cylindres |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2047974B1 (fr) |
AT (1) | ATE463340T1 (fr) |
DE (2) | DE102007048538B3 (fr) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4038857A (en) * | 1976-04-26 | 1977-08-02 | Blaw-Knox Foundry & Mill Machinery, Inc. | Hydraulic mill stand |
JPH0688055B2 (ja) * | 1988-01-14 | 1994-11-09 | 株式会社日立製作所 | 圧延機、及び圧延設備 |
DE3808143A1 (de) * | 1988-03-11 | 1989-09-21 | Goebel Gmbh Maschf | Einrichtung zum lagern |
DE4140876C2 (de) * | 1991-12-11 | 1994-04-21 | Voith Gmbh J M | Walzenpresse |
DE29716031U1 (de) * | 1997-09-05 | 1997-10-30 | UniMaTec Prägewalzen und Maschinenbau GmbH, 52349 Düren | Verstellvorrichtung für ein Walzenpaar zum Einstellen eines Walzenspaltes |
DE19937783A1 (de) * | 1999-08-10 | 2001-02-15 | Roland Man Druckmasch | Druckwerk |
DE102004004515A1 (de) * | 2004-01-23 | 2005-08-11 | Steuer Gmbh Printing Technology | Prägevorrichtung zur Übertragung von Flächenabschnitten von einer Folienbahn auf ein Flachmaterial |
DE102004037889B4 (de) * | 2004-04-05 | 2006-05-11 | Koenig & Bauer Ag | Vorrichtung zur Lagerung eines Zylinders und Druckeinheit mit wenigstens drei als Druckwerk zusammen wirkenden Zylindern |
DE202007001244U1 (de) * | 2007-01-27 | 2007-04-05 | UniMaTec Prägewalzen und Maschinenbau GmbH | Vorrichtung zum Prägen einer Materialbahn |
-
2007
- 2007-10-09 DE DE102007048538A patent/DE102007048538B3/de not_active Expired - Fee Related
-
2008
- 2008-10-07 DE DE502008000527T patent/DE502008000527D1/de active Active
- 2008-10-07 EP EP08017587A patent/EP2047974B1/fr active Active
- 2008-10-07 AT AT08017587T patent/ATE463340T1/de active
Also Published As
Publication number | Publication date |
---|---|
EP2047974A1 (fr) | 2009-04-15 |
ATE463340T1 (de) | 2010-04-15 |
DE502008000527D1 (de) | 2010-05-20 |
DE102007048538B3 (de) | 2009-04-23 |
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