EP2045444B1 - Aube de rotor, procédé de fabrication d'une aube de rotor, et compresseur avec une telle aube - Google Patents
Aube de rotor, procédé de fabrication d'une aube de rotor, et compresseur avec une telle aube Download PDFInfo
- Publication number
- EP2045444B1 EP2045444B1 EP08165091.3A EP08165091A EP2045444B1 EP 2045444 B1 EP2045444 B1 EP 2045444B1 EP 08165091 A EP08165091 A EP 08165091A EP 2045444 B1 EP2045444 B1 EP 2045444B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- rotor
- relief groove
- blade root
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 238000003801 milling Methods 0.000 claims description 13
- 125000006850 spacer group Chemical group 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000009721 upset forging Methods 0.000 claims description 3
- 230000000717 retained effect Effects 0.000 claims 2
- 238000005242 forging Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
- F01D5/3023—Fixing blades to rotors; Blade roots ; Blade spacers of radial insertion type, e.g. in individual recesses
- F01D5/303—Fixing blades to rotors; Blade roots ; Blade spacers of radial insertion type, e.g. in individual recesses in a circumferential slot
- F01D5/3038—Fixing blades to rotors; Blade roots ; Blade spacers of radial insertion type, e.g. in individual recesses in a circumferential slot the slot having inwardly directed abutment faces on both sides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/321—Rotors specially for elastic fluids for axial flow pumps for axial flow compressors
- F04D29/322—Blade mountings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/10—Manufacture by removing material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/25—Manufacture essentially without removing material by forging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/70—Shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/70—Shape
- F05D2250/71—Shape curved
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49336—Blade making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/303752—Process
Definitions
- the present invention relates to the field of turbomachinery. It relates to a rotor of a turbomachine according to the preamble of claim 1, a method for producing a rotor, and a compressor with such a rotor.
- the buckets of a compressor are part of an axial compressor system that moves and compresses large quantities of air needed for the proper and safe operation of a gas turbine system.
- the blades are on the outer circumference of the rotor of the Compressor mounted and are exposed to a variety of mechanical loads, which are particularly based on the type of blade attachment.
- a rotor blade 13 or 27 is respectively arranged, which comprises an airfoil 14 and with a downwardly adjoining the airfoil 14 T-shaped blade root 15 and 25 (see Fig. 6 ) abuts the side surfaces of the adjacent intermediate pieces 12, 18 and engages with circumferentially protruding projections 16, 16 'and 26, 26' under the adjacent intermediate pieces 12, 18.
- the intermediate pieces 12, 18 and the blades 13 and 27 are arranged obliquely to the rotor axis A2 standing, so that the blade axis (A1 in Fig. 5 ) with the rotor axis A2 an angle of for example 25 ° includes (see Fig. 5 ).
- the T-shaped blade roots 25 of the compressor blades 27 have been forged (forged) by upset forging so as to obtain a strength-determining grain structure as shown in FIG Fig. 6 is indicated by the dashed lines.
- the idea was not to forge the blade roots, but to make them by milling (grain structure in Fig. 4 ).
- the forging radius 29 is approximately in the range between 0.5 and 1.0 mm (FIG. Fig. 6 ). Due to the notch factor, milled blade feet at the transitions require a radius that is about 1.5 to 2 times greater than the forging radius 29.
- bulging 31 causes bulges 31 on the shaft above the projections 26, 26 '(in FIG Fig. 6 this is indicated by the dotted lines), which are in the range of 0.3 to 0.5 mm.
- bulging 31 causes bulges 31 on the shaft above the projections 26, 26 '(in FIG Fig. 6 this is indicated by the dotted lines), which are in the range of 0.3 to 0.5 mm.
- the publication JP-2005 220825 discloses a blade (for a steam turbine) having a foot with a T-shaped cross-sectional profile.
- the blade is inserted with the foot in a circumferential groove in the rotor so that the projections of the foot protrude in the axial direction.
- the geometry orientation of the foot relative to the airfoil is thus different than in the rotor of the present invention.
- T-shaped blade root of the blade is milled that to reduce the mechanical stresses on the transitions of the blade root to the projections in each case an extending in the axial direction undercut is provided, and that the undercut follows in the direction of the blade axis an elliptical curve.
- the inventive compressor has a rotor which is equipped with blades according to the invention.
- the undercut can be a standard undercut to ISO standard.
- the undercut is then an undercut type E or F according to DIN standard 509.
- the spacers each have a chamfer at their adjoining the blade root side surfaces
- the undercut has a deviating from a standard undercut to ISO standard, increased height, which the bevel exploits.
- the height of the undercut can correspond approximately to the height of the bevel.
- the undercut has a radius that is 1.5-2 times the radius of a comparable upset formed blade root.
- the radius is 1.5 mm with a compression radius of 0.8, or 1.75 mm with a compression radius of 1.0.
- a preferred embodiment of the method according to the invention is characterized in that for milling the undercuts a deviating from the spherical shape milling tool is used.
- undercut which is preferably realized taking into account the lateral bevels formed on the intermediate pieces.
- undercuts are first undercuts according to ISO standard in question, which are listed under the DIN standard 509 as undercuts form E and F.
- the undercut of type E only cuts into one of the two adjoining surfaces that are perpendicular to each other, while the undercut of type F cuts into both surfaces.
- Both undercut types have special outlet areas (32, 33 in Fig. 3 ), which serve the additional stress relief in the radius.
- the blades with forged blade root can be replaced by the cheaper blades with milled blade root without losses in the Lifetime must be accepted.
- the adjacent intermediate pieces 12, 18 need not be changed or additionally processed.
- the contact surface between the blade root (15 in Fig. 3 ) and the adjacent intermediate pieces 12 and 18 is limited by the chamfers 17 and 19 on the side surfaces of the intermediate pieces 12, 18, but also determined, so that the type of undercut 21 within the region of the chamfers 17, 19 has no influence on the contact surface ( Fig. 3 ). Accordingly, the blades are always held in the same way between the intermediate pieces 12, 18, regardless of whether the blade root is forged ( Fig. 6 ) or milled ( Fig. 4 ). It also follows that the natural frequencies (resonances) of the blades do not change, so that there is complete interchangeability between the differently manufactured blades.
- a standard undercut type F cuts - as already mentioned above - in both adjacent vertical surfaces in the corners of the projections 16, 16 'of the blade root 15 ( Fig. 4a ). This is the only way to achieve the increased radius for the desired equal or longer life over forged blade roots.
- a standard F-cut can only be produced by means of a milling process if the undercut is simultaneously moved in the direction of the blade axis A1 along an elliptical processing path (23 in FIG Fig. 5 ).
- the undercut can only be milled with a great deal of effort, since this is what the in Fig. 4a shown small milling tool 28 with a spherical milling head (head diameter (2 x radius R2): 2-3 mm, shank diameter: 1.5-2 mm) must be used.
- modified undercut 21 used, which is characterized by an increased height h in the direction of the longitudinal axis of the blade.
- the height h of the undercut 21 may correspond to the entire length of the chamfer 17, 19 on the side surfaces of the intermediate pieces 12, 18.
- the increase in the height h compared to the standard undercut 30 makes it possible, according to Fig. 4 to use a larger milling tool 22 with a radius R1> R2 (R1 is eg 1.75 mm), which significantly reduces costs and processing times (dashed hatch in Fig. 4 indicates that the blade root 15 is milled and not forged).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Claims (9)
- Rotor (10) d'une turbomachine, notamment d'un compresseur d'une turbine à gaz, comprenant une rainure (11), disposée sur le pourtour extérieur du rotor (10) et circulaire autour d'un axe de rotor (A2), et au moins une aube mobile (13), ladite aube mobile (13) comprenant une pale (14) et une emplanture d'aube (15), rattachée à l'extrémité inférieure de la pale (14) et s'étendant le long d'un axe de pale (A1) en biais par rapport à l'axe de rotor (A2), avec laquelle l'aube mobile (13) est maintenue dans la rainure (11) entre deux pièces intermédiaires (12, 18) qui se suivent l'une l'autre dans le sens du pourtour, lesquelles sont pour leur part maintenues dans la rainure (11), l'emplanture d'aube (15), du fait de parties en saillie (16, 16') qui s'étendent dans le sens du pourtour, ayant une section transversale configurée en forme de T et venant en prise avec les parties en saillie (16, 16') sous les pièces intermédiaires (12, 18) adjacentes, et les pièces intermédiaires (12, 18) étant en prise avec des surfaces de maintien (20) dans des contre-dépouilles (24) dans la rainure (11) en direction de l'axe de pale (A1), caractérisé en ce que l'emplanture d'aube (15) en forme de T est fraisée, en ce que pour réduire les contraintes mécaniques au niveau des transitions entre l'emplanture d'aube (15) et les parties en saillie (16, 16'), il existe à chaque fois une rainure de dégagement (21, 30) qui s'étend dans la direction de l'axe de pale (A1), et en ce que la rainure de dégagement (21, 30) suit un tracé de courbe elliptique (23) dans la direction de l'axe de pale (A1).
- Rotor selon la revendication 1, caractérisé en ce que la rainure de dégagement (30) est une rainure de dégagement normalisée selon la norme ISO.
- Rotor selon la revendication 2, caractérisé en ce que la rainure de dégagement (30) est une rainure de dégagement de type E ou F selon la norme DIN 509.
- Rotor selon la revendication 1, caractérisé en ce que les pièces intermédiaires (12, 18) possèdent respectivement un chanfreinage (17, 19) sur leurs surfaces latérales adjacentes à l'emplanture d'aube (15), et en ce que la rainure de dégagement (21) possède une hauteur (h) plus grande, différente de celle d'une rainure de dégagement normalisée selon la norme ISO.
- Rotor selon la revendication 4, caractérisé en ce que la hauteur (h) de la rainure de dégagement (21) correspond approximativement à la hauteur du chanfreinage (17, 19).
- Rotor selon la revendication 4 ou 5, caractérisé en ce que la rainure de dégagement (21) possède un rayon (R1) qui correspond à 1, 5 - 2 fois le rayon d'une emplanture d'aube comparable façonnée par forgeage par refoulement.
- Procédé de fabrication d'un rotor selon l'une des revendications 1 à 6, caractérisé en ce que lors de la fabrication de l'au moins une aube mobile (13), dans une première étape, la forme en T de l'emplanture d'aube (15) est produite par une opération de fraisage, en ce que dans une deuxième étape les rainures de dégagement (21, 30) sont fraisées dans l'emplanture d'aube (15), et en ce que les rainures de dégagement (21, 30) sont fraisées le long d'un chemin d'usinage (23) elliptique dans la direction de l'axe de pale (A1).
- Procédé selon la revendication 7, caractérisé en ce qu'un outil de fraisage (22) différent de la forme sphérique est utilisé pour fraiser les rainures de dégagement (21).
- Compresseur, notamment pour une turbine à gaz, caractérisé en ce qu'il possède un rotor (10) selon l'une des revendications 1 à 6.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH15272007 | 2007-10-01 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2045444A1 EP2045444A1 (fr) | 2009-04-08 |
EP2045444B1 true EP2045444B1 (fr) | 2015-11-18 |
Family
ID=38896001
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08165091.3A Active EP2045444B1 (fr) | 2007-10-01 | 2008-09-25 | Aube de rotor, procédé de fabrication d'une aube de rotor, et compresseur avec une telle aube |
Country Status (4)
Country | Link |
---|---|
US (1) | US8257047B2 (fr) |
EP (1) | EP2045444B1 (fr) |
JP (1) | JP2009085224A (fr) |
CA (1) | CA2640028C (fr) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH702203A1 (de) * | 2009-11-10 | 2011-05-13 | Alstom Technology Ltd | Rotor für eine axial durchströmte turbomaschine sowie laufschaufel für einen solchen rotor. |
EP2320030B1 (fr) | 2009-11-10 | 2012-12-19 | Alstom Technology Ltd | Rotor et aube de rotor pour une turbomachine axiale |
DE102010004854A1 (de) * | 2010-01-16 | 2011-07-21 | MTU Aero Engines GmbH, 80995 | Laufschaufel für eine Strömungsmaschine und Strömungsmaschine |
CH704617A1 (de) * | 2011-03-07 | 2012-09-14 | Alstom Technology Ltd | Laufschaufelanordnung einer Strömungsmaschine. |
FR2972380A1 (fr) * | 2011-03-11 | 2012-09-14 | Alstom Technology Ltd | Procede de fabrication d'un diaphragme de turbine a vapeur |
CH704825A1 (de) * | 2011-03-31 | 2012-10-15 | Alstom Technology Ltd | Turbomaschinenrotor. |
CH705377A1 (de) * | 2011-08-09 | 2013-02-15 | Alstom Technology Ltd | Verfahren zur Rekonditionierung eines Rotors einer Strömungsmaschine. |
DE102011082850A1 (de) | 2011-09-16 | 2013-03-21 | Siemens Aktiengesellschaft | Verdichterschaufel und Verfahren zu ihrer Herstellung |
US9359905B2 (en) | 2012-02-27 | 2016-06-07 | Solar Turbines Incorporated | Turbine engine rotor blade groove |
GB2520203A (en) * | 2012-09-06 | 2015-05-13 | Solar Turbines Inc | Gas turbine engine compressor undercut spacer |
US20140064946A1 (en) * | 2012-09-06 | 2014-03-06 | Solar Turbines Incorporated | Gas turbine engine compressor undercut spacer |
US20140119821A1 (en) * | 2012-10-30 | 2014-05-01 | Jeffrey Lee Bertelsen | Insert slot and method of forming an insert slot in a rotary hand slip |
EP2860361B1 (fr) | 2013-10-08 | 2017-03-01 | MTU Aero Engines GmbH | Support d'élément et turbomachine |
US9739159B2 (en) | 2013-10-09 | 2017-08-22 | General Electric Company | Method and system for relieving turbine rotor blade dovetail stress |
EP3015652A1 (fr) * | 2014-10-28 | 2016-05-04 | Siemens Aktiengesellschaft | Aube mobile de turbine |
CN111571153A (zh) * | 2020-05-29 | 2020-08-25 | 重庆水轮机厂有限责任公司 | 一种转桨式水轮机桨叶叶型加工方法 |
CN113914999B (zh) * | 2021-12-14 | 2022-03-18 | 成都中科翼能科技有限公司 | 一种燃气轮机压气机装配方法 |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR451147A (fr) * | 1912-11-28 | 1913-04-11 | Westinghouse Machine Co | Perfectionnements aux turbines à fluide sous pression |
DE318662C (fr) | 1918-02-18 | |||
DE437049C (de) | 1923-01-19 | 1926-11-12 | Aeg | Verfahren zur Herstellung von Turbinenschaufeln |
US2857132A (en) * | 1952-02-19 | 1958-10-21 | Gen Motors Corp | Turbine wheel |
DE1005530B (de) * | 1955-06-23 | 1957-04-04 | Paul Miesbeck | Befestigung der Laufschaufeln von Kreiselmaschinen, insbesondere Dampf- und Gasturbinen |
US4272953A (en) * | 1978-10-26 | 1981-06-16 | Rice Ivan G | Reheat gas turbine combined with steam turbine |
JPS59226202A (ja) * | 1983-06-06 | 1984-12-19 | Toshiba Corp | タ−ビン動翼 |
CZ406592A3 (en) * | 1992-01-08 | 1993-08-11 | Alsthom Gec | Drum rotor for steam action turbine and steam action turbine comprising such rotor |
DE4435268A1 (de) * | 1994-10-01 | 1996-04-04 | Abb Management Ag | Beschaufelter Rotor einer Turbomaschine |
JP3462695B2 (ja) * | 1997-03-12 | 2003-11-05 | 三菱重工業株式会社 | ガスタービン動翼シール板 |
DE50010348D1 (de) * | 2000-03-01 | 2005-06-23 | Alstom Technology Ltd Baden | Befestigung von Laufschaufeln in einer Turbomaschine |
JP2005220825A (ja) | 2004-02-06 | 2005-08-18 | Mitsubishi Heavy Ind Ltd | タービン動翼 |
EP1698758B1 (fr) | 2005-02-23 | 2015-11-11 | Alstom Technology Ltd | Fermeture de rotor à fente axiale |
DE102005048883A1 (de) | 2005-10-12 | 2007-04-19 | Alstom Technology Ltd. | Turbinenschaufel und Turbinenlaufradbaugruppe |
-
2008
- 2008-09-25 EP EP08165091.3A patent/EP2045444B1/fr active Active
- 2008-09-29 CA CA2640028A patent/CA2640028C/fr not_active Expired - Fee Related
- 2008-09-29 US US12/240,029 patent/US8257047B2/en active Active
- 2008-10-01 JP JP2008256159A patent/JP2009085224A/ja not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
CA2640028C (fr) | 2015-11-03 |
US8257047B2 (en) | 2012-09-04 |
EP2045444A1 (fr) | 2009-04-08 |
JP2009085224A (ja) | 2009-04-23 |
CA2640028A1 (fr) | 2009-04-01 |
US20090087316A1 (en) | 2009-04-02 |
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