EP2044401A1 - Procédé pour tester les rotors - Google Patents
Procédé pour tester les rotorsInfo
- Publication number
- EP2044401A1 EP2044401A1 EP07786827A EP07786827A EP2044401A1 EP 2044401 A1 EP2044401 A1 EP 2044401A1 EP 07786827 A EP07786827 A EP 07786827A EP 07786827 A EP07786827 A EP 07786827A EP 2044401 A1 EP2044401 A1 EP 2044401A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- time
- motor
- activation motor
- activation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000012360 testing method Methods 0.000 title claims abstract description 10
- 230000005284 excitation Effects 0.000 claims abstract description 14
- 230000004913 activation Effects 0.000 claims description 44
- 230000003213 activating effect Effects 0.000 abstract description 3
- 238000011156 evaluation Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H1/00—Measuring characteristics of vibrations in solids by using direct conduction to the detector
- G01H1/003—Measuring characteristics of vibrations in solids by using direct conduction to the detector of rotating machines
- G01H1/006—Measuring characteristics of vibrations in solids by using direct conduction to the detector of rotating machines of the rotor of turbo machines
Definitions
- the invention relates to a method for testing rotors, wherein a rotor to be tested is coupled with an activation motor in a torque-transmitting manner, is rotated, and vibrations of the rotor are measured.
- the invention further relates to an activation motor for use in a measuring arrangement for measuring vibrations of a rotatably mounted rotor.
- a steam turbine as an embodiment of a turbomachine is usually operated at 50 Hz, if this steam turbine is intended for the European electrical power grid, or 60 Hz, if this steam turbine is provided for the US electrical power grid.
- the operating speeds appear to be 25 Hz with respect to the European electrical power grid or 30 Hz with respect to the US electrical power grid.
- rotors in turbomachinery can experience vibrational excitations that can lead to vibrations that eventually lead to failure of the rotor or of the blades and thus of the turbomachine.
- Hydraulic turbines, steam and gas turbines, wind turbines, centrifugal pumps and centrifugal compressors, as well as propellers are summarized under the collective design of the turbomachine. All of these machines have in common that they serve the purpose of extracting energy from one fluid in order to drive another machine or, conversely, to supply energy to a fluid in order to increase its pressure.
- Rotors of steam turbines in particular rotors with blades or blade rings can be excited to torsional vibrations in operation at certain speeds.
- the vibrations are undesirable and often occur at so-called torsion-critical speeds. Often the blades or blade rings form a composite only by centrifugal forces occurring during operation. The experimental determination of the torsion-critical speeds is difficult during product development or during production. This means that the design of such rotors with respect to torsion-critical natural frequencies is done with great uncertainties. If the steam turbine is intended for example coupled in a generator and / or a gas turbine and thus forms a total strand, a measurement of the vibrations can take place.
- a rotor Before a rotor is installed as intended in a turbomachine and then put into operation, i. d. R. Test runs of the rotor in a so-called balancing bunker required to test whether the rotor meets the desired quality requirements.
- the rotor is rotatably mounted in the balancing bunker and rotated by an activation motor in rotation. Measuring sensors are used to determine the vibrations of the rotor and to store and evaluate the recorded measurement data. Only when the rotor can withstand certain speeds and acceleration forces can it be released for delivery.
- the invention starts, whose object is to provide a method for testing rotors, with which it is possible to measure vibrations of a rotor, which occur in operation.
- Another object of the invention is to provide an activation motor which can be used in a measuring arrangement with which the vibration behavior of a rotor can be measured.
- This object is achieved by a method for testing rotors, wherein a rotor to be tested with an activation motor coupled torque-transmitting, rotated and vibrations of the rotor are measured, the activating motor is operated in such a way that torsional excitations are generated in the rotor.
- the invention is based on the aspect that vibrations of the rotor can be determined at torsion-critical rotational speeds when the rotor is operated via an activation motor in such a way that torsional excitations are generated.
- the rotor including an activation motor, is set in rotation at constant speeds and the vibration of the rotor is measured by sensors.
- the task directed towards the activation motor is achieved by an activation motor for use in a measuring arrangement for measuring a rotatably mounted rotor, wherein the activation motor is designed such that the torque which can be transmitted by the activation motor is timed constant proportion and a time-varying proportion.
- the torsional excitations are generated by the fact that the torque transmitted by the activation motor to the rotor has a time-variable component in addition to a time-constant component. This has the advantage that torsional excitations can be simulated that can appear or be expected in normal operation.
- time-varying components can be described by a harmonic function.
- harmonic functions lead to damaging excitation frequencies which can occur during operation.
- the frequency ⁇ (t) is changed from a starting value to a target value, the amplitude M A remaining constant. It is also advantageous if the amplitude is changed and the frequency ⁇ (t) is changed again from a starting value to a target value. It is also advantageous if the rate of change of the frequency from the starting value to the target value can be changed.
- FIG. 1 shows a schematic representation of a measuring arrangement of integrated drive and activation motor
- FIG. 2 shows a schematic representation of a measuring arrangement with a separate drive and activation motor
- FIG. 1 Figure 3 representation of three harmonic excitation functions of the activation motor.
- a rotor 1 of a flow machine are shown in a schematic manner.
- the flow machine may be a high pressure, medium or low pressure steam turbine or a gas turbine.
- the rotor 1 is rotatably mounted about a rotation axis 2 and stored on bearings 3.
- the rotor 1 can be sold with or without blades on the bearings 3.
- the rotor 1 is coupled with an activation motor 5 in a torque-transmitting manner.
- the activation motor 5 can be designed as an electric servomotor.
- the activation motor 5 for generating the torsional excitation and the drive motor 17 for rotation of the rotor 1 is integrated.
- the drive motor 17 can be separated from the activation motor 5, so that the rotation of the rotor 1 and the activation motor 5 takes place by the drive motor 17 designed as a rotary motor.
- the rotary motor is torsionally rigid but torsionally soft decoupled connected to the rotor 1.
- Figure 2 shows the schematic structure.
- Vibrations of the rotor and the blades are detected by sensors 6 and forwarded via data lines 7 to a control and evaluation unit 8.
- the excitation frequency and the speed of the activation motor 5 can via the control and evaluation unit 8 and on the Control line 9 are controlled separately.
- the clutch 4, the rotor 1, the bearings 3 and the activation motor 5 are usually arranged in a balancing bunker 10.
- the interior of the balancing bunker 10 is pumped out with vacuum pumps in such a way that vacuum-like conditions prevail in the interior of the balancing bunker 10.
- the rotor 1 to be tested is coupled with the activation motor 5 in a torque-transmitting manner and rotated by the activation motor 5 or alternatively by the drive motor 11.
- the vibrations of the rotor 1 and the blades arranged on the rotor 1 are measured via the vibration meter 6.
- the activation motor 5 is operated in such a way that torsional excitations are generated in the rotor 1.
- the Torsionsanregonne are generated by the fact that the torque transmitted from the activation motor 5 to the rotor 1 in addition to a temporally constant portion has a time-varying proportion.
- the temporally variable portion is chosen as a harmonic function.
- the time-varying component has an amplitude.
- the frequency ⁇ (t) is changed from a start value to a target value at a fixed rotor speed, the amplitude M A remaining constant.
- the activation motor 5 is designed in such a way that the torque which can be transmitted by the activation motor 5 has a time-constant component and a time-variable component.
- the time-varying proportion can be a harmonic function.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07786827A EP2044401A1 (fr) | 2006-07-25 | 2007-06-25 | Procédé pour tester les rotors |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06015495A EP1882915A1 (fr) | 2006-07-25 | 2006-07-25 | Procédé destiné à tester des rotors |
EP07786827A EP2044401A1 (fr) | 2006-07-25 | 2007-06-25 | Procédé pour tester les rotors |
PCT/EP2007/056305 WO2008012153A1 (fr) | 2006-07-25 | 2007-06-25 | Procédé pour tester les rotors |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2044401A1 true EP2044401A1 (fr) | 2009-04-08 |
Family
ID=38008386
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06015495A Withdrawn EP1882915A1 (fr) | 2006-07-25 | 2006-07-25 | Procédé destiné à tester des rotors |
EP07786827A Withdrawn EP2044401A1 (fr) | 2006-07-25 | 2007-06-25 | Procédé pour tester les rotors |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06015495A Withdrawn EP1882915A1 (fr) | 2006-07-25 | 2006-07-25 | Procédé destiné à tester des rotors |
Country Status (3)
Country | Link |
---|---|
US (1) | US8261616B2 (fr) |
EP (2) | EP1882915A1 (fr) |
WO (1) | WO2008012153A1 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5193021B2 (ja) * | 2008-12-25 | 2013-05-08 | 株式会社日立製作所 | 蒸気タービン試験設備、低負荷試験方法、及び負荷遮断試験方法 |
US8371178B1 (en) * | 2011-06-30 | 2013-02-12 | Florida Turbine Technologies, Inc. | Turbopump with rotor torque sensor |
EP2634898A1 (fr) * | 2012-03-01 | 2013-09-04 | Siemens Aktiengesellschaft | Procédé destiné au fonctionnement d'une machine électrique |
CN106644422B (zh) * | 2016-09-19 | 2019-03-26 | 中国航空动力机械研究所 | 用于涡轮试验的试验装置 |
US10788398B2 (en) * | 2016-12-23 | 2020-09-29 | Rolls-Royce Corporation | Gas turbine engine test stand |
CN110132601A (zh) * | 2019-06-04 | 2019-08-16 | 内蒙古君正能源化工集团股份有限公司 | 一种汽轮机主轴振动监测系统 |
CN114216669B (zh) * | 2021-12-17 | 2024-05-28 | 大连民族大学 | 一种可实现激励频率慢变的试验设备及其试验方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2384987A (en) * | 1943-07-20 | 1945-09-18 | Westinghouse Electric Corp | Electric vibration generator |
US3495447A (en) * | 1968-07-16 | 1970-02-17 | Torin Corp | Apparatus for fatigue testing and other purposes and method of using same |
US4283957A (en) * | 1979-06-25 | 1981-08-18 | Zonic Corporation | Torsional exciter for a rotating structure |
GB2221312A (en) * | 1988-07-29 | 1990-01-31 | Inst Mash Akademii Nauk Uk Ssr | Method of testing fan impellers |
US20060070457A1 (en) * | 2004-09-29 | 2006-04-06 | Raytheon Company | Dynamic load fixture for application of torsion loads for rotary mechanical systems |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5206816A (en) * | 1991-01-30 | 1993-04-27 | Westinghouse Electric Corp. | System and method for monitoring synchronous blade vibration |
US5303681A (en) * | 1992-08-28 | 1994-04-19 | Cummins Engine Company, Inc. | Torsional tunable coupling for a diesel engine drive shaft |
US6128959A (en) * | 1994-11-07 | 2000-10-10 | Eaton Corporation | Driveline vibration analyzer |
DE19721298C2 (de) * | 1997-05-21 | 2001-09-06 | Mannesmann Sachs Ag | Hybrid-Fahrantrieb für ein Kraftfahrzeug |
US5955674A (en) * | 1997-10-31 | 1999-09-21 | Eaton Corporation | Driveline vibration system diagnostics |
US6065344A (en) * | 1998-10-20 | 2000-05-23 | General Electric Co. | Apparatus and methods for cooling an ultrasonic inspection transducer for turbine rotor wheel repair |
US6314342B1 (en) * | 2000-07-19 | 2001-11-06 | Meritor Heavy Vehicle Systems, Llc | Method and system for optimizing operation of vehicle control systems based on the dynamics of the vehicle |
DE10344802A1 (de) * | 2003-09-26 | 2005-04-14 | Ford Global Technologies, LLC, Dearborn | Getriebeprüfeinrichtung und Verfahren zur Durchführung von Akustikprüfungen |
US7213461B2 (en) * | 2004-03-05 | 2007-05-08 | Siemens Power Generation, Inc. | Torsional shaker apparatus for inspecting rotatable power generation machinery |
DE102005034794A1 (de) * | 2004-07-23 | 2006-02-23 | Ford Global Technologies, LLC, Dearborn | Verfahren zum Dämpfen von Vibrationen im Antriebsstrang eines hybridelektrischen Fahrzeugs |
FR2894040B1 (fr) * | 2005-11-28 | 2011-10-21 | Eurocopter France | Dispositif d'asservissement pour un vibrateur a rotors desequilibres. |
-
2006
- 2006-07-25 EP EP06015495A patent/EP1882915A1/fr not_active Withdrawn
-
2007
- 2007-06-25 WO PCT/EP2007/056305 patent/WO2008012153A1/fr active Application Filing
- 2007-06-25 EP EP07786827A patent/EP2044401A1/fr not_active Withdrawn
- 2007-06-25 US US12/309,545 patent/US8261616B2/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2384987A (en) * | 1943-07-20 | 1945-09-18 | Westinghouse Electric Corp | Electric vibration generator |
US3495447A (en) * | 1968-07-16 | 1970-02-17 | Torin Corp | Apparatus for fatigue testing and other purposes and method of using same |
US4283957A (en) * | 1979-06-25 | 1981-08-18 | Zonic Corporation | Torsional exciter for a rotating structure |
GB2221312A (en) * | 1988-07-29 | 1990-01-31 | Inst Mash Akademii Nauk Uk Ssr | Method of testing fan impellers |
US20060070457A1 (en) * | 2004-09-29 | 2006-04-06 | Raytheon Company | Dynamic load fixture for application of torsion loads for rotary mechanical systems |
Non-Patent Citations (1)
Title |
---|
See also references of WO2008012153A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1882915A1 (fr) | 2008-01-30 |
US20100089136A1 (en) | 2010-04-15 |
WO2008012153A1 (fr) | 2008-01-31 |
US8261616B2 (en) | 2012-09-11 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20081127 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA HR MK RS |
|
DAX | Request for extension of the european patent (deleted) | ||
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: SIEMENS AKTIENGESELLSCHAFT |
|
17Q | First examination report despatched |
Effective date: 20170113 |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: SIEMENS AKTIENGESELLSCHAFT |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 20180605 |