EP1981684B1 - Method for profiling in cd-direction the surface qualities of a fibrous web to be manufactured/treated in a paper/board machine or in a finishing machine - Google Patents
Method for profiling in cd-direction the surface qualities of a fibrous web to be manufactured/treated in a paper/board machine or in a finishing machine Download PDFInfo
- Publication number
- EP1981684B1 EP1981684B1 EP20070700287 EP07700287A EP1981684B1 EP 1981684 B1 EP1981684 B1 EP 1981684B1 EP 20070700287 EP20070700287 EP 20070700287 EP 07700287 A EP07700287 A EP 07700287A EP 1981684 B1 EP1981684 B1 EP 1981684B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- belt
- grinding
- machine
- fibrous web
- treated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 34
- 239000007788 liquid Substances 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 238000005498 polishing Methods 0.000 claims description 7
- 238000007788 roughening Methods 0.000 claims description 6
- 239000012809 cooling fluid Substances 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000003746 surface roughness Effects 0.000 claims description 4
- 238000003490 calendering Methods 0.000 description 4
- 230000010355 oscillation Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000005524 ceramic coating Methods 0.000 description 1
- 230000001447 compensatory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000010076 replication Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G9/00—Other accessories for paper-making machines
- D21G9/0009—Paper-making control systems
- D21G9/0045—Paper-making control systems controlling the calendering or finishing
Definitions
- the invention relates to a method for profiling in cross machine direction, i.e. CD-direction the surface qualities of a fibrous web, such as a paper or board web, to be manufactured/treated in a paper/board machine according to the preamble of claim 1 and to a paper/board machine with a mechanism according to the preamble of claim 6.
- thermo roll smoothness of a pressing surface
- Replication effect is known from chill rolls, during the wearing of which the calendered gloss falls by several percentage points in terms of Hunter gloss.
- SC-paper among others, it has been experimentally found out, for example, that the roughness change of a thermo-roll surface from Ra-number 0.1 ⁇ m to number 0.4 ⁇ m degrades the paper's subsequent Hunter gloss by as much as 10 percentage points.
- DE 20 2005 018292 U1 shows a generic method for profiling in cross machine direction, i.e. CD-direction the surface qualities of a fibrous web to be manufactured/treated in a paper/board machine according to the preamble of claim 1, said method comprising passing a fibrous web through a treatment zone established by a belt and its backing element, wherein the method comprises controlling the CD-directed surface roughness of at least a single pressing element, working on the fibrous web in the treatment zone, by polishing or roughening the surface of the discussed element selectively in various positions along the CD-direction.
- DE 20 2005 018292 U1 shows a generic paper/board machine according to the preamble of claim 6 with a mechanism driving a metal belt and comprising a grinding device for grinding the metal belt.
- the object of the present invention is achieved by a method having the features of claim 1 and a paper/board machine having the features of claim 6.
- the method comprises controlling the CD-directed surface roughness of at least a single pressing element, working on a fibrous web in a treatment zone, by polishing or roughening the surface of the element selectively in various positions along CD-direction.
- the method enables a relatively simple control over the cross-profile regarding surface qualities, such as the gloss and smoothness of a fibrous web to be produced or treated, by polishing and/or roughening said element in contact with the fibrous web selectively in various positions along CD-direction (profiling the surface roughness).
- the machining grinding of a belt is preferably performed without removing the belt from the machine, by using for example a crosswise traversing grinding device or laser polishing. It is within the scope of the invention as defined in the appended claims to treat just a portion of the belt surface, or the surface can be treated over its entire lateral dimension to a predetermined crosswise roughness profile.
- the machining/grinding can also be performed in separation from the machine, which is common practice today. What is essential is that the roughness profile in CD-direction is under control and used for controlling (profiling) the surface quality of paper.
- the Ra-roughness profile of a surface to be machined is selected such that discrepancies in Ra-roughness between various parts of the surface are not less than 0.01 ⁇ m and not more than 1.0 ⁇ m.
- the method is apt for correcting profile defects of permanent nature, for example for a more intensive calendering of dried-up web edges whenever a sufficient increase of the nip pressure profile is ruled out or undesirable. It is generally useful in situations which call for a local permanent type higher level of smoothness or gloss and which deny the use of a higher line load or temperature.
- the method provides a new control variable (degree of freedom) for profile "adjustment".
- the method can be applied in a calender, a metal belt calender, a cylinder dryer section, a Yankee cylinder dryer, a CondeBelt dryer, etc.
- thermo rolls placed against the opposite sides of paper are deliberately ground to pre-selected and possibly unequal roughness levels.
- thermo rolls present upstream of the deflector nip can be polished for a higher level and the thermo rolls downstream of the deflector nip can be polished to a lower roughness level.
- the arrangement enables a control over the one-sidedness of gloss (and to some extent smoothness) without proportioning the one-sidedness of temperature or wetting.
- the method can be applied for multi-nip calenders (Super-, OptiLoad) or soft and machine calenders.
- the method of the invention enables the use of a preferably laterally movable grinding device, which is placed in a liquid-filled chamber, said method comprising the use of a backing element, which is on the opposite side of a belt and which is cooled by means of a fluid flow for effecting the belt grinding at a substantially constant temperature.
- This solution enables improving the CD-directed grinding tolerance of a metal belt with respect to the currently employed method which gives the belt a major tolerance error in CD-direction, the error being within the range of 5-10 ⁇ m.
- the grinding device comprises support rolls 8, around which a belt 9 to be ground, disengaged from a fibrous web processing mechanism, is adapted to circle, and a grinding unit 3 disposed on one side of the belt 9 and a backing table 4 disposed on the other side of the belt.
- the grinding unit 3 comprises a cylinder chamber 10, its internal cavity 6 containing a grinding tool 5 which is adapted to travel crosswise of the metal belt 9 for oscillation along guide bars 5b.
- the grinding tool 5 includes a grindstone 5a with a horizontal axis of rotation.
- the cavity 6 is filled with a liquid, e.g.
- the cavity 6 has its pressure preferably within the range of 1-20 bars, conveniently at a pressure of about 10 bars.
- the backing table 4 is also provided with a cooling-fluid filled cavity, said cooling fluid being preferably a liquid or a liquid mixture, e.g. water or an aqueous liquid mixture.
- the fluid is delivered in through an inlet 7a and out through an outlet 7b.
- the fluid pressure existing in the backing table's cavity is preferably within the range of about 0 to about 1 bar.
- the device operates as follows.
- the support rolls 8 are used for tensioning and driving the belt 9.
- the cylinder chamber 10 is used for pressing the belt 9 against the precision-ground backing table 4, which is preferably provided with small aspiration holes for pressing the belt tightly against the table.
- the belt is proceeded slowly in a space between the cylinder chamber 10 and the backing table 4 for grinding the belt all over or at desired crosswise spots in order to effect a CD-directed profiling.
- the temperature of a belt presently in grinding can be maintained equal on either side of the belt, e.g. at a temperature of +23°C. Being ground in a chamber filled with water or other liquid, the belt neither heats up nor vibrates. Moving the grindstone back and forth can be implemented e.g. by way of an NC-control, thus enabling the use of various compensatory contours.
- the backing table 4 has its top provided with capillary passages 15, whereby the liquid present in the backing table's interior chamber is able to flow into an interspace between the belt 9 presently in grinding and the top surface of the backing table for providing a liquid bearing system.
- the cylinder chamber 10 has its bottom edge provided with gaskets 14.
- a discharge line downstream of the outlet 6b is provided with a control valve 11.
- the cylinder chamber 10 is made movable in vertical direction by means of uprights 12, e.g. by the action of a cylinder 13.
- the grinding tool 5 is adapted to travel along guide bars 5b and 5c in oscillation crosswise of the metal belt.
- a third exemplary embodiment for a grinding device of the invention wherein the backing table comprises a counter-roll 16 provided with an internal cooling fluid circulation. Atop the belt 9, on either side of the grinding unit 3 there are provided auxiliary rolls 17 for guiding the belt along the surface of the counter-roll.
- a fourth exemplary embodiment wherein the grinding tool 5a is a face grinder.
- a fifth exemplary embodiment wherein the cylinder chamber 10 itself travels in oscillation crosswise of the belt 9 presently in grinding, whereby the fluid pressure inside the chamber 10 can be higher than those in the preceding examples, in which both the cylinder chamber and the backing table or the counter-roll extend across or beyond the entire width of the belt, and it is only the grinding tool present inside the cylinder chamber which travels in lateral direction.
- the backing table or the counter-roll can be provided with durable ceramic coatings.
- the belt's outermost edge can be left unfinished and the belt can be trimmed to a correct width only after finishing it by grinding.
- the grinding can be performed e.g. in such a manner that the belt is subjected first to traditional grinding and then to finishing by means of a grinding device of the invention.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20065077A FI120884B (fi) | 2006-02-01 | 2006-02-01 | Menetelmä paperi-/kartonkikoneessa tai jälkikäsittelykoneessa valmistettavan/käsiteltävän kuiturainan pinnan laatuominaisuuksien profiloimiseksi CD-suunnassa sekä hiomalaite paperi-/kartonkikoneen tai jälkikäsittelykoneen metallihihnaa käyttävän laitteen metallihihnan hiomiseksi |
PCT/FI2007/050022 WO2007088241A1 (en) | 2006-02-01 | 2007-01-17 | Method for profiling in cd-direction the surface qualities of a fibrous web to be manufactured/treated in a paper/board machine or in a finishing machin |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1981684A1 EP1981684A1 (en) | 2008-10-22 |
EP1981684A4 EP1981684A4 (en) | 2014-04-02 |
EP1981684B1 true EP1981684B1 (en) | 2015-05-06 |
Family
ID=35953676
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20070700287 Active EP1981684B1 (en) | 2006-02-01 | 2007-01-17 | Method for profiling in cd-direction the surface qualities of a fibrous web to be manufactured/treated in a paper/board machine or in a finishing machine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1981684B1 (zh) |
CN (1) | CN101374634B (zh) |
FI (1) | FI120884B (zh) |
WO (1) | WO2007088241A1 (zh) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI119885B (fi) * | 2007-12-21 | 2009-04-30 | Metso Paper Inc | Menetelmä paperi-/kartonkikoneessa tai jälkikäsittelykoneessa käytettävän metallihihnan valmistamiseksi sekä menetelmä käytettävään metallihihnaan muodostuneen särön korjaamiseksi |
WO2010122208A1 (en) * | 2009-04-21 | 2010-10-28 | Metso Paper, Inc. | A roll for a fibre web machine |
FI20105205A0 (fi) * | 2010-03-03 | 2010-03-03 | Pyynikki Engineering Oy | Menetelmä ja järjestelmä telan pinnan profiilin määrittämiseksi ja/tai hionnan ohjaamiseksi |
CN105073339B (zh) * | 2013-04-10 | 2017-07-14 | 百德福钢带有限公司 | 用于打磨金属带的装置和方法 |
AT517952B1 (de) | 2016-02-23 | 2017-06-15 | Berndorf Band Gmbh | Verfahren zur Herstellung endloser Metallbänder beliebiger Breite |
CN116926976A (zh) * | 2022-04-06 | 2023-10-24 | 福伊特专利有限公司 | 研磨传送带的纸幅承载面的方法 |
CN114800218B (zh) * | 2022-04-12 | 2023-03-28 | 江苏富乐华功率半导体研究院有限公司 | 适用于金属化陶瓷基板表面镀层处理的液体循环抛光装置 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI105114B (fi) * | 1994-04-08 | 2000-06-15 | Valmet Paper Machinery Inc | Laitteisto paperikoneen telan pinnoitteen kunnostamisessa |
FI101687B (fi) * | 1996-02-26 | 1998-08-14 | Vesa Jaervelae | Laite pintojen työstämistä varten |
FI116910B (fi) * | 2002-11-04 | 2006-03-31 | Metso Paper Inc | Menetelmä ja järjestely paperikoneen onlinejälkikäsittelyssä |
FI20045321A (fi) * | 2004-09-02 | 2006-03-03 | Metso Paper Inc | Metallihihnakierrolla varustettu kuiturainan käsittelylaite |
FI6597U1 (fi) * | 2004-11-22 | 2005-03-07 | Metso Paper Inc | Hiontalaite paperi- tai kartonkikoneessa käytettävien metallihihnojen hiomiseksi |
-
2006
- 2006-02-01 FI FI20065077A patent/FI120884B/fi not_active IP Right Cessation
-
2007
- 2007-01-17 WO PCT/FI2007/050022 patent/WO2007088241A1/en active Application Filing
- 2007-01-17 EP EP20070700287 patent/EP1981684B1/en active Active
- 2007-01-17 CN CN2007800032621A patent/CN101374634B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
FI120884B (fi) | 2010-04-15 |
FI20065077A (fi) | 2007-08-02 |
EP1981684A4 (en) | 2014-04-02 |
FI20065077A0 (fi) | 2006-02-01 |
EP1981684A1 (en) | 2008-10-22 |
CN101374634A (zh) | 2009-02-25 |
CN101374634B (zh) | 2011-09-14 |
WO2007088241A1 (en) | 2007-08-09 |
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