EP1971718B1 - Walzenmantel - Google Patents
Walzenmantel Download PDFInfo
- Publication number
- EP1971718B1 EP1971718B1 EP06819326A EP06819326A EP1971718B1 EP 1971718 B1 EP1971718 B1 EP 1971718B1 EP 06819326 A EP06819326 A EP 06819326A EP 06819326 A EP06819326 A EP 06819326A EP 1971718 B1 EP1971718 B1 EP 1971718B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll cover
- plastic layer
- compressible
- incompressible
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229920003023 plastic Polymers 0.000 claims abstract description 42
- 239000004033 plastic Substances 0.000 claims abstract description 42
- 229920002635 polyurethane Polymers 0.000 claims description 13
- 239000004814 polyurethane Substances 0.000 claims description 13
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000000806 elastomer Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000123 paper Substances 0.000 abstract description 2
- 239000002759 woven fabric Substances 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000009499 grossing Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/029—Wet presses using special water-receiving belts
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/0066—Calenders; Smoothing apparatus using a special calendering belt
Definitions
- the invention relates to a roll shell for treating a paper, cardboard, tissue or other fibrous web in a machine for producing and / or finishing the same consisting of one or more plastic layers, of which at least one is compressible and at least one support element in shape a fabric, thread lay o. ⁇ .
- the flexible roll shells for dewatering or smoothing the fibrous web essentially consist of a polyurethane matrix which is reinforced with a fabric or scrim.
- roller shells are pressed to form a press nip by a contact pressure element to a counter-roller.
- the object of the invention is therefore to reduce the load on the support element.
- the fabric must absorb the major part of the load in the form of tensile stresses.
- Press belts with porous and / or compressible layers are for example from US 4,701,368 , of the EP 1 293 601 , of the EP 0 859 082 , of the EP 1 162 307 and the US 4,552,620 which forms the closest prior art known.
- the roll shell consists of several plastic layers, of which at least one is incompressible.
- the outside of the roll mantle is formed by an incompressible plastic layer.
- the grooves and / or blind holes are completely within the incompressible plastic layer.
- the effect can be further improved if - if a plurality of carrier elements are present - all carrier elements are embedded in one or more compressible plastic layers.
- each carrier element it is possible for each carrier element to be embedded in a separate plastic layer or a plurality of carrier elements in a common plastic layer.
- the compressibility can be achieved or enhanced simply by a porous structure, in particular a microcellular structure of the plastic layer.
- microcellular structures which are formed by closed, cellular bubbles within the plastic layer whose diameter is smaller than 0.3 mm.
- the compressible plastic layer is formed by an elastomer, in particular polyurethane.
- Microcellular structures can be produced relatively easily, especially in the case of polyurethanes, by the addition of water in the crosslinker, which leads to the formation of extremely fine CO 2 bubbles as a result of a chemical reaction.
- air or an inert gas may also be mixed in the production of elastomers.
- the density of the compressible plastic layer is less than 1.1 g / cm 3 , preferably between 0.4-0, 8 g / cm 3 .
- the compression modulus E is between 1 and 5 MPa.
- the incompressible plastic layer should be formed mainly because of the high wear resistance of an elastomer, in particular polyurethane.
- the inside of the roll mantle is to be particularly wear-resistant and / or smooth, it is advantageous if the inside is formed by an incompressible plastic layer.
- the inside of the roll shell should be formed by a compressible plastic layer.
- Increased roughness can support, for example, the lubrication between the roll shell and a contact pressure, because it promotes more lubricant in the lubrication gap.
- the ratio between the volume of the support element and the volume of the compressible plastic layer should be greater than or equal to 0.1, preferably greater than or equal to 0.2.
- the distance between the unidirectional filaments should be less than 3 mm and the distance between crossing threads between 0 and 4 mm, preferably between 0 and 1 mm.
- the roll shell 3 of the invention is part of a press roll, wherein the flexible and approximately cylindrical roll shell 3 is pressed by a pressing member 4 with concave pressing surface to a counter-roller 10.
- the roll shell 3 consists essentially of polyurethane and, for example, a carrier element 5 in the form of a thread scrim for reinforcement.
- the polyurethane is usually very wear-resistant, but relatively incompressible, there is a risk of permanent stretching or even a fracture of the support element 5, in particular when passing through batches o. ⁇ .
- the carrier element 5 is embedded in a plastic layer 6 of polyurethane having a microcellular structure.
- the microcellular structure is formed here by distributed existing bubbles 11, whose diameter is less than 0.3 mm.
- This microcellular structure leads to an improved compressibility of the plastic layer 6 and thus relieves the carrier element 5 under pressure load.
- the density of this compressible plastic layer 6 is between 0.4 and 0.8 g / cm 3 .
- the roll shell 3 has according to FIG. 1 an outer, incompressible plastic layer 7 made of solid polyurethane.
- roll shell 3 has in addition to the incompressible, outer 7 and an incompressible inner plastic layer 8 of solid polyurethane.
- the wear-resistant, smooth inner plastic layer 8 allows a subsequent processing in the production of the roll shell 3, without the risk of the formation of open pores and thus a roughening of the surface.
- the roll shell has in FIG. 2 on the outside in the circumferential direction grooves 9 for receiving water during the dewatering of the fibrous web. 1
- grooves 9 extend completely within the incompressible, outer plastic layer 7, which has a positive effect on the wear and the dimensional stability of the grooves 9.
Landscapes
- Paper (AREA)
- Rolls And Other Rotary Bodies (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005060590A DE102005060590A1 (de) | 2005-12-17 | 2005-12-17 | Walzenmantel |
PCT/EP2006/068218 WO2007068537A1 (de) | 2005-12-17 | 2006-11-08 | Walzenmantel |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1971718A1 EP1971718A1 (de) | 2008-09-24 |
EP1971718B1 true EP1971718B1 (de) | 2011-05-18 |
Family
ID=37801460
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06819326A Active EP1971718B1 (de) | 2005-12-17 | 2006-11-08 | Walzenmantel |
Country Status (6)
Country | Link |
---|---|
US (1) | US8034216B2 (ja) |
EP (1) | EP1971718B1 (ja) |
JP (1) | JP4787882B2 (ja) |
AT (1) | ATE510065T1 (ja) |
DE (1) | DE102005060590A1 (ja) |
WO (1) | WO2007068537A1 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008001854A1 (de) * | 2008-05-19 | 2009-11-26 | Voith Patent Gmbh | Pressfilz |
DE102008056500A1 (de) * | 2008-11-08 | 2010-05-12 | Innova-Paper-Form Gmbh | Verfahren und Vorrichtung zur Strukturierung von Materialien |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL244435A (ja) * | 1958-10-16 | 1900-01-01 | ||
US4552620A (en) | 1983-09-19 | 1985-11-12 | Beloit Corporation | Paper machine belt |
GB8328014D0 (en) * | 1983-10-19 | 1983-11-23 | Scapa Porritt Ltd | Paper-machine clothing |
JPH0229795B2 (ja) * | 1984-06-19 | 1990-07-02 | Yamauchi Rubber Ind Co Ltd | Sukigamikoteiniokeruekusutendetsudonitsupupuresuyoendoresuberuto |
JPS61252389A (ja) * | 1985-04-25 | 1986-11-10 | 市川毛織株式会社 | 抄紙用加圧ベルト |
JPH0226960Y2 (ja) * | 1985-09-13 | 1990-07-20 | ||
DE3715153A1 (de) * | 1987-05-07 | 1988-12-01 | Voith Gmbh J M | Verstaerkter pressmantel fuer eine presseinrichtung zur behandlung bahnfoermigen gutes, wie z. b. von papierbahnen, sowie verfahren und vorrichtung zu seiner herstellung |
US5071697A (en) * | 1990-01-22 | 1991-12-10 | Appleton Mills | Structure for extracting water from a paper web in a papermaking process |
SE502960C2 (sv) * | 1994-06-15 | 1996-02-26 | Nordiskafilt Ab Albany | Arrangemang för kalandrering |
US5700356A (en) * | 1996-01-19 | 1997-12-23 | Lefkowitz; Leonard R. | Air permeable belt for dewatering web in press nip |
DE19706097A1 (de) | 1997-02-17 | 1998-08-20 | Voith Sulzer Papiermasch Gmbh | Preßband, insbesondere Preßmantel |
US6908532B2 (en) * | 1999-06-01 | 2005-06-21 | Voith Sulzer Papiermaschinen Gmbh | Press belt |
JP2001089989A (ja) * | 1999-09-20 | 2001-04-03 | Ichikawa Woolen Textile Co Ltd | 湿紙搬送ベルト及びその製造方法 |
US6383339B1 (en) * | 2000-03-30 | 2002-05-07 | Weavexx Corporation | Transfer belt |
DE50100938D1 (de) * | 2000-06-06 | 2003-12-18 | Heimbach Gmbh Thomas Josef | Schuhpressenband für Papiermaschinen |
ATE364750T1 (de) * | 2001-04-18 | 2007-07-15 | Stowe Woodward Ag | Schuhpressenbelt |
JP2003049383A (ja) * | 2001-07-31 | 2003-02-21 | Ichikawa Woolen Textile Co Ltd | 製紙カレンダ用弾性ベルト |
EP1293601A1 (de) | 2001-09-17 | 2003-03-19 | Stowe Woodward Aktiengesellschaft | Schuhpressenbelt |
JP2004084125A (ja) * | 2002-08-27 | 2004-03-18 | Ichikawa Woolen Textile Co Ltd | 製紙機械用ベルト |
-
2005
- 2005-12-17 DE DE102005060590A patent/DE102005060590A1/de not_active Withdrawn
-
2006
- 2006-11-08 WO PCT/EP2006/068218 patent/WO2007068537A1/de active Application Filing
- 2006-11-08 US US12/088,597 patent/US8034216B2/en active Active
- 2006-11-08 AT AT06819326T patent/ATE510065T1/de active
- 2006-11-08 EP EP06819326A patent/EP1971718B1/de active Active
- 2006-11-08 JP JP2008544915A patent/JP4787882B2/ja not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
WO2007068537A1 (de) | 2007-06-21 |
DE102005060590A1 (de) | 2007-06-21 |
US8034216B2 (en) | 2011-10-11 |
ATE510065T1 (de) | 2011-06-15 |
US20080251228A1 (en) | 2008-10-16 |
JP4787882B2 (ja) | 2011-10-05 |
JP2009529610A (ja) | 2009-08-20 |
EP1971718A1 (de) | 2008-09-24 |
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