EP1966128A2 - Verfahren zur herstellung von aminoalkansäureamiden - Google Patents
Verfahren zur herstellung von aminoalkansäureamidenInfo
- Publication number
- EP1966128A2 EP1966128A2 EP06841384A EP06841384A EP1966128A2 EP 1966128 A2 EP1966128 A2 EP 1966128A2 EP 06841384 A EP06841384 A EP 06841384A EP 06841384 A EP06841384 A EP 06841384A EP 1966128 A2 EP1966128 A2 EP 1966128A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- reaction
- catalyst
- temperature
- separation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims description 47
- 238000004519 manufacturing process Methods 0.000 title abstract description 3
- 150000001408 amides Chemical class 0.000 title description 19
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 67
- 239000003054 catalyst Substances 0.000 claims abstract description 58
- 238000006243 chemical reaction Methods 0.000 claims abstract description 53
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 33
- 239000001257 hydrogen Substances 0.000 claims abstract description 30
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 30
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 150000001412 amines Chemical class 0.000 claims abstract description 17
- 238000005984 hydrogenation reaction Methods 0.000 claims description 35
- 238000000926 separation method Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 10
- 229910017052 cobalt Inorganic materials 0.000 claims description 7
- 239000010941 cobalt Substances 0.000 claims description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 7
- 238000004821 distillation Methods 0.000 claims description 7
- 239000000543 intermediate Substances 0.000 claims description 7
- 238000002425 crystallisation Methods 0.000 claims description 6
- 230000008025 crystallization Effects 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 239000013067 intermediate product Substances 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 150000002148 esters Chemical class 0.000 abstract description 22
- 239000002253 acid Substances 0.000 abstract description 20
- 230000009435 amidation Effects 0.000 description 24
- 238000007112 amidation reaction Methods 0.000 description 24
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 239000000047 product Substances 0.000 description 15
- -1 N-substituted carboxamides Chemical class 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- 239000007858 starting material Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000011541 reaction mixture Substances 0.000 description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 125000004093 cyano group Chemical group *C#N 0.000 description 6
- 229910000564 Raney nickel Inorganic materials 0.000 description 5
- HKQZJXVIXAPOPZ-UHFFFAOYSA-N 3-amino-2,2-dimethylpropanamide Chemical compound NCC(C)(C)C(N)=O HKQZJXVIXAPOPZ-UHFFFAOYSA-N 0.000 description 4
- 239000007868 Raney catalyst Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 125000004185 ester group Chemical group 0.000 description 4
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 4
- 229910001928 zirconium oxide Inorganic materials 0.000 description 4
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 3
- ZLHYDRXTDZFRDZ-UHFFFAOYSA-N epsilon-aminocaproamide Chemical compound NCCCCCC(N)=O ZLHYDRXTDZFRDZ-UHFFFAOYSA-N 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000004817 gas chromatography Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- YAVPDSQCYSZORP-UHFFFAOYSA-N methyl 3-amino-2,2-dimethylpropanoate Chemical compound COC(=O)C(C)(C)CN YAVPDSQCYSZORP-UHFFFAOYSA-N 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- SLXKOJJOQWFEFD-UHFFFAOYSA-N 6-aminohexanoic acid Chemical compound NCCCCCC(O)=O SLXKOJJOQWFEFD-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- MLIREBYILWEBDM-UHFFFAOYSA-N cyanoacetic acid Chemical compound OC(=O)CC#N MLIREBYILWEBDM-UHFFFAOYSA-N 0.000 description 2
- 125000004494 ethyl ester group Chemical group 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- TZPHOIMASXVLQZ-UHFFFAOYSA-N methyl 2-cyano-2-methylpropanoate Chemical compound COC(=O)C(C)(C)C#N TZPHOIMASXVLQZ-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- JYVLIDXNZAXMDK-UHFFFAOYSA-N pentan-2-ol Chemical compound CCCC(C)O JYVLIDXNZAXMDK-UHFFFAOYSA-N 0.000 description 2
- AQIXEPGDORPWBJ-UHFFFAOYSA-N pentan-3-ol Chemical compound CCC(O)CC AQIXEPGDORPWBJ-UHFFFAOYSA-N 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 125000006273 (C1-C3) alkyl group Chemical group 0.000 description 1
- XNINAOUGJUYOQX-UHFFFAOYSA-N 2-cyanobutanoic acid Chemical compound CCC(C#N)C(O)=O XNINAOUGJUYOQX-UHFFFAOYSA-N 0.000 description 1
- NICLKHGIKDZZGV-UHFFFAOYSA-N 2-cyanopentanoic acid Chemical compound CCCC(C#N)C(O)=O NICLKHGIKDZZGV-UHFFFAOYSA-N 0.000 description 1
- JDEFPFLTCXIVDH-UHFFFAOYSA-N 2-cyanopropanoic acid Chemical compound N#CC(C)C(O)=O JDEFPFLTCXIVDH-UHFFFAOYSA-N 0.000 description 1
- XZUDGZXKOFPLBC-UHFFFAOYSA-N 5-cyanopentanamide Chemical compound NC(=O)CCCCC#N XZUDGZXKOFPLBC-UHFFFAOYSA-N 0.000 description 1
- OISXOUGTIYAWAZ-UHFFFAOYSA-N 7-cyanohepta-2,5-dienoic acid Chemical compound OC(=O)C=CCC=CCC#N OISXOUGTIYAWAZ-UHFFFAOYSA-N 0.000 description 1
- REXSFGZSSCGJTN-UHFFFAOYSA-N 7-cyanoheptanamide Chemical compound NC(=O)CCCCCCC#N REXSFGZSSCGJTN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QXZUUHYBWMWJHK-UHFFFAOYSA-N [Co].[Ni] Chemical compound [Co].[Ni] QXZUUHYBWMWJHK-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000002862 amidating effect Effects 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 239000012045 crude solution Substances 0.000 description 1
- HBNCYROJXZDCOM-UHFFFAOYSA-N cyano pentanoate Chemical compound CCCCC(=O)OC#N HBNCYROJXZDCOM-UHFFFAOYSA-N 0.000 description 1
- DGJMPUGMZIKDRO-UHFFFAOYSA-N cyanoacetamide Chemical class NC(=O)CC#N DGJMPUGMZIKDRO-UHFFFAOYSA-N 0.000 description 1
- 125000005265 dialkylamine group Chemical group 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C231/00—Preparation of carboxylic acid amides
- C07C231/14—Preparation of carboxylic acid amides by formation of carboxamide groups together with reactions not involving the carboxamide groups
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
Definitions
- the present invention relates to a process for the preparation of AminoalkanTexreamiden by reacting a Cyanalkanchureester with a) ammonia or an amine and b) hydrogen in the presence of a catalyst, optionally occurring intermediates are not isolated and the reaction with component b) simultaneously or not later than a maximum of 100 minutes after the start of the reaction of Cyanalkanchureesters with component a) is started.
- DE-A 21 10 060 describes a corresponding process for preparing N-substituted carboxamides using primary and secondary aliphatic, cycloaliphatic or mixed aliphatic / cycloaliphatic amines instead of ammonia.
- US-A 3,235,576 relates to a process for the preparation of ⁇ -aminocaproic acid amides.
- the starting compound used here is the methyl ester of 7-cyano-2,5-heptadienoic acid, which is first reacted with ammonia to give the corresponding amide.
- the corresponding 7-cyanoheptanoic acid amide is prepared using a palladium catalyst, for example, and the isolated intermediate is reacted in a second hydrogenation reaction using a cobalt- and nickel-containing catalyst to give ⁇ -aminocaproic acid amide.
- DE-A 26 01 462 relates to a two-stage process for the preparation of 6-aminocaproic acid amide, wherein in a first reaction stage over a period of 2 to 6 hours, a 5-Cyanvaleriansester reacted with excess ammonia and in a second reaction step in the presence of a cobalt and / or nickel-containing supported catalyst, the resulting intermediate product is hydrogenated to 6-aminocaproic acid amide.
- DE-A 26 01 461 relates to a process for the preparation of ⁇ -Aminoalkan- carboxylic acid alkyl esters, wherein ⁇ -Cyanalkancarbonklarealkylester be hydrogenated at elevated temperature and elevated pressure using ammonia in the presence of nickel and / or cobalt supported catalysts.
- ⁇ -Cyanalkancarbonklarealkylester be hydrogenated at elevated temperature and elevated pressure using ammonia in the presence of nickel and / or cobalt supported catalysts.
- the object underlying the invention is to provide a novel process for the preparation of AminoalkanTexreamiden by reacting Cyanalkan Textreestern with a) ammonia or an amine and b) hydrogen in the presence of a catalyst.
- this object is achieved by the reaction of a cyanalkanTexreester at elevated pressure with a) at least one mol equivalent of ammonia or one mole equivalent of amine and b) hydrogen in the presence of a catalyst, optionally occurring intermediates are not isolated and the Reaction with component b) is started simultaneously or not later than a maximum of 100 minutes after the beginning of the reaction of the Cyanalkanchureesters with component a).
- the process according to the invention has the advantage that it can be carried out faster than processes known from the prior art. For example, no catalyst change is required for the amidation and hydrogenation, but the amidation can be carried out without the presence of a catalyst, provided that the amidation and the hydrogenation are not carried out simultaneously and / or spatially separated.
- the inventive method provides the desired product (Aminoalkanklamid) in high selectivities, preferably of at least 95%, more preferably of at least 98%, particularly preferably of at least 99%.
- the process according to the invention has the advantage that the unreacted component a) (ammonia or amine) is separated off from the reaction product (aminoalkanoic acid amide) and recovered.
- the reaction product aminoalkanoic acid amide
- a further advantage is the fact that using a fixed bed catalyst for the hydrogenation (in particular of a fixed bed supported catalyst), the reaction product contains only very small traces of catalyst metals, so that a final purification by crystallization is possible.
- the catalyst has to be removed by filtration and the product has to be purified by distillation, since traces of metal present in the end product impair product stability and the product property (possible ligand action).
- due to the conditions required for the distillation results in a low product yield.
- Suitable educts are in principle all customary cyanoalkanoic acid esters, if appropriate, it is also possible to use a mixture of two or more cyanoalkanoic acid esters, but preference is given to the use of a cyanoalkanoic acid ester.
- preferred starting materials have one cyano and one ester group per molecule.
- the ester group the corresponding molecule having an acid group can also be used.
- cyanoalkanoic acid esters are the methyl or ethyl esters of cyanoacetic acid, cyanopropionic acid, cyanobutyric acid, cyanovaleric acid or cyancapaproic acid, preferably the cyano group is located at the terminal carbon atom of the underlying alkanoic acid.
- the alkanoic acid skeleton may have further substituents, preferably one or two C 1 -C 3 -alkyl groups, in particular two methyl substituents.
- Preferred cyanoalkanoic acid esters including the carbon atoms of the cyano and the ester group, have 4 to 10 carbon atoms, the cyano function being located at the terminal carbon atom of the alkanoic acid skeleton.
- Particularly preferred is 2-cyano-2,2-dimethylessigklaremethylester or the corresponding ethyl ester.
- the amidation of the cyanoalkanoic acid ester is carried out with at least one molar equivalent of component a), preferably at a 2 to 30-fold molar excess of component a), more preferably with a 5- to 25-fold molar excess. If several ester functions are amidated in the educt, the amount of component a) must be increased accordingly.
- component a) are suitable ammonia or an amine, optionally also
- Mixtures are used. Preferably, however, only one component a) is used, in particular ammonia. If an amine is used, in particular especially monoalkyl or dialkylamines (to give the corresponding monoalkylated or dialkylated amide), in particular methylamine or dimethylamine.
- 2-cyano-2,2-dimethylacetic acid methyl ester is used as starting material and ammonia is used as component a).
- the reaction of the educt or in particular of the intermediate product (cyanoalkanoic acid amide) obtained in the amidation with hydrogen (component b); Hydrogenation) takes place in the presence of a catalyst.
- a catalyst In principle, all hydrogenation catalysts known to those skilled in the art are suitable as catalyst.
- the catalyst may be, for example, a sponge, carrier, thin film or full catalyst, preferably a supported catalyst.
- the catalyst is present as a fixed bed catalyst, in particular in the form of a supported catalyst.
- Preferred catalysts contain at least one noble metal of group VII and VIII, preferably cobalt (Co) and nickel (Ni) and optionally at least one metal from the group copper, manganese, chromium or iron.
- the support may be selected from the conventional metal oxides, such as aluminum oxide, zirconium oxide, silicon dioxide or mixtures of these metal oxides; preference is given to using aluminum oxide and zirconium oxide, particularly preferably zirconium oxide.
- preferred catalysts are Raney cobalt (hereinafter also referred to as Ra-Co) or Raney nickel catalysts - this type of catalyst is available as a commercial product in various designs under the name Raney TM cobalt or Raney TM nickel, respectively.
- Further examples of preferred catalysts are supported hydrogenation catalysts prepared from nickel oxide, cobalt oxide, copper oxide and zirconium oxide, which may optionally contain further metal components.
- Suitable catalysts and processes for the preparation of these catalysts can be found, for example, in the documents Mozingo et al., Organic Synth. Coli. Vol. 3, pages 181 ff, Fieser and Fieser, Reagents for Org. Synth. Vol. 1, pages 723-731, EP-A 0 963 975 or EP-A 1 106 600 are taken.
- the reaction of the cyanoalkanoic acid ester to the corresponding aminoalkanoic acid amide is carried out at elevated pressure, preferably at 10 to 250 bar, more preferably 50 to 220 bar, particularly preferably at 80 to 210 bar.
- the reaction can also be carried out at atmospheric pressure.
- the temperature may be between 20 and 150 ° C, preferably 60 to 150 ° C, more preferably 80 ° to 120 ° C, particularly preferably 80 to 1 10 ° C.
- the inventive method is carried out such that the reaction of the educt (Cyanalkanklareester) with the component a) and the component b) either at the same time or the reaction with component b) for a maximum of 100 minutes Beginning of the reaction of the reactant with component a) is started.
- the process according to the invention is preferably carried out in such a way that the reaction of the starting material with component b) is started at most 100 minutes after the beginning of the reaction of the euct with component a).
- the reaction with component b) takes place in the second option after a residence time of a maximum of 100 minutes. Preferably, a residence time of 5 to 100 minutes is selected.
- the intermediates which may be present are not isolated. It is crucial that the addition of component b) to the educt does not take place before the addition or the reaction of component a) with the educt, because the amidation of Aminoalkan yarn proceeds only in minor amounts as a side reaction. If the hydrogenation is not carried out at the same time as the amidation of the cyanoalkanoic ester, it can be assumed that the intermediate formed is mainly the corresponding cyanoalkanoic acid amide.
- the hydrogenation start is more preferably 5 to 60 minutes later than the beginning of the amidation (residence time of 5 to 60 minutes). Particularly preferred is a residence time of 8 to 20 minutes.
- the components a) and b) are fed stepwise to the educt.
- this method is applied in the batch process, by stepwise feeding first component a) and then hydrogen in a solution of Cyanalkanklaresters.
- This embodiment is particularly preferably used in an autoclave.
- the hydrogenation is started only after the start of the amidation, and which is likewise preferably used in an autoclave, first the catalyst, a solution of the cyanoalkanoic ester (starting material) and component a) and a part of the hydrogen at a pressure of at most 10 bar presented.
- a maximum temperature of 60 ° C should not be exceeded, preferably the temperature is 20 to 30 ° C.
- the temperature is increased to 70 to 150 ° C, preferably to 75 to a maximum of 120 ° C, and the hydrogen pressure by further hydrogen addition to 50 to 210 bar.
- the increase of the hydrogen pressure and the temperature can take place simultaneously or successively.
- the temperature is first slowly increased and after the temperature has reached the desired end value (greater than 70 ° C), hydrogen is rapidly injected to the desired final pressure value (greater than 50 bar).
- the residence time is calculated here starting with the combination of the educt solution and the component a) up to the time at which the temperature is at least 70 ° C and the hydrogen pressure is at least 50 bar.
- this embodiment can also be carried out by only the solution of the reactant and component a) and the catalyst are presented and the hydrogen is added only at the beginning of the temperature increase.
- the residence time is also calculated in this case, starting with the time of combining the reactant with the component a) to the time at which the temperature is at least 70 ° C and the hydrogen pressure is at least 50 bar.
- the amidation and the hydrogenation are spatially separated from each other by pre-switching a residence time.
- the corresponding starting material and the component a) (preferably ammonia), which are each fed continuously, already react by passing through a residence time before they reach the actual hydrogenation reactor.
- This residence time section can also consist of a section of the hydrogenation reactor which is filled with catalytically or only slightly active material (such as steel rings, steatite etc.) or in which the temperature is kept below a threshold temperature necessary for the hydrogenation.
- the temperature in this residence time is 20 to 100 ° C, preferably 30 to 60 ° C.
- the hydrogenation is carried out after passing through this residence time at a temperature of preferably 60 to 150 ° C, more preferably at 75 to 120 ° C.
- the amidation and the hydrogenation can also be carried out at the same temperature in a range between 20 and 150 ° C.
- the process can be carried out in one step in a solvent, for example in an alcohol or N-methylpyrrolidone (NMP), preferably in a monohydric aliphatic alcohol, more preferably in an alcohol of the group MeOH.
- a solvent for example in an alcohol or N-methylpyrrolidone (NMP), preferably in a monohydric aliphatic alcohol, more preferably in an alcohol of the group MeOH.
- EtOH ethanol
- PrOH propanol
- i-PrOH 1-butanol (1 -BuOH)
- 2-BuOH 1-pentanol
- 2-pentanol 2-pentanol
- 3-pentanol The solvent can be used in a proportion of 5 to 95% [wt .-%] of the reaction mixture, preferably 20 to 70%, particularly preferably 30 to 60%.
- the process can be carried out in batch, semibatch or continuously, preference being given to continuous reaction.
- the product can be isolated and purified by distillation or crystallization or a combination of both. Preference is given to crystallization.
- the crystallization can be carried out in particular if the hydrogenation step has been carried out in the presence of a fixed bed catalyst, because in this case the product has only very small traces of the metals contained in the catalyst as impurity.
- the methyl cyanoester is hydrogenated as a 50% solution in 2-butanol in the presence of 7 equivalents of liquid ammonia in a batch autoclave at 100 ° C to Raney nickel (5 wt .-%) and simultaneously ins Amide transferred.
- the catalyst is removed by filtration and the product is isolated by distillation.
- the methyl cyanoester is combined as a 40% solution in MeOH with 10 to 25 equivalents of ammonia in a displacer-filled tubular reactor (where the ester is converted to the amide) and after a residence time of 8 to 20 minutes 80 to 120 ° C and 150 to 250 bar hydrogenated on a supported hydrogenation catalyst prepared from 28% NiO, 28% CoO, 13% CuO and 31% ZrO 2 .
- the product is isolated by single-stage crystallization from the crude solution.
- the unreacted component a) ie the proportions of ammonia or amine which have not been reacted with cyanalkanoic acid ester
- component b) hydrophilicity
- the separation of the unreacted component a) preferably takes place at temperatures below 150 ° C., more preferably below 130 ° C., particularly preferably below 110 ° C.
- the separation of the unreacted component a) is preferably carried out at a lower temperature than the temperature in the reaction with component b) (hydrogenation).
- the removal of the unreacted component a) takes place at temperatures below 150 ° C., more preferably below 130 ° C., particularly preferably below 110 ° C.
- the separation step as such (the separation of unreacted component a) from the reaction mixture) is carried out as quickly as possible in terms of time.
- the term "as fast as possible in terms of time” is to be understood as meaning that the separation step as such lasts for a maximum of 300 minutes, more preferably not more than 200 minutes, particularly preferably not more than 120 minutes.
- the separation preferably takes place on unreacted component a) both at a lower temperature and as quickly as possible over time.
- the separation of unreacted component a) takes place in a separate apparatus.
- a separate apparatus is to be understood as meaning all separation units known to the person skilled in the art, in particular a compressed gas column or a distillation column.
- the separation of the unreacted component a) from the separation unit is preferably carried out at temperatures below 150 ° C, more preferably below 130 ° C, more preferably below 1 10 ° C.
- the residence time of Aminoalkanklamids (product) in the separation of the unreacted component a) in the separation unit is preferably 1 to 300 minutes, more preferably 1 to 200 minutes, more preferably 1 to 120 minutes.
- the temporally as fast as possible separation of unreacted component a) from the reaction mixture has proved particularly advantageous because the amidation is an equilibrium reaction that can be shifted in the direction of the ester when the amine or ammonia continuously at elevated temperature from the Reaction mixture are removed and the relatively slow reaction is given sufficient time.
- the educt and the catalyst are introduced into the autoclave and the contents are rendered inert by flushing with nitrogen. Subsequently, 5 bar hydrogen is injected. The desired amount of ammonia is metered in and then heated slowly with stirring to the reaction temperature (80 ° C). This step lasts on average 90 min. the residence time of the educt solution in contact with ammonia is about 90 min.
- hydrogen is rapidly injected onto the pressure indicated in the following Table 1, and hydrogen consumed in a pressure-controlled manner is metered in over the test period until there is no more hydrogen uptake.
- the autoclave experiments are carried out in a 2.5 l autoclave with a hollow shaft disk stirrer (rotational speed about 600 rpm), electric heating and jacket air cooling, 2 breakwaters, gassing via the autoclave cover and introduction of the hydrogen via the hollow shaft stirrer.
- the weights for Raney catalysts are corrected for 10% water moisture, i. in reality, 10% more water-moist catalyst is weighed than indicated.
- Reaction discharges are analyzed by gas chromatography (GC) (conditions: 60 m DB1701, inside diameter 0.32 mm, film thickness 0.25 ⁇ m, detector: FID, temperature program: 80 ° C ⁇ 10 K / min ⁇ 280 ° C, 40 min.
- Split ratio 100 1, carrier gas helium
- the reactor yield is determined by means of gas chromatography with internal standard (LS) (LS piperidine, the concentration thus obtained in the crude feed is multiplied by the total mass of the crude feed and the calculated thus compared with the theoretical yield).
- the batches are all carried out with 2-cyano-2,2-dimethylacetic acid methyl ester with a purity of> 99.8%.
- aminopivalic acid amide (3-amino-2,2-dimethylpropionic acid amide) is obtained. Table 1
- Example 8 shows that with Raney nickel and Raney cobalt very good selectivities of at least 90% can be achieved.
- a metal determination is performed; it is found 430 ppm Co in the reaction.
- the experimental examples are in a 1 I reactor (10 x 2000 mm), equipped with feed pumps for solvent, ammonia and nitrile ester, filled with 250 ml steel rings in the lower and upper part of the reactor, centered with 500 ml tablets (5 x 3 mm) of a hydrogenation catalyst of the following composition: 28% NiO, 28% CoO, 13% CuO and 31% ZrO 2 , carried out in the upflow mode.
- the reduction procedure of the catalyst is as follows: The reactor is heated to 180 ° C. in 5 hours with a hydrogen feed of 50 l / h, then maintained at 180 ° C.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Priority Applications (1)
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EP06841384A EP1966128A2 (de) | 2005-12-20 | 2006-12-15 | Verfahren zur herstellung von aminoalkansäureamiden |
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DE200510060803 DE102005060803A1 (de) | 2005-12-20 | 2005-12-20 | Verfahren zur Herstellung von Aminoalkansäureamiden |
EP06115783 | 2006-06-21 | ||
EP06841384A EP1966128A2 (de) | 2005-12-20 | 2006-12-15 | Verfahren zur herstellung von aminoalkansäureamiden |
PCT/EP2006/069777 WO2007071626A2 (de) | 2005-12-20 | 2006-12-15 | Verfahren zur herstellung von aminoalkansäureamiden |
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EP1966128A2 true EP1966128A2 (de) | 2008-09-10 |
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EP06841384A Withdrawn EP1966128A2 (de) | 2005-12-20 | 2006-12-15 | Verfahren zur herstellung von aminoalkansäureamiden |
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US (1) | US8759580B2 (enrdf_load_stackoverflow) |
EP (1) | EP1966128A2 (enrdf_load_stackoverflow) |
JP (1) | JP5215870B2 (enrdf_load_stackoverflow) |
WO (1) | WO2007071626A2 (enrdf_load_stackoverflow) |
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EP2459521A1 (en) | 2009-07-31 | 2012-06-06 | Sandoz AG | Method for the preparation of w-amino-alkaneamides and w-amino-alkanethioamides as well as intermediates of this method |
WO2012010651A2 (en) | 2010-07-23 | 2012-01-26 | Sandoz Ag | Method for the preparation of omega-amino-alkaneamides and omega-amino-alkanethioamides as well as intermediates of this method |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
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DE597305C (de) | 1931-07-24 | 1934-05-22 | Merck Ag E | Verfahren zur Herstellung von aliphatischen primaeren Aminosaeuren oder deren Derivaten |
CH378868A (de) | 1958-07-29 | 1964-06-30 | Montedison Spa | Verfahren zur Herstellung des w-Amino-caprylsäureamids |
US3816483A (en) | 1970-06-02 | 1974-06-11 | Henkel & Cie Gmbh | Carboxylic acid amide preparation |
DE2110060C3 (de) | 1971-03-03 | 1980-06-26 | Henkel Kgaa, 4000 Duesseldorf | Verfahren zur Herstellung von Nsubstituierten Carbonsäureamiden |
DE2601461A1 (de) | 1976-01-16 | 1977-07-28 | Basf Ag | Verfahren zur herstellung von omega-aminoalkancarbonsaeurealkylestern |
DE2601462C3 (de) * | 1976-01-16 | 1979-11-22 | Basf Ag, 6700 Ludwigshafen | Verfahren zur Herstellung von 6-Aminocapronsäureamid |
DE2947825C2 (de) | 1979-11-28 | 1982-02-04 | Degussa Ag, 6000 Frankfurt | Verfahren zur Herstellung von 4-Aminobuttersäureamid-hydrochlorid |
US4780542A (en) | 1983-09-26 | 1988-10-25 | Montefiore Medical Center | Process for the synthesis of esters and amides of carboxylic acids |
US4590292A (en) * | 1985-06-10 | 1986-05-20 | Ciba-Geigy Corporation | Process for the manufacture of cyclopropylamine |
DE4010254A1 (de) * | 1990-03-30 | 1991-10-02 | Basf Ag | Verfahren zur herstellung von 2-(3-aminopropyl)-cycloalkylaminen |
JPH1059801A (ja) * | 1996-06-05 | 1998-03-03 | Otsuka Chem Co Ltd | シクロアルカン誘導体、カルボン酸誘導体及び該誘導体を用いた切り花用鮮度保持剤 |
DE19826396A1 (de) | 1998-06-12 | 1999-12-16 | Basf Ag | Verfahren zur Herstellung von Aminen |
ATE272605T1 (de) | 1999-12-06 | 2004-08-15 | Basf Ag | Verfahren zur herstellung von aminen |
US6331624B1 (en) * | 2000-04-05 | 2001-12-18 | E.I. Du Pont De Nemours And Company | Process for preparing 6-aminocaproamide |
DE10028950A1 (de) * | 2000-06-16 | 2001-12-20 | Basf Ag | Verfahren zur Herstellung von Caprolactam |
DE10357978A1 (de) * | 2003-12-11 | 2005-07-21 | Langhals, Heinz, Prof. Dr. | Perylen-Pigmente mit Metallic-Effekten |
-
2006
- 2006-12-15 WO PCT/EP2006/069777 patent/WO2007071626A2/de active Application Filing
- 2006-12-15 US US12/158,200 patent/US8759580B2/en not_active Expired - Fee Related
- 2006-12-15 JP JP2008546401A patent/JP5215870B2/ja not_active Expired - Fee Related
- 2006-12-15 EP EP06841384A patent/EP1966128A2/de not_active Withdrawn
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US20080306299A1 (en) | 2008-12-11 |
WO2007071626A3 (de) | 2007-08-09 |
JP2009519994A (ja) | 2009-05-21 |
WO2007071626A2 (de) | 2007-06-28 |
US8759580B2 (en) | 2014-06-24 |
JP5215870B2 (ja) | 2013-06-19 |
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