EP1965467A1 - Contact à fiche à haute intensité et dispositif de connexion à haute intensité - Google Patents

Contact à fiche à haute intensité et dispositif de connexion à haute intensité Download PDF

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Publication number
EP1965467A1
EP1965467A1 EP07023201A EP07023201A EP1965467A1 EP 1965467 A1 EP1965467 A1 EP 1965467A1 EP 07023201 A EP07023201 A EP 07023201A EP 07023201 A EP07023201 A EP 07023201A EP 1965467 A1 EP1965467 A1 EP 1965467A1
Authority
EP
European Patent Office
Prior art keywords
current plug
shield
sleeve
contact element
contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07023201A
Other languages
German (de)
English (en)
Other versions
EP1965467B1 (fr
Inventor
Wolfgang Langhoff
Michael Knödler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Amphenol Tuchel Electronics GmbH
Original Assignee
Amphenol Tuchel Electronics GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Amphenol Tuchel Electronics GmbH filed Critical Amphenol Tuchel Electronics GmbH
Publication of EP1965467A1 publication Critical patent/EP1965467A1/fr
Application granted granted Critical
Publication of EP1965467B1 publication Critical patent/EP1965467B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/10—Sockets for co-operation with pins or blades
    • H01R13/11—Resilient sockets
    • H01R13/111—Resilient sockets co-operating with pins having a circular transverse section
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/26—Connectors or connections adapted for particular applications for vehicles

Definitions

  • the invention relates to a high-current contact according to claim 1 and to a high-current plug-in device having at least one such high-current contact according to claim 11.
  • the invention is therefore based on the object to propose an alternative plug-in contact for high-current applications, on the one hand equipped with a high electrical shield and the other hand, optionally after a small modification, for a variety of contacting tasks, especially in vehicles with an electric or electrically assisted drive is.
  • the high-current plug-in contact should be used as a scalable component in high-current plug-in devices.
  • the object is to propose a scalable high-current plug-in device with at least one high-current plug-in contact.
  • the invention is based on the idea to propose a preferably at least approximately cylindrical high-current plug contact with a socket contact element for contacting an interface in which the socket contact element is at least partially, preferably completely, surrounded by a sleeve-shaped enclosure, wherein radially outside the enclosure is in an axial Direction extending, sleeve-shaped shield plate is provided, which is connected by crimping with axial distance to the radially inner socket contact element with the cable shielding of the female contact element contacting line.
  • the casing has the function of fixing the socket contact element and the electrical connection produced therewith, especially against vibration, to protect and on the other hand to ensure electrical insulation of the female contact element against the electrically conductive shielding plate.
  • a support sleeve providing the counterforce is provided. This is arranged coaxially to the line contacting the female contact element, wherein the cable shield is folded around the support sleeve, that is sandwiched between the shield plate and the support sleeve.
  • the support sleeve prevents a disadvantageous for the crimping process sinking the cable shield in an intermediate insulation of the line surrounding the at least one current-carrying wire of the line.
  • the mechanical stability of the high-current plug-in contact is improved and, on the other hand, a good transfer of the shielding from the line to the shielding plate is ensured.
  • the shielding plate is passed on to the interface to be contacted by the shielding plate.
  • the support sleeve in turn rests radially on the outside either on the outer insulation of the line and / or on the exposed cable shielding.
  • the described high-current plug-in contact ensures optimal shielding for improving the EMC due to the sleeve-shaped shielding plate and the optimal shield propagation of the cable shielding to the shielding plate in an offset axially to the female contact element crimping.
  • any number of the described high-current plug contacts can be combined in a surrounding housing as a high-current plug-in device, whereby a multiplicity of different application requirements can be met.
  • high current in the context of the invention are electrical currents with a current of more than 60 A, in particular of about 100 A or understood about it.
  • the high-current plug contact is cylindrical. This distinguishes the high-current plug-in contact from a large number of especially L-shaped high current plug contacts of the prior art.
  • the line is guided on the insertion opening of the female contact element opposite side in the high current plug contact for contacting the female contact element.
  • the envelope surrounding the female contact element is provided as an encapsulation, i. by encapsulation of the female contact element, preferably formed of an electrically insulating plastic.
  • an encapsulation as wrapping an optimal, shape-dependent mechanical fixation of the female contact element is ensured throughout the high-current plug-in contact.
  • electrically insulating plastic additionally ensures the insulation of the socket contact and preferably also of the otherwise exposed terminal area.
  • the envelope in shell construction, in particular from injection-molded parts, wherein the shell parts are preferably locked together.
  • the envelope thus formed is provided with radial stops or radial fixings for the received female contact element.
  • the sheath i. the at least two shell parts, formed of an electrically insulating plastic.
  • the Support sleeve for the fixation preferably with axial distance to the crimping of the shield plate, is crimped with the line shield with the line.
  • the support sleeve in particular made of metal, is crimped with the outer jacket insulation of the line.
  • the support sleeve is not crimped or only with an axial Abschitt with the outer sheath insulation and otherwise rests directly on the cable shield and thus crimped in the latter case both with the cable shield and an intermediate insulation of the line.
  • the envelope in particular formed as an encapsulation or shell component, is led beyond the female contact element in the axial direction and rests radially outward on the intermediate insulation of the line surrounding at least one core.
  • the wire exposed in the axial direction and contacted with the socket contact element is thus insulated, so that accidental contacting of the outer shielding plate is reliably avoided.
  • the socket contact element comprises a so-called Radsok contact, which is available in different sizes.
  • a Radsok contact a shock-insensitive contacting of an interface, in particular a contact pins, can be ensured.
  • an advantage is an embodiment in which the shroud is not directly contacted with a shield of the contacting interface, that is not directly applied to this, but that is provided to ensure a reliable Schirmübergabe an applied to the shield plate shield ring.
  • this shield ring contributes to the mechanical stabilization of the shielding plate in the area of its front side and also ensures a secure contacting of the shielding of the interface.
  • the shield ring comprises a sleeve-shaped portion, which is received radially between the shield plate and the sheath, in particular clamped between these components.
  • the actual contacting of the interface via a slat portion of the shield plate which is bent backwards around the end face of the shielding plate and is resilient in the radial direction.
  • the slat portion takes the shield plate by clamping.
  • the contacting of the interface takes place with the radially outer circumferential surface of the surrounding portion of the shielding plate fin portion of the shield ring.
  • the invention also relates to a high-current plug-in device having at least one high-current plug-in contact as described above, wherein the at least one high-current plug contact is surrounded by a protective housing.
  • the protective housing is formed as encapsulation. It is essential that the protective or surrounding housing is formed from an electrically insulating material. Alternatively, it is conceivable that the protective housing in shell construction, in particular with two mutually latchable shell elements, form. If required, the high-current plug-in device can be provided with additional functionalities, such as a pilot contact.
  • the high-current plug-in device according to the invention is characterized in that it is scalable, i. can be manufactured or equipped with a virtually any number of high-current plug contacts. It is also conceivable to provide plug contacts in different sizes.
  • the seal is formed by the protective housing itself.
  • the protective housing forming encapsulation a material that connects to the outer jacket insulation of the line of the high-current plug-in contact.
  • the sealing preferably takes place by a fusion of the encapsulation material with the insulation material of the line.
  • the outer diameter of the seal used is preferably greater than the diameter of the mounting opening receiving the seal.
  • the inner diameter of the seal used may be less than the outer diameter of the conduit.
  • the at least one seal used is preferably a lamellar seal with a plurality of lamellae arranged axially next to one another and each extending in the circumferential direction. Such a lamellar seal acts as a labyrinth seal, which reliably prevents the ingress of media, in particular even if individual lamellae should be damaged.
  • an embodiment is advantageous in which to dispense with a separate seal and the sealing function of the support sleeve and the shield plate are taken.
  • media can penetrate into the protective housing, a penetration to the actual socket contact is on the other hand prevented by the tight connection of the support sleeve to the line on the one hand and the tight connection of the shield plate to the support sleeve.
  • Fig. 1 For example, a high current plug contact for contacting applications with currents between about 60 A and about 150 A is shown.
  • the sleeve-shaped high-current plug-in contact 1 comprises as a core element a socket contact element 2 with a sleeve-shaped Radsok contact, for example, in the German application DE 10 2005 013 633.8 is described. Furthermore, the socket contact element 2 comprises a metallic holding element 5 with two mutually opposite blind holes 6, 7, wherein the right in the plane of the blind hole has a smaller inner diameter than that receiving the Radsok contact Blind hole 6.
  • the single, central core 8 of a line 9 is guided and contacted with the holding element 5 and thus also with the Radsok contact 3 electrically conductive.
  • the line 9 is a coaxial cable with an outer sheath insulation 10, a radially arranged inside the outer sheath insulation 10, designed as a braided shielding shield 11, a radially located inside the cable shield 11 intermediate insulation 12 and the central core.
  • the female contact element 2 is encapsulated with a sheath 13, which projects beyond the spring-shaped end face 14 of the female contact element 2 in the radial direction and projects radially inwardly over an annular end face 15 of a retaining sleeve 16 of the Radsok contact 3 and thus the Radsok contact 3 in axial Direction in the blind hole 6 secures.
  • the envelope 13 formed of electrically insulating material is in the axial direction of the drawing plane to the right via the socket contact element 2, in particular the holding element 5, led out and extends in the plane of the right conical and forms an opening channel 17 for the wire 8 with intermediate insulation 12.
  • the intermediate insulation 12 lies with its outer circumferential surface directly to a peripheral wall 18 of the opening channel 17 at.
  • the envelope 13 thus isolates not only the entire holding element 5, but also the line 9 or the wire 8, whereby a sealed chamber is formed by the blind hole 7.
  • the holding element 5 is provided in the region of the bottom of the blind hole 7 with an outer circumferential collar 19 which prevents axial displacement of the sheath 13 relative to the socket contact element 2.
  • an abutment collar 20 for a radially outer, sleeve-shaped shroud 21 1 is formed.
  • Another, two-part plant collar 22 for the shroud 21 is provided in the axial direction in the plane of the right offset from the plant 20.
  • the shield plate 21 extends from radially outside the insertion opening 4 in the axial direction beyond the sheath 13 addition, wherein the shroud 21 is crimped with axial distance to the opening channel 17 of the sheath 13 with the cable shield 11 in a first Vercrimpungs Scheme 23.
  • a metallic support sleeve 24 is arranged radially inside the Vercrimpungs Schemees 23, which extends in the axial direction on the shield plate 21 addition and is crimped in a second Vercrimpungs Scheme 25 with the outer sheath insulation 10 of the line 9.
  • the second Vercrimpungs Scheme is axially offset from the first Vercrimpungs Scheme 23.
  • the pushed onto the line 9 support sleeve 24 is radially inwardly directly on the outer jacket insulation 10 of the line 9.
  • a usually directly on the intermediate insulation 12 resting portion 26 of the cable shield 11 is in the plane of the drawing after right around the outer jacket insulation 10 and arranged on the outer jacket insulation 10 support sleeve 24 folded.
  • the folded portion 26 of the cable shield 11 is sandwiched between the first crimping portion 23 of the shielding plate 11 and the supporting sleeve 24.
  • the freed from the folded portion 26 of the cable shield 11 axial portion 27 of the line 9 projects beyond the support sleeve 24 in the axial direction and is guided in the direction of holding element 5, wherein the intermediate insulation 12 of the axial portion 27 extends only into the opening channel 17 inside.
  • the core 8 is completely stripped.
  • Fig. 2 the principle of the screen transfer from the cable shield 11 to the shield plate 21 in the first Vercrimpungs Scheme 23 is shown in detail. It can be seen that the cable shield 11 extends directly along the intermediate insulation 12 and is bent in the plane of the drawing to the right about the intermediate insulation 12 and the support sleeve 24 around. As a result, the annular end faces 28, 29 of the support sleeve 24 and the outer jacket insulation 10 are spanned by the line shield 1.
  • the folded portion 26 of the cable shield 11 extends substantially parallel to the voltage applied to the intermediate insulation 12 main portion 30 of the cable shield eleventh
  • Fig. 3 a complete high current plug-in contact 1 is shown.
  • the support sleeve 24 can be seen, which is crimped in the second Vercrimpungs Scheme 25 with the outer sheath insulation 10 of the line 9 and which projects beyond the shield plate 21 in the axial direction.
  • a shield ring 31 can be seen, by means of which the shield is passed from the shield plate 21 to an interface.
  • the shield ring 31 comprises an outer, radially resilient fin section 32, with which the actual screen transfer takes place.
  • the fin section 32 is arranged radially outside of the shielding plate 21 and exerts a spring force radially inwardly on the shield plate 21.
  • a radially inwardly located sleeve-shaped portion 33 (see Fig. 3b ) is sandwiched between the shroud 21 and the sheath 13 when assembled.
  • a three-pole high-current plug-in device 34 is shown in this embodiment.
  • a protective housing 35 three juxtaposed high-current plug contacts 1 are added, the juxtaposed shield rings 31 are arranged on the front housing front side.
  • Slat seal 36 shown in detail is provided, each slat seal 36 being received in a separate mounting opening 37 in the protective housing 35.
  • the louver seal 36 includes a plurality of circumferentially extending and axially spaced louvers 38 which together form a seal labyrinth.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
EP07023201A 2007-02-28 2007-11-30 Contact à fiche à haute intensité et dispositif de connexion à haute intensité Active EP1965467B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007009562A DE102007009562A1 (de) 2007-02-28 2007-02-28 Hochstrom-Steckkontakt sowie Hochstrom-Steckvorrichtung

Publications (2)

Publication Number Publication Date
EP1965467A1 true EP1965467A1 (fr) 2008-09-03
EP1965467B1 EP1965467B1 (fr) 2009-12-23

Family

ID=38983915

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07023201A Active EP1965467B1 (fr) 2007-02-28 2007-11-30 Contact à fiche à haute intensité et dispositif de connexion à haute intensité

Country Status (3)

Country Link
EP (1) EP1965467B1 (fr)
AT (1) ATE453228T1 (fr)
DE (2) DE102007009562A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010025385A1 (de) * 2010-06-28 2011-12-29 Amphenol-Tuchel Electronics Gmbh Geschirmter Steckverbinder
US8814597B2 (en) 2009-12-07 2014-08-26 Amphenol-Tuchel Electronics Gmbh Electrical plug contact
DE102018105772B3 (de) 2018-03-13 2019-09-05 Amphenol-Tuchel Electronics Gmbh Kontaktanordnung umfassend ein Metallgehäuse und ein Kontaktband
CN114078652A (zh) * 2020-08-17 2022-02-22 Abb电网瑞士股份公司 触头支撑结构及其制造方法以及气体绝缘设备
EP4383470A1 (fr) 2022-12-06 2024-06-12 PEX Automotive GmbH Procédé de fabrication d'une pièce de connexion électrique et pièce de connexion électrique

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009016227B4 (de) * 2009-04-03 2017-12-28 Kostal Kontakt Systeme Gmbh Steckverbinder mit einem angebundenen Koaxialkabel
DE102012001560B4 (de) * 2012-01-27 2013-08-29 Schaltbau Gmbh Steckkontaktbuchse
DE202017101060U1 (de) 2017-02-24 2018-05-25 Fct Electronic Gmbh Steckverbinder, insbesondere für eine Hochstromanwendung
DE102019134579A1 (de) * 2019-12-16 2021-06-17 Amphenol Tuchel Industrial GmbH Steckverbindung, Steckmodul und Kontaktelement

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006013027A2 (fr) 2004-08-03 2006-02-09 Tyco Electronics Amp Gmbh Fiche electrique et procede de raccordement de la fiche

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4076157B2 (ja) * 2003-07-30 2008-04-16 ヒロセ電機株式会社 同軸電気コネクタ
DE102004041809B4 (de) * 2003-08-26 2010-09-16 Robert Karst Gmbh & Co. Kg Winkelkuppler
DE102005013633B4 (de) 2005-03-24 2012-11-08 Amphenol-Tuchel Electronics Gmbh Stecksystem für elektrische Steckverbinder

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006013027A2 (fr) 2004-08-03 2006-02-09 Tyco Electronics Amp Gmbh Fiche electrique et procede de raccordement de la fiche

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8814597B2 (en) 2009-12-07 2014-08-26 Amphenol-Tuchel Electronics Gmbh Electrical plug contact
EP2510583B1 (fr) * 2009-12-07 2016-02-10 Amphenol-tuchel Electronics GmbH Contact électrique insérable
DE102010025385A1 (de) * 2010-06-28 2011-12-29 Amphenol-Tuchel Electronics Gmbh Geschirmter Steckverbinder
DE102010025385B4 (de) * 2010-06-28 2016-03-03 Amphenol-Tuchel Electronics Gmbh Geschirmter Steckverbinder
DE102018105772B3 (de) 2018-03-13 2019-09-05 Amphenol-Tuchel Electronics Gmbh Kontaktanordnung umfassend ein Metallgehäuse und ein Kontaktband
CN114078652A (zh) * 2020-08-17 2022-02-22 Abb电网瑞士股份公司 触头支撑结构及其制造方法以及气体绝缘设备
EP4383470A1 (fr) 2022-12-06 2024-06-12 PEX Automotive GmbH Procédé de fabrication d'une pièce de connexion électrique et pièce de connexion électrique

Also Published As

Publication number Publication date
ATE453228T1 (de) 2010-01-15
DE102007009562A1 (de) 2008-09-04
EP1965467B1 (fr) 2009-12-23
DE502007002398D1 (de) 2010-02-04

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