EP1954877B1 - Tissue machine - Google Patents

Tissue machine Download PDF

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Publication number
EP1954877B1
EP1954877B1 EP06819295A EP06819295A EP1954877B1 EP 1954877 B1 EP1954877 B1 EP 1954877B1 EP 06819295 A EP06819295 A EP 06819295A EP 06819295 A EP06819295 A EP 06819295A EP 1954877 B1 EP1954877 B1 EP 1954877B1
Authority
EP
European Patent Office
Prior art keywords
belt
fibrous web
structured
web
supporting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06819295A
Other languages
German (de)
French (fr)
Other versions
EP1954877A2 (en
Inventor
Thomas Scherb
Liuz Carlos Silva
Rogerio Berardi
Davilo Oyakawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Voith Patent GmbH
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Voith Patent GmbH
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Publication date
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Publication of EP1954877A2 publication Critical patent/EP1954877A2/en
Application granted granted Critical
Publication of EP1954877B1 publication Critical patent/EP1954877B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/14Making cellulose wadding, filter or blotting paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/006Making patterned paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/14Making cellulose wadding, filter or blotting paper
    • D21F11/145Making cellulose wadding, filter or blotting paper including a through-drying process
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F3/00Press section of machines for making continuous webs of paper
    • D21F3/02Wet presses
    • D21F3/0272Wet presses in combination with suction or blowing devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S162/00Paper making and fiber liberation
    • Y10S162/901Impermeable belts for extended nip press
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S162/00Paper making and fiber liberation
    • Y10S162/902Woven fabric for papermaking drier section

Definitions

  • the invention relates to a device for producing a fibrous web, in particular tissue web, according to the preamble of claim 1.
  • a method and apparatus for producing a structured fibrous web is known.
  • the fibrous web is formed on a structured sieve of a pulp suspension and then placed on the structured screen in contact with a felt and passed through a press zone.
  • the structured sieve, the fibrous web and the felt are traversed by air.
  • the fibrous web is further dewatered in a press nip between a roll and a Yankeejanzyfinder.
  • the document US200210062936 A1 discloses a machine for producing a soft fibrous web.
  • the machine has a press section through which the fibrous web is guided with an impermeable belt and a felt. After the press section, the fibrous web is transferred in a transferip from the impermeable belt to the surface of a Yankee drying cylinder.
  • Tissue paper ideally has a high absorbency or a high water absorption capacity in conjunction with a high tear resistance.
  • the absorbency and the water absorption capacity are essentially determined by the volume and the porosity of the tissue paper.
  • tissue web In the production of tissue paper, the tissue web is passed in a final drying step over the surface of a heated Yankee drying cylinder before the finished product is creped from this.
  • the invention has for its object to provide an improved device of the type mentioned.
  • a better formation of the pulp or tissue web produced is to be achieved.
  • a device for producing a fibrous web, in particular tissue web with a press zone through which the fibrous web between a circulating permeable structured Ribbon and a circulating, non-structured permeable support band is guided lying, and provided on a Yankee press nip through which the fibrous web is passed together with the structural band between the structural band and Yankee cylinder, wherein the pressing zone on the support band adjacent side is limited by a preferably at least substantially smooth surface, and wherein the support band is at least substantially brought together in the press zone with the fibrous web and the structural band at least substantially.
  • the tissue web After the fibrous web is pressed in the press zone between the structural band and a circulating, unstructured, ie relatively smooth permeable support band, the tissue web can be brought into contact with the Yankee dryer cylinder with a relatively smooth side, while on the other hand due to the other Rail side lying structural band only a part of the pulp or tissue web is pressed. In contrast to the conventional TAD machines, the tissue web can thus come into contact with the Yankee cylinder with approximately 100% surface area of the relevant side, while only a part of it is pressed.
  • the fibrous web As the fibrous web is further dewatered towards the side away from the structural band by the supporting and / or dewatering band, the fibers are urged in the direction of the relatively flat or smooth surface of the supporting band, in particular formed by a dewatering band.
  • the drainage can be done for example by a correspondingly high vacuum and / or mechanically, for example by means of a tension band, through which the structural band, the fibrous web and the support band are pressed against a preferably smooth surface.
  • the gas stream in question preferably flows first through the permeable structural band, then the fibrous web and then the preferably permeable support band.
  • the gas stream in question first flows through the fibrous web and then through the structured web.
  • the fibrous web thus does not receive a smooth surface in such a conventional TAD method.
  • the differential pressure generated in the conventional TAD method is relatively small.
  • a device for producing a fibrous web, in particular tissue web with a press zone, through which the fibrous web is passed lying between a circulating permeable structured band and a circulating, non-structured permeable support band, and a a press nip provided in a Yankee cylinder, through which the fibrous web is passed lying together with the structural band between the structural band and the Yankee cylinder, wherein the press zone is bounded on the side adjacent to the support band by a preferably at least substantially smooth surface, and wherein the support band in FIG one of the press zone in the web running direction immediately preceding area in which the fibrous web and the structural band are at least substantially rectilinear, is merged with the fibrous web and the structural band, or the support band in the region of the P resszone in the running direction preceding idler roll with the fibrous web and the Structural band brought together and the wrap, over which the structural band and the fibrous web and the support belt wrap around the guide roller together, less
  • the occurrence of excessive forces between the fibrous web and the permeable support belt in front of the press zone is thus counteracted by the support belt having at least substantially a straight line in a region preceding the web running direction in the press zone in which the fibrous web and the structural band run at least substantially rectilinearly the fibrous web and the structural band is brought together, or the support band in the region of one of the press zone in the web running direction preceding guide roller merged with the fibrous web and the structural band and the wrap angle over which the structural band and the fibrous web and the support band co-ordinates the guide roller, less than about 45 ° is selected.
  • an improved formation of the fibrous web is also achieved here, in particular by avoiding excessively large forces between the fibrous web and the support belt in front of the press zone, for example due to excessive deflection in the region of a guide roller or the like.
  • the device according to the invention further comprises a forming zone upstream of the press zone in the direction of travel of the fibrous web in which the fibrous web is formed on a circumferential permeable structured band.
  • the fibrous web is thus already formed on a circumferential permeable structured band
  • the wells of the structured band are filled with fibers, instead of sucking the fibers of an already formed web as in a conventional TAD method in the recesses of the structural band.
  • regions of the fibrous web are formed with increased basis weight in the wells of the structural band.
  • the fibrous web is guided on the structural band through the press zone on which it is formed.
  • the formed fibrous web does not have to be transferred to the structural band with which it is passed through the press zone.
  • the support belt runs in the web running direction in front of the fibrous web and the structural band on the preferably smooth surface.
  • a preferred practical embodiment of the second variant of the invention is characterized in that the wrap angle over which the structural band and the fibrous web and the support belt wrap the guide roller together is less than about 15 ° and preferably less than about 10 °.
  • the guide roller may have a diameter less than 1.2 meters or less than 0.8 meters or less than 0.6 meters.
  • the preferably smooth surface bounding the press zone on the side adjacent to the support band can advantageously be formed by a curved surface.
  • this curved surface which delimits the pressing zone on the side adjacent to the support band, is preferably formed by a rotating roller.
  • means are provided for generating a gas flow in the region of the pressing zone, which flows through the structural band, the fibrous web and the support band.
  • the direction of the gas flow is preferred directed from the structural band to the fibrous web and from the fibrous web to the support band.
  • means for generating an air stream and / or means for generating a vapor stream may be provided.
  • the means for generating a gas stream comprise a suction roller provided with a rotating suction roll, which limits the pressing zone on the side adjacent to the support belt.
  • the curved, preferably smooth surface is thus formed in this case by the rotating suction roll.
  • the gas flow can also be generated at least in part by means of a flat or curved suction box or the like, which delimits the pressing zone on the side adjacent to the support belt.
  • the structural band, the fibrous web and the support band can advantageously be pressed against the preferably smooth surface by means of an air-permeable press belt under tension.
  • the preferably smooth surface can in particular be formed again by a rotating roller.
  • a further advantageous embodiment is given by the fact that the beginning of the suction zone in the suction roll or the suction box is arranged before the beginning of the press zone.
  • a structured sieve is expediently provided.
  • a TAD (through-air-drying) screen is provided as a structural band.
  • the support belt can be, in particular, a dewatering belt, preferably a felt or a sieve.
  • the relatively recessed and the relatively elevated regions of the structural band are formed and arranged relative to each other that a maximum of 35% and preferably at most 25% of the structural band are pressed in the press nip.
  • the press nip provided on the Yankee cylinder is a shoe press nip or a conventional roll press nip.
  • the counter roll can be formed by a conventional press roll or a suction press roll.
  • the fibrous web in the area of the press nip is preferably transferred from the structural band to the surface of the Yankee cylinder. In this press nip so the fibrous web is between the structural band and the Yankee cylinder, ie on the side of the Yankee cylinder.
  • the fibrous web removed again from the Yankee cylinder is expediently fed to a take-up device.
  • At least one suction box with a hole pattern is provided.
  • such a suction box with hole pattern may advantageously be provided after the press zone.
  • FIG. 1 shows a schematic representation of an exemplary embodiment of an apparatus 10 for producing a fibrous web, which in the present case is, for example, a tissue web 22.
  • a headbox 12 delivers a substance suspension jet into an inlet gap 14, which is formed in the region of a forming roller 16 between an inner circumferential permeable structured band 18 and an outer peripheral forming fabric 20, which converge in the region of the forming roller 16 and then together around this forming roller 16 are guided.
  • the structural band 18 may in particular be a three-dimensionally structured sieve and preferably a TAD sieve.
  • the Formiersieb 20 has the tissue web 22 facing a relatively smooth compared to the respective side of the structural band 18 side.
  • tissue web 22 facing side of the structural band 18 has recessed areas and relatively elevated areas, wherein the tissue web 22 is formed in these recessed and raised areas of the structural band 18.
  • the tissue web 22 is substantially dewatered by the outer forming wire 20. Subsequently, the forming fabric 20 is separated again in the region of a deflection roller 24 from the tissue web 22, which together with the structure band 18 on to a press zone 26 (see. FIG. 2 ), in which the tissue web 22 is pressed between the structural band 18 and a circumferential, non-structured, permeable support band 28.
  • the permeable support belt 28 may in particular be a dewatering belt, preferably a felt or a screen.
  • the tissue web 22 in the press zone 26 is dewatered in the direction of the permeable support belt 28 and the structural band 18 passed through this press zone 26 is identical to the structural band on which the tissue web 22 has been formed, the bulky portions of the tissue web 22 are less compressed than the less bulky sections, so that, as a result, the voluminous structure of the respective bulkier sections is preserved.
  • the dewatering pressure for the tissue web 22 in the press zone 26 is generated at least in sections simultaneously by a gas flow and by a mechanical pressing force.
  • the gas stream first flows through the structure band 18, then the tissue web 22 and finally the permeable support band 28.
  • the gas flow in the present case is generated by a suction zone 30 of a suction roll 32.
  • the alternatively or additionally applied mechanical force is produced by guiding the structure band 18, the tissue web 22 and the support band 28 in the press zone 26 between a tensioned press belt 34 and a preferably at least substantially smooth surface, which are here represented, for example, by the Roller 32 is formed.
  • the pressing zone 26 is at least substantially fixed by the wrap area of the press belt 34 around the lateral surface of the suction roll 32.
  • the press belt 34 is clamped by two guide rollers 36, 38 on the suction roll 32, wherein the structural band 18 and the fibrous web 22 come to rest between this press belt 34 and the suction roll 32.
  • the structural band 18 and the fibrous web 22 are brought together in the region of the deflection roller 36 with the press belt 34.
  • the press belt 34, the structure belt 18 and the tissue web 22 are fed together to the suction roll 32, wherein at the point where the press belt 34, the structural band 18 and the fibrous web 22 accumulate on the suction roll 32, the Suction zone 30 begins.
  • This suction zone 30 terminates in the region of the deflection roller 38, through which the press belt 34 is removed from the structure belt 18 and the fibrous web 22 upwards. In this area, the structural band 18 and the tissue web 22 run off the suction roller 32 again.
  • the structure band 18 and the tissue web 22 run in the initial region of the suction zone 30 on the looped by the support belt 28 suction roller 32, wherein the support belt 28 only in the region of this contact point of the structural band 18 and fibrous web 22, i. only in the region of the press zone 26 and the suction zone 30 is merged with the fibrous web 22 and the structural band 18.
  • the support belt 28 runs in front of the fibrous web 22 and the structural band 18 on the preferably smooth surface, ie here the suction roller 32. In the area of the respective contact point of the support belt 28 on the suction roller 32, the support belt 28 is guided around its own deflection roller 58.
  • the structure band 18 is guided together with the tissue web 22 through a region 40 (see FIG. 1) in which the tissue web 22 can be subjected to at least one further drying step, for example.
  • the tissue web 22 is guided together with the structural band 18 by a press nip 44 formed on a drying cylinder, namely a Yankee cylinder 42.
  • a press nip 44 formed on a drying cylinder, namely a Yankee cylinder 42.
  • the press nip 44 is formed in the present case, for example, by a shoe press nip.
  • the Yankee cylinder 42 is thus assigned a shoe press unit, here a shoe press roll 46, for forming the press nip 44.
  • a hood 62 can be assigned to the Yankee cylinder 42.
  • the tissue web 22 has been formed between the structural band 18 and the relatively smooth forming fabric 20 because the tissue web 22 has been formed between the structural band 18 and the relatively smooth forming fabric 20, only the side of the tissue web 22 formed on the structure band 18 has a wavy surface. In contrast, the surface of the tissue web 22 formed on the smooth forming fabric 20 is relatively smooth. With this smooth side, the tissue web 22 in the press nip 44 now comes into contact with the surface of the Yankee cylinder 42. The tissue web 22 thus touches the Yankee cylinder 42 with a relatively large area.
  • the structural band 18 passed through the press nip 44 is identical to the structural band on which the tissue web 22 has been formed, it is ensured that the voluminous regions of the tissue web 22 are practically not pressed in this press nip 44 either. In contrast, the less bulky areas of the tissue web 22 are pressed, whereby the strength of the tissue web 22 is further increased.
  • the structure band 18 is separated from the tissue web 22, which is guided on the Yankee cylinder 42 as far as a scraper 48, by means of which the tissue web 22 is creped and lifted off the Yankee cylinder 42. Subsequently, the tissue web 22 is fed to a take-up unit 50, in which it is wound up by means of a pressure roller 52 into a winding 54.
  • the tissue web 22 is therefore transferred in the region of the press nips 24 from the structural band 18 to the surface of the Yankee cylinder 42.
  • the gas stream can also be generated, at least partially, by means of an overpressure hood, not shown here, arranged on the side of the permeable structure strip 18.
  • the relatively recessed regions and the relatively elevated regions of the structure band 18 are preferably designed and arranged relative to one another such that a maximum of 35% and preferably not more than 25% of the structural band 18 is pressed in the press nip 44 formed with the Yankee cylinder 42.
  • the second, through the figure 1 in conjunction with the FIG. 3 reproduced variant differs from the first essentially by the fact that the support belt 28 in one of the press zone 26 in the web running direction L immediately preceding ⁇ mn% M henden area in which the tissue web 22 and the structural band 18 at least substantially rectilinearly, with the tissue web 22 and the structural band 18 is brought together, or the support belt 28 in the region of the press zone 26 in the web running direction L preceding deflection roller 64 (see. FIG. 3 ) with the Tissuebahn 22 and the structural band 18 merged and thereby the wrap angle ⁇ , over which the structure of the belt 18 and the tissue web 22 and the support belt 28, the guide roller 64 co-together, is selected to be less than about 45 °.
  • the wrap angle ⁇ over which the structure band 18 and the tissue web 22 and the support belt 28, the guide roller 64 wrap around together, in particular less than about 15 °, wherein it is preferably selected to be less than about 10 °.
  • the support belt 28 is brought together in one area with the tissue web 22 and the structural band 18 by having an at least substantially rectilinear course, or the wrap angle ⁇ over which the structure band, the tissue web 22 and the support band together around the guide roller 64 are chosen as small as possible, the forces occurring between the tissue web 22 and support belt 28 before the press zone 26 are kept as low as possible, so that the result again a better formation of the tissue web 22 produced.

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Abstract

An apparatus for producing a fibrous web, in particular a tissue web, with a press zone through which the fibrous web is passed in a lying position between a circulating permeable structured belt and a circulating permeable non-structured supporting belt. A press nip is provided on a Yankee Cylinder through which the fibrous web is passed in the lying position together with the structured belt between the structured belt and the Yankee cylinder, whereby the press zone is limited on the side adjacent the supporting belt by a substantially smooth surface, and whereby the supporting belt is not brought together with the fibrous web and the structured belt until proximate to the press zone.

Description

Die Erfindung betrifft eine Vorrichtung zur Herstellung einer Faserstoffbahn, insbesondere Tissuebahn, nach dem Oberbegriff des Anspruches 1.The invention relates to a device for producing a fibrous web, in particular tissue web, according to the preamble of claim 1.

Aus dem Dokument US2005/0167066 A1 ist ein Verfahren und eine Vorrichtung zur Herstellung einer strukturierten Faserstoffbahn bekannt. Die Faserstoffbahn wird auf einem strukturierten Sieb aus einer Faserstoffsuspension gebildet und anschließend auf dem strukturierten Sieb liegend mit einem Filz in Kontakt gebracht und durch eine Presszone geführt. In dieser Presszone werden das strukturierte Sieb, die Faserstoffbahn und der Filz von Luft durchströmt. Anschließend wird die Faserstoffbahn in einem Pressnip zwischen einer Walze und einem Yankee-Trockenzyfinder weiter entwässert.From the document US2005 / 0167066 A1 For example, a method and apparatus for producing a structured fibrous web is known. The fibrous web is formed on a structured sieve of a pulp suspension and then placed on the structured screen in contact with a felt and passed through a press zone. In this press zone, the structured sieve, the fibrous web and the felt are traversed by air. Subsequently, the fibrous web is further dewatered in a press nip between a roll and a Yankee Trockenzyfinder.

Das Dokument US200210062936 A1 offenbart eine Maschine zur Herstellung einer weichen Faserstoffbahn. Die Maschine weist eine Pressensektion auf durch die die Faserstoffbahn mit einem undurchlässigen Band und einem Filz geführt ist. Nach der Pressensektion wird die Faserstoffbahn in einem Übergabenip von dem undurchlässigen Band auf die Oberfläche eines Yankee-Trockenzylinders übergeben.The document US200210062936 A1 discloses a machine for producing a soft fibrous web. The machine has a press section through which the fibrous web is guided with an impermeable belt and a felt. After the press section, the fibrous web is transferred in a transferip from the impermeable belt to the surface of a Yankee drying cylinder.

In der Schrift WO2005/075732 A2 ist eine Bandpresse zur Entwässerung einer Bahn offenbart. Die Bahn wird zwischen zwei permeablen Bändern liegend zusammen mit einem außen liegenden Pressband über eine Walze geführt. Das Pressband steht unter Zugspannung, wodurch auf die Bahn ein Pressdruck ausgeübt wird.In Scripture WO2005 / 075732 A2 a belt press for dewatering a web is disclosed. The web is passed between two permeable belts together with an external press belt over a roller. The press belt is under tension, whereby a pressure is exerted on the web.

Tissuepapier besitzt idealerweise eine hohe Saugfähigkeit bzw. ein hohes Wasseraufnahmevermögen in Verbindung mit einer hohen Reißfestigkeit. Dabei werden die Saugfähigkeit und das Wasseraufnahmevermögen wesentlich durch das Volumen und die Porosität des Tissuepapiers bestimmt.Tissue paper ideally has a high absorbency or a high water absorption capacity in conjunction with a high tear resistance. The absorbency and the water absorption capacity are essentially determined by the volume and the porosity of the tissue paper.

Zur Erhöhung des Volumens wurde bereits vorgeschlagen, die Tissuepapierbahn bei deren Herstellung nur zonal zu pressen, um neben den gepressten reißfesteren Bereichen auch lediglich leicht gepresste oder ungepresste voluminösere Bereiche zu erhalten.To increase the volume has already been proposed to press the tissue paper web during their production only zonal, in addition to the pressed tear-resistant areas to obtain even slightly pressed or ungepresste voluminösere areas.

Bei der Herstellung von Tissuepapier wird die Tissuebahn in einem letzten Trocknungsschritt über die Mantelfläche eines beheizten Yankee-Trockenzylinders geführt, bevor das fertige Produkt von diesem gekreppt wird.In the production of tissue paper, the tissue web is passed in a final drying step over the surface of a heated Yankee drying cylinder before the finished product is creped from this.

Der Erfindung liegt die Aufgabe zugrunde, eine verbesserte Vorrichtung der eingangs genannten Art zu schaffen. Dabei soll insbesondere eine bessere Formation der erzeugten Faserstoff- bzw. Tissuebahn erreicht werden.The invention has for its object to provide an improved device of the type mentioned. In particular, a better formation of the pulp or tissue web produced is to be achieved.

Diese Aufgabe wird erfindungsgemäß gelöst durch eine Vorrichtung zur Herstellung einer Faserstoffbahn, insbesondere Tissuebahn, mit einer Presszone durch die die Faserstoffbahn zwischen einem umlaufenden permeablen strukturierten Band und einem umlaufenden, nicht strukturierten permeablen Stützband liegend hindurchgeführt wird, und einem an einem Yankee-Zylinder vorgesehenen Pressnip, durch den die Faserstoffbahn zusammen mit dem Strukturband zwischen Strukturband und Yankee-Zylinder liegend hindurchgeführt wird, wobei die Presszone auf der dem Stützband benachbarte Seite durch eine vorzugsweise zumindest im Wesentlichen glatte Oberfläche begrenzt ist, und wobei das Stützband zumindest im Wesentlichen erst im Bereich der Presszone mit der Faserstoffbahn und dem Strukturband zusammengeführt ist.This object is achieved by a device for producing a fibrous web, in particular tissue web, with a press zone through which the fibrous web between a circulating permeable structured Ribbon and a circulating, non-structured permeable support band is guided lying, and provided on a Yankee press nip through which the fibrous web is passed together with the structural band between the structural band and Yankee cylinder, wherein the pressing zone on the support band adjacent side is limited by a preferably at least substantially smooth surface, and wherein the support band is at least substantially brought together in the press zone with the fibrous web and the structural band at least substantially.

Aufgrund dieser Ausbildung ist sichergestellt, dass in Bahnlaufrichtung vor der Presszone keine zu großen Kräfte zwischen der Faserstoffbahn und dem permeablen Stützband auftreten, wie dies bisher beispielsweise im Bereich von Umlenkwalzen der Fall war, über die das Stützband gemeinsam mit der Faserstoffbahn und dem Strukturband geführt wurde. Eine zu starke Umlenkung des Sandwiches "Stützband, Faserstoffbahn, Strukturband" beispielsweise im Bereich einer Umlenkwalze in Bahnlaufrichtung vor der Presszone wird erfindungsgemäß also vermieden. Entsprechend werden die dort auf die Faserstoffbahn wirkenden Kräfte reduziert, wodurch eine bessere Formation erreicht wird.Due to this design it is ensured that in the web running direction before the press zone no excessive forces between the fibrous web and the permeable support belt occur, as was previously the case, for example, in the region of guide rollers over which the support belt was guided together with the fibrous web and the structural band , Excessive deflection of the sandwich "support belt, fibrous web, structural band", for example, in the region of a deflecting roller in the web running direction in front of the press zone is therefore avoided according to the invention. Accordingly, the forces acting there on the fibrous web are reduced, whereby a better formation is achieved.

Nachdem die Faserstoffbahn in der Presszone zwischen dem Strukturband und einem umlaufenden, nicht strukturierten, d.h. relativ glatten permeablen Stützband liegend gepresst wird, kann die Tissuebahn mit einer relativ glatten Seite mit dem Yankee-Trockenzylinder in Kontakt gebracht werden, während andererseits aufgrund des auf der anderen Bahnseite liegenden Strukturbandes lediglich ein Teil der Faserstoff- bzw. Tissuebahn gepresst wird. Anders als bei den herkömmlichen TAD-Maschinen kann die Tissuebahn also mit annähernd 100 % Oberfläche der betreffenden Seite mit dem Yankee-Zylinder in Kontakt kommen, während nur ein Teil davon gepresst wird.After the fibrous web is pressed in the press zone between the structural band and a circulating, unstructured, ie relatively smooth permeable support band, the tissue web can be brought into contact with the Yankee dryer cylinder with a relatively smooth side, while on the other hand due to the other Rail side lying structural band only a part of the pulp or tissue web is pressed. In contrast to the conventional TAD machines, the tissue web can thus come into contact with the Yankee cylinder with approximately 100% surface area of the relevant side, while only a part of it is pressed.

Indem die Faserstoffbahn zur vom Strukturband abgewandten Seite hin durch das Stütz- und/oder Entwässerungsband hin weiter entwässert wird, werden die Fasern in Richtung der relativ ebenen oder glatten Oberfläche des insbesondere durch ein Entwässerungsband gebildeten Stützbandes gedrängt. Die Entwässerung kann beispielsweise durch ein entsprechend hohes Vakuum und/oder mechanisch, beispielsweise mittels eines Spannbandes erfolgen, durch das das Strukturband, die Faserstoffbahn und das Stützband gegen eine vorzugsweise glatte Fläche gepresst werden. Der betreffende Gasstrom durchströmt bevorzugt also zunächst das permeable Strukturband, dann die Faserstoffbahn und anschließend das vorzugsweise permeable Stützband. Demgegenüber durchströmt bei einem herkömmlichen TAD-Verfahren der betreffende Gasstrom zunächst die Faserstoffbahn und dann das Strukturband. Anders als bei der erfindungsgemä-βen Lösung erhält die Faserstoffbahn bei einem solchen herkömmlichen TAD-Verfahren also keine glatte Fläche. Abgesehen davon ist der beim herkömmlichen TAD-Verfahren erzeugte Differenzdruck relativ gering.As the fibrous web is further dewatered towards the side away from the structural band by the supporting and / or dewatering band, the fibers are urged in the direction of the relatively flat or smooth surface of the supporting band, in particular formed by a dewatering band. The drainage can be done for example by a correspondingly high vacuum and / or mechanically, for example by means of a tension band, through which the structural band, the fibrous web and the support band are pressed against a preferably smooth surface. The gas stream in question preferably flows first through the permeable structural band, then the fibrous web and then the preferably permeable support band. In contrast, in a conventional TAD method, the gas stream in question first flows through the fibrous web and then through the structured web. In contrast to the solution according to the invention, the fibrous web thus does not receive a smooth surface in such a conventional TAD method. Besides, the differential pressure generated in the conventional TAD method is relatively small.

Die zuvor angegebene Aufgabe wird nach der Erfindung zudem gelöst durch eine Vorrichtung zur Herstellung einer Faserstoffbahn, insbesondere Tissuebahn, mit einer Presszone, durch die die Faserstoffbahn zwischen einem umlaufenden permeablen strukturierten Band und einem umlaufenden, nicht strukturierten permeablen Stützband liegend hindurchgeführt wird, und einem an einem Yankee-Zylinder vorgesehenen Pressnip, durch den die Faserstoffbahn zusammen mit dem Strukturband zwischen Strukturband und Yankee-Zylinder liegend hindurchgeführt wird, wobei die Presszone auf der dem Stützband benachbarten Seite durch eine vorzugsweise zumindest im Wesentlichen glatte Oberfläche begrenzt ist, und wobei das Stützband in einem der Presszone in Bahnlaufrichtung unmittelbar vorangehenden Bereich, in dem die Faserstoffbahn und das Strukturband zumindest im Wesentlichen geradlinig verlaufen, mit der Faserstoffbahn und dem Strukturband zusammengeführt wird, bzw. das Stützband im Bereich einer der Presszone in Bahnlaufrichtung vorangehenden Umlenkwalze mit der Faserstoffbahn und dem Strukturband zusammengeführt und der Umschlingungswinkel, über den das Strukturband und die Faserstoffbahn sowie das Stützband die Umlenkwalze gemeinsam umschlingen, kleiner als etwa 45° ist.The above object is also achieved according to the invention by a device for producing a fibrous web, in particular tissue web, with a press zone, through which the fibrous web is passed lying between a circulating permeable structured band and a circulating, non-structured permeable support band, and a a press nip provided in a Yankee cylinder, through which the fibrous web is passed lying together with the structural band between the structural band and the Yankee cylinder, wherein the press zone is bounded on the side adjacent to the support band by a preferably at least substantially smooth surface, and wherein the support band in FIG one of the press zone in the web running direction immediately preceding area in which the fibrous web and the structural band are at least substantially rectilinear, is merged with the fibrous web and the structural band, or the support band in the region of the P resszone in the running direction preceding idler roll with the fibrous web and the Structural band brought together and the wrap, over which the structural band and the fibrous web and the support belt wrap around the guide roller together, less than about 45 °.

Bei dieser erfindungsgemäßen Lösung wird dem Auftreten zu starker Kräfte zwischen der Faserstoffbahn und dem permeablen Stützband vor der Presszone also dadurch entgegengewirkt, dass das Stützband in einem der Presszone in Bahnlaufrichtung vorangehenden Bereich, in dem die Faserstoffbahn und das Strukturband zumindest im Wesentlichen geradlinig verlaufen, mit der Faserstoffbahn und dem Strukturband zusammengeführt wird, bzw. das Stützband im Bereich einer der Presszone in Bahnlaufrichtung vorangehenden Umlenkwalze mit der Faserstoffbahn und dem Strukturband zusammengeführt und der Umschlingungswinkel, über den das Strukturband und die Faserstoffbahn sowie das Stützband die Umlenkwalze gemeinsam umschlungen, kleiner als etwa 45° gewählt ist. Im Ergebnis wird auch hier insbesondere durch die Vermeidung zu großer Kräfte zwischen der Faserstoffbahn und dem Stützband vor der Presszone beispielsweise durch eine zu starke Umlenkung im Bereich einer Umlenkwalze oder dergleichen eine verbesserte Formation der Faserstoffbahn erreicht.In this solution according to the invention, the occurrence of excessive forces between the fibrous web and the permeable support belt in front of the press zone is thus counteracted by the support belt having at least substantially a straight line in a region preceding the web running direction in the press zone in which the fibrous web and the structural band run at least substantially rectilinearly the fibrous web and the structural band is brought together, or the support band in the region of one of the press zone in the web running direction preceding guide roller merged with the fibrous web and the structural band and the wrap angle over which the structural band and the fibrous web and the support band co-ordinates the guide roller, less than about 45 ° is selected. As a result, an improved formation of the fibrous web is also achieved here, in particular by avoiding excessively large forces between the fibrous web and the support belt in front of the press zone, for example due to excessive deflection in the region of a guide roller or the like.

Die erfindungsgemäße Vorrichtung weist des weiteren eine der Presszone in Laufrichtung der Faserstoffbahn vorgelagerte Blattbildungszone auf, in der die Faserstoffbahn auf einem umlaufenden permeablen strukturierten Band gebildet wird.The device according to the invention further comprises a forming zone upstream of the press zone in the direction of travel of the fibrous web in which the fibrous web is formed on a circumferential permeable structured band.

Da die Faserstoffbahn somit bereits auf einem umlaufenden permeablen strukturierten Band gebildet wird, werden die Vertiefungen des strukturierten Bandes mit Fasern aufgefüllt, anstatt die Fasern einer bereits gebildeten Bahn wie bei einem herkömmlichen TAD-Verfahren in die Vertiefungen des Strukturbandes zu saugen. Hierdurch werden in den Vertiefungen des Strukturbandes Bereiche der Faserstoffbahn mit erhöhtem Flächengewicht gebildet.Since the fibrous web is thus already formed on a circumferential permeable structured band, the wells of the structured band are filled with fibers, instead of sucking the fibers of an already formed web as in a conventional TAD method in the recesses of the structural band. As a result, regions of the fibrous web are formed with increased basis weight in the wells of the structural band.

Vorzugsweise wird hierbei die Faserstoffbahn auf dem Strukturband durch die Presszone geführt wird auf dem diese gebildet wird. Hierdurch muss die gebildete Faserstoffbahn nicht mehr auf das Strukturband transferiert werden, mit dem diese durch die Presszone geführt wird.Preferably, in this case the fibrous web is guided on the structural band through the press zone on which it is formed. As a result, the formed fibrous web does not have to be transferred to the structural band with which it is passed through the press zone.

Bei einer zweckmäßigen praktischen Ausführungsform der ersten Variante der Erfindung läuft das Stützband in Bahnlaufrichtung vor der Faserstoffbahn und dem Strukturband auf die vorzugsweise glatte Oberfläche auf.In an expedient practical embodiment of the first variant of the invention, the support belt runs in the web running direction in front of the fibrous web and the structural band on the preferably smooth surface.

Eine bevorzugte praktische Ausführungsform der zweiten Variante der Erfindung zeichnet sich dadurch aus, dass der Umschlingungswinkel, über den das Strukturband und die Faserstoffbahn sowie das Stützband die Umlenkwalze gemeinsam umschlingen, kleiner als etwa 15° und vorzugsweise kleiner als etwa 10° ist.A preferred practical embodiment of the second variant of the invention is characterized in that the wrap angle over which the structural band and the fibrous web and the support belt wrap the guide roller together is less than about 15 ° and preferably less than about 10 °.

Die Umlenkwalze kann einen Durchmesser kleiner als 1,2 Meter oder kleiner als 0,8 Meter oder kleiner als 0,6 Meter haben.The guide roller may have a diameter less than 1.2 meters or less than 0.8 meters or less than 0.6 meters.

Die im Folgenden beispielsweise noch erwähnten bevorzugten Ausführungsformen sind grundsätzlich bei beiden Varianten der Erfindung denkbar.The preferred embodiments which are mentioned below, for example, are basically conceivable in both variants of the invention.

So kann die die Presszone auf der dem Stützband benachbarten Seite begrenzende vorzugsweise glatte Oberfläche vorteilhafterweise durch eine gekrümmte Oberfläche gebildet sein. Dabei ist diese die Presszone auf der dem Stützband benachbarten Seite begrenzende gekrümmte Oberfläche bevorzugt durch eine rotierende Walze gebildet.Thus, the preferably smooth surface bounding the press zone on the side adjacent to the support band can advantageously be formed by a curved surface. In this case, this curved surface, which delimits the pressing zone on the side adjacent to the support band, is preferably formed by a rotating roller.

Von Vorteil ist insbesondere auch, wenn Mittel zur Erzeugung eines Gasstromes im Bereich der Presszone vorgesehen sind, der das Strukturband, die Faserstoffbahn und das Stützband durchströmt. Dabei ist die Richtung des Gasstroms bevorzugt vom Strukturband zur Faserstoffbahn und von der Faserstoffbahn zum Stützband gerichtet.It is particularly advantageous if means are provided for generating a gas flow in the region of the pressing zone, which flows through the structural band, the fibrous web and the support band. The direction of the gas flow is preferred directed from the structural band to the fibrous web and from the fibrous web to the support band.

Es können insbesondere Mittel zur Erzeugung eines Luftstromes und/oder Mittel zur Erzeugung eines Dampfstromes vorgesehen sein.In particular, means for generating an air stream and / or means for generating a vapor stream may be provided.

Gemäß einer vorteilhaften praktischen Ausführungsform der jeweiligen Vorrichtung umfassen die Mittel zur Erzeugung eines Gasstromes eine mit einer Saugzone versehene rotierende Saugwalze, die die Presszone auf der dem Stützband benachbarten Seite begrenzt. Die gekrümmte, vorzugsweise glatte Fläche ist in diesem Fall also durch die rotierende Saugwalze gebildet.According to an advantageous practical embodiment of the respective device, the means for generating a gas stream comprise a suction roller provided with a rotating suction roll, which limits the pressing zone on the side adjacent to the support belt. The curved, preferably smooth surface is thus formed in this case by the rotating suction roll.

Grundsätzlich kann der Gasstrom zumindest teilweise aber auch mittels eines ebenen oder gekrümmten Saugkastens oder dergleichen erzeugt werden, der die Presszone auf der dem Stützband benachbarten Seite begrenzt.In principle, the gas flow can also be generated at least in part by means of a flat or curved suction box or the like, which delimits the pressing zone on the side adjacent to the support belt.

Darüber hinaus ist beispielsweise auch denkbar, den Gasstrom zumindest teilweise mittels einer auf der Seite des permeablen Strukturbandes angeordneten Überdruckhaube zu erzeugen.In addition, it is also conceivable, for example, to generate the gas flow at least partially by means of an overpressure hood arranged on the side of the permeable structural band.

Alternativ oder zusätzlich sind das Strukturband, die Faserstoffbahn und das Stützband vorteilhafterweise mittels eines unter Spannung stehenden luftdurchlässigen Pressbandes gegen die vorzugsweise glatte Oberfläche pressbar. Dabei kann die vorzugsweise glatte Oberfläche insbesondere wieder durch eine rotierende Walze gebildet sein.Alternatively or additionally, the structural band, the fibrous web and the support band can advantageously be pressed against the preferably smooth surface by means of an air-permeable press belt under tension. In this case, the preferably smooth surface can in particular be formed again by a rotating roller.

Dabei kann es von Vorteil sein, den Gasstrom zumindest teilweise mittels einer in der Schlaufe des Pressbandes im Pressbereich angeordneten Überdruckhaube zu erzeugen.It may be advantageous to generate the gas flow at least partially by means of an overpressure hood arranged in the loop of the press belt in the press area.

Eine weitere vorteilhafte Ausgestaltung ist dadurch gegeben, dass der Beginn der Saugzone in der Saugwalze oder des Saugkastens vor dem Beginn der Presszone angeordnet ist.A further advantageous embodiment is given by the fact that the beginning of the suction zone in the suction roll or the suction box is arranged before the beginning of the press zone.

Als Strukturband ist zweckmäßigerweise ein strukturiertes Sieb vorgesehen.As a structural band, a structured sieve is expediently provided.

Gemäß einer bevorzugten praktischen Ausführungsform der jeweiligen erfindungsgemäßen Vorrichtung ist als Strukturband ein TAD (Through-Air-Drying)-Sieb vorgesehen.According to a preferred practical embodiment of the respective device according to the invention, a TAD (through-air-drying) screen is provided as a structural band.

Bei dem Stützband kann es sich, wie bereits erwähnt, insbesondere um ein Entwässerungsband, vorzugsweise einen Filz oder ein Sieb, handeln.As already mentioned, the support belt can be, in particular, a dewatering belt, preferably a felt or a sieve.

Bevorzugt sind die relativ vertieften und die relativ erhöhten Bereiche des Strukturbandes derart ausgebildet und relativ zueinander angeordnet, dass maximal 35 % und vorzugsweise maximal 25 % des Strukturbandes im Pressnip gepresst werden.Preferably, the relatively recessed and the relatively elevated regions of the structural band are formed and arranged relative to each other that a maximum of 35% and preferably at most 25% of the structural band are pressed in the press nip.

Eine möglichst schonende Pressung wird dadurch erreicht, dass der an dem Yankee-Zylinder vorgesehen Pressnip ein Schuhpressnip oder ein konventioneller Walzenpressnip ist.An as gentle as possible pressing is achieved in that the press nip provided on the Yankee cylinder is a shoe press nip or a conventional roll press nip.

Im letzt genannten Fall kann die Gegenwalze durch eine konventionelle Presswalze oder eine Saugpresswalze gebildet werden.In the latter case, the counter roll can be formed by a conventional press roll or a suction press roll.

Wie bereits erwähnt, wird die Faserstoffbahn im Bereich des Pressnips vorzugsweise von dem Strukturband auf die Oberfläche des Yankee-Zylinders übertragen. In diesem Pressnip liegt die Faserstoffbahn also zwischen dem Strukturband und dem Yankee-Zylinder, d.h. auf der Seite des Yankee-Zylinders.As already mentioned, the fibrous web in the area of the press nip is preferably transferred from the structural band to the surface of the Yankee cylinder. In this press nip so the fibrous web is between the structural band and the Yankee cylinder, ie on the side of the Yankee cylinder.

Die vom Yankee-Zylinder wieder abgenommene Faserstoffbahn wird zweckmäßigerweise einer Aufwickeleinrichtung zugeführt.The fibrous web removed again from the Yankee cylinder is expediently fed to a take-up device.

Von Vorteil ist insbesondere auch, wenn in Bahnlaufrichtung vor der Presszone wenigstens ein Saugkasten mit einem Lochmuster vorgesehen ist. Alternativ oder zusätzlich kann ein solcher Saugkasten mit Lochmuster vorteilhafterweise auch nach der Presszone vorgesehen sein.It is also particularly advantageous if, in the web running direction in front of the press zone, at least one suction box with a hole pattern is provided. Alternatively or additionally, such a suction box with hole pattern may advantageously be provided after the press zone.

Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnung näher erläutert; in dieser zeigen:

Figur 1
eine schematische Darstellung einer beispielhaften Ausführungsform einer Vorrichtung zur Herstellung einer Faserstoffbahn, insbesondere Tissuebahn, die in einem zwischen der Blattbildungszone und dem Yankee-Zylinder liegenden Abschnitt Z alternativ beispielsweise entsprechend der Darstellung "A" in Figur 2 oder entsprechend der Darstellung "B" in Figur 3 ausgestaltet sein kann,
Figur 2
eine schematische Darstellung einer beispielhaften Ausgestaltung "A" des zwischen der Blattbildungszone und dem Yankee-Zylinder liegenden Abschnitts Z der Vorrichtung gemäß Figur 1 und
Figur 3
eine schematische Darstellung einer beispielhaften Ausgestaltung "B" des zwischen der Blattbildungszone und dem Yankee-Zylinder liegenden Abschnitts Z der Vorrichtung gemäß Figur 1.
The invention will be explained in more detail below with reference to exemplary embodiments with reference to the drawing; in this show:
FIG. 1
a schematic representation of an exemplary embodiment of an apparatus for producing a fibrous web, in particular tissue web, in an alternative lying between the sheet forming zone and the Yankee cylinder section Z, for example, according to the representation "A" in FIG. 2 or according to the representation "B" in FIG. 3 can be designed
FIG. 2
a schematic representation of an exemplary embodiment "A" of lying between the sheet forming zone and the Yankee cylinder section Z of the device according to Figure 1 and
FIG. 3
a schematic representation of an exemplary embodiment "B" of lying between the sheet forming zone and the Yankee cylinder section Z of the device of Figure 1.

Figur 1 zeigt in schematischer Darstellung eine beispielhafte Ausführungsform einer Vorrichtung 10 zur Herstellung einer Faserstoffbahn, bei der es sich im vorliegenden Fall beispielsweise um eine Tissuebahn 22 handelt.1 shows a schematic representation of an exemplary embodiment of an apparatus 10 for producing a fibrous web, which in the present case is, for example, a tissue web 22.

Gemäß der ersten, durch die Figur 1 in Verbindung mit der Figur 2 dargestellten Ausführungsvariante liefert ein Stoffauflauf 12 einen Stoffsuspensionsstrahl in einen Einlaufspalt 14, der im Bereich einer Formierwalze 16 zwischen einem innenliegenden umlaufenden permeablen strukturierten Band 18 und einem außenliegenden umlaufenden Formiersieb 20 gebildet ist, die im Bereich der Formierwalze 16 zusammenlaufen und anschließend gemeinsam um diese Formierwalze 16 geführt sind.According to the first, by the figure 1 in conjunction with the FIG. 2 1, a headbox 12 delivers a substance suspension jet into an inlet gap 14, which is formed in the region of a forming roller 16 between an inner circumferential permeable structured band 18 and an outer peripheral forming fabric 20, which converge in the region of the forming roller 16 and then together around this forming roller 16 are guided.

Bei dem Strukturband 18 kann es sich insbesondere um ein dreidimensional strukturiertes Sieb und vorzugsweise um ein TAD-Sieb handeln.The structural band 18 may in particular be a three-dimensionally structured sieve and preferably a TAD sieve.

Das Formiersieb 20 weist der Tissuebahn 22 zugewandt eine im Vergleich zur betreffenden Seite des Strukturbandes 18 relativ glatte Seite auf.The Formiersieb 20 has the tissue web 22 facing a relatively smooth compared to the respective side of the structural band 18 side.

Demgegenüber besitzt die der Tissuebahn 22 zugewandte Seite des Strukturbandes 18 vertiefte Bereiche und relativ dazu erhöhte Bereiche, wobei die Tissuebahn 22 in diesen vertieften und erhöhten Bereichen des Strukturbandes 18 gebildet wird.In contrast, the tissue web 22 facing side of the structural band 18 has recessed areas and relatively elevated areas, wherein the tissue web 22 is formed in these recessed and raised areas of the structural band 18.

Im Bereich der Formierwalze 16 wird die Tissuebahn 22 im Wesentlichen durch das außenliegende Formiersieb 20 entwässert. Anschließend wird das Formiersieb 20 im Bereich einer Umlenkwalze 24 wieder von der Tissuebahn 22 getrennt, die zusammen mit dem Strukturband 18 weiter zu einer Presszone 26 (vgl. Figur 2) geführt wird, in der die Tissuebahn 22 zwischen dem Strukturband 18 und einem umlaufenden, nicht strukturierten permeablen Stützband 28 liegend gepresst wird.In the area of the forming roller 16, the tissue web 22 is substantially dewatered by the outer forming wire 20. Subsequently, the forming fabric 20 is separated again in the region of a deflection roller 24 from the tissue web 22, which together with the structure band 18 on to a press zone 26 (see. FIG. 2 ), in which the tissue web 22 is pressed between the structural band 18 and a circumferential, non-structured, permeable support band 28.

Bei dem permeablen Stützband 28 kann es sich insbesondere um ein Entwässerungsband, vorzugsweise einen Filz oder ein Sieb, handeln.The permeable support belt 28 may in particular be a dewatering belt, preferably a felt or a screen.

Im Bereich der Presszone 26 wird derart Druck auf das Strukturband 18, die Tissuebahn 22 und das Stützband 28 ausgeübt, dass die Tissuebahn 22 in Richtung des durch ein Entwässerungsband gebildeten Stützbandes 28 entwässert wird.In the area of the press zone 26, pressure is thus exerted on the structure band 18, the tissue web 22 and the support band 28 in such a way that the tissue web 22 is dewatered in the direction of the support band 28 formed by a dewatering band.

Da die Tissuebahn 22 in der Presszone 26 in Richtung des permeablen Stützbandes 28 entwässert wird und das mit durch diese Presszone 26 geführte Strukturband 18 identisch mit dem Strukturband ist, auf dem die Tissuebahn 22 gebildet wurde, werden die voluminöseren Abschnitte der Tissuebahn 22 weniger stark komprimiert als die weniger voluminösen Abschnitte, so dass im Ergebnis die voluminöse Struktur der betreffenden voluminöseren Abschnitte erhalten bleibt.Since the tissue web 22 in the press zone 26 is dewatered in the direction of the permeable support belt 28 and the structural band 18 passed through this press zone 26 is identical to the structural band on which the tissue web 22 has been formed, the bulky portions of the tissue web 22 are less compressed than the less bulky sections, so that, as a result, the voluminous structure of the respective bulkier sections is preserved.

Im vorliegenden Fall wird der Entwässerungsdruck für die Tissuebahn 22 in der Presszone 26 zumindest abschnittsweise gleichzeitig durch einen Gasstrom und durch eine mechanische Presskraft erzeugt.In the present case, the dewatering pressure for the tissue web 22 in the press zone 26 is generated at least in sections simultaneously by a gas flow and by a mechanical pressing force.

Der Gasstrom durchströmt zunächst das Strukturband 18, dann die Tissuebahn 22 und schließlich das permeable Stützband 28.The gas stream first flows through the structure band 18, then the tissue web 22 and finally the permeable support band 28.

Wie anhand der Figur 1 zu erkennen ist, wird die Gasströmung im vorliegenden Fall durch eine Saugzone 30 einer Saugwalze 32 erzeugt.As can be seen with reference to FIG. 1, the gas flow in the present case is generated by a suction zone 30 of a suction roll 32.

Die alternativ oder zusätzlich aufgebrachte mechanische Kraft wird dadurch erzeugt, dass das Strukturband 18, die Tissuebahn 22 und das Stützband 28 in der Presszone 26 zwischen einem unter Spannung stehenden Pressband 34 und einer vorzugsweise zumindest im Wesentlichen glatten Oberfläche geführt werden, die hier beispielsweise durch die Walze 32 gebildet wird.The alternatively or additionally applied mechanical force is produced by guiding the structure band 18, the tissue web 22 and the support band 28 in the press zone 26 between a tensioned press belt 34 and a preferably at least substantially smooth surface, which are here represented, for example, by the Roller 32 is formed.

Die Presszone 26 ist zumindest im Wesentlichen durch den Umschlingungsbereich des Pressbandes 34 um die Mantelfläche der Saugwalze 32 festgelegt.The pressing zone 26 is at least substantially fixed by the wrap area of the press belt 34 around the lateral surface of the suction roll 32.

Das Pressband 34 wird durch zwei Umlenkwalzen 36, 38 auf die Saugwalze 32 aufgespannt, wobei zwischen diesem Pressband 34 und der Saugwalze 32 das Strukturband 18 und die Faserstoffbahn 22 zu liegen kommen. Dabei werden das Strukturband 18 und die Faserstoffbahn 22 im Bereich der Umlenkwalze 36 mit dem Pressband 34 zusammengeführt. Im Anschluss an diese Umlenkwalze 36 werden das Pressband 34, das Strukturband 18 und die Tissuebahn 22 gemeinsam der Saugwalze 32 zugeführt, wobei an der Stelle, an der das Pressband 34, das Strukturband 18 und die Faserstoffbahn 22 auf die Saugwalze 32 auflaufen, auch die Saugzone 30 beginnt. Diese Saugzone 30 endet im Bereich der Umlenkwalze 38, durch die das Pressband 34 vom Strukturband 18 und der Faserstoffbahn 22 nach oben abgeführt wird. In diesem Bereich laufen auch das Strukturband 18 und die Tissuebahn 22 wieder von der Saugwalze 32 ab.The press belt 34 is clamped by two guide rollers 36, 38 on the suction roll 32, wherein the structural band 18 and the fibrous web 22 come to rest between this press belt 34 and the suction roll 32. In this case, the structural band 18 and the fibrous web 22 are brought together in the region of the deflection roller 36 with the press belt 34. Subsequent to this deflection roller 36, the press belt 34, the structure belt 18 and the tissue web 22 are fed together to the suction roll 32, wherein at the point where the press belt 34, the structural band 18 and the fibrous web 22 accumulate on the suction roll 32, the Suction zone 30 begins. This suction zone 30 terminates in the region of the deflection roller 38, through which the press belt 34 is removed from the structure belt 18 and the fibrous web 22 upwards. In this area, the structural band 18 and the tissue web 22 run off the suction roller 32 again.

Das Strukturband 18 und die Tissuebahn 22 laufen im Anfangsbereich der Saugzone 30 auf die vom Stützband 28 umschlungene Saugwalze 32 auf, wobei das Stützband 28 erst im Bereich dieser Auflaufstelle von Strukturband 18 und Faserstoffbahn 22, d.h. erst im Bereich der Presszone 26 bzw. der Saugzone 30 mit der Faserstoffbahn 22 und dem Strukturband 18 zusammengeführt wird.The structure band 18 and the tissue web 22 run in the initial region of the suction zone 30 on the looped by the support belt 28 suction roller 32, wherein the support belt 28 only in the region of this contact point of the structural band 18 and fibrous web 22, i. only in the region of the press zone 26 and the suction zone 30 is merged with the fibrous web 22 and the structural band 18.

Wie anhand der Figur 2 zu erkennen ist, läuft das Stützband 28 vor der Faserstoffbahn 22 und dem Strukturband 18 auf die vorzugsweise glatte Oberfläche, d.h. hier die Saugwalze 32 auf. Im Bereich der betreffenden Auflaufstelle des Stützbandes 28 auf die Saugwalze 32 ist das Stützband 28 um eine eigene Umlenkwalze 58 geführt.As based on the FIG. 2 can be seen, the support belt 28 runs in front of the fibrous web 22 and the structural band 18 on the preferably smooth surface, ie here the suction roller 32. In the area of the respective contact point of the support belt 28 on the suction roller 32, the support belt 28 is guided around its own deflection roller 58.

Im Anschluss an die Presszone 26 wird das Strukturband 18 zusammen mit der Tissuebahn 22 durch einen Bereich 40 (vgl. Figur 1) geführt, in dem die Tissuebahn 22 beispielsweise wenigstens einem weiteren Trocknungsschritt unterzogen werden kann.Following the press zone 26, the structure band 18 is guided together with the tissue web 22 through a region 40 (see FIG. 1) in which the tissue web 22 can be subjected to at least one further drying step, for example.

Im Anschluss daran wird die Tissuebahn 22 zusammen mit dem Strukturband 18 durch einen an einem Trockenzylinder, nämlich einem Yankee-Zylinder 42 gebildeten Pressnip 44 geführt. Dabei liegt die Tissuebahn 22 in diesem Pressnip 44 zwischen dem Strukturband 18 und der glatten Oberfläche des Yankee-Zylinders 42. Der Pressnip 44 ist im vorliegenden Fall beispielsweise durch einen Schuhpressnip gebildet. Dem Yankee-Zylinder 42 ist zur Bildung des Pressnips 44 also eine Schuhpresseinheit, hier eine Schuhpresswalze 46 zugeordnet. Wie anhand der Figur 1 zu erkennen ist, kann dem Yankee-Zylinder 42 eine Haube 62 zugeordnet sein.Subsequently, the tissue web 22 is guided together with the structural band 18 by a press nip 44 formed on a drying cylinder, namely a Yankee cylinder 42. In this case, the tissue web 22 lies in this press nip 44 between the structure band 18 and the smooth surface of the Yankee cylinder 42. The press nip 44 is formed in the present case, for example, by a shoe press nip. The Yankee cylinder 42 is thus assigned a shoe press unit, here a shoe press roll 46, for forming the press nip 44. As can be seen from FIG. 1, a hood 62 can be assigned to the Yankee cylinder 42.

Dadurch, dass die Tissuebahn 22 zwischen dem Strukturband 18 und dem dazu relativ glatten Formiersieb 20 gebildet wurde, weist nur die auf dem Strukturband 18 gebildete Seite der Tissuebahn 22 eine wellige Oberfläche auf. Demgegenüber ist die auf dem glatten Formiersieb 20 gebildete Oberfläche der Tissuebahn 22 relativ glatt. Mit dieser glatten Seite kommt die Tissuebahn 22 im Pressnip 44 nun in Kontakt mit der Oberfläche des Yankee-Zylinders 42. Die Tissuebahn 22 berührt den Yankee-Zylinder 42 also mit einer relativ großen Fläche. Nachdem das durch den Pressnip 44 geführte Strukturband 18 identisch ist mit dem Strukturband, auf dem die Tissuebahn 22 gebildet wurde, ist überdies sichergestellt, dass die voluminöseren Bereiche der Tissuebahn 22 auch in diesem Pressnip 44 praktisch nicht gepresst werden. Dagegen werden die weniger voluminösen Bereiche der Tissuebahn 22 gepresst, wodurch die Festigkeit der Tissuebahn 22 weiter erhöht wird.Because the tissue web 22 has been formed between the structural band 18 and the relatively smooth forming fabric 20, only the side of the tissue web 22 formed on the structure band 18 has a wavy surface. In contrast, the surface of the tissue web 22 formed on the smooth forming fabric 20 is relatively smooth. With this smooth side, the tissue web 22 in the press nip 44 now comes into contact with the surface of the Yankee cylinder 42. The tissue web 22 thus touches the Yankee cylinder 42 with a relatively large area. In addition, after the structural band 18 passed through the press nip 44 is identical to the structural band on which the tissue web 22 has been formed, it is ensured that the voluminous regions of the tissue web 22 are practically not pressed in this press nip 44 either. In contrast, the less bulky areas of the tissue web 22 are pressed, whereby the strength of the tissue web 22 is further increased.

Im Anschluss an den Pressnip 44 wird das Strukturband 18 von der Tissuebahn 22 getrennt, die auf dem Yankee-Zylinder 42 bis zu einem Schaber 48 geführt wird, durch den die Tissuebahn 22 gekreppt und vom Yankee-Zylinder 42 abgehoben wird. Anschließend wird die Tissuebahn 22 einer Aufwickeleinheit 50 zugeführt, in der sie mit Hilfe einer Anpresswalze 52 zu einem Wickel 54 aufgewickelt wird.Subsequent to the press nip 44, the structure band 18 is separated from the tissue web 22, which is guided on the Yankee cylinder 42 as far as a scraper 48, by means of which the tissue web 22 is creped and lifted off the Yankee cylinder 42. Subsequently, the tissue web 22 is fed to a take-up unit 50, in which it is wound up by means of a pressure roller 52 into a winding 54.

Die Tissuebahn 22 wird also im Bereich des Pressnips 24 von dem Strukturband 18 auf die Oberfläche des Yankee-Zylinders 42 übertragen.The tissue web 22 is therefore transferred in the region of the press nips 24 from the structural band 18 to the surface of the Yankee cylinder 42.

Als Gasstrom, der in der Presszone 26 zunächst das Strukturband 18, dann die Tissuebahn 22 und schließlich das Stützband 28 durchströmt (vgl. Figur 2), kann insbesondere ein Luftstrom und/oder Dampfstrom erzeugt werden.As a gas stream, which flows through in the press zone 26, first the structure band 18, then the tissue web 22 and finally the support band 28 (see. FIG. 2 ), in particular an air flow and / or steam flow can be generated.

Alternativ oder zusätzlich zur Saugwalze 22 kann der Gasstrom zumindest teilweise auch mittels einer auf der Seite des permeablen Strukturbandes 18 angeordneten, hier nicht dargestellten Überdruckhaube erzeugt werden.As an alternative or in addition to the suction roll 22, the gas stream can also be generated, at least partially, by means of an overpressure hood, not shown here, arranged on the side of the permeable structure strip 18.

Die relativ vertieften und die relativ erhöhten Bereiche des Strukturbandes 18 sind bevorzugt so ausgebildet und relativ zueinander angeordnet, dass maximal 35 % und vorzugsweise maximal 25 % des Strukturbandes 18 im mit dem Yankee-Zylinder 42 gebildeten Pressnip 44 gepresst werden.The relatively recessed regions and the relatively elevated regions of the structure band 18 are preferably designed and arranged relative to one another such that a maximum of 35% and preferably not more than 25% of the structural band 18 is pressed in the press nip 44 formed with the Yankee cylinder 42.

Die zweite, durch die Figur 1 in Verbindung mit der Figur 3 wiedergegebene Ausführungsvariante unterscheidet sich von der ersten im Wesentlichen dadurch, dass das Stützband 28 in einem der Presszone 26 in Bahnlaufrichtung L unmittelbar vorange- βMNCäß%M henden Bereich, in dem die Tissuebahn 22 und das Strukturband 18 zumindest im Wesentlichen geradlinig verlaufen, mit der Tissuebahn 22 und dem Strukturband 18 zusammengeführt wird, bzw. das Stützband 28 im Bereich einer der Presszone 26 in Bahnlaufrichtung L vorangehenden Umlenkwalze 64 (vgl. Figur 3) mit der Tissuebahn 22 und dem Strukturband 18 zusammengeführt und dabei der Umschlingungswinkel α, über dem das Strukturband 18 und die Tissuebahn 22 sowie das Stützband 28 die Umlenkwalze 64 gemeinsam umschlingen, kleiner als etwa 45° gewählt ist.The second, through the figure 1 in conjunction with the FIG. 3 reproduced variant differs from the first essentially by the fact that the support belt 28 in one of the press zone 26 in the web running direction L immediately preceding β mn% M henden area in which the tissue web 22 and the structural band 18 at least substantially rectilinearly, with the tissue web 22 and the structural band 18 is brought together, or the support belt 28 in the region of the press zone 26 in the web running direction L preceding deflection roller 64 (see. FIG. 3 ) with the Tissuebahn 22 and the structural band 18 merged and thereby the wrap angle α, over which the structure of the belt 18 and the tissue web 22 and the support belt 28, the guide roller 64 co-together, is selected to be less than about 45 °.

Dabei kann der Umschlingungswinkel α, über den das Strukturband 18 und die Tissuebahn 22 sowie das Stützband 28 die Umlenkwalze 64 gemeinsam umschlingen, insbesondere kleiner als etwa 15° sein, wobei er vorzugsweise kleiner als etwa 10° gewählt wird.In this case, the wrap angle α, over which the structure band 18 and the tissue web 22 and the support belt 28, the guide roller 64 wrap around together, in particular less than about 15 °, wherein it is preferably selected to be less than about 10 °.

Indem das Stützband 28 in einem Bereich mit der Tissuebahn 22 und dem Strukturband 18 zusammengeführt wird, indem diese einen zumindest im Wesentlichen geradlinigen Verlauf besitzen, bzw. der Umschlingungswinkel α über den das Strukturband, die Tissuebahn 22 und das Stützband gemeinsam um die Umlenkwalze 64 geführt sind, möglichst klein gewählt wird, werden die zwischen Tissuebahn 22 und Stützband 28 vor der Presszone 26 auftretenden Kräfte möglichst gering gehalten, so dass sich im Ergebnis wieder eine bessere Formation der erzeugten Tissuebahn 22 ergibt.By the support belt 28 is brought together in one area with the tissue web 22 and the structural band 18 by having an at least substantially rectilinear course, or the wrap angle α over which the structure band, the tissue web 22 and the support band together around the guide roller 64 are chosen as small as possible, the forces occurring between the tissue web 22 and support belt 28 before the press zone 26 are kept as low as possible, so that the result again a better formation of the tissue web 22 produced.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1010
Vorrichtungcontraption
1212
Stoffauflaufheadbox
1414
Einlaufspaltinlet gap
1616
Formierwalzeforming roll
1818
Strukturbandstructured band
2020
Formiersiebforming fabric
2222
Tissuebahntissue web
2424
Umlenkwalzedeflecting
2626
Presszonepress zone
2828
Stützbandsupport band
3030
Saugzonesuction zone
3232
Saugwalzesuction roll
3434
Pressbandpress belt
3636
Umlenkwalzedeflecting
3838
Umlenkwalzedeflecting
4040
BereichArea
4242
Yankee-ZylinderYankee cylinder
4444
Pressnippress nip
4646
SchuhpresswalzeShoe press roll
4848
Schaberscraper
5050
Aufwickeleinheitrewinder
5252
Anpresswalzepressure roller
5454
Wickelreel
5858
Umlenkwalzedeflecting
6262
HaubeHood
6464
Umlenkwalzedeflecting
αα
UmschlingungswinkelWrap angle

Claims (24)

  1. Apparatus (10) for producing a fibrous web (22), in particular a tissue web, having a pressing zone (26), through which the fibrous web (22) is led lying between a circulating permeable structured belt (18) and a circulating non-structured permeable supporting belt (28), and having a press nip (44) provided on a Yankee cylinder (42), through which the fibrous web (22) is led together with the structured belt (18), lying between structured belt (18) and Yankee cylinder (42), the pressing zone (26) being bounded on the side adjacent to the supporting belt (28) by a preferably at least substantially smooth surface,
    characterized in that
    the supporting belt (28) is led together with the fibrous web (22) and the structured belt (18) at least substantially only in the region of the pressing zone (26).
  2. Apparatus (10) for producing a fibrous web (22), in particular a tissue web, having a pressing zone (26), through which the fibrous web (22) is led lying between a circulating permeable structured belt (18) and a circulating non-structured permeable supporting belt (28), and having a press nip (44) provided on a Yankee cylinder (42), through which the fibrous web (22) is led together with the structured belt (18), lying between structured belt (18) and Yankee cylinder (42), the pressing zone (26) being bounded on the side adjacent to the supporting belt (28) by a preferably at least substantially smooth surface,
    characterized in that
    the supporting belt (28) is led together with the fibrous web (22) and the structured belt (18) in a region which directly precedes the pressing zone (26) in the web running direction (L) and in which the fibrous web (22) and the structured belt (18) run at least substantially rectilinearly, or the supporting belt (28) is led together with the fibrous web (22) and the structured belt (18) in the region of a deflection roll (64) which precedes the pressing zone (26) in the web running direction (L), and the wrap angle (α) over which the structured belt (18) and the fibrous web (22) and also the supporting belt (28) wrap jointly around the deflection roll (64) is less than about 45°.
  3. Apparatus according to Claim 1 or 2,
    characterized in that
    a sheet forming zone is provided, which is placed upstream of the pressing zone (26) in the running direction of the fibrous web (22), and in which the fibrous web (22) is formed on a circulating permeable structured belt (18).
  4. Apparatus according to Claim 3,
    characterized in that
    the fibrous web (22) is led through the pressing zone on the structured belt (18) on which it is formed.
  5. Apparatus according to one of Claims 1, 3 or 4,
    characterized in that the supporting belt (28) runs onto the preferably smooth surface before the fibrous web (22) and the structured belt (18).
  6. Apparatus according to Claim 2, 3 or 4,
    characterized in that
    the wrap angle (α) over which the structured belt (18) and the fibrous web (22) and also the supporting belt (28) wrap jointly around the deflection roll (64) is less than about 15°.
  7. Apparatus according to Claim 6,
    characterized in that
    the wrap angle (α) over which the structured belt (18) and the fibrous web (22) and also the supporting belt (18) wrap jointly around the deflection roll (64) is less than about 10°.
  8. Apparatus according to one of the preceding claims,
    characterized in that
    the preferably smooth surface bounding the pressing zone (26) on the side adjacent to the supporting belt (28) is formed by a curved surface.
  9. Apparatus according to Claim 8,
    characterized in that
    the curved surface bounding the pressing zone (26) on the side adjacent to the supporting belt (28) is formed by a rotating roll (32).
  10. Apparatus according to one of the preceding claims,
    characterized in that
    means (30, 32) are provided in the region of the pressing zone (26), for producing a stream of gas, which flows through the structured belt (18), the fibrous web (22) and the supporting belt (28).
  11. Apparatus according to Claim 10,
    characterized in that
    the direction of the stream of gas is oriented from the structured belt (18) towards the fibrous web (22) and from the fibrous web (22) towards the supporting belt (28).
  12. Apparatus according to Claim 10 or 11,
    characterized in that
    means (30, 32) for producing a stream of air and/or means for producing a stream of steam are provided.
  13. Apparatus according to one of Claims 10 to 12,
    characterized in that
    the means for producing a stream of gas comprise a rotating suction roll (32) which is provided with a suction zone (30) and which bounds the pressing zone (26) on the side adjacent to the supporting belt (28).
  14. Apparatus according to one of Claims 10 to 12,

    characterized in that
    the means for producing a stream of gas comprise a flat or curved suction box, which bounds the pressing zone (26) on the side adjacent to the supporting belt (28).
  15. Apparatus according to one of Claims 10 to 14,
    characterized in that
    the means for producing a stream of gas comprise a positive pressure hood arranged on the side of the permeable structured belt (18).
  16. Apparatus according to one of the preceding claims,
    characterized in that
    the structured belt (18), the fibrous web (22) and the supporting belt (28) can be pressed against the preferably smooth surface by means of an airpermeable press belt (34) that is under tension.
  17. Apparatus according to Claim 16,
    characterized in that
    the preferably smooth curved surface is formed by a rotating roll (32).
  18. Apparatus according to one of the preceding claims,
    characterized in that
    the structured belt (18) provided is a structured fabric.
  19. Apparatus according to one of the preceding claims,
    characterized in that
    the structured belt (18) provided is a TAD fabric.
  20. Apparatus according to one of the preceding claims,
    characterized in that
    the supporting belt (28) provided is a dewatering belt, in particular a felt or fabric.
  21. Apparatus according to one of the preceding claims,
    characterized in that
    the relatively depressed and the relatively elevated regions of the structured belt (18) are formed and arranged relative to one another in such a way that at most 35% and preferably at most 25% of the structured belt (18) is pressed in the press nip (44).
  22. Apparatus according to one of the preceding claims,
    characterized in that
    the press nip (44) provided on the Yankee cylinder (42) is formed by a shoe press nip or a conventional roll press nip.
  23. Apparatus according to one of the preceding claims,
    characterized in that
    in the region of the press nip (44), the fibrous web (22) is transferred from the structured belt (18) to the surface of the Yankee cylinder (42).
  24. Apparatus according to one of the preceding claims,
    characterized in that
    the fibrous web (22) taken off the Yankee cylinder (42) again is fed to a winding device (50).
EP06819295A 2005-11-16 2006-11-07 Tissue machine Not-in-force EP1954877B1 (en)

Applications Claiming Priority (2)

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DE102005054510A DE102005054510A1 (en) 2005-11-16 2005-11-16 tissue machine
PCT/EP2006/068175 WO2007057322A2 (en) 2005-11-16 2006-11-07 Tissue machine

Publications (2)

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EP1954877A2 EP1954877A2 (en) 2008-08-13
EP1954877B1 true EP1954877B1 (en) 2012-01-11

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AT (1) ATE541089T1 (en)
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WO (1) WO2007057322A2 (en)

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US7850825B2 (en) 2010-12-14
WO2007057322A2 (en) 2007-05-24
US20080251227A1 (en) 2008-10-16
EP1954877A2 (en) 2008-08-13
DE102005054510A1 (en) 2007-05-24
ATE541089T1 (en) 2012-01-15
WO2007057322A3 (en) 2007-07-19

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