EP1952984A2 - Procédé et dispositif destinés à contrôler la température d'un cylindre d'une presse - Google Patents
Procédé et dispositif destinés à contrôler la température d'un cylindre d'une presse Download PDFInfo
- Publication number
- EP1952984A2 EP1952984A2 EP08150607A EP08150607A EP1952984A2 EP 1952984 A2 EP1952984 A2 EP 1952984A2 EP 08150607 A EP08150607 A EP 08150607A EP 08150607 A EP08150607 A EP 08150607A EP 1952984 A2 EP1952984 A2 EP 1952984A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- temperature
- fluid
- sur
- value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 43
- 238000007639 printing Methods 0.000 title claims description 19
- 239000012530 fluid Substances 0.000 claims abstract description 79
- 238000005496 tempering Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000007774 anilox coating Methods 0.000 claims description 31
- 230000001052 transient effect Effects 0.000 claims description 10
- 230000002123 temporal effect Effects 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims 1
- 239000000976 ink Substances 0.000 description 14
- 238000005259 measurement Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000001419 dependent effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000007645 offset printing Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/22—Means for cooling or heating forme or impression cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/002—Heating or cooling of ink or ink rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0009—Central control units
Definitions
- the invention relates to a method and a device for tempering a roll of a printing press according to the preamble of claim 1 or 33.
- the invention relates to a corresponding method and a corresponding device in connection with anilox rollers of dry-offset machines, in which an effective temperature control within narrow temperature tolerances is required.
- the printing ink is removed from a substantially closed doctor blade chamber by means of an anilox roller and transferred from the latter via rubberized ink transfer rollers on a plate cylinder of a printing unit.
- the surface of the anilox roll has a profile, for example a hash, which is filled by the doctoring chamber during the passage of the anilox roll surface. After doctoring off by means of a closing blade of the doctoring chamber, a defined amount of ink remains in the depressions of the profile of the anilox roll surface. This partially deflates on subsequent contact with the ink transfer roller (s).
- the degree of emptying, and thus the amount of ink delivered per screen roller revolution depends on the one hand on the properties of the hides such as surface material, number of pots per surface, well depth and cup shape, but also on the circumferential speed of the roller and the color type or Farbrheologie. After the color rheology is strongly temperature-dependent, the conveyed quantity of color and thus the color density (Volltonêt) are controlled on the substrate or paper on the surface temperature of the anilox roller. Due to the very narrow permissible tolerance window for the constancy of the color density on the one hand and the very strong temperature dependence of the viscosity of the ink on the other hand, the surface temperature of the anilox roller must be kept constant within very narrow limits.
- the anilox roller flows through a temperature-controlled fluid and realizes as precise and as fast as possible a control based on deviations of the surface temperature as the target value of the desired target value by changing the fluid flow temperature as a manipulated variable responding.
- the temperature-controlled fluid is intended to absorb heat input into the anilox roller which, for example, is due to the ambient temperature of the air deviating from the temperature of the anilox roller, due to the friction of the doctor blade on the doctor roller surface or due to the heat generated by flexing at the ink transfer rollers.
- the return temperature of the fluid is often measured in such Temper einsauf reference and used as the target size of the control, whereby the return temperature of the fluid is maintained at a constant, predetermined temperature level.
- the target value that is relevant in terms of printing technology is the temperature of the anilox roll surface, which, however, deviates from the return temperature of the fluid as a result of the above-mentioned heat inputs due to the heat transfer resistance between the fluid and the anilox roll surface.
- a method for tempering, for example, an anilox roller by means of a control device in which in each case a measured value of a temperature at two spaced measuring points is determined. In each case one of the measured values is supplied to the regulating device in two cascaded control loops. One of the measuring points is near a feed point of the fluid in an inflow path leading to the anilox roller and a further measuring point near the Anilox roller arranged. A third measuring point can be provided on the anilox roller and measure the surface temperature of the anilox roller by means of infrared measurement.
- a fourth and a fifth measuring point can be provided.
- the second and fourth sensors of the second and fourth measuring points can be used to supply their signals as replacement measured values for the sensor of the third measuring point to the outermost controller of the cascade control.
- a method for adjusting a printing ink is known in which color-specific curves or support points relating to the relationship between a production speed and the respective setpoint temperature of the lateral surface of the roller are stored in a storage unit for different printing inks or color types.
- the WO 2004/039588 A1 relates to a rotary body such as a roller or a cylinder of a printing press with at least one channel through which a temperature control medium flows, wherein an outer body of the rotary body or at least the channel is insulated from a main body of the rotary body such that a good thermal insulation of the temperature control medium with respect to the main body is achieved ,
- DE 39 04 854 C1 is a method for controlling the temperature of a surface of a paint roller of a printing machine known, wherein the flow temperature and the return temperature of the bath is measured and thus the flow temperature is controlled.
- the invention has for its object to provide a method and apparatus for controlling the temperature of a roller of a printing press.
- the advantages that can be achieved with the invention are, in particular, that a regulation to the surface temperature of the roller as a target size is possible without having to measure them directly; Rather, the control is based on the actual temperature of the surface temperature calculated from the actual values of the flow and return temperature. In this way, it is possible to dispense with a comparatively expensive sensor, for example an infrared sensor for non-contact measurement of the surface temperature, and comparatively inexpensive sensors for fluid temperature measurement can instead be used.
- the single drawing shows a schematic representation of the invention.
- the reference numeral 01 is a roller 01 and a cylinder 01 of a machine, in particular a printing press, referred to, for example, a printing unit roller 01, in particular a paint-carrying roller 01 such.
- a printing unit roller 01 in particular a paint-carrying roller 01 such.
- the roller 01 may be an anilox roller 01 a short inking unit for the waterless offset printing, d. H. an inking unit without the use of dampening solution, in which the ink transfer is very much dependent on the temperature of the ink, as explained above.
- the roller 01 is flowed through by a circulating fluid 02, in particular water 02, which can be temperature-controlled by means of a controlled temperature control device 03.
- the tempering device 03 may be formed in a conventional manner and, for example, a thermostat, a heating and / or cooling unit, a secondary circuit with mixing valve o. The like. Include.
- the tempered fluid 02 is supplied via a feed line 04 of the roller 01 with a flow temperature T IN , the roller 01 flows through preferably inside the roller 01 near the surface formed fluid channels 06 under temperature of the roller 01 and thus the surface 07, z. B. roller surface 07, leaves the roller 01 via a discharge line 08 with a return temperature T OUT and is guided in the circuit back to the temperature control 03.
- the fluid channels 06 are close to the surface as possible, the time delay of the effect of a change in the fluid temperature on the surface temperature of the roller 01 can be kept low.
- the fluid 02 does not necessarily have to be recirculated, in particular not in the case of using air as tempering fluid 02.
- a sensor 09, z. B. a temperature sensor 09 measures the flow temperature T IN of tempered in the temperature control 03 fluid 02 and a sensor 11, z. B. a Temperature sensor 11 measures the return temperature T OUT of the fluid 02 leaving the roller 01.
- the measured values of the flow temperature T IN and the return temperature T OUT are fed to a computing and storage device 12, which calculates therefrom the surface temperature T SUR of the roller 01, and this value of calculated surface temperature T SUR is used as a control value or target value for controlling the flow temperature T IN of the fluid 02.
- the direct measurement of the surface temperature T SUR of the roller 01 is thus dispensed with, but at the same time an unpredictable variability of the heat input Q SUR [W] into the surface 07 of the roller 01 is taken into account, in addition to the return temperature T OUT of the fluid 02 additionally the flow temperature T IN of the fluid 02 is measured and further factors are taken into account mathematically, as follows from the following:
- T SUR ⁇ ⁇ T OUT - T IN + T OUT + T IN / 2 .
- ⁇ R ⁇ c v ⁇ dV / dt
- the surface temperature T SUR of the roller 01 can now be calculated in the computing and storage device 12 from its flow temperature T IN and its return temperature T OUT .
- the dimensionless variable ⁇ a constant ⁇ , although dependent on the heat transfer resistance R on the structure of the roll 01, on the fluid heat capacity C V on the respective fluid 02 used and on the volume flow dV / dt, is not from the above-mentioned variability of the heat input Q SUR in the surface 07 of the roller 01st
- the invention thus makes it possible, instead of an expensive IR sensor for the direct Measuring the surface temperature of the roller 01 two inexpensive temperature sensors 09; 11, for example, PT-1 00 sensors with which the flow temperature T IN and the return temperature T OUT of the fluid 02 are measured to use.
- the constant ⁇ can once z. B. in the commissioning phase of the roller 01 or, in the case of several rollers 01, the rollers 01 and determined as a fixed calibration value in the system control, z. B. in the memory 13 of the arithmetic and memory device 12, deposited.
- the screen roller wall, or volume flow differences due to different pressure losses in the supply and return lines 04; 08 can occur outside the roller 01, preferably the constants ⁇ of all rollers 01 are individually determined and deposited.
- the procedure is preferably such that during the start-up of the roller 01 in addition to the two existing sensors 09; 11 temporary (and in Fig. 1 therefore shown in dashed lines) nor an additional sensor 14, in particular a non-contact measuring surface temperature sensor 14, for example, an IR sensor 14, is arranged in the region 07 of the roller 07, and any stationary in terms of temperature conditions operating condition of the roller 01 is approached.
- the roller 01 is designed so that its heat capacity C RW is small at least in the area B, including the following measures can be taken:
- the wall thickness between the fluid channels 06 and the surface 07 of the roller 01 is made comparatively thin , A wall material of comparatively low heat capacity is used, and it is provided for a good thermal insulation of the fluid channels 06 to the interior of the roller 01 out, for example by using thermally insulating plastic elements.
- a transient operation with respect to the temperature conditions may also be considered as follows:
- T SUR inst T SUR + .DELTA.T
- .DELTA.T ⁇ ⁇ ⁇ ⁇ d ⁇ T OUT / dt - d ⁇ T IN / dt / 2 + d ⁇ T OUT / dt + d ⁇ T IN / dt / 2
- An advantageous tempering method which is also applicable in transient operation, thus represents a control of the surface temperature of the roller 01 as a target, in which the control as the actual value of the surface temperature by regulation (10) by means of relationships (5) and ( 11) from the actual values of the flow temperature T IN and the return temperature T OUT and their temporal changes dT IN / dt or dT OUT / dt calculated surface temperature T SUR inst is based.
- the constant ⁇ according to relationship (12) can be calculated from the roll structure.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007004406A DE102007004406A1 (de) | 2007-01-30 | 2007-01-30 | Verfahren und eine Vorrichtung zum Temperieren einer Walze |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1952984A2 true EP1952984A2 (fr) | 2008-08-06 |
EP1952984A3 EP1952984A3 (fr) | 2010-06-09 |
EP1952984B1 EP1952984B1 (fr) | 2011-01-12 |
Family
ID=39186017
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08150607A Active EP1952984B1 (fr) | 2007-01-30 | 2008-01-24 | Procédé et dispositif destinés à contrôler la température d'un cylindre d'une presse |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1952984B1 (fr) |
AT (1) | ATE495011T1 (fr) |
DE (2) | DE102007004406A1 (fr) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3904854C1 (fr) | 1989-02-17 | 1990-04-26 | Jagusch & Co, 8649 Wallenfels, De | |
WO2004039588A1 (fr) | 2002-10-31 | 2004-05-13 | Koenig & Bauer Aktiengesellschaft | Corps rotatifs d'une presse a imprimer constitues d'un cylindre |
WO2004054805A1 (fr) | 2002-12-17 | 2004-07-01 | Koenig & Bauer Aktiengesellschaft | Procede pour temperer, systeme de regulation et dispositif pour temperer |
DE102004005602A1 (de) | 2004-02-05 | 2005-09-01 | Man Roland Druckmaschinen Ag | Verfahren zum Hochfahren und Stoppen von Druckmaschinen |
WO2006072559A1 (fr) | 2005-01-05 | 2006-07-13 | Koenig & Bauer Aktiengesellschaft | Procédé de réglage de transfert d'encre d'imprimerie |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6606948B1 (en) * | 2002-03-11 | 2003-08-19 | Heidelberger Druckmaschinen Ag | Method for controlling a chill roll system |
-
2007
- 2007-01-30 DE DE102007004406A patent/DE102007004406A1/de not_active Withdrawn
-
2008
- 2008-01-24 DE DE502008002251T patent/DE502008002251D1/de active Active
- 2008-01-24 AT AT08150607T patent/ATE495011T1/de active
- 2008-01-24 EP EP08150607A patent/EP1952984B1/fr active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3904854C1 (fr) | 1989-02-17 | 1990-04-26 | Jagusch & Co, 8649 Wallenfels, De | |
WO2004039588A1 (fr) | 2002-10-31 | 2004-05-13 | Koenig & Bauer Aktiengesellschaft | Corps rotatifs d'une presse a imprimer constitues d'un cylindre |
WO2004054805A1 (fr) | 2002-12-17 | 2004-07-01 | Koenig & Bauer Aktiengesellschaft | Procede pour temperer, systeme de regulation et dispositif pour temperer |
DE102004005602A1 (de) | 2004-02-05 | 2005-09-01 | Man Roland Druckmaschinen Ag | Verfahren zum Hochfahren und Stoppen von Druckmaschinen |
WO2006072559A1 (fr) | 2005-01-05 | 2006-07-13 | Koenig & Bauer Aktiengesellschaft | Procédé de réglage de transfert d'encre d'imprimerie |
Also Published As
Publication number | Publication date |
---|---|
EP1952984B1 (fr) | 2011-01-12 |
EP1952984A3 (fr) | 2010-06-09 |
DE102007004406A1 (de) | 2008-07-31 |
ATE495011T1 (de) | 2011-01-15 |
DE502008002251D1 (de) | 2011-02-24 |
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