EP1933106A1 - Heat exchanger, in particular for a motor vehicle - Google Patents
Heat exchanger, in particular for a motor vehicle Download PDFInfo
- Publication number
- EP1933106A1 EP1933106A1 EP06291921A EP06291921A EP1933106A1 EP 1933106 A1 EP1933106 A1 EP 1933106A1 EP 06291921 A EP06291921 A EP 06291921A EP 06291921 A EP06291921 A EP 06291921A EP 1933106 A1 EP1933106 A1 EP 1933106A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- manifold
- exchanger according
- additional part
- profile piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
- F28F9/002—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0243—Header boxes having a circular cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/32—Safety or protection arrangements; Arrangements for preventing malfunction for limiting movements, e.g. stops, locking means
Definitions
- the invention relates to a heat exchanger, in particular for a motor vehicle according to the preamble of claim 1 - known by the EP 1 589 311 A1 the applicant.
- the Applicant has disclosed a soldered condenser for an automotive air conditioner having a tube-fin block and two header tubes to which attachments, particularly holders or a refrigerant tube flange, are attached.
- the holder has a fork-shaped or U-shaped profiled piece, which is adapted to the circumference of the manifold and this includes.
- the manifold is formed in two pieces, ie it has a bottom part and a lid part, which are inserted into one another and soldered together. As a result, two offset longitudinal edges are formed, which serve as abutment surfaces for the correspondingly formed profile piece. For a positive fixation and positioning of the holder is achieved with respect to the manifold.
- the applicant has disclosed a motor vehicle refrigerant condenser having a header to which a flange is fixed by means of a holder by a solder joint.
- the manifold is in two pieces, ie formed with bottom and lid part and therefore has offset longitudinal edges.
- the holder has a manufactured by extrusion C-shaped profile, which has on its inside paragraphs which are supported on the remote longitudinal edges of the manifold. This also fixation and positioning of the flange is achieved on the manifold.
- a problem in the production of the known heat exchanger, in particular capacitors for automotive air conditioning systems consists in the attachment of the additional parts to the manifolds, which usually have a round or approximately circular cross-section due to the high internal pressure.
- two-part headers arise - as described above - remote longitudinal edges on which the additional parts or holders are supported and thus can be prevented from twisting about the longitudinal axis (Z-axis) of the manifold.
- manifolds with a closed round tube cross-section d. H. Collecting tubes, which are formed substantially in one piece, for.
- B. longitudinally welded aluminum tubes which are also used for capacitors.
- the condenser has a collecting tube formed in two parts, which is composed of an extruded cover part and a stamped and bent base part.
- the extruded lid part has an integrally formed holder in the form of a continuous retaining strip and a flattened, continuous rib on the top.
- the sole holder is formed integrally with the lid - disadvantageous here is that the entire lid of the manifold is made by extrusion.
- a heat exchanger of the type mentioned in such a way that to be fastened to the manifold Additional parts against rotation relative to the manifold longitudinal axis are fixed and that a firm connection between manifold and attachment is achieved.
- At least one driving surface is provided both at the periphery of the collecting tube and on the profile piece embracing the collecting tube, which brings about a positive connection between the two parts.
- the driving surface is in principle designed such that it differs from the round peripheral shape, which favors a rotation of the additional part on the collecting tube, d. H. is formed inwardly or outwardly.
- a form-fit triggering driving surface of the advantage is achieved that the additional part which is mounted on the manifold, can no longer rotate about the longitudinal axis of the manifold, but held due to the driving surfaces and simultaneously aligned in its position.
- the secure fixation and clear alignment is important for the subsequent soldering process of the heat exchanger.
- an increased strength of the connection between the additional part and manifold is achieved by the driving surface.
- the driving surfaces are formed as a flattening or flattening of the manifold.
- the profile piece of the additional part, which comprises the manifold has a corresponding flattening or flattening, which contacts the flattening of the manifold.
- the manifold is preferably flattened only in the areas of the connection of additional part and manifold.
- the additional part may be formed as a holder or as a flange, wherein these additional parts are preferably produced by extrusion. This will be the advantage of a simple Production, in particular the preferably flat driving surface achieved.
- the invention is particularly useful for headers having a closed circular cross section, i. H. suitable for one-piece tubes.
- the heat exchanger is designed as a condenser for a motor vehicle air conditioning system and is produced by soldering aluminum parts.
- Fig. 1 shows a collecting pipe 1 for a flat-tube condenser, not shown, of an automotive air conditioning system.
- the manifold 1 has a round cross-section and is flattened at two locations, ie it has two driving surfaces 2, 3 formed as flats.
- Fig. 2 shows the manifold 1 in a view with a longitudinal axis Z, with a lying in the drawing below surface line 1a and a lying in the drawing above, interrupted by slot-shaped passages 4 generatrix 1b.
- the flats 2, 3 are set back relative to the generatrix 1 a.
- Fig. 3 shows a cross section through the enlarged collection tube 1, which has a closed cross-section, which in the overhead area in the drawing a passage 4 in the form of a slot-shaped opening having.
- the manifold 1 is thus as a one-piece tube, z. B. formed as a welded aluminum tube.
- the passages 4 are used to hold flat tubes not shown and are introduced by punching in the pipe.
- the lying in the drawing below area of the manifold 1 has the flattening 2 (the flattening 3 according to Fig. 2 is preferably identical).
- the collection tube 1 is comprised of a profile piece 5 of a holder 6, which is produced by extrusion.
- the profile piece 5 has a U-profile, which consists of two approximately parallel U-legs 5a, 5b and arranged between the two U-legs 5a, 5b, formed substantially flat driving surface 5c.
- the flattening 2 of the collecting tube 1 lies on the entire surface on the flat driving surface 5c.
- the inner profile-as can be seen from the drawing-at least over a circumferential region of 180 ° on the circumference of the manifold 1 at.
- a positive connection with respect to the longitudinal axis Z of the manifold 1 is made, ie the holder 6 is against the manifold 1 against rotation about the Z. Secured. Header 1 and profile piece 5 are connected together by soldering.
- Fig. 4 shows the holder 6 with profile piece 5 in a perspective view.
- the flat driving surface 5c is clearly visible between the two U-legs 5a, 5b.
- the profile piece 5 and the entire holder 6 can be produced by extrusion from an aluminum extrusion alloy.
- Fig. 5 shows the manifold 1 with two holders 6, 7, which as shown in FIG Fig. 3 connected to each other.
- the assembly and production of the capacitor is preferably carried out as follows: first, an unillustrated block of flat tubes and ribs is cassetted. Subsequently, manifolds 1 are placed on the pipe ends, not shown, wherein the pipe ends are received by the passages 4.
- the integrally manufactured headers which initially have a continuous round or circular cross-section, are provided for securing the holders 6, 7 Partially flattened, so that the above-mentioned driving surfaces 2, 3 arise. Then, the holders 6, 7 are placed and positioned, being accurately aligned due to the flats 2, 3 in their angular position with respect to the Z-axis.
- the far-mounted capacitor is then placed in a soldering oven, not shown, and soldered there in one operation (in a "shot").
- the invention is not limited to the embodiment shown in the drawing with flats 2, 3, which are flat. Rather, deviating from the plane driving surfaces, z. B. a stamped into the manifold concave surface or a pronounced from the contour of the manifold convex driving surface conceivable, d. H. Such surfaces, which form a positive connection between the additional part and manifold and thus prevent twisting of both parts about the Z-axis.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Air-Conditioning For Vehicles (AREA)
Abstract
Description
Die Erfindung betrifft einen Wärmeübertrager, insbesondere für ein Kraftfahrzeug nach dem Oberbegriff des Patentanspruches 1 - bekannt durch die
Durch die
Durch die
Ein Problem bei der Herstellung der bekannten Wärmeübertrager, insbesondere Kondensatoren für Kraftfahrzeug-Klimaanlagen besteht in der Befestigung der Zusatzteile an den Sammelrohren, welche aufgrund des hohen Innendruckes in der Regel einen runden oder annähernd kreisförmigen Querschnitt aufweisen. Bei zweiteilig ausgebildeten Sammelrohren ergeben sich - wie oben beschrieben - abgesetzte Längskanten, an welchen die Zusatzteile bzw. Halter abgestützt werden und somit an einem Verdrehen um die Längsachse (Z-Achse) des Sammelrohres gehindert werden können. Es sind jedoch auch Sammelrohre mit einem geschlossenen runden Rohrquerschnitt bekannt, d. h. Sammelrohre, die im Wesentlichen einstückig ausgebildet sind, z. B. längsnahtgeschweißte Aluminiumrohre, welche ebenfalls für Kondensatoren verwendet werden. Hier tritt das Problem auf, dass die auf das runde Sammelrohr aufgesetzten Halter gegen Verdrehen um die Längsachse des Sammelrohres nicht gesichert sind.A problem in the production of the known heat exchanger, in particular capacitors for automotive air conditioning systems consists in the attachment of the additional parts to the manifolds, which usually have a round or approximately circular cross-section due to the high internal pressure. In two-part headers arise - as described above - remote longitudinal edges on which the additional parts or holders are supported and thus can be prevented from twisting about the longitudinal axis (Z-axis) of the manifold. However, there are also known manifolds with a closed round tube cross-section, d. H. Collecting tubes, which are formed substantially in one piece, for. B. longitudinally welded aluminum tubes, which are also used for capacitors. Here, the problem arises that the mounted on the round manifold holder are not secured against rotation about the longitudinal axis of the manifold.
Durch die
Es ist Aufgabe der vorliegenden Erfindung, einen Wärmeübertrager der eingangs genannten Art derart auszubilden, dass die am Sammelrohr zu befestigenden Zusatzteile gegen Verdrehen gegenüber der Sammelrohrlängsachse fixierbar sind und dass eine feste Verbindung zwischen Sammelrohr und Zusatzteil erreicht wird.It is an object of the present invention, a heat exchanger of the type mentioned in such a way that to be fastened to the manifold Additional parts against rotation relative to the manifold longitudinal axis are fixed and that a firm connection between manifold and attachment is achieved.
Die Aufgabe der Erfindung wird durch die Merkmale des Patentanspruches 1 gelöst. Vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen.The object of the invention is solved by the features of
Erfindungsgemäß ist vorgesehen, dass sowohl am Umfang des Sammelrohres als auch an dem das Sammelrohr umgreifenden Profilstück jeweils mindestens eine Mitnahmefläche vorgesehen ist, welche einen Formschluss zwischen beiden Teilen herbeiführt. Die Mitnahmefläche ist prinzipiell derart ausgebildet, dass sie von der runden Umfangsform, die ein Verdrehen des Zusatzteiles auf dem Sammelrohr begünstigt, abweicht, d. h. nach innen oder nach außen ausgeformt ist. Mit der erfindungsgemäßen, einen Formschluss auslösenden Mitnahmefläche wird der Vorteil erreicht, dass das Zusatzteil, welches auf dem Sammelrohr befestigt wird, nicht mehr um die Längsachse des Sammelrohres rotieren kann, sondern aufgrund der Mitnahmeflächen gehalten und gleichzeitig in seiner Lage ausgerichtet wird. Die sichere Fixierung und eindeutige Ausrichtung ist für den nachfolgenden Lötprozess des Wärmeübertragers wichtig. Darüber hinaus wird durch die Mitnahmefläche eine erhöhte Festigkeit der Verbindung zwischen Zusatzteil und Sammelrohr erreicht.According to the invention it is provided that at least one driving surface is provided both at the periphery of the collecting tube and on the profile piece embracing the collecting tube, which brings about a positive connection between the two parts. The driving surface is in principle designed such that it differs from the round peripheral shape, which favors a rotation of the additional part on the collecting tube, d. H. is formed inwardly or outwardly. With the invention, a form-fit triggering driving surface of the advantage is achieved that the additional part which is mounted on the manifold, can no longer rotate about the longitudinal axis of the manifold, but held due to the driving surfaces and simultaneously aligned in its position. The secure fixation and clear alignment is important for the subsequent soldering process of the heat exchanger. In addition, an increased strength of the connection between the additional part and manifold is achieved by the driving surface.
Nach einer bevorzugten Ausführungsform sind die Mitnahmeflächen als Abflachung oder Abplattung des Sammelrohres ausgebildet. Das Profilstück des Zusatzteiles, welches das Sammelrohr umfasst, weist eine entsprechende Abflachung oder Abplattung auf, welche die Abflachung am Sammelrohr kontaktiert. Damit wird eine wirksame, einfach herstellbare Verdrehsicherung erreicht. Das Sammelrohr ist vorzugsweise nur in den Bereichen der Verbindung von Zusatzteil und Sammelrohr abgeplattet.According to a preferred embodiment, the driving surfaces are formed as a flattening or flattening of the manifold. The profile piece of the additional part, which comprises the manifold, has a corresponding flattening or flattening, which contacts the flattening of the manifold. For an effective, easy to produce anti-rotation is achieved. The manifold is preferably flattened only in the areas of the connection of additional part and manifold.
Nach einer weiteren bevorzugten Ausführungsform kann das Zusatzteil als Halter oder als Flansch ausgebildet sein, wobei diese Zusatzteile vorzugsweise durch Extrudieren hergestellt werden. Damit wird der Vorteil einer einfachen Herstellung, insbesondere der vorzugsweise ebenen Mitnahmefläche erreicht.According to a further preferred embodiment, the additional part may be formed as a holder or as a flange, wherein these additional parts are preferably produced by extrusion. This will be the advantage of a simple Production, in particular the preferably flat driving surface achieved.
Die Erfindung ist insbesondere für Sammelrohre mit einem geschlossenen runden Querschnitt, d. h. für einstückig hergestellte Rohre verwendbar.The invention is particularly useful for headers having a closed circular cross section, i. H. suitable for one-piece tubes.
Nach einer weiteren bevorzugten Ausführungsform ist der Wärmeübertrager als Kondensator für eine Kraftfahrzeug-Klimaanlage ausgebildet und wird durch Löten von Aluminiumteilen hergestellt.According to a further preferred embodiment, the heat exchanger is designed as a condenser for a motor vehicle air conditioning system and is produced by soldering aluminum parts.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im Folgenden näher beschrieben. Es zeigen
- Fig. 1
- ein Sammelrohr eines nicht dargestellten Kondensators in perspektivischer Ansicht,
- Fig. 2
- das Sammelrohr gemäß
Fig. 1 in einer Ansicht, - Fig. 3
- einen Querschnitt durch das Sammelrohr und einen Halter,
- Fig. 4
- den Halter gemäß
Fig. 3 in perspektivischer Darstellung als Einzelteil und - Fig. 4
- das Sammelrohr mit Haltern in einer Ansicht.
- Fig. 1
- a manifold of a capacitor, not shown, in perspective view,
- Fig. 2
- the collecting pipe according to
Fig. 1 in a view - Fig. 3
- a cross section through the manifold and a holder,
- Fig. 4
- the holder according to
Fig. 3 in perspective as a single part and - Fig. 4
- the manifold with holders in a view.
Die Montage und Herstellung des nicht dargestellten Kondensators erfolgt vorzugsweise wie folgt: zunächst wird ein nicht dargestellter Block von Flachrohren und Rippen kassettiert. Anschließend werden Sammelrohre 1 auf die nicht dargestellten Rohrenden aufgesetzt, wobei die Rohrenden von den Durchzügen 4 aufgenommen werden. Die einstückig hergestellten Sammelrohre, die zunächst einen durchgehenden runden oder kreisförmigen Querschnitt aufweisen, werden an den für die Befestigung der Halter 6, 7 vorgesehenen Stellen partiell abgeplattet, sodass die oben erwähnten Mitnahmeflächen 2, 3 entstehen. Dann werden die Halter 6, 7 aufgesetzt und positioniert, wobei sie infolge der Abflachungen 2, 3 in ihrer Winkellage in Bezug auf die Z-Achse genau ausgerichtet werden. Der soweit montierte Kondensator wird dann in einen nicht dargestellten Lötofen verbracht und dort in einem Arbeitsgang (in einem "Schuss") gelötet.The assembly and production of the capacitor, not shown, is preferably carried out as follows: first, an unillustrated block of flat tubes and ribs is cassetted. Subsequently,
Wie bereits eingangs erwähnt, ist die Erfindung nicht auf das in der Zeichnung dargestellte Ausführungsbeispiel mit Abflachungen 2, 3, die eben ausgebildet sind, beschränkt. Vielmehr sind auch von der Ebene abweichende Mitnahmeflächen, z. B. eine in das Sammelrohr eingeprägte konkave Fläche oder eine aus der Kontur des Sammelrohres ausgeprägte konvexe Mitnahmefläche denkbar, d. h. solche Flächen, welche einen Formschluss zwischen Zusatzteil und Sammelrohr bilden und somit ein Verdrehen beider Teile um die Z-Achse verhindern.As already mentioned, the invention is not limited to the embodiment shown in the drawing with
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06291921A EP1933106A1 (en) | 2006-12-13 | 2006-12-13 | Heat exchanger, in particular for a motor vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06291921A EP1933106A1 (en) | 2006-12-13 | 2006-12-13 | Heat exchanger, in particular for a motor vehicle |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1933106A1 true EP1933106A1 (en) | 2008-06-18 |
Family
ID=38007910
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06291921A Withdrawn EP1933106A1 (en) | 2006-12-13 | 2006-12-13 | Heat exchanger, in particular for a motor vehicle |
Country Status (1)
Country | Link |
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EP (1) | EP1933106A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2284032A1 (en) * | 2009-07-28 | 2011-02-16 | Behr GmbH & Co. KG | Fixing frame, heat exchanger and vehicle |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0599972A1 (en) | 1991-08-27 | 1994-06-08 | Thermal Components Inc | Manifold assembly for a parallel flow heat exchanger. |
JPH0828265A (en) * | 1994-07-11 | 1996-01-30 | Toyota Motor Corp | Support structure of radiator |
EP0795730A1 (en) * | 1996-03-15 | 1997-09-17 | Zexel Usa Corporation | Snap-on bracket for a condenser header |
JPH10160381A (en) * | 1996-11-28 | 1998-06-19 | Sanden Corp | Heat exchanger and manufacture of the same |
WO2000029800A1 (en) * | 1998-11-17 | 2000-05-25 | Norsk Hydro Asa | Heat exchanger mounting bracket with integrated inlet/outlet block and locating sleeve |
JP2000146480A (en) * | 1998-11-09 | 2000-05-26 | Calsonic Corp | Heat exchanger mounting bracket equipped with |
US20010004010A1 (en) * | 1998-02-09 | 2001-06-21 | Immanuel Halm | Heat exchanger having snap-on bracket |
FR2807153A1 (en) * | 2000-04-03 | 2001-10-05 | Ebea S A | Method of attaching connector to heat exchanger tube has connector clipped onto tube and retained by welding |
EP1443294A1 (en) | 2003-01-23 | 2004-08-04 | BEHR Lorraine S.A.R.L. | Heat exchanger |
EP1589311A1 (en) | 2004-04-19 | 2005-10-26 | Behr France Hambach S.A.R.L. | Heat exchanger, in particular for a motor vehicle |
-
2006
- 2006-12-13 EP EP06291921A patent/EP1933106A1/en not_active Withdrawn
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0599972A1 (en) | 1991-08-27 | 1994-06-08 | Thermal Components Inc | Manifold assembly for a parallel flow heat exchanger. |
JPH0828265A (en) * | 1994-07-11 | 1996-01-30 | Toyota Motor Corp | Support structure of radiator |
EP0795730A1 (en) * | 1996-03-15 | 1997-09-17 | Zexel Usa Corporation | Snap-on bracket for a condenser header |
JPH10160381A (en) * | 1996-11-28 | 1998-06-19 | Sanden Corp | Heat exchanger and manufacture of the same |
US20010004010A1 (en) * | 1998-02-09 | 2001-06-21 | Immanuel Halm | Heat exchanger having snap-on bracket |
JP2000146480A (en) * | 1998-11-09 | 2000-05-26 | Calsonic Corp | Heat exchanger mounting bracket equipped with |
WO2000029800A1 (en) * | 1998-11-17 | 2000-05-25 | Norsk Hydro Asa | Heat exchanger mounting bracket with integrated inlet/outlet block and locating sleeve |
FR2807153A1 (en) * | 2000-04-03 | 2001-10-05 | Ebea S A | Method of attaching connector to heat exchanger tube has connector clipped onto tube and retained by welding |
EP1443294A1 (en) | 2003-01-23 | 2004-08-04 | BEHR Lorraine S.A.R.L. | Heat exchanger |
EP1589311A1 (en) | 2004-04-19 | 2005-10-26 | Behr France Hambach S.A.R.L. | Heat exchanger, in particular for a motor vehicle |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2284032A1 (en) * | 2009-07-28 | 2011-02-16 | Behr GmbH & Co. KG | Fixing frame, heat exchanger and vehicle |
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