EP1589311A1 - Heat exchanger, in particular for a motor vehicle - Google Patents
Heat exchanger, in particular for a motor vehicle Download PDFInfo
- Publication number
- EP1589311A1 EP1589311A1 EP04291031A EP04291031A EP1589311A1 EP 1589311 A1 EP1589311 A1 EP 1589311A1 EP 04291031 A EP04291031 A EP 04291031A EP 04291031 A EP04291031 A EP 04291031A EP 1589311 A1 EP1589311 A1 EP 1589311A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- exchanger according
- profile piece
- collecting tube
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003507 refrigerant Substances 0.000 claims description 22
- 239000003990 capacitor Substances 0.000 claims description 10
- 238000004378 air conditioning Methods 0.000 claims description 4
- 238000005476 soldering Methods 0.000 description 19
- 210000002414 leg Anatomy 0.000 description 13
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 3
- 210000000689 upper leg Anatomy 0.000 description 3
- 239000003570 air Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
- F28F9/0251—Massive connectors, e.g. blocks; Plate-like connectors
- F28F9/0253—Massive connectors, e.g. blocks; Plate-like connectors with multiple channels, e.g. with combined inflow and outflow channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
- F28F9/002—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
Definitions
- the invention relates to a brazed heat exchanger with at least one Collection tube to which an additional part is attached, in particular after the The subject of the applicant's earlier patent application with the file number WO 04/00560.
- a soldered Heat exchanger disclosed, in particular as a capacitor of a Air conditioning system is designed for motor vehicles and at least one refrigerant flange for connection to a refrigerant circuit and holder for Has suspension of the capacitor.
- Flange and holder are additional parts, which by soldering on at least one collecting tube of the capacitor be attached. Before the soldering process, all parts are positioned and fixed, so that they maintain their predetermined position during the soldering process.
- various solutions are proposed in the earlier application, u. a. a positive connection between the additional parts and the manifold or slots in the manifold, in which attached to the attachment fixing elements intervention.
- the additional part has a fork-shaped profile piece, which is form-fitting to the Applies circumference of the manifold and in particular before a soldering process is positioned on the manifold so that a clamping fit between made the fork-shaped profile piece and the circumference of the manifold becomes.
- a clamping fit creates a traction, which is a sufficient Fixation of the additional part on the manifold in particular for ensures a soldering process.
- the fork-shaped profile piece two legs on which the manifold with a resilient bias clasp.
- This elastic bias can advantageously by an undersize of the clear fork width compared to the outer diameter of the manifold, wherein the distance of the Legs when pushed onto the manifold by a suitable device is enlarged - after sliding the legs spring back. Then the attachment sits firmly on the manifold and is fixed.
- the profile piece surrounds with his thighs the collection tube up to a circumferential angle of at least 180 °, preferably up to 210 °. This will be the benefit of a further positive engagement and preferably a locking between Profile piece and manifold reached.
- the profile piece in particular on its inside a U-profile, which consists of a bow and composed of two adjoining straight thighs.
- the manifold has a similar cross-sectional geometry, so that between the thighs and the corresponding Umfahgs Schemeen the Sammelrohres a surface pressure due to the elastic bias results.
- the manifold be formed in one or two pieces, d. H. z. B. as a welded tube or composed of a bottom and a lid part, which be soldered together along the side. This results in the Longitudinal sides through the upper edges of the bottom section heels.
- the heat exchanger designed as a condenser of an air conditioning system for motor vehicles.
- the additional parts are designed as a refrigerant flange and holder with which the condenser in the motor vehicle at an adjacent heat exchanger, is usually hung the coolant radiator.
- Both the flange and the holder formed as extruded parts, which each the same extruded profile piece for embracing the manifold exhibit.
- the additional parts include one or two refrigerant flanges on the one hand (Double flange or two single flanges) and several holders, here preferably four.
- refrigerant connection pipes are also soldered, which lead from the refrigerant flange in the relevant manifold.
- the refrigerant flange serves as a fixation for the connection pipes.
- Fig. 1 shows a condenser 1 of an air conditioner, not shown, of a motor vehicle.
- the condenser 1 consists of a network or block 2, which is composed of flat tubes and corrugated fins, not shown.
- collecting pipes 3, 4 are arranged, which communicate with the flat tubes of the network 2.
- collecting pipe 3 On the left in the drawing arranged collecting pipe 3, a connecting flange 5 is fixed, from which refrigerant connection pipes 6, 7 lead into the collecting pipe 3.
- the condenser 1 is connected to a not shown refrigerant circuit of the air conditioner.
- the condenser 1 furthermore has four holders 8, 9, 10, 11, two of which are each attached to the collecting pipes 3, 4.
- the capacitor in the motor vehicle in particular on an adjacent heat exchanger, such as a coolant cooler, not shown, suspended.
- the network 2 of the condenser 1 is flowed through by ambient air, to which the refrigerant gives off its heat of condensation.
- Fig. 2 shows the refrigerant connection flange 5 in a perspective view of the manifold 3, which is only partially shown.
- the flange 5 is an extruded part, which has a fork-shaped profile piece 12, a web 13 and a refrigerant connection area 14 with refrigerant connection holes 14a, 14b, 14c (another hole is covered).
- the flange 5 is fixed by soldering on the manifold 3.
- Fig. 3 shows the holder 8 (by way of example for the remaining holders, 9, 10, 11), which is also made as an extruded part of an aluminum extrusion alloy.
- the holder 8 consists of a fork-shaped profile piece 15, which surrounds the manifold 4 partially, from a bent web 16 and a mounting piece 17 with mounting hole 8a.
- the holder 8 is soldered via the profile piece 15 with the manifold 4.
- Fig. 4 shows the flange 5 (of FIG. 2) in a sectional view (without hatching).
- the manifold 3 is formed in two pieces, ie, it has a lid part 3a, which is inserted into a bottom part 3b of larger diameter and forms with this lateral overlap zones 3c, 3d, via which lid 3a and bottom 3b are soldered together.
- the bottom 3b has passages (transverse slots) 3e, in which the pipe ends, not shown, of the flat tubes are inserted and soldered.
- the bottom 3b is bounded at the top by upper edges 3f, 3g, which form shoulders with the lid 3a on the outside.
- the fork-shaped profile piece 12 has two legs 12a, 12b arranged parallel to one another, which comprise the collecting tube 3 in the region of the overlapping zones 3c, 3d.
- the legs 12a, 12b are significantly extended beyond the overlapping zones 3c, 3d, so that the profile piece 12 encloses significantly more than half the circumference of the collecting tube 3.
- the center point M of a circle with the diameter of the half-shell-shaped bottom 3b and four circle quadrants are shown in the manifold 3.
- Fig. 5 shows a modified embodiment of a flange 18 with a modified profile piece 19, which is also fork-shaped and consists of a curved piece 19a and two adjoining, substantially parallel legs 19b, 19c.
- a modified profile piece 19 On the inside of the profile piece 19 19a to the lateral legs 19b, 19c paragraphs 20, 21 are arranged in the region of the transition of the elbow piece.
- a dashed circle k inscribed with a center M, wherein the circle k is approximately equal to the circumference of the collecting tube 3 (see Fig .. 4).
- the paragraphs 20, 21 are therefore arranged clearly above the center M; they serve during assembly of the profile piece 19 as a stop against the upper edges 3f, 3g of the bottom 3b of the manifold 3 (see Fig. 4).
- a horizontal center line m is placed in the drawing, which has a distance g with respect to the paragraphs 20, 21.
- the legs 19b, 19c are aligned on the inside straight and substantially parallel to each other.
- Below the center line m join up to a distance e converging elbows.
- the free ends of the legs 19b, 19c are formed as inwardly (in the direction of the center M) facing lips 19d, 19e. They thus comprise the collection tube shown by the circle k with a circumferential angle ⁇ of significantly more than 180 °, ie about 210 °.
- Fig. 6 shows the holder 8 (according to FIG. 3) in another illustration, in a cross section through the collecting tube 4, which is formed in two pieces.
- the profile piece 15 for the holder 8 corresponds in principle to the profile piece 12 for the flange 5 (cf., Fig. 4).
- Fig. 7 shows the holder 8 with profile piece 15 and the two-piece manifold 4 before assembly.
- the manifold 4 is located in a device, not shown, and the holder 8 is placed with its profile piece 15 on the manifold 4 so that then results in a clamping or interference fit.
- the profile piece 15 has a clear width LW
- the collecting tube 4 has an outer diameter DA, wherein LW ⁇ DA.
- the profile fork 15 thus has an undersize with respect to the outer diameter or this an excess compared to the width of the profile fork.
- the difference or the excess DA - LW 0.1 mm.
- the profile fork 15 For mounting the profile fork 15 is spread by a device, not shown, ie widened with respect to the inner dimension LW until a postponement of the manifold 4 is possible. After reaching the end position (stop), the legs of the profile fork are relieved by the device and thus come under pretension to rest on the overlapping areas of the manifold 4.
- the bias depends on the selected oversize or undersize. The bias moves in the elastic region of the material of the holder 8, ie an aluminum extruded alloy - when spreading the profile fork 15 so no plastic deformation may occur. By thus achieved clamping fit of the holder is fixed to the manifold 4 for the subsequent soldering process.
- the solder is available as Lotplatt ist available, which is applied on both sides of the bottom of the manifold 4 and on the outside of the lid.
- the soldering takes place by the so-called Nocolok method, ie before soldering, in this case also before the joining of the parts 8 and 4, a suitable flux is applied in a suitable form.
- Fig. 8 shows a detail of Fig. 6, ie an enlarged view of the profile piece 15 with manifold 4 in the joined state.
- the legs 15a, 15b are extended over a diameter line m extending through the center M, and beyond the rays s1, s2 of the circumferential angle ⁇ .
- the legs 15a, 15b have an increased wall thickness w2 in relation to a wall thickness w1 in the region of the center line m.
- the legs 15a, 15b thus form below the center line m bulge lips 15c, 15d, which engage behind the collecting tube 4 in a form-fitting manner, ie prevent or at least make it difficult to release the clamping seat.
- the assembly of the fork-shaped profile piece 15 takes place in the manner described with reference to FIG. 7, ie by machine widening, subsequent joining and unloading of the profile fork for producing the clamping seat.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Air-Conditioning For Vehicles (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
Die Erfindung betrifft einen gelöteten Wärmeübertrager mit zumindest einem Sammelrohr, an welchem ein Zusatzteil befestigt ist, insbesondere nach dem Gegenstand der älteren Patentanmeldung der Anmelderin mit dem Aktenzeichen WO 04/00560.The invention relates to a brazed heat exchanger with at least one Collection tube to which an additional part is attached, in particular after the The subject of the applicant's earlier patent application with the file number WO 04/00560.
In der vorgenannten älteren Patentanmeldung der Anmelderin ist ein gelöteter Wärmeübertrager offenbart, der insbesondere als Kondensator einer Klimaanlage für Kraftfahrzeuge ausgebildet ist und mindestens einen Kältemittelflansch zum Anschluss an einen Kältemittelkreislauf sowie Halter zur Aufhängung des Kondensators aufweist. Flansch und Halter sind Zusatzteile, welche durch Löten an mindestens einem Sammelrohr des Kondensators befestigt werden. Vor dem Lötprozess werden alle Teile positioniert und fixiert, damit sie beim Lötprozess ihre vorbestimmte Lage beibehalten. Für die Fixierung werden in der älteren Anmeldung verschiedene Lösungen vorgeschlagen, u. a. ein Formschluss zwischen den Zusatzteilen und dem Sammelrohr oder Schlitze im Sammelrohr, in welche am Zusatzteil befestigte Fixierelemente eingreifen. Die hierdurch entstehenden Lötspalte zwischen Sammelrohr und Zusatzteilen werden zwar beim Löten, welches nach dem so genannten Nocolok-Verfahren erfolgt, geschlossen; jedoch besteht die Gefahr einer undichten Lötung oder einer Schwachstellenbildung durch ein nicht homogenes Lötnahtgefüge. Da Kondensatoren für Kraftfahrzeuge einer besonders starken Schwingungsbeanspruchung unterliegen, muss die Verbindung insbesondere zwischen Halter und Sammelrohr hinreichend dauerfest und stabil ausgebildet sein.In the aforementioned earlier patent application of the Applicant is a soldered Heat exchanger disclosed, in particular as a capacitor of a Air conditioning system is designed for motor vehicles and at least one refrigerant flange for connection to a refrigerant circuit and holder for Has suspension of the capacitor. Flange and holder are additional parts, which by soldering on at least one collecting tube of the capacitor be attached. Before the soldering process, all parts are positioned and fixed, so that they maintain their predetermined position during the soldering process. For the Fixation, various solutions are proposed in the earlier application, u. a. a positive connection between the additional parts and the manifold or slots in the manifold, in which attached to the attachment fixing elements intervention. The resulting soldering gaps between Collecting tube and additional parts are indeed during soldering, which after the so-called Nocolok process takes place, closed; however, there is the Risk of leaking soldering or weak spot formation non-homogeneous solder seam structure. Since capacitors for motor vehicles a subject to particularly strong vibration stress, the connection must in particular between holder and manifold sufficient fatigue and be formed stable.
Es ist Aufgabe der vorliegenden Erfindung, die Verbindungstechnik zwischen Zusatzteilen und Sammelrohr bei einem Wärmeübertrager der eingangs genannten Art zu verbessern und unter Umständen eine dauerhafte, schwingungsfeste Lötverbindung zu schaffen, die nicht oder in geringem Maße zu Undichtigkeiten oder Festigkeitsproblemen führt.It is an object of the present invention, the connection technology between Additional parts and manifold in a heat exchanger of the aforementioned Kind of improving and possibly a permanent, vibration resistant To create solder joint that is not or to a lesser extent Leaks or strength problems leads.
Diese Aufgabe wird durch die Merkmale des Patentanspruches 1 gelöst. Erfindungsgemäß
ist - zusätzlich zum Formschluss - ein Kraftschluss zwischen
dem Zusatzteil und dem Sammelrohr vorgesehen. Das Zusatzteil
weist ein gabelförmiges Profilstück auf, welches sich formschlüssig an den
Umfang des Sammelrohres anlegt und insbesondere vor einem Lötprozess
derart auf dem Sammelrohr positioniert wird, dass ein Klemmsitz zwischen
dem gabelförmigen Profilstück und dem Umfang des Sammelrohres hergestellt
wird. Durch diesen Klemmsitz entsteht ein Kraftschluss, der eine hinreichende
Fixierung des Zusatzteiles auf dem Sammelrohr insbesondere für
einen Lötprozess sicherstellt. Dadurch wird der Vorteil erreicht, dass das
Sammelrohr in seiner Oberfläche geschlossen bleibt, also keine Schlitze
aufweist und gegebenenfalls eine Lötvorrichtung, welche das Zusatzteil und
das Sammelrohr während des Lötens in Position hält, überflüssig ist. Durch
die erfindungsgemäße Fixierung mittels Klemmsitz ergibt sich unter Umständen
femer als Vorteil eine dichte, homogene und dauerfeste Lötverbindüng
zwischen Zusatzteil und Sammelrohr, welche auch geeignet ist, den insbesondere
im Kraftfahrzeug auftretenden Schwingungsbeanspruchungen
standzuhalten.This object is solved by the features of
In vorteilhafter Ausgestaltung der Erfindung weist das gabelförmige Profilstück zwei Schenkel auf, welche das Sammelrohr mit einer elastischen Vorspannung umklammern. Diese elastische Vorspannung kann vorteilhafterweise durch ein Untermaß der lichten Gabelweite gegenüber dem Außendurchmesser des Sammelrohres hergestellt werden, wobei der Abstand der Schenkel beim Aufschieben auf das Sammelrohr durch eine geeignete Vorrichtung vergrößert wird - nach dem Aufschieben federn die Schenkel zurück. Danach sitzt das Zusatzteil fest auf dem Sammelrohr und ist fixiert.In an advantageous embodiment of the invention, the fork-shaped profile piece two legs on which the manifold with a resilient bias clasp. This elastic bias can advantageously by an undersize of the clear fork width compared to the outer diameter of the manifold, wherein the distance of the Legs when pushed onto the manifold by a suitable device is enlarged - after sliding the legs spring back. Then the attachment sits firmly on the manifold and is fixed.
In weiterer vorteilhafter Ausgestaltung der Erfindung umgreift das Profilstück mit seinen Schenkeln das Sammelrohr bis zu einem Umfangswinkel von mindestens 180°, vorzugsweise bis zu 210°. Dadurch wird der Vorteil eines weitergehenden Formschlusses und vorzugsweise einer Verrastung zwischen Profilstück und Sammelrohr erreicht.In a further advantageous embodiment of the invention, the profile piece surrounds with his thighs the collection tube up to a circumferential angle of at least 180 °, preferably up to 210 °. This will be the benefit of a further positive engagement and preferably a locking between Profile piece and manifold reached.
In vorteilhafter Weiterbildung der Erfindung weist das Profilstück insbesondere auf seiner Innenseite ein U-Profil auf, welches sich aus einem Bogen und zwei daran anschließenden geraden Schenkeln zusammensetzt. Das Sammelrohr weist eine ähnliche Querschnittsgeometrie auf, sodass sich zwischen den Schenkeln und den entsprechenden Umfahgsbereichen des Sammelrohres eine Flächenpressung aufgrund der elastischen Vorspannung ergibt. Damit wird auch der Vorteil eines gleichmäßigen Lötspaltes, d. h. eine Voraussetzung für eine einwandfreie Lötung geschaffen.In an advantageous embodiment of the invention, the profile piece in particular on its inside a U-profile, which consists of a bow and composed of two adjoining straight thighs. The manifold has a similar cross-sectional geometry, so that between the thighs and the corresponding Umfahgsbereichen the Sammelrohres a surface pressure due to the elastic bias results. Thus, the advantage of a uniform soldering gap, d. H. a Prerequisite for a perfect soldering created.
In weiterer vorteilhafter Ausgestaltung der Erfindung kann das Sammelrohr ein- oder zweistückig ausgebildet sein, d. h. z. B. als geschweißtes Rohr oder zusammengesetzt aus einem Boden- und einem Deckelteil, welche längsseitig miteinander verlötet werden. Dadurch ergeben sich an den Längsseiten durch die Oberkanten des Bodenteiles Absätze.In a further advantageous embodiment of the invention, the manifold be formed in one or two pieces, d. H. z. B. as a welded tube or composed of a bottom and a lid part, which be soldered together along the side. This results in the Longitudinal sides through the upper edges of the bottom section heels.
Nach einer vorteilhaften Weiterbildung der Erfindung sind auf der Innenfläche des Profilstückes - am Übergang vom Bogen zu den ebenen Flanken - Absätze vorgesehen, welche in die Absätze des zweistückigen Sammelrohres eingreifen. Dadurch wird der Vorteil eines Anschlages beim Aufsetzen des Profilstückes erreicht.According to an advantageous embodiment of the invention are on the inner surface of the profile piece - at the transition from the arc to the flat flanks - Paragraphs provided in the paragraphs of the two-piece header intervention. This will be the advantage of a stop when putting on achieved the profile piece.
In weiterer vorteilhafter Ausgestaltung der Erfindung ist der Wärmeübertrager als Kondensator einer Klimaanlage für Kraftfahrzeuge ausgebildet. Dabei sind die Zusatzteile als Kältemittelflansch und Halter ausgebildet, mit denen der Kondensator im Kraftfahrzeug an einem benachbarten Wärmeübertrager, meistens dem Kühlmittelkühler aufgehängt wird. Vorteilhafterweise sind sowohl der Flansch als auch die Halter als extrudierte Teile ausgebildet, welche jeweils das gleiche extrudierte Profilstück zum Umfassen des Sammelrohres aufweisen.In a further advantageous embodiment of the invention, the heat exchanger designed as a condenser of an air conditioning system for motor vehicles. there the additional parts are designed as a refrigerant flange and holder with which the condenser in the motor vehicle at an adjacent heat exchanger, is usually hung the coolant radiator. Advantageously Both the flange and the holder formed as extruded parts, which each the same extruded profile piece for embracing the manifold exhibit.
In vorteilhafter Ausgestaltung der Erfindung wird der Kondensator mit seinen Zusatzteilen "in einem Schuss", d. h. in einem Arbeitsgang im Lötofen gelötet, und zwar - wie bereits erwähnt - ohne Verwendung einer Lötvorrichtung. Zu den Zusatzteilen gehören einerseits ein oder zwei Kältemittelflansche (Doppelflansch oder zwei Einzelflansche) sowie mehrere Halter, hier vorzugsweise vier. Darüber hinaus werden auch Kältemittelanschlussrohre mitgelötet, welche vom Kältemittelflansch in das betreffende Sammelrohr führen. Dabei dient der Kältemittelflansch als Fixierung für die Anschlussrohre.In an advantageous embodiment of the invention, the capacitor with its Additional parts "in one shot", d. H. soldered in a single pass in a soldering oven, and - as already mentioned - without the use of a soldering device. The additional parts include one or two refrigerant flanges on the one hand (Double flange or two single flanges) and several holders, here preferably four. In addition, refrigerant connection pipes are also soldered, which lead from the refrigerant flange in the relevant manifold. The refrigerant flange serves as a fixation for the connection pipes.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im Folgenden näher beschrieben. Es zeigen
- Fig. 1
- einen Kondensator einer Klimaanlage für Kraftfahrzeuge mit vier Haltern und einem Kältemittelflansch,
- Fig. 2
- den Kältemittelflansch auf einem Sammelrohr des Kondensators in perspektivischer Darstellung,
- Fig. 3
- einen der Halter auf einem Sammelrohr des Kondensators in perspektivischer Darstellung,
- Fig. 4
- den Kältemittelflansch auf dem Sammelrohr als Querschnitt,
- Fig. 5
- den Kältemittelflansch in einer abgewandelten Ausführungsform,
- Fig. 6
- den Halter auf dem Sammelrohr als Querschnitt,
- Fig. 7
- den Halter und das Sammelrohr vor der Montage und
- Fig. 8
- eine vergrößerte Darstellung des Verbindungsbereiches zwischen Halter oder Flansch und zweistückigem Sammelrohr.
- Fig. 1
- a motor vehicle air conditioning condenser with four brackets and a refrigerant flange,
- Fig. 2
- the refrigerant flange on a manifold of the capacitor in perspective view,
- Fig. 3
- one of the holders on a manifold of the capacitor in a perspective view,
- Fig. 4
- the refrigerant flange on the manifold as a cross section,
- Fig. 5
- the refrigerant flange in a modified embodiment,
- Fig. 6
- the holder on the manifold as a cross section,
- Fig. 7
- the holder and the manifold before mounting and
- Fig. 8
- an enlarged view of the connection area between the holder or flange and two-piece manifold.
Fig. 1 zeigt einen Kondensator 1 einer nicht dargestellten Klimaanlage eines
Kraftfahrzeuges. Der Kondensator 1 besteht aus einem Netz oder Block 2,
welcher aus nicht näher dargestellten Flachrohren und Wellrippen zusammengesetzt
ist. Beiderseits des Netzes 2 sind Sammelrohre 3, 4 angeordnet,
welche mit den Flachrohren des Netzes 2 kommunizieren. An dem in der
Zeichnung links angeordneten Sammelrohr 3 ist ein Anschlussflansch 5 befestigt,
von welchem Kältemittelanschlussrohre 6, 7 in das Sammelrohr 3
führen. Über den Kältemittelanschlussflansch 5 ist der Kondensator 1 mit
einem nicht dargestellten Kältemittelkreislauf der Klimaanlage verbunden.
Der Kondensator 1 weist femer vier Halter 8, 9, 10, 11 auf, wovon jeweils
zwei an den Sammelrohren 3, 4 befestigt sind. Über die Halter 8, 9, 10, 11,
die jeweils Befestigungsbohrungen 8a, 9a, 10a, 11a aufweisen, ist der Kondensator
im Kraftfahrzeug, insbesondere an einem benachbarten Wärmeübertrager,
z.B. einem nicht dargestellten Kühlmittelkühler aufgehängt. Das
Netz 2 des Kondensators 1 wird von Umgebungsluft durchströmt, an welche
das Kältemittel seine Kondensationswärme abgibt. Fig. 1 shows a
Fig. 2 zeigt den Kältemittelanschlussflansch 5 in einer perspektivischen Darstellung
auf dem Sammelrohr 3, welches nur teilweise dargestellt ist. Der
Flansch 5 ist ein extrudiertes Teil, welches ein gabelförmiges Profilstück 12,
einen Steg 13 und einen Kältemittelanschlussbereich 14 mit Kältemittelanschlussbohrungen
14a, 14b, 14c aufweist (eine weitere Bohrung ist verdeckt).
Der Flansch 5 ist durch Löten auf dem Sammelrohr 3 befestigt. Fig. 2 shows the
Fig. 3 zeigt den Halter 8 (beispielhaft für die übrigen Halter, 9, 10, 11), welcher
ebenfalls als extrudiertes Teil aus einer Aluminiumstrangpresslegierung
hergestellt ist. Der Halter 8 besteht aus einem gabelförmigen Profilstück 15,
welches das Sammelrohr 4 teilweise umschließt, aus einem gebogenen Steg
16 sowie einem Befestigungsstück 17 mit Befestigungsbohrung 8a. Der
Halter 8 ist über das Profilstück 15 mit dem Sammelrohr 4 verlötet. Fig. 3 shows the holder 8 (by way of example for the remaining holders, 9, 10, 11), which is also made as an extruded part of an aluminum extrusion alloy. The
Fig. 4 zeigt den Flansch 5 (gemäß Fig. 2) in einer geschnittenen Darstellung
(ohne Schraffur). Das Sammelrohr 3 ist zweistückig ausgebildet, d. h. es
weist ein Deckelteil 3a auf, welches in ein Bodenteil 3b größeren Durchmessers
eingesetzt ist und mit diesem seitliche Überlappungszonen 3c, 3d bildet,
über welche Deckel 3a und Boden 3b miteinander verlötet sind. Der Boden
3b weist Durchzüge (querverlaufende Schlitze) 3e auf, in welche die
nicht dargestellten Rohrenden der Flachrohre eingesetzt und eingelötet werden.
Der Boden 3b wird nach oben durch Oberkanten 3f, 3g begrenzt, die
mit dem Deckel 3a auf der Außenseite Absätze bilden. Das gabelförmige
Profilstück 12 weist zwei parallel zueinander angeordnete Schenkel 12a, 12b
auf, welche das Sammelrohr 3 im Bereich der Überlappungszonen 3c, 3d
umfassen. Die Schenkel 12a, 12b sind deutlich über die Überlappungszonen
3c, 3d hinaus verlängert, sodass das Profilstück 12 deutlich mehr als den
halben Umfang des Sammelrohres 3 umschließt. Zur Verdeutlichung sind in
das Sammelrohr 3 der Mittelpunkt M eines Kreises mit dem Durchmesser
des halbschalenförmigen Bodens 3b und vier Kreisquadranten eingezeichnet. Fig. 4 shows the flange 5 (of FIG. 2) in a sectional view (without hatching). The
Fig. 5 zeigt eine abgewandelte Ausführungsform eines Flansches 18 mit
einem abgewandelten Profilstück 19, welches ebenfalls gabelförmig ausgebildet
ist und aus einem Bogenstück 19a sowie zwei daran anschließenden,
im Wesentlichen parallel zueinander angeordneten Schenkel 19b, 19c besteht.
Auf der Innenseite des Profilstückes 19 sind im Bereich des Überganges
des Bogenstückes 19a zu den seitlichen Schenkeln 19b, 19c Absätze
20, 21 angeordnet. In das gabelförmige Profilstück 19 ist ein gestrichelt dargestellter
Kreis k mit einem Mittelpunkt M einbeschrieben, wobei der Kreis k
etwa dem Umfang des Sammelrohres 3 (vgl. Fig. 4) entspricht. Die Absätze
20, 21 sind also deutlich oberhalb des Mittelpunktes M angeordnet; sie dienen
bei der Montage des Profilstückes 19 als Anschlag gegenüber den
Oberkanten 3f, 3g des Bodens 3b des Sammelrohres 3 (vgl. Fig. 4). Durch
den Mittelpunkt M ist eine in der Zeichnung waagerechte Mittellinie m gelegt,
die gegenüber den Absätzen 20, 21 einen Abstand g aufweist. In diesem
Bereich g sind die Schenkel 19b, 19c auf der Innenseite gerade und im Wesentlichen
parallel zueinander ausgerichtet. Unterhalb der Mittellinie m
schließen sich bis zu einem Abstand e konvergierende Bogenstücke an. Die
freien Enden der Schenkel 19b, 19c sind als nach innen (in Richtung Mittelpunkt
M) weisende Lippen 19d, 19e ausgebildet. Sie umfassen somit das
durch den Kreis k dargestellte Sammelrohr mit einem Umfangswinkel α von
deutlich mehr als 180°, d. h. etwa 210°. Fig. 5 shows a modified embodiment of a
Fig. 6 zeigt den Halter 8 (gemäß Fig. 3) in einer anderen Darstellung, und
zwar in einem Querschnitt durch das Sammelrohr 4, welches zweistückig
ausgebildet ist. Das Profilstück 15 für den Halter 8 entspricht prinzipiell dem
Profilstück 12 für den Flansch 5 (vgl. Fig. 4). Fig. 6 shows the holder 8 (according to FIG. 3) in another illustration, in a cross section through the collecting
Fig. 7 zeigt den Halter 8 mit Profilstück 15 sowie das zweistückige Sammelrohr
4 vor der Montage. Das Sammelrohr 4 befindet sich dabei in einer nicht
dargestellten Vorrichtung, und der Halter 8 wird mit seinem Profilstück 15
derart auf das Sammelrohr 4 aufgesetzt, dass sich anschließend ein Klemm-oder
Presssitz ergibt. Um dies zu erreichen, weist das Profilstück 15 eine
lichte Weite LW, und das Sammelrohr 4 einen Außendurchmesser DA auf,
wobei LW ≤ DA ist. Die Profilgabel 15 hat somit ein Untermass gegenüber
dem Außendurchmesser bzw. dieser ein Übermaß gegenüber der Weite der
Profilgabel. Vorzugsweise kann die Differenz bzw. das Übermaß DA - LW =
0,1 mm betragen. Zur Montage wird die Profilgabel 15 durch eine nicht dargestellte
Vorrichtung gespreizt, d. h. bezüglich des Innenmaßes LW aufgeweitet,
bis ein Aufschieben auf das Sammelrohr 4 möglich ist. Nach Erreichen
der Endlage (Anschlag) werden die Schenkel der Profilgabel durch die
Vorrichtung entlastet und kommen damit unter Vorspannung zur Anlage an
den Überlappungsbereichen des Sammelrohres 4. Dabei richtet sich die
Vorspannung nach dem gewählten Über- bzw. Untermaß. Die Vorspannung
bewegt sich im elastischen Bereich des Werkstoffes des Halters 8, d. h. einer
Aluminiumstrangpresslegierung - beim Spreizen der Profilgabel 15 darf
also keine plastische Verformung auftreten. Durch den so erzielten Klemmsitz
ist der Halter auf dem Sammelrohr 4 für den anschließenden Lötprozess
fixiert. Das Lot steht als Lotplattierung zur Verfügung, welche beidseitig auf
dem Boden des Sammelrohres 4 und auf der Außenseite des Deckels aufgebracht
ist. Das Löten erfolgt nach dem so genannten Nocolok-Verfahren,
d. h. vor dem Löten, in diesem Falle auch vor dem Fügen der Teile 8 und 4
wird ein entsprechendes Flussmittel in geeigneter Form aufgebracht. Fig. 7 shows the
Fig. 8 zeigt einen Ausschnitt aus Fig. 6, d. h. eine vergrößerte Darstellung
des Profilstückes 15 mit Sammelrohr 4 im gefügten Zustand. In dieser Darstellung
ist ein Umfangswinkel α in der Größe von 210°, eingeschlossen von
Strahlen s1, s2, eingezeichnet, welcher angibt, in welchem Umfangsbereich
(Sektor) das Profilstück 15 das Sammelrohr 4 umfasst. Man sieht, dass die
Schenkel 15a, 15b über eine durch den Mittelpunkt M verlaufende Durchmesserlinie
m verlängert sind, und zwar über die Strahlen s1, s2 des Umfangswinkels
α hinaus. Im Bereich der Winkelstrahlen s1, s2 weisen die
Schenkel 15a, 15b eine erhöhte Wandstärke w2 gegenüber einer Wandstärke
w1 im Bereich der Mittellinie m auf. Die Schenkel 15a, 15b bilden somit
unterhalb der Mittellinie m Wulstlippen 15c, 15d aus, welche das Sammelrohr
4 formschlüssig hintergreifen, d. h. ein Lösen des Klemmsitzes verhindem
oder zumindest erschweren. Die Montage des gabelförmigen Profilstückes
15 erfolgt in der zu Fig. 7 beschriebenen Weise, d. h. durch maschinelle
Aufweitung, anschließendes Fügen und Entlasten der Profilgabel zur
Herstellung des Klemmsitzes. Fig. 8 shows a detail of Fig. 6, ie an enlarged view of the
Claims (15)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04291031A EP1589311B1 (en) | 2004-04-19 | 2004-04-19 | Heat exchanger, in particular for a motor vehicle |
DE502004008344T DE502004008344D1 (en) | 2004-04-19 | 2004-04-19 | Heat exchanger, in particular for a motor vehicle |
AT04291031T ATE412867T1 (en) | 2004-04-19 | 2004-04-19 | HEAT EXCHANGER, PARTICULARLY FOR A MOTOR VEHICLE |
US11/108,897 US7178580B2 (en) | 2004-04-19 | 2005-04-19 | Heat exchanger for a motor vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04291031A EP1589311B1 (en) | 2004-04-19 | 2004-04-19 | Heat exchanger, in particular for a motor vehicle |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1589311A1 true EP1589311A1 (en) | 2005-10-26 |
EP1589311B1 EP1589311B1 (en) | 2008-10-29 |
Family
ID=34931042
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04291031A Expired - Lifetime EP1589311B1 (en) | 2004-04-19 | 2004-04-19 | Heat exchanger, in particular for a motor vehicle |
Country Status (4)
Country | Link |
---|---|
US (1) | US7178580B2 (en) |
EP (1) | EP1589311B1 (en) |
AT (1) | ATE412867T1 (en) |
DE (1) | DE502004008344D1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1933106A1 (en) | 2006-12-13 | 2008-06-18 | Behr France Hambach S.A.R.L. | Heat exchanger, in particular for a motor vehicle |
EP1956333A1 (en) | 2007-02-06 | 2008-08-13 | Behr France Hambach S.A.R.L. | Heat exchangers in particular condensers for air conditioning systems of motor vehicles |
DE102007051128A1 (en) | 2007-10-24 | 2009-04-30 | Behr Gmbh & Co. Kg | Heat exchanger i.e. cooling agent condenser, for air conditioning system of motor vehicle, has collecting pipe fastened to connecting flanges that comprise set of retaining ribs, respectively |
DE102008035184A1 (en) | 2008-07-28 | 2010-02-04 | Behr Gmbh & Co. Kg | Heat exchanger for e.g. gas cooler, in motor vehicle air-conditioning system, has holder for fixing heat exchanger and connected to connecting section of heat exchanger in firmly bonded manner |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10359357A1 (en) * | 2003-12-16 | 2005-07-28 | Behr Gmbh & Co. Kg | Arrangement for fastening a heat exchanger, in particular a cooling module in a motor vehicle |
JP4584041B2 (en) * | 2005-06-10 | 2010-11-17 | 本田技研工業株式会社 | Vehicle heat dissipation device |
CN110243224B (en) * | 2018-03-09 | 2021-07-20 | 浙江盾安热工科技有限公司 | Adapter support |
EP3832240A1 (en) * | 2019-12-05 | 2021-06-09 | Valeo Autosystemy SP. Z.O.O. | Heat exachanger assembly |
US11338666B2 (en) * | 2020-03-05 | 2022-05-24 | Denso International America, Inc. | Heat exchanging system |
EP4148368B1 (en) * | 2021-09-08 | 2024-08-07 | Valeo Autosystemy SP. Z.O.O. | A heat exchanger |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4217062A1 (en) * | 1991-05-23 | 1992-11-26 | Zexel Corp | CLAMP ASSEMBLY FOR HEAT EXCHANGER ASSEMBLY |
EP0617251A2 (en) * | 1993-03-25 | 1994-09-28 | Valeo Engine Cooling Inc. | A bracket to be secured to a cylindrical object |
US5509473A (en) * | 1991-05-31 | 1996-04-23 | Showa Aluminum Corporation | Heat exchanger |
FR2791766A1 (en) * | 1999-03-29 | 2000-10-06 | Valeo Thermique Moteur Sa | Mounting system for car heat exchanger prior to welding surface comprises component with tongues which fit round cylindrical collector, tips of tongues fitting into longitudinal where two half-cylinders join |
WO2004000560A1 (en) | 2002-06-24 | 2003-12-31 | Ricoh Company, Ltd. | Head control device and image recording apparatus |
WO2004065884A1 (en) * | 2003-01-23 | 2004-08-05 | Behr Lorraine S.A.R.L. | Heat exchanger |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2985186B2 (en) * | 1989-08-09 | 1999-11-29 | 株式会社デンソー | Heat exchanger |
JPH05332693A (en) * | 1992-06-02 | 1993-12-14 | Showa Alum Corp | Heat exchanger |
US6123143A (en) * | 1998-11-17 | 2000-09-26 | Norsk Hydro | Heat exchanger combination mounting bracket and inlet/outlet block with locking sleeve |
US6446711B1 (en) * | 2000-12-27 | 2002-09-10 | Modine Manufacturing Company | Side piece for heat exchangers |
-
2004
- 2004-04-19 EP EP04291031A patent/EP1589311B1/en not_active Expired - Lifetime
- 2004-04-19 DE DE502004008344T patent/DE502004008344D1/en not_active Expired - Lifetime
- 2004-04-19 AT AT04291031T patent/ATE412867T1/en not_active IP Right Cessation
-
2005
- 2005-04-19 US US11/108,897 patent/US7178580B2/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4217062A1 (en) * | 1991-05-23 | 1992-11-26 | Zexel Corp | CLAMP ASSEMBLY FOR HEAT EXCHANGER ASSEMBLY |
US5509473A (en) * | 1991-05-31 | 1996-04-23 | Showa Aluminum Corporation | Heat exchanger |
EP0617251A2 (en) * | 1993-03-25 | 1994-09-28 | Valeo Engine Cooling Inc. | A bracket to be secured to a cylindrical object |
FR2791766A1 (en) * | 1999-03-29 | 2000-10-06 | Valeo Thermique Moteur Sa | Mounting system for car heat exchanger prior to welding surface comprises component with tongues which fit round cylindrical collector, tips of tongues fitting into longitudinal where two half-cylinders join |
WO2004000560A1 (en) | 2002-06-24 | 2003-12-31 | Ricoh Company, Ltd. | Head control device and image recording apparatus |
WO2004065884A1 (en) * | 2003-01-23 | 2004-08-05 | Behr Lorraine S.A.R.L. | Heat exchanger |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1933106A1 (en) | 2006-12-13 | 2008-06-18 | Behr France Hambach S.A.R.L. | Heat exchanger, in particular for a motor vehicle |
EP1956333A1 (en) | 2007-02-06 | 2008-08-13 | Behr France Hambach S.A.R.L. | Heat exchangers in particular condensers for air conditioning systems of motor vehicles |
DE102007051128A1 (en) | 2007-10-24 | 2009-04-30 | Behr Gmbh & Co. Kg | Heat exchanger i.e. cooling agent condenser, for air conditioning system of motor vehicle, has collecting pipe fastened to connecting flanges that comprise set of retaining ribs, respectively |
DE102008035184A1 (en) | 2008-07-28 | 2010-02-04 | Behr Gmbh & Co. Kg | Heat exchanger for e.g. gas cooler, in motor vehicle air-conditioning system, has holder for fixing heat exchanger and connected to connecting section of heat exchanger in firmly bonded manner |
Also Published As
Publication number | Publication date |
---|---|
US20050236141A1 (en) | 2005-10-27 |
EP1589311B1 (en) | 2008-10-29 |
ATE412867T1 (en) | 2008-11-15 |
US7178580B2 (en) | 2007-02-20 |
DE502004008344D1 (en) | 2008-12-11 |
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