EP1858792A1 - Yarn processing system and controlled yarn tension device - Google Patents
Yarn processing system and controlled yarn tension deviceInfo
- Publication number
- EP1858792A1 EP1858792A1 EP06706964A EP06706964A EP1858792A1 EP 1858792 A1 EP1858792 A1 EP 1858792A1 EP 06706964 A EP06706964 A EP 06706964A EP 06706964 A EP06706964 A EP 06706964A EP 1858792 A1 EP1858792 A1 EP 1858792A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- brake
- controlled
- processing system
- eyelet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012545 processing Methods 0.000 title claims abstract description 26
- 238000009941 weaving Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 17
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
- D03D51/18—Automatic stop motions
- D03D51/34—Weft stop motions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/20—Co-operating surfaces mounted for relative movement
- B65H59/22—Co-operating surfaces mounted for relative movement and arranged to apply pressure to material
- B65H59/24—Surfaces movable automatically to compensate for variation in tension
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/34—Handling the weft between bulk storage and weft-inserting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the invention relates to a thread processing system according to the preamble of patent claim 1 and a controlled thread brake according to the preamble of patent claim 10.
- the piezoelectric weft thread detector is built into the output eyelet, which is mounted on the housing of the controlled thread brake.
- the input and output eyes of the controlled thread brake define the essentially linear thread braking path e.g. between brake discs or a brake disc and a fixed braking surface.
- a certain, if only slight, thread deflection must be set in the exit eyelet, which must be readjusted in the case of clearly different types of thread materials.
- a serious disadvantage lies in the fact that in the event of a thread break between the thread delivery device and the controlled thread brake or in the controlled thread brake, the error detection signal of the weft thread detector is only delivered late, since it still takes a certain time until the free one resulting from the break The thread end is pulled through the exit eyelet, whereby despite the thread breakage which has already occurred, the weft thread detector still delivers a good signal because the thread tension generated by the controlled thread brake is sufficient to apply thread force to the weft thread detector until the free thread end hits the weft thread detector happens.
- a yarn delivery device for a yarn processing system with a weaving machine in which an opto-electronic weft yarn detector is installed in the draw-off eyelet of the yarn delivery device, which deflects the yarn from the rotating overhead yarn path into the linear yarn path to the weaving machine.
- the draw-off eye is floating and is moved by the rotating overhead draw path of the thread. As long as the thread is running, good signals are optically derived from these movements.
- the invention is based on the object of specifying a thread processing system and a controlled thread brake for such a thread processing system, with which, despite the influence of the controlled thread brake on the thread run, meaningful good and error detection signals can be generated without delay.
- the weft thread detector is optimally placed in the entrance eyelet of the controlled thread brake because it detects the stable, e.g. uses linear thread braking path for detection, in which detection is even positively supported by the balloon formation in the rotating overhead take-off thread path, and above all delivers an error detection signal without delay if the thread breaks within the controlled thread brake.
- the weft thread detector there is the advantage of avoiding an additional thread deflection point for the operation of the weft thread detector, because it is anyway positioned where the weft thread is deflected and absorbs the thread force evenly and reliably thanks to the stabilization between the input eyelet and the braking element of the controlled thread brake. This eliminates the need for readjustments when changing to a significantly different thread quality.
- the input eyelet of the controlled weft thread brake simultaneously forms the draw-off eyelet of the thread delivery device.
- the piezoelectric weft detector is applied very evenly, for example, via the input eyelet with the contact pressure of the thread, as long as it is pulled off properly and is not broken, because the stabilized thread run through the input eyelet and the controlled thread brake are used profitably for the detection.
- the input eyelet is particularly structurally integrated into the controlled thread brake. This results in a very compact design of the controlled thread brake.
- the thread brake contains an electronic brake control and at least one electronic signal evaluation circuit for the weft thread detector to which it is connected.
- the thread brake contains an electronic brake control and at least one electronic signal evaluation circuit for the weft thread detector to which it is connected.
- only very short connecting wires shorter than approximately 2 to 3 cm are used in order to minimize interference when picking up signals due to electronic noise.
- the electronic signal evaluation circuit can be linked to the brake control in such a way that the controlled thread brake is deactivated or reset when an error detection signal occurs on the part of the weft thread detector.
- At least one printed circuit board and an amplifying device should be provided in the evaluation circuit in order to be able to evaluate the signal supplied by the piezoelectric weft thread detector in the shortest possible way with little electronic effort.
- the controlled thread brake is mounted on the underside of a boom of the thread delivery device, so that it can operate in the shortest distance downstream of the storage body.
- An uncontrolled thread braking device is preferably provided on the storage body, which contributes to stabilizing the thread running in the weft thread detector and possibly generates a desirable basic tension in the thread.
- At least one piezo element is expediently arranged between the input eyelet and a support body positioning the input eyelet.
- the thread force is applied directly to the piezo element, so that meaningful and strong signals are produced.
- the support body can at least upstream of a braking element arranged cheek of the thread brake. This results in a compact design.
- At least one threading nozzle is provided on or in the support body outside the input eyelet and can be connected to a compressed air supply. This enables an effective threading of a new thread after a thread break or when upgrading the thread processing system.
- the inner diameter of the input eyelet is less than 8.0 mm, preferably only about 5.0 mm.
- 1 is a schematic view of a thread processing system
- FIG. 2 is a side view of a thread delivery device of the thread processing system of FIG. 1 with an attached, controlled thread brake,
- Fig. 3 is a detailed view of a first embodiment
- Fig. 4 shows a detailed representation of a second embodiment.
- a thread processing system S which comprises a weaving machine W with at least one thread channel A, in which a thread feed device F and downstream of the thread feed device F in the thread path to an entry system 1 of the weaving machine W, a controlled thread brake B are provided. Furthermore, a piezoelectric weft thread detector D is contained in the thread path, the purpose of which is to emit an error detection signal in the entry system 1, for example in the event of a thread breakage or a thread loss, with which the thread processing system is stopped in order to avoid or minimize a tissue defect .
- the usual principle of operation of a weft detector D is such that the error detection signal is derived from the difference between the thread running movement and the stopping of the thread if the thread should be in motion at the time of the occurrence of the error detection signal.
- the weaving machine W is, for example, a projectile or rapier weaving machine.
- the thread delivery device F is a thread delivery device with an overhead take-off from a storage body 2. Since a specific thread tension profile is expedient especially in the case of rapier or projectile weaving machines, the thread is braked by means of the controlled thread brake B in certain sections of an insertion process, and less braked or even less in others not braked. However, the braking phases can extend over a considerable part of each insertion process, the controlled thread brake influencing the thread run in that the thread is stabilized in the brake and the thread tension is highest at the controlled thread brake.
- the thread Y revolving when the overhead body 2 is pulled off must be stabilized and deflected in order for the controlled thread brake B to operate properly.
- the thread Y is also expediently guided at the output of the controlled thread brake. Therefore, the controlled thread brake B has an input eyelet 5 and an output eyelet 6, which determine an essentially linear thread braking path through the controlled thread brake.
- the piezoelectric weft detector D is arranged on or in the input eyelet 5, for two reasons: In the input eyelet 5, the piezoelectric weft thread detector can use the deflection of the thread Y into the linear thread braking path by the controlled thread brake because the thread is favorable Y runs there stabilized and exerts a relatively uniform force on the input eyelet 5 and thus the piezoelectric weft detector. This results in an almost optimal response behavior of the piezoelectric weft detector D.
- the thread stops in the thread braking path in the thread braking path between the input eyelet 5 and the output eyelet 6 and in the further thread braking path into the entry system 1 or the shed of the weaving machine W in the input eyelet 5 immediately so that the piezo electric weft detector D generates the error detection signal without any delay. If the weft thread detector D is positioned at or in the exit eyelet 6 or further downstream, then with a thread break, for example in the input eyelet 5 or in the controlled thread brake B, there is a delay until the weft thread detector responds, because only the free through the broken end of the thread must be pulled through the weft detector so that it can respond.
- controlled thread brake B has a negative effect on the error detection, because it continues to support the thread against the entry tension generated by the entry system 1 and maintains a certain pressure force in the weft detector D, so that the weft detector D breaks the weft initially not yet registered, but with a delay that increases the impact of the thread breakage on a tissue defect that is emerging in the end product.
- the controlled thread brake B in Fig. 1 has at least one movable brake element 3, which is e.g. can be pressed against another braking surface or an abutment and brakes the thread by pinching it.
- the controlled thread brake B is expediently a type with a relatively flat braking surface (for example according to WO-03/03385 A), against which a movable, also flat braking element can be pressed with more or less contact pressure, which is generated magnetically becomes. Because such a controlled thread brake operates with a relatively stabilized and quiet thread braking path, which is an important functional requirement for the operation of a piezoelectric weft thread detector. However, the controlled thread brake B could also be a so-called deflection brake.
- FIG. 2 is a side view of, for example, the thread delivery device F from FIG. 1 with the controlled thread brake B mounted thereon, for example according to WO-03/033385 A.
- the thread delivery device F has a housing 7 on which a boom 8 is provided outside the drum-shaped storage body 2 is, which can support an uncontrolled thread brake 9 cooperating with the storage body 2.
- this uncontrolled thread brake 9 is not absolutely necessary.
- the controlled thread brake B is mounted on the boom 8 with a housing 10 which has a cheek 16 facing the storage body 2, in which the input eyelet 5 and the piezoelectric weft thread detector D are accommodated, namely coaxially to the storage body 2.
- a pivotable flap 11 is arranged, on which, as the braking element 3, a brake disc made of magnetic material is mounted, which interacts with an underlying, stationary braking surface, under which a magnetic drive acts, which can pull the braking disc against the braking surface .
- the cheek 16 with the input eyelet 5 and the piezoelectric weft detector D is positioned close to the entry into the brake gap between the plate and the counter braking surface.
- the output eyelet 6 is located in the rear part of the housing 10.
- Fig. 3 illustrates that the input eyelet 5 (for example a ceramic thread eyelet) is arranged in a support body 12 held in the cheek 16 and that there is at least one piezoelectric element 13 between the input eyelet 5 and the support body 12, which is connected via connecting wires 14 e.g. can be connected to an electronic circuit PCB, which is located on a printed circuit board 15.
- the circuit PCB is expediently arranged in the housing 10 of the controlled thread brake B and as close as possible to the piezoelectric weft detector D, so that the connecting wires 14 are as short as possible (for example about 2 to 3 cm).
- the thread force exerted by the thread Y on the input eyelet 17 and any vibrations generated are absorbed by the piezoelectric element 13 and converted into voltage signals, which are amplified and evaluated. As soon as, for example, there is no longer a signal because the thread has come to a standstill, although the thread Y would still have to run, this is taken as a reason for generating an error detection signal with which the thread processing system S is switched off.
- the electronic circuit PCB of the piezoelectric weft detector D is connected to an electronic brake control CU of the controlled thread brake B (directly or, for example, via the control device of the thread delivery device and / or the control device of the weaving machine) in order to deal with the error detection signal, for example via the brake control CU to deactivate and / or reset the controlled thread brake.
- the thread Y rotates permanently from the storage body 2 before it is deflected into the thread braking path, it is expedient to make the input eyelet 5 so small, on the one hand, for proper functioning of the controlled thread brake B and, on the other hand, for the piezoelectric weft detector D to function properly as possible, ie to choose the inner diameter 17 smaller than 8.0 mm, typically about 5.0 mm.
- the support body 12 which positions the input eyelet 5 via the piezoelectric element 13, is supplemented by a threading nozzle 18 which can be connected to a compressed air supply 19.
- the purpose of the threading nozzle 18 is to automatically thread a new thread through the controlled thread brake when the thread processing system is first set up in this thread channel A or after a thread break.
- the output eyelet 6 is also positioned in a support body 12 ', in which a threading nozzle 18' is also provided, which can be connected to a compressed air supply 19 'in order to simplify the full threading by the controlled thread brake.
- the error detection signal is generated as early as possible in all thread break situations, ie without a time delay which amplifies the tissue error.
- the piezoelectric weft thread detector is not or only minimally influenced by the unavoidable balloon effect when the head is pulled off from the storage body 2, and also not by a possibly occurring balloon effect or by transverse movements downstream of the controlled thread brake.
- the signal strength is high and the signal is unadulterated because the deflection angle from the circumferential overhead take-off path into the linear thread braking distance is used to transmit a relatively uniform thread force.
- the thread performs a circular movement in the entrance eyelet during detection. This prevents finish and fluff from collecting.
- the integration of the weft thread detector into the entrance eyelet enables short installation paths and a compact design.
- a short connection path typically only 2 to 3 cm, avoids the influence of electrical noise.
- the weft detector in the inlet eyelet can be easily combined with a pneumatic threading device. This is convenient for the user and is possible despite a compact design. Since the deflection from the overhead take-off path into the linear thread braking path is relatively strong anyway, no adjustments of the deflection angle for the piezoelectric weft thread detector are necessary for different thread qualities or thread structures, since the given deflection angle is always larger than necessary.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510011841 DE102005011841A1 (en) | 2005-03-15 | 2005-03-15 | Thread processing system and controlled thread brake |
PCT/EP2006/001361 WO2006097168A1 (en) | 2005-03-15 | 2006-02-15 | Yarn processing system and controlled yarn tension device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1858792A1 true EP1858792A1 (en) | 2007-11-28 |
EP1858792B1 EP1858792B1 (en) | 2010-04-21 |
Family
ID=36293164
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06706964A Active EP1858792B1 (en) | 2005-03-15 | 2006-02-15 | Yarn processing system and controlled yarn tension device |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1858792B1 (en) |
CN (1) | CN101160253B (en) |
DE (2) | DE102005011841A1 (en) |
WO (1) | WO2006097168A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITTO20111217A1 (en) * | 2011-12-28 | 2013-06-29 | Lgl Electronics Spa | MILLING-PLANE DEVICE FOR FIXED DRUM YARN FEEDERS |
EP2924156B1 (en) * | 2014-03-28 | 2016-11-23 | L.G.L. Electronics S.p.A. | Yarn-braking device for storage yarn feeders |
FR3094380B1 (en) * | 2019-03-28 | 2022-01-07 | Safran Aircraft Engines | Checking the positioning and continuity of threads in a loom |
CN110240023B (en) * | 2019-05-09 | 2023-12-19 | 清华四川能源互联网研究院 | Wire feeder and oil gas well pulse discharge machine |
CN114933213B (en) * | 2022-06-21 | 2024-05-31 | 西安英利科电气科技有限公司 | Yarn constant tension device based on gravity |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE8600360L (en) * | 1986-01-27 | 1987-07-28 | Iro Ab | PREFERRED BY A TRADE OR YARN STORAGE DEVICE FOR AN INDICATOR OF THE MOVEMENT OF A TRAD RESP |
DE3734356C2 (en) * | 1987-10-10 | 1998-10-08 | Schlafhorst & Co W | Switchable and adjustable thread tensioner |
BE1004140A3 (en) * | 1990-04-17 | 1992-09-29 | Picanol Nv | Thread brake. |
IT1248647B (en) * | 1990-05-28 | 1995-01-26 | Roy Electrotex Spa | INSTRUMENT FOR MEASURING THE MECHANICAL TENSION OF WIRES, IN PARTICULAR OF WEFT THREADS IN THE FEEDING OF WEAVING FRAMES, AND WEFT FEEDER EQUIPPED WITH THE MEASURING INSTRUMENT |
DE4131656A1 (en) * | 1991-09-23 | 1993-03-25 | Iro Ab | METHOD AND WEAVING MACHINE |
CN2191872Y (en) * | 1993-12-03 | 1995-03-15 | 张元省 | Yarn guide device with yarn detector |
BE1007898A3 (en) * | 1993-12-22 | 1995-11-14 | Picanol Nv | Device for looms. |
IT1282898B1 (en) * | 1995-09-20 | 1998-04-01 | Mario Gallo | DEVICE TO CONTROL THE THREAD TENSION. |
SE9900792D0 (en) * | 1999-03-03 | 1999-03-03 | Iro Patent Ag | Method for monitoring run / stop conditions of a yarn |
DE29909242U1 (en) * | 1999-05-27 | 1999-09-16 | Lindauer Dornier Gmbh, 88131 Lindau | Weft brake for weaving machines |
-
2005
- 2005-03-15 DE DE200510011841 patent/DE102005011841A1/en not_active Withdrawn
-
2006
- 2006-02-15 CN CN2006800084617A patent/CN101160253B/en active Active
- 2006-02-15 DE DE502006006791T patent/DE502006006791D1/en active Active
- 2006-02-15 WO PCT/EP2006/001361 patent/WO2006097168A1/en not_active Application Discontinuation
- 2006-02-15 EP EP06706964A patent/EP1858792B1/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2006097168A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN101160253A (en) | 2008-04-09 |
DE102005011841A1 (en) | 2006-09-21 |
CN101160253B (en) | 2012-08-29 |
DE502006006791D1 (en) | 2010-06-02 |
EP1858792B1 (en) | 2010-04-21 |
WO2006097168A1 (en) | 2006-09-21 |
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