EP1851174A1 - Verfahren zur elektrochemischen entf[rbung von indigo aus w[ssrigen dispersionen - Google Patents
Verfahren zur elektrochemischen entf[rbung von indigo aus w[ssrigen dispersionenInfo
- Publication number
- EP1851174A1 EP1851174A1 EP06708064A EP06708064A EP1851174A1 EP 1851174 A1 EP1851174 A1 EP 1851174A1 EP 06708064 A EP06708064 A EP 06708064A EP 06708064 A EP06708064 A EP 06708064A EP 1851174 A1 EP1851174 A1 EP 1851174A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- indigo
- aqueous dispersions
- electrochemical
- dye
- containing aqueous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 28
- 235000000177 Indigofera tinctoria Nutrition 0.000 title claims abstract description 23
- 229940097275 indigo Drugs 0.000 title claims abstract description 23
- 239000006185 dispersion Substances 0.000 title claims abstract description 10
- 230000003647 oxidation Effects 0.000 claims abstract description 12
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 12
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 8
- 239000010432 diamond Substances 0.000 claims abstract description 8
- 238000004042 decolorization Methods 0.000 claims description 10
- 239000002351 wastewater Substances 0.000 claims description 10
- 238000005868 electrolysis reaction Methods 0.000 claims description 9
- 239000003792 electrolyte Substances 0.000 claims description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 4
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 4
- 235000011152 sodium sulphate Nutrition 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims 1
- 238000002048 anodisation reaction Methods 0.000 claims 1
- COHYTHOBJLSHDF-BUHFOSPRSA-N indigo dye Chemical compound N\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-BUHFOSPRSA-N 0.000 description 10
- 239000000975 dye Substances 0.000 description 9
- 238000004043 dyeing Methods 0.000 description 8
- 238000004458 analytical method Methods 0.000 description 6
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000001590 oxidative effect Effects 0.000 description 5
- 238000005375 photometry Methods 0.000 description 5
- 230000002829 reductive effect Effects 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- 239000010405 anode material Substances 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000005341 cation exchange Methods 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 239000010918 textile wastewater Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000982 direct dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002896 organic halogen compounds Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 125000005385 peroxodisulfate group Chemical group 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000010801 sewage sludge Substances 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/467—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
- C02F1/4672—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction by electrooxydation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/46109—Electrodes
- C02F2001/46133—Electrodes characterised by the material
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/308—Dyes; Colorants; Fluorescent agents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/30—Nature of the water, waste water, sewage or sludge to be treated from the textile industry
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/46—Apparatus for electrochemical processes
- C02F2201/461—Electrolysis apparatus
- C02F2201/46105—Details relating to the electrolytic devices
- C02F2201/46115—Electrolytic cell with membranes or diaphragms
Definitions
- the present invention relates to a process for the electrochemical decolorization of indigo from aqueous dispersions by anodic oxidation.
- the textile industry is one of the major water consumers. Per kg of dyed textiles of the order of 100-200 liters of high quality water are needed. In addition to the release of dissolved salts and auxiliaries, considerable colorings, measured at wavelengths of 436 nm, 525 nm and 620 nm, are also observed in textile wastewaters. Accordingly, in all countries with significant textile industry limits for the maximum color of textile wastewater in the discharge to the municipal sewage treatment plant or direct discharge. Various processes for decoloring dyed textile wastewaters, including electrochemical process techniques, are described in the literature. The electrochemical process techniques are based on different principles:
- Oxidative destruction of dissolved dyes distinguishing between direct and indirect techniques.
- the core of the indirect treatment techniques is the presence of an oxidizable solute usually chloride, which is anodically converted to an oxidizing substance such as hypochlorite, The thus formed oxidizing component is in turn able to destroy colored chromophores.
- AOX adsorbable halogenated organic compounds
- Analogous systems may be based on the anodic formation of peroxodisulfate / persulfate, but the low rate of oxidation of the generated materials requires a downstream oxidation step with increasing temperature, in some cases even the use of a pressure reactor, which severely degrades the energy balance of the treatment step.
- direct oxidation of the chromophores can take place by oxidation at an anode, in which case other organic constituents can also be oxidized (Van Hege K., et al Electrochem., Comm., 4 (2002) 296-300 ).
- a special wastewater situation can be found in indigo dyeing plants.
- strongly blue colored effluents are released from the rinsing process of the dyed yarn.
- These wastewaters usually contain from 0.1 to 0.5 g / l of indigo dye in dispersed oxidized, d. H. water-insoluble form, and 2 - 10 g / l sodium sulfate, which originates from the use of Nathumdithionit as a reducing agent in the dyeing process.
- the pH of the washing waters is between 9 and 10, they also contain organic ingredients in the form of surfactants (wetting and dispersing) and detached Faserbegleitsubstanzen.
- surfactants wetting and dispersing
- Faserbegleitsubstanzen unlike other dyeing effluents, these effluents do not contain high levels of chlorides, unlike others
- Object of the present invention is to provide an environmentally friendly process for oxidative decolorization of indigo-containing wastewater.
- the present invention thus relates to a process for the direct anodic oxidation of indigo-containing aqueous dispersions on diamond-coated anodes.
- the process according to the invention is suitable for the oxidative decolorization of indigo concentrations of 0.05 g / l to 100 g / l.
- Different dye concentrations require only an adaptation of the cell dimensions and the treatment time:
- For the decolorization of 2 liters of an 0.8 g / l indigo-containing aqueous dispersion about 6 hours are required for an anode area of 12.5 cm 2 and 1 A cell flow, a more concentrated Dispersion takes longer;
- treating a 6.6 g / l indigo-containing dispersion requires about 90 hours under the same conditions. If the anode area is now increased, the electrode area-dependent conversion increases and the treatment time can in turn be shortened.
- the treatment can be carried out in divided and undivided electrolysis cells.
- Conventional anode materials can be used as the anode material, in particular diamond-coated Si electrodes being advantageously used as the anode material.
- the base electrolyte used here can be the sodium sulfate already formed in the dyeing process, with sodium sulfate being present as working concentrations of between 1 and 20 g / l, preferably 4-10 g / l. Lower concentrations lead to higher cell voltages and higher electrode areas, but work according to the invention is not prevented.
- the current density at the anode should be between 0.001 A / cm 2 and 10 A / cm 2 , preferably between 0.05 and 1 A / cm 2 .
- the pH of the wastewater is between 2 and 13, preferably between 5 and 12, very particularly preferably between 5 and 10.
- the treatment of the effluents can be carried out at temperatures between 15 and 80 ° C, preferably between 20 and 60 0 C, particularly preferably at the temperature at which the indigogefärbten wastewater incurred anyway, which is usually between 20 and 40 ° C.
- the working conditions of the anodic oxidation of indigo according to the invention are outstandingly suitable for the treatment of effluents from the dyeing of warp yarns with indigo.
- the inventive method allows the decolorization of indigo-containing wastewater even with almost complete absence of chloride ions which would otherwise otherwise known in the prior art side reaction of hypochlorite formation and thus the formation of undesirably high AOX concentrations in the treatment bath would result.
- a trace of the decolorization can be done by photometry of the effluent or by analysis of the existing indigo dye.
- the electrochemical treatment takes place in a divided electrolysis cell.
- a cation exchange membrane (12.5 cm 2 ) serves as a separator.
- the cathode used is a 12.5 cm 2 stainless steel sieve electrode, and the anode used is a diamond-coated 12.5 cm 2 doped Si electrode.
- the anolyte volume is 2 l, the circulation through the cell takes place with a centrifugal pump, with an electrolyte flow of 8 l / min, this corresponds to a flow velocity parallel to the anode surface of 43 cm / s.
- the catholyte used is a solution of 10 g / l Na 2 SO 4 .
- the anolyte used is a solution of 10.4 g / l Na 2 SO 4 , 5 g / l NaHCO 3 and 0.2 g / l oxidized indigo solution 40% DyStar.
- the initial pH of the anolyte is 8.5 and is adjusted between 5.8 and 7 during the experiment by addition of NaHCO 3 .
- the electrolysis is carried out galvanostatically at 1 A cell current (80 mA / cm 2 current density).
- the temperature of the solution is between 26 and 33 ° C.
- Table 1 shows relevant parameters of the example.
- the degradation of the indigo dye can be monitored directly by photometry at 620 nm or by analysis of the reduced form of the indigo dye.
- the decolorization achieved during the test period is between 85.9 and 97.5% of the initial value.
- the electrochemical treatment takes place in a divided electrolysis cell.
- a cation exchange membrane (12.5 cm 2 ) serves as a separator.
- the cathode used is a 12.5 cm 2 stainless steel sieve electrode, and the anode used is a diamond-coated 12.5 cm 2 doped Si electrode.
- the anolyte volume is 2 l, the circulation through the cell takes place with a centrifugal pump, with an electrolyte flow of 8 l / min, this corresponds to a flow velocity parallel to the anode surface of 43 cm / s.
- the catholyte used is a solution of 10 g / l Na 2 SO 4 .
- the anolyte used is a solution of 10.5 g / l Na 2 SO 4 , 3.3 g / l NaHCO 3 and 0.21 g / l oxidized indigo solution 40% DyStar.
- the initial pH of the anolyte is 8.6 and is adjusted during the experiment by addition of NaHCO 3 between 4 and 7.
- the electrolysis is carried out galvanostatically at 400 mA cell current (32 mA / cm 2 current density).
- the temperature of the solution is between 26 and 32 ° C.
- Table 2 shows relevant parameters of the example.
- the degradation of the indigo dye can be monitored directly by photometry at 620 nm or by analysis of the reduced form of the indigo dye. Depending on the analytical method, the decolorization achieved during the test period is between 76.9 and 84.7% of the initial value.
- a cation exchange membrane (12.5 cm 2 ) serves as a separator.
- As a cathode is a
- the anolyte volume is 2 l, the circulation through the cell takes place with a
- Centrifugal pump with an electrolyte flow of 8 l / min, this corresponds to a flow velocity parallel to the anode surface of 43 cm / s.
- the catholyte used is a solution of 10 g / l Na 2 SO 4 .
- the anolyte used is a solution of 10.0 g / l Na 2 SO 4 , 5.0 g / l NaHCO 3 and 25.51 g / l oxidized indigo solution 40% DyStar.
- the initial pH of the anolyte is 1 1, 22 and drops to 6.6 during the experiment.
- the electrolysis is carried out galvanostatically at 1 A cell current (80 mA / cm 2 current density).
- the temperature of the solution is between 25 and 31 ° C. Table 3 shows relevant parameters of the example.
- the degradation of the indigo dye can be monitored directly by photometry at 620 nm (1 ml solution diluted to 50 ml with water, 10 mm cuvette) or by analysis of the reduced form of the indigo dye (2 ml diluted to 20 ml with reducing solution, 1 mm cuvette).
- the absorbance values for the dispersed indigo initially show an increase due to the altered fine distribution of the dye during the initial phase.
- the photometric analysis of the reduced form of indigo confirms the oxidative degradation of the dye.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Electrochemistry (AREA)
- Organic Chemistry (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Electrodes For Compound Or Non-Metal Manufacture (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Secondary Cells (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005006214A DE102005006214A1 (de) | 2005-02-11 | 2005-02-11 | Verfahren zur elektrochemischen Entfärbung von Indigo aus wässrigen Dispersionen |
PCT/EP2006/050717 WO2006084840A1 (de) | 2005-02-11 | 2006-02-07 | Verfahren zur elektrochemischen entfärbung von indigo aus wässrigen dispersionen |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1851174A1 true EP1851174A1 (de) | 2007-11-07 |
Family
ID=36129781
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06708064A Withdrawn EP1851174A1 (de) | 2005-02-11 | 2006-02-07 | Verfahren zur elektrochemischen entf[rbung von indigo aus w[ssrigen dispersionen |
Country Status (9)
Country | Link |
---|---|
US (1) | US20080314764A1 (de) |
EP (1) | EP1851174A1 (de) |
JP (1) | JP2008529769A (de) |
CN (1) | CN101090869A (de) |
BR (1) | BRPI0606739A2 (de) |
DE (1) | DE102005006214A1 (de) |
MX (1) | MX2007009694A (de) |
TW (1) | TW200636092A (de) |
WO (1) | WO2006084840A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2772469A1 (de) | 2013-02-27 | 2014-09-03 | Bayer Technology Services GmbH | Mikro-Lamellenelektrodenzelle sowie deren Verwendung |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11179365A (ja) * | 1997-12-24 | 1999-07-06 | Canon Inc | 着色溶液の処理方法、および着色溶液の処理装置 |
JP2003326264A (ja) * | 2002-05-09 | 2003-11-18 | Kurita Water Ind Ltd | 有害物質の濃縮分解方法 |
-
2005
- 2005-02-11 DE DE102005006214A patent/DE102005006214A1/de not_active Withdrawn
-
2006
- 2006-02-07 MX MX2007009694A patent/MX2007009694A/es unknown
- 2006-02-07 WO PCT/EP2006/050717 patent/WO2006084840A1/de active Application Filing
- 2006-02-07 EP EP06708064A patent/EP1851174A1/de not_active Withdrawn
- 2006-02-07 BR BRPI0606739-5A patent/BRPI0606739A2/pt not_active IP Right Cessation
- 2006-02-07 JP JP2007554543A patent/JP2008529769A/ja active Pending
- 2006-02-07 US US11/815,790 patent/US20080314764A1/en not_active Abandoned
- 2006-02-07 CN CNA2006800015994A patent/CN101090869A/zh active Pending
- 2006-02-09 TW TW095104409A patent/TW200636092A/zh unknown
Non-Patent Citations (1)
Title |
---|
ZHEMIN SHEN ET AL.: "Degraddation of dye solution by an activated carbon fiber electrode electrolysis system", JOURNAL OF HAZARDOUS MATERIALS, vol. B84, 2001, pages 107 - 116 * |
Also Published As
Publication number | Publication date |
---|---|
MX2007009694A (es) | 2007-09-13 |
TW200636092A (en) | 2006-10-16 |
WO2006084840A1 (de) | 2006-08-17 |
US20080314764A1 (en) | 2008-12-25 |
CN101090869A (zh) | 2007-12-19 |
BRPI0606739A2 (pt) | 2009-07-14 |
JP2008529769A (ja) | 2008-08-07 |
DE102005006214A1 (de) | 2006-08-17 |
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