EP1848019B1 - Procédé de fabrication d'un élément de contact électrique et élément de contact correspondant pour interrupteur à basse, moyenne ou haute tension ou pour un disjoncteur de générateur - Google Patents
Procédé de fabrication d'un élément de contact électrique et élément de contact correspondant pour interrupteur à basse, moyenne ou haute tension ou pour un disjoncteur de générateur Download PDFInfo
- Publication number
- EP1848019B1 EP1848019B1 EP06008165A EP06008165A EP1848019B1 EP 1848019 B1 EP1848019 B1 EP 1848019B1 EP 06008165 A EP06008165 A EP 06008165A EP 06008165 A EP06008165 A EP 06008165A EP 1848019 B1 EP1848019 B1 EP 1848019B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact piece
- process according
- contact
- copper
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000005266 casting Methods 0.000 claims abstract description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052802 copper Inorganic materials 0.000 claims abstract description 16
- 239000010949 copper Substances 0.000 claims abstract description 16
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 14
- 239000011651 chromium Substances 0.000 claims abstract description 14
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 4
- 238000001556 precipitation Methods 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 230000003628 erosive effect Effects 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 238000004512 die casting Methods 0.000 claims 1
- 239000010419 fine particle Substances 0.000 claims 1
- 230000005484 gravity Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 8
- 239000000155 melt Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
- H01H33/664—Contacts; Arc-extinguishing means, e.g. arcing rings
- H01H33/6643—Contacts; Arc-extinguishing means, e.g. arcing rings having disc-shaped contacts subdivided in petal-like segments, e.g. by helical grooves
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/02—Contacts characterised by the material thereof
- H01H1/0203—Contacts characterised by the material thereof specially adapted for vacuum switches
- H01H1/0206—Contacts characterised by the material thereof specially adapted for vacuum switches containing as major components Cu and Cr
Definitions
- the invention relates to a method for producing a contact piece according to the preamble of patent claim 1.
- vacuum interrupters In many cases, low, medium voltage, high voltage and generator switching devices are equipped with vacuum interrupters.
- vacuum interrupters are known which are equipped with a radial magnetic field contact system (RMF).
- the radial magnetic field is generated by coil sickle elements.
- the sickle elements are created by slots which are incorporated in a contact piece plate.
- a slotted contact pot which generates the radial magnetic field on a circular ring surface.
- slots may also be required and incorporated.
- RMF contact systems An important advantage of RMF contact systems is the low current path resistance of the overall arrangement using a sufficiently large contact pressure force. This results in a simple system.
- RMF contact pieces with a cylindrical shape are used whose outer edges are rounded to improve the dielectric properties.
- Zerspan resin be used for impressing the outer contour and for introducing the slots.
- the outer geometry is applied by a Drehzerspanung and introduced the slots in the contact piece by sawing or milling.
- the current method for introducing the slots is a Zerspantechnisches method, generation of slots is made per contact piece. This also applies to the molding of an external contact geometry.
- the geotechnical generation of the contact piece geometry is naturally associated with corresponding costs DE 38 40 192 A1 is a switch contact arrangement for electric vacuum switch is known, the slotted contacts are composed of several, superimposed discs. The individual disks are slit by punching. In this case, the material thickness of the slices should not be greater than the slit width is selected for a perfect punching.
- the invention is therefore based on the object to make a manufacturing process for contact pieces of the generic type even more economical.
- the inventive method for the production of contact pieces or a contact plate for vacuum interrupters is carried out so that the contact pieces after a chill casting - manufacturing process near net shape to a contact piece cast or cast by first the material is melted in a crucible and then poured into a metal mold, in which previously webs are introduced, the webs leave slots.
- both the outer geometry and the slot geometry are finally introduced into a blank directly in a production step of the contact piece.
- slots can be introduced to the surface aligned slots as well as slots that should be oriented at an angle to the surface.
- slots may extend to the outer circumference of a Ronde as well as within these ends.
- the aim of this consideration is the production of a contact material also from KupferChrom as the main composite material, but after a melt metallurgical process.
- a powder CuCr production can be avoided, the "elements" in the desired mixing ratio at very high temperatures (1900 - 2200 ° C) in a ceramic crucible-melted.
- the elements (base CuCr) completely dissolve into each other.
- the melt is poured under a vacuum atmosphere or in a protective gas in a mold, so that it is possible to achieve very high cooling rates. If a shape is selected which is close to the end contour of the contact piece (liquid ⁇ solid ⁇ room temperature) and also has one or more webs, slots can be produced during casting in the contact piece.
- the costs for the mechanical generation of the contact piece geometry can be partially or completely avoided.
- a further cost saving is achieved by reducing the required material use compared to a solid disc, the volume of material of the slots is eliminated, as well as possibly the usually necessary excess for a blank.
- the casting takes place under a protective gas Ar or H 2 or under a vacuum atmosphere in an oven, and the resulting composite material consists of a material combination of copper and chromium.
- the contact piece is cast successively consisting of at least 2 layers by at least one erosion resistant CuCr layer as the first layer and at least one further, at least consisting of pure copper material layer is poured into the same mold.
- the mold is divided, and is opened to trigger the finished contact piece.
- a further advantageous embodiment is that, at least for one layer, a combination with other materials is provided which include tungsten, tungsten carbide, molybdenum, platinum, zirconium, yttrium or palladium, in addition to e.g. Copper and / or silver.
- the chromium concentration in the composite material layer is between> 0 to 100 wt .-%, wherein when melting the CuCr material in addition to the copper material and chromium is partially or completely dissolved in the copper, so that during casting into the mold a very finely divided chromium precipitation takes place from the copper matrix.
- the contact piece is subjected to a final dimension calibration calibration. As a result, expensive machining work becomes superfluous.
- Conceivable is a switching device whose contact pieces are made according to one or more of the preceding method claims, and can be installed without further endab Wegserhusde finishing in a vacuum interrupter chamber.
- the basis for erosion-resistant contact pieces is usually a powder metallurgically produced composite of the powder components copper and chromium, which are produced by a sintering or sintering process.
- the contact piece can consist continuously of the material CuCr 25 but also be designed in two layers.
- pure copper is selected for high conductivity in this layer.
- the production of a ready-to-install contact piece can be achieved by selecting a melt-metallurgical production process in the following way:
- the materials are weighed in the selected ratio.
- the materials can be placed in powder form or for cost reasons as pellets in a crucible (eg MgO / ZrO). Thereafter, the melting of the material or materials and in the case of the CuCr material until the elements dissolve, a complete solubility is obtained at temperatures between 1900 and 2200 ° C.
- the liquid metal is poured into a mold.
- This method is used in many applications, including to achieve a high cooling rate.
- the advantage of a very high cooling rate is that, especially with the CuCr in the copper matrix, the chromium precipitates very finely due to the existing miscibility gap (phase diagram).
- Advantage of this method is that the melt is poured into a mold also cooled, which has the outer contour of the component and also the slot geometry in the form of webs in the mold.
- the introduced webs can be used to further increase the cooling rate (across the cross section of the disks). It can be by this measure in addition to the desired shape a very fine crystalline material produced with also very fine chromium particles (dendrites) in the copper matrix.
- the tool After removal of the cast component there is a blank whose dimensions are close to the dimensions of the design drawing, however, the tool must be provided with the required shrinkage allowance.
- the design of the tool and the number of experiments can be shortened by the use of a corresponding chill casting software, which accounts for a large part of a possible and possibly occurring distortion, for example. during the subsequent solidification of the melt in advance (e.g., differences in density remaining in the casting, segregation, voids, pores, ).
- the manufacturing process can be carried out as usual under vacuum or hydrogen. However, at least in the meantime, a reducing atmosphere may be present during the production of a ready-to-install contact piece (annealing). After this reducing process step may then be advantageous to reduce the H 2 gas content in the material then a vacuum annealing.
- the contact piece can be calibrated in a further pressing process and thus brought to final dimensions.
- the FIG. 1 shows the mold 1 with the introduced contour 2, which should have the contact piece after the casting process as an outer contour.
- a survey 3 and there are webs 4 are arranged in the mold, which after a casting a hole and the desired slots in the cast Insert contact piece.
- the mold 1 can be performed cooled from the outside.
- the cooling rate of the melt is further increased.
- FIG. 2 shows the mold 1 with the introduced webs 2 in cross section.
- the contact piece knows the outer contour as well as the webs.
- the webs may be designed so that they protrude through the contact piece.
- FIG. 3 shows a mold 2, which is arranged vertically (or at an angle) standing.
- the contact piece after the casting process (pouring of the melt through an opening 5) receives its outer contour.
- a survey 4 can be arranged next to webs 3. After a casting process to get a hole and the desired slots in the contact piece.
- the cooling rate can be further increased. Shown is a centrally divided mold, which may also be cooled from the outside. Due to the good heat conduction (short web lengths to Kokilleninnenwand) and the introduced elevation 4 and the webs 3, the cooling rate of the melt is further increased.
- FIG. 4 shows the two-part mold 2 in cross section.
Landscapes
- High-Tension Arc-Extinguishing Switches Without Spraying Means (AREA)
- Manufacture Of Switches (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Claims (10)
- Procédé de fabrication de pièces de contact ou d'une plaque de contact pour chambres de commutation sous vide, caractérisé en ce que
les pièces de contact sont coulées à un contour proche de celui de la pièce de contact dans une opération de fabrication par coulée en lingotière en fondant d'abord le matériau dans un creuset et en le versant ensuite dans une lingotière métallique, éventuellement aussi dans une lingotière refroidie de l'extérieur, dans laquelle des traverses ont préalablement été placées, les traverses laissant des fentes dans la pièce de contact. - Procédé selon la revendication 1,
caractérisé en ce que pendant la coulée, la lingotière est maintenue à l'horizontale et donc couchée. - Procédé selon la revendication 1,
caractérisé en ce que pendant la coulée, la lingotière est maintenue à la verticale et donc debout ou sous un angle < 90°. - Procédé selon la revendication 2 ou 3, caractérisé en ce que la coulée s'effectue dans un four sous un gaz de protection Ar ou H2 ou sous une atmosphère en dépression, le matériau composite obtenu étant constitué d'une combinaison de cuivre et de chrome.
- Procédé selon la revendication 4,
caractérisé en ce que la pièce de contact est coulée en au moins deux couches successives en coulant dans la même lingotière au moins une couche de CuCr réfractaire comme première couche et au moins une autre couche constituée d'un matériau de cuivre pur. - Procédé selon l'une des revendications précédentes,
caractérisé en ce que la lingotière est divisée et est ouverte pour libérer la pièce de contact terminée. - Procédé selon l'une des revendications précédentes,
caractérisé en ce que pour au moins une couche, il prévoit une combinaison avec d'autres matériaux tels que le tungstène, le carbure de tungstène, le molybdène, le platine, le zirconium, l'yttrium ou le palladium, en plus de par exemple le cuivre et/ou l'argent. - Procédé selon l'une des revendications précédentes,
caractérisé en ce que la concentration en chrome dans la couche de matériau composite est comprise entre > 0 et 100 % en poids et en ce que lors de la fusion du matériau à base de CuCr, en plus du matériau à base de cuivre, du chrome est dissous complètement ou partiellement dans le cuivre de telle sorte que lors de la coulée dans la lingotière, on obtienne un dépôt très fin de chrome dans la matrice de cuivre. - Procédé selon l'une des revendications précédentes,
caractérisé en ce qu'après la coulée, la pièce de contact subit une compression de calibrage à ses dimensions finales. - Procédé selon l'une des revendications précédentes,
caractérisé en ce que la pièce de contact est réduite sous hydrogène ou est dégazée encore une fois par recuit dans une atmosphère HV.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06008165A EP1848019B1 (fr) | 2006-04-20 | 2006-04-20 | Procédé de fabrication d'un élément de contact électrique et élément de contact correspondant pour interrupteur à basse, moyenne ou haute tension ou pour un disjoncteur de générateur |
DE502006009348T DE502006009348D1 (de) | 2006-04-20 | 2006-04-20 | Verfahren zur Herstellung eines Kontaktstückes, sowie Kontaktstück für Nieder-, Mittel,- Hochspannungs- und Generatorschaltgeräte |
AT06008165T ATE506683T1 (de) | 2006-04-20 | 2006-04-20 | Verfahren zur herstellung eines kontaktstückes, sowie kontaktstück für nieder-, mittel,- hochspannungs- und generatorschaltgeräte |
EP07724414A EP2011135A1 (fr) | 2006-04-20 | 2007-04-20 | Procédé de fabrication d'une pièce de contact et pièce de contact destinée à des appareils basse tension, moyenne tension et haute tension, et à des appareils de commutation de générateurs |
CN2007800141402A CN101427334B (zh) | 2006-04-20 | 2007-04-20 | 用于制造接触件的方法以及接触件 |
PCT/EP2007/003477 WO2007121938A1 (fr) | 2006-04-20 | 2007-04-20 | Procédé de fabrication d'une pièce de contact et pièce de contact destinée à des appareils basse tension, moyenne tension et haute tension, et à des appareils de commutation de générateurs |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06008165A EP1848019B1 (fr) | 2006-04-20 | 2006-04-20 | Procédé de fabrication d'un élément de contact électrique et élément de contact correspondant pour interrupteur à basse, moyenne ou haute tension ou pour un disjoncteur de générateur |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1848019A1 EP1848019A1 (fr) | 2007-10-24 |
EP1848019B1 true EP1848019B1 (fr) | 2011-04-20 |
Family
ID=36968834
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06008165A Active EP1848019B1 (fr) | 2006-04-20 | 2006-04-20 | Procédé de fabrication d'un élément de contact électrique et élément de contact correspondant pour interrupteur à basse, moyenne ou haute tension ou pour un disjoncteur de générateur |
EP07724414A Withdrawn EP2011135A1 (fr) | 2006-04-20 | 2007-04-20 | Procédé de fabrication d'une pièce de contact et pièce de contact destinée à des appareils basse tension, moyenne tension et haute tension, et à des appareils de commutation de générateurs |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07724414A Withdrawn EP2011135A1 (fr) | 2006-04-20 | 2007-04-20 | Procédé de fabrication d'une pièce de contact et pièce de contact destinée à des appareils basse tension, moyenne tension et haute tension, et à des appareils de commutation de générateurs |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP1848019B1 (fr) |
CN (1) | CN101427334B (fr) |
AT (1) | ATE506683T1 (fr) |
DE (1) | DE502006009348D1 (fr) |
WO (1) | WO2007121938A1 (fr) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3303170A1 (de) | 1983-01-31 | 1984-08-02 | Siemens AG, 1000 Berlin und 8000 München | Verfahren zum herstellen von kupfer-chrom-schmelzlegierungen als kontaktwerkstoff fuer vakuum-leistungsschalter |
EP0203367B1 (fr) | 1985-05-06 | 1989-07-12 | Siemens Aktiengesellschaft | Dispositif de contact pour interrupteur sous vide |
DE3840192A1 (de) | 1987-12-02 | 1989-06-15 | Calor Emag Elektrizitaets Ag | Schaltkontaktanordnung |
DE19612143B4 (de) | 1996-03-27 | 2005-05-04 | Abb Patent Gmbh | Verfahren zur Herstellung eines Spiralkontaktstückes für eine Vakuumkammer und Vorrichtung zur Durchführung des Verfahrens |
DE19627956A1 (de) * | 1996-07-11 | 1998-01-15 | Abb Patent Gmbh | Verfahren zur Herstellung eines elektrischen Kontaktes für eine Vakuumschaltkammer |
CN1264143A (zh) * | 2000-02-24 | 2000-08-23 | 周武平 | 真空开关铜铬系触头材料的制造方法 |
-
2006
- 2006-04-20 AT AT06008165T patent/ATE506683T1/de active
- 2006-04-20 EP EP06008165A patent/EP1848019B1/fr active Active
- 2006-04-20 DE DE502006009348T patent/DE502006009348D1/de active Active
-
2007
- 2007-04-20 CN CN2007800141402A patent/CN101427334B/zh active Active
- 2007-04-20 WO PCT/EP2007/003477 patent/WO2007121938A1/fr active Application Filing
- 2007-04-20 EP EP07724414A patent/EP2011135A1/fr not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
WO2007121938A1 (fr) | 2007-11-01 |
ATE506683T1 (de) | 2011-05-15 |
CN101427334B (zh) | 2012-05-30 |
DE502006009348D1 (de) | 2011-06-01 |
EP2011135A1 (fr) | 2009-01-07 |
EP1848019A1 (fr) | 2007-10-24 |
CN101427334A (zh) | 2009-05-06 |
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Legal Events
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