EP1843899A1 - Outil de matricage dans un mecanisme d'impression, comprenant une matrice et un poinconoutil de matricage dans un mecanisme d'impression, comprenant une matrice et un poinconoutil de matricage dans un mecanisme d'impression, comprenant une matrice et un poincon - Google Patents

Outil de matricage dans un mecanisme d'impression, comprenant une matrice et un poinconoutil de matricage dans un mecanisme d'impression, comprenant une matrice et un poinconoutil de matricage dans un mecanisme d'impression, comprenant une matrice et un poincon

Info

Publication number
EP1843899A1
EP1843899A1 EP06701495A EP06701495A EP1843899A1 EP 1843899 A1 EP1843899 A1 EP 1843899A1 EP 06701495 A EP06701495 A EP 06701495A EP 06701495 A EP06701495 A EP 06701495A EP 1843899 A1 EP1843899 A1 EP 1843899A1
Authority
EP
European Patent Office
Prior art keywords
embossing
cylinder
tool
mold
counter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP06701495A
Other languages
German (de)
English (en)
Other versions
EP1843899B1 (fr
Inventor
Rainer Gebhardt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Sheetfed GmbH
Original Assignee
MAN Roland Druckmaschinen AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=36121694&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1843899(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by MAN Roland Druckmaschinen AG filed Critical MAN Roland Druckmaschinen AG
Publication of EP1843899A1 publication Critical patent/EP1843899A1/fr
Application granted granted Critical
Publication of EP1843899B1 publication Critical patent/EP1843899B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06—Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • B41F19/062—Presses of the rotary type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F27/00—Devices for attaching printing elements or formes to supports
    • B41F27/12—Devices for attaching printing elements or formes to supports for attaching flexible printing formes

Definitions

  • the invention relates to a device, a method and a photopolymeric embossing mold according to the preambles of claims 1, 9 and 15.
  • embossing or grooving in a printing press with double-sized impression cylinders and a protective overlay on the impression cylinder.
  • embossing or embossing only one embossing or scoring mold can be used, which is clamped on the forme cylinder of a printing press.
  • an embossing device is known.
  • an embossing process in the process of so-called blind embossing is carried out in a lacquer module or a printing unit.
  • a full-area embossing plate is used, which works against an elastic counter element.
  • EP 0 862 774 B1 discloses a device on a printing machine for perforating, stamping, cutting, creasing and partial lacquering or for printing envelopes.
  • this device it is provided to attach tools to a plate which can be clamped in a cylinder of a printing press.
  • the tools are positioned on the corresponding plate with self-adhesive backs and fixed there.
  • a protective film is provided on the opposite cylinder.
  • DD-PS 231 760 a method for embossing on Bogenoffsetdruckrtia- is described machines, in which on the impression cylinder of a printing machine suitable for embossing bimetallic plate (male) is glued and a blanket on a blanket cylinder of a printing unit or on the Forrnzy-. Linder a coating unit serves as a die.
  • This type of application has the significant disadvantage that the gluing of such a plate on the impression cylinder is very expensive and a later register correction is very difficult.
  • the disadvantage of printing presses with double-sized counter-pressure cylinders is that two male parts have to be mounted precisely on the impression cylinder. In addition to the high costs of creating two patrices, at least twice the set-up time for mounting the patrix plates must be estimated.
  • DE 44 35 307 C2 describes a method and a device for perforating, punching and embossing.
  • a mechanical processing of the substrate should be done in the printing press before the actual printing. This will obviate the problem that ink can deposit on the forming tools because the unprinted substrate is deformed.
  • imprints are at least partially equalized by the printing process in the subsequent printing units.
  • DD-PS 95 851 a sheet-fed rotary printing machine is described, in which a stamping plant is connected to a sheet-fed rotary printing machine via a coupling.
  • Similar solutions of the connection of stamping units with sheet-fed printing machines are also known from US Pat. No. 3,832,944, DE 20 2004 018 764 U1 and DE 20 2004 018 763 U1.
  • a disadvantage of these solutions is that the punching units as ' expensive special units for operation of the printing press without mechanical deformation of the printing material are more of a hindrance.
  • embossing molds For the production of embossing molds different materials are known. Here are photopolymer plates from flexographic or high pressure well known. A required relief of these plates is produced by exposing and then removing the unexposed plate material by a suitable device. Another method of production is engraving, whereby the non-required plate material is removed by laser engraving or another suitable engraving process. Such plates can be used in a very advantageous manner for embossing paper, paper composites, plastic or metal foils. A matrix form carries recesses which receive the embossed motif of a corresponding male form.
  • embossing is generally between the embossing (the embossed relief protrudes beyond the substrate surface) and the deep embossing (a depression is embossed in the substrate) a distinction.
  • the stamping die the raised ones Contains embossing elements, called patrix.
  • the counterform having recesses is called a die.
  • Matrix is therefore generally the counterpart to the patrix.
  • Most applications require embossing, especially when haptic (tactile, tactile), detectable information, for example by braille, to be transported.
  • the object of the invention is therefore to provide a device, a stamping mold and a method for improved implementation of stamping in printing presses.
  • the device is advantageously designed so that the bearing surface for the lower embossing die is provided as a plate mountable on a corresponding cylinder.
  • the plate can be made of metal or plastic foil. be.
  • An embossing mold which can be used in the method and the apparatus advantageously has connecting elements corresponding to one another for the two stamping mold parts, so that their combined assembly is possible in a simple and precisely positioned manner.
  • FIG. 1a shows a cross section through a processing plant
  • FIG. 1 b shows a cross section through a further processing plant
  • FIG. 2 shows a schematic drawing of a stamping mold
  • FIG. 3 shows a first schematic representation of an assembly according to the invention of a stamping mold
  • Figure 4 is a second schematic representation of an inventive
  • Figure 5 shows another arrangement for mounting a stamping mold.
  • a counter-pressure cylinder 1 and a blanket cylinder or forme cylinder 2 opposite this are provided in a processing plant of a sheet-processing printing press, for example.
  • a printing sheet to be processed is guided on gripper devices.
  • On form cylinder 2 or blanket cylinder pressure plates or blankets are usually mounted.
  • a stamping mold 3 is arranged on the corresponding cylinder. This can be a positive or negative stamping die (male, female). The stamping mold 3 can be placed on a base geplatte 4 arranged and be clamped by means of this on the forme cylinder 2 and blanket cylinder.
  • FIG. 1 b shows a diagram of a further processing unit of a sheet-processing printing press.
  • This processing plant has a so-called double-sized impression cylinder 1, which is provided with two working surfaces and a corresponding plurality of clamping devices 9.
  • the embossing molds 3 and pads 4 are mounted on the forme cylinder 1 or blanket cylinder and the working surfaces of the impression cylinder 1. ⁇ ' .
  • stamping process can be hineinge rempligt by means of a stamping mold 3 in a soft mating surface.
  • a stamping mold 3 in a soft mating surface.
  • the device has, as shown in FIG. 2, a base plate 4 which can be mounted on an impression cylinder 1.
  • clamping devices 9 are provided on the impression cylinder 1 (see FIG. 1).
  • the base plate 4 can be unclamped with the tool from the impression cylinder 1 and reused.
  • the position of the tool on the forme cylinder is detected, ie held firmly by manual marking or by measured values of a corresponding position sensor.
  • this configuration can be marked, the corresponding setting implemented during the re-establishment and the printing press can be put back into operation after the shortest possible set-up time.
  • the accuracy of fit between the embossing and the printing is achieved via registration in the printing unit.
  • the base plate 4 has register punches 7 in a clamping area.
  • a flat register frame 5 may be provided, which is arranged displaceably relative to the base plate 4.
  • the register frame 5 can be positioned relative to the surface of the forme cylinder 2 or impression cylinder 1 or the clamping devices 9 or the register punches 7.
  • the embossing mold 3 can now be arranged.
  • the stamping mold 3 can be broken down into individual elements.
  • the individual elements can in turn be combined into several as a stamping mold segment in order to achieve a simplified assembly.
  • the individual elements of the stamping mold 3 can be preassembled on a basic mold 6 or combined into a basic mold 6. This comes into question in particular when the embossing molds 3 are arranged linearly in the direction parallel to the axis of the respective cylinder.
  • a subdivision is preferable, so that the assembly of the individual elements of the embossing mold 3 and also the production of the embossing mold 3 in itself simplified, but above all cheaper.
  • a scale 8 can be provided, which simplifies the alignment of the register frame 5 with the embossing mold 3.
  • FIGS. 3 and 4 show the construction of an embossing tool from an upper embossing mold 3A and a lower embossing mold 3B.
  • the embossing mold 3A is mounted on a base plate 4.
  • the embossing mold 3A has die elements 10 as depressions in the form of the contour to be embossed.
  • the embossing mold 3B is divided into two individual elements and has male elements 11 as elevations corresponding to the die elements 10.
  • the attachment of the individual elements of the embossing mold 3 B can be done separately on a base plate 4. However, it may also be provided the described basic shape 6 for fixing the individual elements on the base plate 4.
  • an auxiliary film 3C is provided as an intermediate layer for simulating the printing material to be processed later. When dividing the embossing mold 3B into individual elements, the auxiliary film 3C can be divided accordingly.
  • the auxiliary film 3C has openings which correspond to or comprise the male elements 11 in groups.
  • the auxiliary film 3C can have adhesive properties on both sides.
  • latching elements are provided on the embossing molds 3A and 3B (see FIG. 5), which can serve to align the embossing molds 3A, 3B relative to one another and to fix them.
  • the auxiliary film 3C then possibly only serves as a spacer.
  • a package is formed from the two embossing mold parts 3A and 3B.
  • the embossing forms 3A and 3B by means of self-adhesive elements or by mechanical elements or by locking elements with each other (see also Fig. 5) are connected. This ensures that the embossing molds 3 or 3A and 3B are exactly aligned with each other.
  • the package of embossing forms 3A, 3B on the example, upper cylinder (forme cylinder 2 or blanket cylinder) is first mounted on the right fit.
  • a base plate 4 or a planar register frame 5 arranged on it see in FIG. 2 can be used.
  • a grid pattern may be provided on the respective element.
  • the grid pattern advantageously provides clues for an exact positioning of the embossing forms 3A, 3B.
  • the corresponding cylinder forme cylinder 2
  • impression cylinder 1 is provided for adjustment with a register adjusting device.
  • the upper embossing form eg 3A on the upper cylinder (forme cylinder 2)
  • this is provided on its back with a self-adhesive layer.
  • the self-adhesive eg adhesive layer on the underside of the outer embossing mold 3A or 3B must be activated.
  • a rolling process between the cooperating cylinders (forme cylinder 2, impression cylinder 1) is performed, wherein the provision between the two cylinders must be selected so that no crushing of the embossing forms 3A, 3B arises.
  • the lower embossing mold (here: 3B) is now automatically aligned with the surface of the lower cylinder (impression cylinder 1).
  • the embossing mold 3B adheres to the surface and is removed from the upper embossing mold 3A. It is important that the self-adhesive layer has sufficient adhesive force to be able to solve the connection between the two embossing forms 3A, 3B without displacement.
  • the tool package is prepared from the following components:
  • High-pressure stamping mold for example photopolymer plate
  • embossing mold 3A on base plate 4 for forme cylinder 2 is suitable for conventional clamping devices 9; this can be the template for making a Braille font.
  • Auxiliary film 3C in material thickness of the printing material can be provided with adhesive layer on both sides in order to fix the embossing forms 3A, 3B to one another (for example, carried out as a slightly adhesive film); embossing elements are recessed for flush mounting; also applies to braille shapes.
  • Base plate 4 eg photopolymer on plastic carrier
  • segmented embossing forms 3B about 150 mm in the circumferential direction
  • the entire package of embossing forms 3A, 3B with the auxiliary film 3C (possibly pad plate 4, possibly register frame 5, possibly basic shape 6) is mounted by means of clamping devices 9 on the forme cylinder 2; with good mounting standard, a fitting accuracy of 1-2 mm to offset printing is achieved.
  • step 2 can be carried out using a device for semiautomatically or fully automated plate clamping and is therefore processed much faster.
  • the possibility also on the impression cylinder 1 to provide a semi or fully automated plate change is used.
  • a counter pressure plate changing device is used instead of a printing plate changing device.
  • the function of the impression cylinder 1 can be made variable, e.g. by changing the support plates on the impression cylinder. 1
  • Cylinder jackets for high-quality S + W printing b. Structural chrome plates for standard S + W and aggressive substrates c. Chrome plates as protection for standard applications d. Embossing plates for structural embossing e. Embossing plate for high-quality blind embossing with male and female f. Cylinder jackets with a modified surface for targeted texture reproduction in fresh perfecting.
  • pads should be provided on both cylinders.
  • underlay sheets can be secured by clamping rails or films are changed under the cylinder surface.
  • a so-called jacket surface is mounted on the cylinder.
  • a calibrated foil can be automatically drawn from a corresponding cassette onto the cylinder.
  • Tuning of the punching tools by the two embossing forms 3A and 3B possibly also divided into several benefits are provided with passive or active transmitting elements. This allows identification and position recognition.
  • An evaluation unit may receive the signal match i. Release for printing or correctly required, i. Wrong counter tool process wrong position. This provides the operator with suitable information in order to carry out the further adaptation of the tool position. Furthermore, signals for shifts in all directions are conceivable and deviation-proportional signals can be produced.
  • the position of an offset printing foreseen for an image printing can be detected via a punching ie matching to the format edge and used for positioning the stamping tool 3.
  • the stamping mold 3 must have a positionally accurate punching. 3.
  • Embossing can be done by creasing, punching u.a. run as they are produced in a separate step. - Quick replacement of a Braille font of a consistent packaging without set-up times on the punch.
  • the embossing tool - ideally designed as a die and male part in case of blind embossing - is fastened to printing 1 and forme cylinder 2 (or blanket cylinder in the printing unit).
  • the forme cylinder 2 can be made stronger for the special requirements (increased rigidity).
  • In further steps can be painted or otherwise refined.
  • Mechanical deformation of the substrate serves to refine or modify the substrate for further processing (structure embossing).
  • the embossing can also be used for information transmission in the form of braille.
  • FIG. 4 shows a special embodiment of a stamping mold 3 for the production of tactile elements according to the Braille script.
  • the method described here is used for mounting embossing tools, which do not necessarily have to be matched to offset printing with the greatest accuracy of fit. This can e.g. to be the named Braille font.
  • the die or embossing mold 3A on the forme cylinder 2 can also be designed as a universal stamping mold.
  • Such universal stamping mold 3A contains a full-surface grid of depressions for the production of Braille stamping elements.
  • This universal stamping mold 3A is contrasted only with the necessary for the embossing of Braille information Patrizenimplantation or embossing moldings 3B. This eliminates the adjustment of 'stamping elements 3A on the forme cylinder 2. Rather, the universal stamping mold 3A remain clamped for several jobs and only the male or lower embossed mold parts 3B must be replaced. With the simplified assembly method described the effort for this is minimized.
  • the arrangement can also be chosen so that the universal embossing mold 3A is provided as a male part corresponding to the braille sensing elements increases.
  • the counterform is then formed as die elements consisting of stamped moldings 3B.
  • a rationalization is possible with an impression cylinder 1 with clamping devices 9.
  • the underlay plate 4 with the positioned embossing dies 3B can be removed from the impression cylinder 1 and reused.
  • the position of the tool on the forme cylinder 2 is markedly held marked (manual marking or automatic position sensor).
  • this configuration can be put back into operation without the relatively long set-up times.
  • the accuracy of fit between embossing and printing is then achieved via existing register options in a printing unit or coating module.
  • FIG. 5 shows an arrangement for mounting a package of two corresponding stamping moldings is shown schematically.
  • embossing operation it is necessary that there is a so-called overfill 12 between embossed motif 14, which is located on the male mold 3B and the corresponding depression / counter-mold, which is located on the female mold 3A, which makes it possible for the printing material to be embossed snuggles into the space between the dies 3A, 3B. Without this overfilling the substrate would tear during the embossing process.
  • the male mold 3A contains fitting elements designed as fitting elements 13. According to the fitting elements 13, depressions are provided on the female mold 3B. The fitting elements 13 and the depressions are executed a stamping mold, but have no overflow 12 corresponding free space, since here an exact fixation is required.
  • the assembly of female mold 3A and male mold 3B takes place in such a way that the male part 3B on the back, the side facing away from the embossing motif 14, carries a bonding agent, eg a double-sided adhesive tape, this male mold 3B with the fitting elements 13 into the corresponding recesses of the female mold 3A, which is on the forme cylinder 2 of a coating unit, the blanket cylinder of a printing unit or the impression cylinder 1 is inserted, and then the composite is carried out slowly or in the state and under pressure through the pressure gap of the cylinder group. In the process, the male mold 3B transfers precisely to the cooperating cylinder and remains firmly attached there.
  • a bonding agent eg a double-sided adhesive tape
  • the embossing tool 3 is then operatively mounted with its female mold 3A and its male mold 3B on the cylinders of the printing machine.

Landscapes

  • Printing Methods (AREA)

Abstract

La présente invention concerne un procédé de montage pour des matrices en plusieurs parties dans des machines d'impression qui permet de simplifier des travaux de matriçage. Selon cette invention, des matrices inférieures et supérieures (3A, 3B) sont montées conjointement et un contre-outil est appliqué roulant par l'outil de matriçage sur sa surface active. Il est ainsi possible d'ajuster simplement les parties de l'outil de matriçage.
EP06701495.1A 2005-01-21 2006-01-20 Outil de matricage dans un mecanisme d'impression, comprenant une matrice et un poincon Not-in-force EP1843899B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102005003146 2005-01-21
DE102005037492 2005-08-09
PCT/EP2006/000499 WO2006077134A1 (fr) 2005-01-21 2006-01-20 Outil de matricage dans un mecanisme d'impression, comprenant une matrice et un poincon

Publications (2)

Publication Number Publication Date
EP1843899A1 true EP1843899A1 (fr) 2007-10-17
EP1843899B1 EP1843899B1 (fr) 2014-03-19

Family

ID=36121694

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06701495.1A Not-in-force EP1843899B1 (fr) 2005-01-21 2006-01-20 Outil de matricage dans un mecanisme d'impression, comprenant une matrice et un poincon

Country Status (4)

Country Link
US (1) US20080121123A1 (fr)
EP (1) EP1843899B1 (fr)
JP (1) JP2008528315A (fr)
WO (1) WO2006077134A1 (fr)

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CN108608786A (zh) * 2018-05-28 2018-10-02 温州职业技术学院 带凸缘蜂鸣片自动压花生产线

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TWI340083B (en) * 2006-12-14 2011-04-11 Bobst Sa Braille printing device
EP1932657B1 (fr) * 2006-12-14 2010-06-23 Bobst Sa Dispositif d'impression braille
JP2008201120A (ja) * 2007-01-25 2008-09-04 Komori Corp 切換え加工方法及び装置
US8210102B2 (en) 2007-01-25 2012-07-03 Komori Corporation Switch-over processing method and apparatus
KR20120063554A (ko) * 2009-12-01 2012-06-15 가부시키가이샤 츠카타니 하모노 세이사쿠쇼 플렉서블 다이
US9296199B2 (en) 2011-05-11 2016-03-29 Hewlett-Packard Indigo B.V. Embossing with printed relief pattern
US9056520B2 (en) 2012-01-31 2015-06-16 Hewlett-Packard Indigo B.V. Embossing apparatus
EP3212431A1 (fr) * 2014-10-31 2017-09-06 Hewlett-Packard Indigo B.V. Matrices de gaufrage avec couches de polymère
JPWO2018070410A1 (ja) * 2016-10-14 2019-06-24 株式会社小森コーポレーション 処理装置
CN113135030B (zh) * 2021-04-13 2022-04-26 北京黎马敦太平洋包装有限公司 一种基于二次动作的渐进式压印方法

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Also Published As

Publication number Publication date
WO2006077134A1 (fr) 2006-07-27
EP1843899B1 (fr) 2014-03-19
JP2008528315A (ja) 2008-07-31
US20080121123A1 (en) 2008-05-29

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